Spare parts for trucks

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1 M A N Spare parts for trucks

2 MEYLE parts for commercial vehicles Commercial vehicles are subjected to particularly high stress. Heavy loads, long distances and tight schedules mean that they are almost continually on the road. For this reason components should be serviced at regular intervals and wear and tear parts replaced to avoid long and costly downtimes. MEYLE parts are perfectly geared to meet any commercial vehicle repair needs, in particular for models from Mercedes-Benz and MAN. Steering & suspension King pins (also as repair kits) Tie rods/tie rod ends Drag links Power steering pumps Axle rods Wishbones Stabilizer bushing Leaf spring bushing Wheel hub seal kits and many more Brake components (incl. compressor system and sensors) Brake discs Brake pads Wear indicators Wheel speed sensors Brake calliper repair kits Air compressor cylinder heads Cylinder sleeves and repair kits Air compressor Four-circuit safety valve Pressure regulator Multiway valves Coupling heads Working cylinder Air dryer cartridge and many more Drive, clutch and gearbox Clutch discs Release bearings Release forks Clutch boosters Master/slave cylinders Transmission mounts and many more Filters Engine and cooling Electrics and sensors Cabin and body Air filters Oil filters Hydraulic oil filters Cabin air filters Transmission filters Fuel filters Urea filters and many more Engine mounts Oil cooler Fuel pumps Belt tensioners Idler pulleys V-ribbed belts Water pumps Viscous couplings Fan wheels Radiator hoses Expansion tank Thermostats and many more Steering-column switch ABS sensors Boost pressure sensors Oil pressure sensors and many more Cabin tilt pumps Cabin tilt cylinders Door handles Door locks Lock cylinders Gearshift-lever knobs Wiper blades Windshield washer pumps Pedal pads and many more

3 MEYLE-HD: spare parts of superior quality The MEYLE brand name instantly calls to mind HD for a very good reason: The products of the MEYLE-HD brand are developed by in-house engineers at the headquarters in Hamburg (Germany). Original components prone to failure are analysed here on the basis of recall statistics and information sourced from TÜV partners and garages, and identified weak points are eliminated. The engineers work closely together with respected research institutes and technology partners (e.g. Lübeck Technical University, Helmut-Schmidt University Hamburg, to name a few). This means that MEYLE parts incorporate state-of-the-art solutions that have not always been implemented in OE parts due to shortened development cycles or cost and material constraints. MEYLE parts are manufactured under the supervision of the Hamburg engineering team at in-house production facilities and by selected partners of an international production network. In-house engineering expertise is reflected at every stage of product development process from the drawing board to the finished product and is the basis for achieving consistently high product quality. For this reason Wulf Gaertner Autoparts offers a four-year warranty on all HD articles. Simply lasts longer.

4 Under its MEYLE brand, Wulf Gaertner Autoparts AG manufactures and markets extremely reliable and highly durable spare parts for the automotive industry. Their product range comprises 21,000 articles, including more than 750 optimised HD-parts. The core competence of MEYLE lies in components for suspension and steering, rubber-metal parts, brakes and damping systems. Wulf Gaertner Autoparts AG is committed to providing customer-friendly, prompt, modern and expert service, and is supported by a dedicated logistics, sales and distribution network geared towards achieving this goal. Customer service is assured by international subsidiaries and partner companies throughout Europe and Asia, not to mention a multicultural team at the headquarters in Hamburg speaking no fewer than 15 native languages. The easy-to-browse Online Product Catalogue and the TecDoc interface provide search capability across time zones and national boundaries. Fast and reliable delivery service is ensured by the spacious semiautomatic warehouse in Hamburg with an area of 29,000 square metres and 56,000 pallet spaces, as well as local warehouses of international subsidiaries.

5 Guarantee Certificate A distinguishing feature of MEYLE is our high level of precision, achieved by the application of the most modern manufacturing methods. Our products meet highest quality standards and our suppliers are certified according to ISO 9001:2008 and ISO/TS We guarantee that our products have the attributes which we have expressly assured, that they are free from defects and meet state-of-the-art technology. In the event of any flaw in material or production defect in a MEYLE product we will carry out the repair at our expense or replace the product in question. Our products have a guarantee period of 24 months from the date on which our customer installs the purchased product. MEYLE-HD parts have a 48-month guarantee. In order for any claim to be valid under this MEYLE water pump guarantee the cooling circuit must be flushed prior to installing the MEYLE water pump. For MEYLE passenger car water pumps we offer a performance guarantee of 100,000 miles, which is equal to 160,934 kilometres, in addition to the specified MEYLE guarantee period. The following general guarantee terms and conditions apply: Complaints must be communicated in writing within a period of 30 days of such occurrence. This guarantee ceases if the item supplied is modified by another party or by the assembly of components of another source, unless the defect has no causal relationship with this modification. This guarantee also ceases if the applicable handling or manufacturer specifications, e. g. on maintenance and replacement intervals, are not complied with. This guarantee excludes normal wear and tear, and damage caused by improper usage, vehicle application and treatment. This guarantee does not affect the statutory rights of the buyer as set out in 437 of the German Civil Code if and to the extent that German law is applicable. The date of installation and the purchase of the part must be proven by supporting documents. Any guarantee claim will be processed by the distributor who sold the product. Last updated: November Director Quality Assurance Manfred Wunder

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7 Contents Engine/Cooling 1 Belt drive / Engine control, Cooling system, Crankshaft drive, Cylinder head, Engine, Exhaust system, Fuel system, Lubrication system, Mounts Air filter Belt tensioner Crank position sensor Crankshaft seal Engine mount Expansion tank Expansion tank cap Fan blade Fan clutch Flex hose, exhaust system Fuel filter Fuel pump Full gasket set, engine Gasket set, cylinder head Gasket, exhaust manifold Gasket, intake manifold Gasket, oil pan Hand primer pump Intake air, temperature sensor Oil filter Radiator cap Radiator fan motor Radiator hose Ring gear, crankshaft Rocker arm, valve train Rocker bush Sender, oil pressure Sensor, boost pressure Sensor, coolant level Sensor, RPM Tension roller, ribbed belt Thermostat Valve cover gasket V-belt Voltage regulator V-ribbed belt Water pump Brakes 92 Air system, Brakes, Disc brake, Drum brake, Mounting parts ABS wheel sensor Air dryer cartridge Air suspension valve Brake disc Brake line coupling Brake pad set Brake valve, park brake Check valve Control valve, trailer Cylinder head, compressor Cylinder liner, compressor Diaphragm, brake cylinder Line filter, compressor system Multi-circuit protection valve Multiway valve Overflow valve Pressure limiting valve Quick release valve Relay valve Repair kit, brake adjuster Repair kit, brake caliper Repair kit, brake shoe sleeve Sensor, pneumatic suspension level Silencer, compressor system Slave cylinder Valve plate, air compressor Valve, compressor system Wear sensor Drive train/transmission/clutch 137 Axle shafts, Clutch, Transmission Bolt, release fork Clutch booster Clutch master cylinder Drive shaft support Joint, propeller shaft Neutral safety switch Release bearing Release fork, clutch Repair kit, clutch releaser Shaft seal, differential Shift rod connector Switch, splitter gearbox Suspension 152 Control arms, Stabilizer, Stub axle, Suspension / damping, Wheel hubs / Wheel bearings Bushing, leaf spring Bushing, stabilizer Control arm Gasket set, planetary gear box Mount, leaf spring Mount, stabilizer Repair kit, control arm Repair kit, kingpin Ring, wheel hub Rod/strut, suspension Shaft seal, wheel hub Wheel bearing Wheel nut Steering 191 Hydraulics, Mounting parts, Tie rod assemblies Drag link Hydraulic filter, steering system Hydraulic pump, P/S P/S fluid reservoir Tie rod assembly Tie rod end Body/Cabin 207 Body, Cabin, Interior fittings, Interiors, Lighting Bushing, driver cab suspension Cabin air filter Column switch Door handle Door lock Gas spring, front hood Gear shift knob Hinge, driver cab Latch, driver cabine

8 Contents Lock cylinder set Repair kit, driver cab mounting Rubber stop, cabin Seal, driver cab stabiliser Side marker Spacer, driver cab stabiliser Tilt cylinder, driver cab Tilt pump, driver cab Window lifter Windshield washer pump Wiper Blade Auxiliary parts / Miscellaneous 228 Universal parts Multifunction relay

9 Engine/Cooling Gasket, intake manifold Gasket, intake manifold E 2000 (05/00--) HOCL (01/85-05/09) SÜ (--06/97) ÜL (09/89-09/96) Gasket set, cylinder head with valve stem seals with rocker cover gasket with cylinder head gasket Steel Elastomer

10 Engine/Cooling Gasket set, cylinder head EL (01/93-06/97) F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) R (05/85-01/93) SG (07/76-06/97) SL (05/80-04/87) SL II (--04/94) SÜ (--06/97) ÜL (09/89-09/96) Gasket set, cylinder head without valve stem seals Steel CLA (01/06--) G 90 (09/87-05/95) HOCL (01/85-05/09) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NL (--07/98) NM (--03/97) SM (11/87-02/95) Gasket set, cylinder head with valve stem seals with rocker cover gasket with cylinder head gasket Steel Elastomer SD (04/74-04/94) SG (07/76-06/97) SL (05/80-04/87) SR (10/75-11/86) SÜ (--06/97) 2

11 Engine/Cooling Gasket set, cylinder head with cylinder head gasket Steel Elastomer CLA (01/06--) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) Gasket set, cylinder head with valve stem seals with rocker cover gasket with cylinder head gasket Steel Elastomer LION S COACH (09/95--) LION S STAR (01/93-09/96) SÜ (--06/97) Gasket set, cylinder head without valve stem seals with rocker cover gasket with cylinder head gasket Steel Elastomer

12 Engine/Cooling Gasket set, cylinder head E 2000 (05/00--) F 90 Unterflur (07/86-05/94) ÜL (09/89-09/96) Valve cover gasket Paper Thickness [mm] F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Valve cover gasket Thickness [mm] LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) SÜ (--06/97) ÜL (09/89-09/96) 4

13 Engine/Cooling Valve cover gasket Thickness [mm] LION S COACH (09/95--) LION S STAR (01/93-09/96) Full gasket set, engine G 90 (09/87-05/95) Rocker bush

14 Engine/Cooling Rocker bush F 90 Unterflur (07/86-05/94) LION S COMFORT (09/96--) M 90 (08/88-06/96) NÜ (09/96-07/98) SÜ (--06/97) ÜL (09/89-09/96) Rocker arm, valve train F 90 Unterflur (07/86-05/94) LION S COMFORT (09/96--) M 90 (08/88-06/96) Ring gear, crankshaft Inner diameter [mm] 99.5 Outer diameter [mm] 105 Height [mm] 17.8 Front F 90 Unterflur (07/86-05/94) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 90 (08/88-06/96) NÜ (09/96-07/98) SÜ (--06/97) ÜL (09/89-09/96) 6

15 Engine/Cooling Ring gear, crankshaft Inner diameter [mm] 115 Outer diameter [mm] 120 Height [mm] 21 Front Crankshaft seal Right-hand Twist Inner diameter [mm] 105 Outer diameter [mm] 130 Height [mm] 12 Timing End F 90 Unterflur (07/86-05/94) Crankshaft seal Left-hand Twist Inner diameter [mm] 120 Outer diameter [mm] 140 Height [mm] 12 Transmission End

16 Engine/Cooling Crankshaft seal F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 90 (08/88-06/96) SD (04/74-04/94) SG (07/76-06/97) SL (05/80-04/87) SL II (--04/94) SR (10/75-11/86) SÜ (--06/97) ÜL (09/89-09/96) Crankshaft seal Left-hand Twist Inner diameter [mm] 110 Outer diameter [mm] 130 Height [mm] 13 Timing End EL (01/93-06/97) EM (08/87-06/97) G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SM (11/87-02/95) SÜ (--06/97) TGL (04/05--) TGM (10/05--) Crankshaft seal Right-hand Twist Inner diameter [mm] 66 Outer diameter [mm] 90 Height [mm] 12 Timing End

17 Engine/Cooling Crankshaft seal EL (01/93-06/97) EM (08/87-06/97) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) SÜ (--06/97) TGL (04/05--) TGM (10/05--) Crankshaft seal Right-hand Twist Inner diameter [mm] 100 Outer diameter [mm] 130 Height [mm] 12 Timing End TGS (09/07--) TGX (09/07--) Crankshaft seal Right-hand Twist Inner diameter [mm] 105 Outer diameter [mm] 130 Height [mm] 12 Transmission End E 2000 (05/00--) EL (01/93-06/97) F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) R (05/85-01/93) SD (04/74-04/94) SG (07/76-06/97) SÜ (--06/97) ÜL (09/89-09/96) 9

18 Engine/Cooling Sensor, RPM Passive sensor Cable Length [mm] 370 Number of Poles 2 Resistance [Ohm] EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SG (07/76-06/97) SÜ (--06/97) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) Sensor, RPM Passive sensor Cable Length [mm] 420 Number of Poles 2 Resistance [Ohm] EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SG (07/76-06/97) SÜ (--06/97) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) 10

19 Engine/Cooling Sensor, RPM Passive sensor Cable Length [mm] 780 Number of Poles 2 Resistance [Ohm] E 2000 (05/00--) TGL (04/05--) TGM (10/05--) Sensor, RPM Inductive Sensor Cable Length [mm] 905 Number of Poles E 2000 (05/00--) TGL (04/05--) TGM (10/05--) Voltage regulator Voltage [V]

20 Engine/Cooling F 90 Unterflur (07/86-05/94) Voltage regulator G 90 (09/87-05/95) Crank position sensor Inductive Sensor Operating voltage [V] 12 Number of Poles 2 with seal without cable Resistance [Ohm] TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Sender, oil pressure Active sensor Spanner Size 22 Thread Size M18x1,5 Operating voltage [V] 24 Number of Poles F 90 Unterflur (07/86-05/94) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 90 (08/88-06/96) NÜ (09/96-07/98) SÜ (--06/97) ÜL (09/89-09/96) 12

21 Engine/Cooling Intake air, temperature sensor Active sensor Operating voltage [V] 24 Number of Poles E 2000 (05/00--) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) SG (07/76-06/97) SM (11/87-02/95) SÜ (--06/97) Sensor, boost pressure Piezoelectric Sensor Operating voltage [V] 24 Number of Poles LION S COACH (09/95--) LION S STAR (01/93-09/96) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Gasket, oil pan

22 Engine/Cooling F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S STAR (01/93-09/96) R (05/85-01/93) SD (04/74-04/94) Gasket, oil pan SG (07/76-06/97) SL (05/80-04/87) SL II (--04/94) SR (10/75-11/86) SÜ (--06/97) ÜL (09/89-09/96) Oil filter with gaskets/seals Inner diameter [mm] 36.5 Outer diameter [mm] 82 Height [mm] 174 Filter Insert TGL (04/05--) TGM (10/05--) Oil filter with seal Inner diameter [mm] 91 Outer diameter [mm] 109 Height [mm] 180 Thread Size M30x2 Screw-on Filter CLA (01/06--) EL (01/93-06/97) EM (08/87-06/97) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SM (11/87-02/95) SÜ (--06/97) 14

23 Engine/Cooling Oil filter with gaskets/seals Inner diameter [mm] 56 Inner diameter [mm] 15 Outer diameter [mm] 120 Height [mm] 165 Filter Insert F 9 (01/83-12/86) NL (--07/98) Oil filter with seal Inner diameter 2 [mm] 36 Inner diameter 1 [mm] 28 Outer diameter [mm] 83 Height [mm] 214 Filter Insert E 2000 (05/00--) TGL (04/05--) TGM (10/05--) Oil filter with seal Inner diameter [mm] 55 Outer diameter [mm] 120 Height [mm] 148 Filter Insert

24 Engine/Cooling Oil filter E 2000 (05/00--) LION S COACH (09/95--) LION S STAR (01/93-09/96) SG (07/76-06/97) SL (05/80-04/87) SÜ (--06/97) Oil filter with seal Inner diameter 2 [mm] 57 Inner diameter 1 [mm] 15 Outer diameter [mm] 121 Height [mm] 204 Filter Insert HOCL (01/85-05/09) NG (--07/98) NL (--07/98) SL (05/80-04/87) SÜ (--06/97) TGS (09/07--) TGX (09/07--) Air filter Inner diameter [mm] 191 Inner diameter [mm] 11 Outer diameter [mm] 302 Height [mm] 473 Filter Insert F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 90 (08/88-06/96) SG (07/76-06/97) SR (10/75-11/86) ÜL (09/89-09/96) 16

25 Engine/Cooling Air filter Inner diameter [mm] 170 Inner diameter [mm] 17 Outer diameter [mm] 281 Height [mm] 420 Filter Insert SD (04/74-04/94) Air filter Inner diameter [mm] 103 Outer diameter [mm] 198 Height [mm] 365 Filter Insert G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 90 (08/88-06/96) NM (--03/97) SM (11/87-02/95) Air filter Filter Insert CLA (01/06--) 17

26 Engine/Cooling Air filter Inner diameter [mm] 132 Inner diameter [mm] 10.5 Outer diameter [mm] 242 Height [mm] 378 Filter Insert CLA (01/06--) EL (01/93-06/97) EM (08/87-06/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) SÜ (--06/97) Air filter Inner diameter [mm] 134 Outer diameter [mm] 162 Height [mm] 468 Fine Filter Filter Insert E 2000 (05/00--) Air filter Inner diameter [mm] 93 Inner diameter [mm] 17 Outer diameter [mm] 111 Height [mm] 372 Fine Filter Filter Insert

27 Engine/Cooling Air filter L 2000 (10/93-07/97) M 2000 L (08/95--) Air filter Inner diameter [mm] Outer diameter [mm] 302 Height [mm] 365 Filter Insert EL (01/93-06/97) NG (--07/98) NL (--07/98) ÜL (09/89-09/96) Air filter Inner diameter [mm] 119 Outer diameter [mm] 249 Height [mm] 500 Filter Insert NG (--07/98) NL (--07/98) NÜ (09/96-07/98) SÜ (--06/97) 19

28 Engine/Cooling Air filter Inner diameter [mm] 170 Outer diameter [mm] 265 Height [mm] 481 Filter Insert Air filter Inner diameter [mm] 150 Outer diameter [mm] 248 Height [mm] Filter Insert LION S CITY (08/04--) NM (--03/97) Air filter Outer diameter [mm] 121 Height [mm] 379 Length [mm] 105 Fine Filter Filter Insert M 90 (08/88-06/96) 20

29 Engine/Cooling Air filter Inner diameter [mm] 119 Outer diameter [mm] 248 Height [mm] 382 Filter Insert L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) Air filter Inner diameter [mm] 137 Outer diameter [mm] Height [mm] 455 Fine Filter Filter Insert TGS (09/07--) TGX (09/07--) Air filter Inner diameter [mm] 125 Outer diameter [mm] 250 Height [mm] 460 Filter Insert TGL (04/05--) TGM (10/05--) 21

30 Engine/Cooling Air filter Inner diameter [mm] 170 Outer diameter [mm] 266 Height [mm] 510 Filter Insert LION S COACH (09/95--) TGS (09/07--) TGX (09/07--) Air filter Inner diameter [mm] 150 Outer diameter [mm] 232 Height [mm] 415 Filter Insert TGL (04/05--) TGM (10/05--) Air filter Inner diameter [mm] 130 Outer diameter [mm] 227 Height [mm] 305 Filter Insert TGL (04/05--) TGM (10/05--) 22

31 Engine/Cooling Air filter Inner diameter [mm] 170 Outer diameter [mm] 251 Height [mm] 533 Filter Insert LION S CITY (08/04--) NG (--07/98) NL (--07/98) Air filter Inner diameter [mm] 199 Outer diameter [mm] 281 Height [mm] 564 Filter Insert HOCL (01/85-05/09) SL II (--04/94) SÜ (--06/97) Fuel pump Manual

32 Engine/Cooling TGL (04/05--) Fuel pump TGM (10/05--) Hand primer pump Outer thread [mm] M16x1,5 Manual E 2000 (05/00--) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 90 (08/88-06/96) SÜ (--06/97) Fuel filter Steel Diameter [mm] 77 Height [mm] 122 Connecting thread M16x1,5 Screw-on Filter CLA (01/06--) F 90 Unterflur (07/86-05/94) G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) 24

33 Engine/Cooling Fuel filter Outer diameter [mm] 76 Height [mm] 230 Filter Insert LION S COACH (09/95--) LION S STAR (01/93-09/96) SÜ (--06/97) Fuel filter Outer diameter [mm] 76 Height [mm] 230 Filter Insert Fuel filter Steel Outer diameter [mm] 76.5 Height [mm] 157 Connecting thread M16x1,5 Screw-on Filter

34 Engine/Cooling Fuel filter EL (01/93-06/97) EM (08/87-06/97) L 2000 (10/93-07/97) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SM (11/87-02/95) SÜ (--06/97) ÜL (09/89-09/96) Fuel filter Outer diameter [mm] 50 Height [mm] 41 Filter Insert L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) TGL (04/05--) TGM (10/05--) TGX (09/07--) Fuel filter Diameter [mm] 46 Diameter [mm] 14 Outer diameter [mm] 95 Height [mm] 174 Filter Insert TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) 26

35 Engine/Cooling Fuel filter Diameter [mm] 110 Height [mm] 219 Thread Size 1 1/4" UNF Thread Measurement 1 3.3/4-10 UNF Screw-on Filter EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) R (05/85-01/93) SD (04/74-04/94) SG (07/76-06/97) SL (05/80-04/87) SL II (--04/94) SM (11/87-02/95) SR (10/75-11/86) SÜ (--06/97) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) Fuel filter Plastic Diameter [mm] 36 Height [mm] 52 Connecting thread M20x1,5 Pre-filter CLA (01/06--) E 2000 (05/00--) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) R (05/85-01/93) SD (04/74-04/94) SG (07/76-06/97) SL (05/80-04/87) SL II (--04/94) SM (11/87-02/95) SR (10/75-11/86) SÜ (--06/97) 27

36 Engine/Cooling Fuel filter EM (08/87-06/97) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NM (--03/97) SM (11/87-02/95) SÜ (--06/97) ÜL (09/89-09/96) Fuel filter Diameter [mm] 13.8 Outer diameter [mm] 83 Height [mm] 145 Filter Insert EL (01/93-06/97) F 90 Unterflur (07/86-05/94) SD (04/74-04/94) SG (07/76-06/97) SL (05/80-04/87) SL II (--04/94) SÜ (--06/97) ÜL (09/89-09/96) 28

37 Engine/Cooling Fuel filter Height [mm] 54 Filter Insert Fuel filter Height [mm] 55 Filter Insert TGS (09/07--) TGX (09/07--) Fuel filter Height [mm] 54 Filter Insert

38 Engine/Cooling CLA (01/06--) EM (08/87-06/97) L 2000 (10/93-07/97) LION S COACH (09/95--) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) Fuel filter NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SM (11/87-02/95) TGL (04/05--) TGM (10/05--) Engine mount Rubber Bush Inner diameter [mm] 15 Outer diameter [mm] 96 Outer diameter [mm] 90 Height [mm] 85 Left and right Rear CLA (01/06--) EM (08/87-06/97) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NL (--07/98) NM (--03/97) SM (11/87-02/95) Engine mount Rubber-metal Bearing Height [mm] 91 Thread Size M10x1,5 Left and right Front and Rear L 2000 (10/93-07/97) M 2000 L (08/95--) M 90 (08/88-06/96) TGL (04/05--) 30

39 Engine/Cooling Engine mount Rubber Bush Inner diameter [mm] 30 Inner diameter [mm] 18 Outer diameter [mm] 80 Outer diameter [mm] 75 Height [mm] 56 Left and right Front G 90 (09/87-05/95) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Engine mount Rubber Bush Inner diameter [mm] 88 Inner diameter [mm] 70 Outer diameter [mm] 36 Outer diameter [mm] 20 Height [mm] 72 Left and right Front Engine mount Rubber Bush Inner diameter [mm] 22 Outer diameter [mm] 106 Outer diameter [mm] 70 Height [mm] 85 Left and right Front

40 Engine/Cooling Engine mount TGX (09/07--) Engine mount Rubber Bush Inner diameter [mm] 22 Outer diameter [mm] 124 Outer diameter [mm] 104 Height [mm] 117 Left and right Rear Engine mount Rubber Bush Inner diameter [mm] 35 Inner diameter [mm] 15 Outer diameter [mm] 96 Outer diameter [mm] 90 Height [mm] 85 Front

41 Engine/Cooling Engine mount Rubber-metal Bearing Outer diameter [mm] 100 Height [mm] 67 Thread Size M16x1,5 Rear Engine mount Rubber-metal Bearing Height [mm] 173 Width [mm] 127 Thread Size M14x2 Thread Size M18x1,5 Length [mm] 178 Left and right Front LION S COACH (09/95--) TGS (09/07--) TGX (09/07--) Engine mount Thread Size Rubber-metal Bearing M16x1,5 Left and right Front

42 Engine/Cooling Engine mount Engine mount Rubber-metal Bearing Steel Elastomer Bore Ø [mm] 15 Height [mm] 160 Required quantity 2 Left and right Rear LION S COACH (09/95--) TGS (09/07--) TGX (09/07--) Engine mount Rubber-metal Bearing Steel Elastomer Left and right Rear LION S COACH (09/95--) LION S STAR (01/93-09/96) 34

43 Engine/Cooling Radiator fan motor TGL (04/05--) TGM (10/05--) Radiator fan motor Electric E 2000 (05/00--) TGS (09/07--) TGX (09/07--) Radiator fan motor

44 Engine/Cooling Radiator fan motor TGS (09/07--) TGX (09/07--) Radiator fan motor E 2000 (05/00--) Radiator fan motor Number of Wings 9 Electric Outer diameter [mm] LION S COACH (09/95--) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGS (09/07--) TGX (09/07--) 36

45 Engine/Cooling Radiator fan motor E 2000 (05/00--) Radiator fan motor E 2000 (05/00--) Radiator fan motor

46 Engine/Cooling Radiator cap Pressure [bar] CLA (01/06--) EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) TGL (04/05--) TGM (10/05--) ÜL (09/89-09/96) Fan clutch Thermic M 90 (08/88-06/96) 38

47 Engine/Cooling Fan clutch Number of mounting bores 4 Thermic Outer diameter [mm] 180 Depth [mm] G 90 (09/87-05/95) Fan clutch Number of mounting bores 4 Thermic Depth [mm] EM (08/87-06/97) G (10/79-08/88) G 90 (09/87-05/95) HOCL (01/85-05/09) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NM (--03/97) SM (11/87-02/95) Fan clutch Number of mounting bores 4 Thermic Outer diameter [mm] 178 Depth [mm]

48 Engine/Cooling Fan clutch G 90 (09/87-05/95) Fan clutch Number of mounting bores 4 Thermic Fan clutch Thermic M 90 (08/88-06/96) 40

49 Engine/Cooling Fan clutch Number of mounting bores 4 Thermic Outer diameter [mm] 204 Depth [mm] 54 Hole Arrangement / Number ,06630, E 2000 (05/00--) Fan clutch Thermic E 2000 (05/00--) Fan clutch Number of mounting bores 4 Thermic Outer diameter [mm] 203 Depth [mm] 120 Hole Arrangement / Number

50 Engine/Cooling Fan clutch Number of mounting bores 4 Thermic Diameter [mm] 186 Outer diameter [mm] 186 Depth [mm] 108 Hole Arrangement / Number EM (08/87-06/97) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 90 (08/88-06/96) TGL (04/05--) TGM (10/05--) Fan clutch Number of mounting bores 6 Thermic Outer diameter [mm] 290 Depth [mm] 153 Hole Arrangement / Number E 2000 (05/00--) F 90 Unterflur (07/86-05/94) Fan clutch Number of mounting bores 6 Thermic Outer diameter [mm] 165 Depth [mm] 51 Hole Arrangement / Number

51 Engine/Cooling Fan clutch L 2000 (10/93-07/97) M 2000 L (08/95--) TGL (04/05--) Fan clutch Number of mounting bores 6 Electric Outer diameter [mm] 236 Hole Arrangement / Number 4 Depth [mm] 138 Number of Poles LION S CITY (08/04--) LION S COACH (09/95--) Fan clutch Number of mounting bores 4 Thermic Outer diameter [mm] 205 Depth [mm] TGL (04/05--) TGM (10/05--) 43

52 Engine/Cooling Fan clutch Number of mounting bores 6 Electric Outer diameter [mm] 236 Depth [mm] 119 Number of Poles E 2000 (05/00--) Fan clutch Number of mounting bores 6 Electric Outer diameter [mm] 190 Depth [mm] TGS (09/07--) TGX (09/07--) Fan clutch Number of mounting bores 6 Electric Outer diameter [mm] 232 Hole Arrangement / Number 4 Depth [mm] 144 Number of Poles E 2000 (05/00--) 44

53 Engine/Cooling Fan clutch Number of mounting bores 6 Electric Outer diameter [mm] 240 Depth [mm] TGS (09/07--) TGX (09/07--) Fan clutch Number of mounting bores 6 Electric Outer diameter [mm] 245 Hole Arrangement / Number 4 Depth [mm] 132 Number of Poles Fan clutch Number of mounting bores 6 Electric Outer diameter [mm] 245 Hole Arrangement / Number 4 Depth [mm] 161 Number of Poles

54 Engine/Cooling Fan clutch LION S COACH (09/95--) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGS (09/07--) TGX (09/07--) Fan clutch Number of mounting bores 4 Electric Outer diameter [mm] 205 Hole Arrangement / Number 4 Depth [mm] 140 Number of Poles TGS (09/07--) TGX (09/07--) Fan clutch Number of mounting bores 4 Electric Outer diameter [mm] 246 Depth [mm] TGS (09/07--) TGX (09/07--) 46

55 Engine/Cooling Fan blade Number of Wings 9 Outer diameter [mm] HOCL (01/85-05/09) Fan blade Number of Wings 8 Diameter [mm] F 90 Unterflur (07/86-05/94) SG (07/76-06/97) SR (10/75-11/86) SÜ (--06/97) Fan blade Number of Wings 10 Outer diameter [mm] G 90 (09/87-05/95) 47

56 Engine/Cooling Fan blade Number of Wings 10 Outer diameter [mm] L 2000 (10/93-07/97) Fan blade Number of Wings 9 Outer diameter [mm] HOCL (01/85-05/09) Fan blade Number of Wings 10 Outer diameter [mm] SD (04/74-04/94) SG (07/76-06/97) SL (05/80-04/87) SM (11/87-02/95) SR (10/75-11/86) SÜ (--06/97) 48

57 Engine/Cooling Fan blade Number of Wings Fan blade Number of Wings 8 Diameter [mm] Fan blade Number of Wings 9 Diameter [mm]

58 Engine/Cooling Fan blade F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) Fan blade Number of Wings 9 Diameter [mm] LION S COACH (09/95--) LION S STAR (01/93-09/96) Fan blade M 2000 L (08/95--) 50

59 Engine/Cooling Fan blade Number of Wings 9 Outer diameter [mm] Parts list Fan clutch E 2000 (05/00--) TGS (09/07--) TGX (09/07--) Fan blade Number of Wings 8 Outer diameter [mm] L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) Fan blade Number of Wings 8 Outer diameter [mm]

60 Engine/Cooling Fan blade L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) TGL (04/05--) Fan blade Number of Wings 9 Outer diameter [mm] E 2000 (05/00--) TGS (09/07--) TGX (09/07--) Fan blade Number of Wings 9 Diameter [mm] TGS (09/07--) TGX (09/07--) 52

61 Engine/Cooling Fan blade Number of Wings 9 Outer diameter [mm] TGS (09/07--) TGX (09/07--) Fan blade TGS (09/07--) TGX (09/07--) Fan blade Number of Wings 11 Outer diameter [mm]

62 Engine/Cooling Fan blade TGS (09/07--) TGX (09/07--) Fan blade NG (--07/98) NL (--07/98) Fan blade Number of Wings EL (01/93-06/97) NL (--07/98) SG (07/76-06/97) 54

63 Engine/Cooling Fan blade Number of Wings 7 Outer diameter [mm] HOCL (01/85-05/09) SL II (--04/94) SÜ (--06/97) Water pump for v-ribbed belt use Impeller Diameter [mm] 125 Weight [kg] with seal 1-part housing Metal impeller without belt pulley Parts list Thermostat Thermostat Thermostat Thermostat SD (04/74-04/94) SL (05/80-04/87) SÜ (--06/97) 55

64 Engine/Cooling Water pump with seal 1-part housing without belt pulley Diameter [mm] Parts list Thermostat Thermostat Thermostat Thermostat Thermostat F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) SÜ (--06/97) ÜL (09/89-09/96) Water pump for v-ribbed belt use Impeller Diameter [mm] 135 Weight [kg] 11.2 with seal 1-part housing Metal impeller without belt pulley Parts list Thermostat Thermostat Thermostat Thermostat Thermostat E 2000 (05/00--) 56

65 Engine/Cooling Water pump for v-ribbed belt use Impeller Diameter [mm] 135 Weight [kg] with seal 1-part housing Metal impeller without belt pulley Parts list Thermostat Thermostat Thermostat Thermostat Thermostat F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S STAR (01/93-09/96) NG (--07/98) NL (--07/98) SÜ (--06/97) Water pump with seal Belt Pulley Ø [mm] EM (08/87-06/97) L 2000 (10/93-07/97) M 2000 L (08/95--) M 90 (08/88-06/96) NM (--03/97) SM (11/87-02/95) 57

66 Engine/Cooling Water pump with gaskets/seals Height [mm] EL (01/93-06/97) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) Water pump with seal 1-part housing Pulley Parts list Thermostat Thermostat F 90 Unterflur (07/86-05/94) Water pump with seal 1-part housing with belt pulley Parts list Thermostat Thermostat Thermostat 58

67 Engine/Cooling Water pump F 90 Unterflur (07/86-05/94) Water pump Number of Wings 12 with seal Parts list Thermostat Thermostat Thermostat E 2000 (05/00--) LION S COACH (09/95--) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGS (09/07--) TGX (09/07--) Water pump with seal Height [mm] Parts list Thermostat Thermostat Thermostat TGX (09/07--) 59

68 Engine/Cooling Water pump Number of Wings 8 with seal NG (--07/98) NL (--07/98) NÜ (09/96-07/98) Water pump with seal without belt pulley EM (08/87-06/97) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NM (--03/97) SM (11/87-02/95) Water pump Number of Wings 8 with seal

69 Engine/Cooling Water pump L 2000 (10/93-07/97) M 2000 L (08/95--) M 90 (08/88-06/96) TGS (09/07--) TGX (09/07--) Water pump with seal TGL (04/05--) TGM (10/05--) Water pump for v-ribbed belt use Impeller Diameter [mm] 135 Weight [kg] 4.1 with seal 1-part housing Metal impeller without belt pulley TGS (09/07--) TGX (09/07--) 61

70 Engine/Cooling Water pump Number of Wings 8 with seal FOCL (---) HOCL (01/85-05/09) L 2000 (10/93-07/97) M 2000 L (08/95--) Water pump Weight [kg] 10.4 with seal 1-part housing without belt pulley Thermostat with seal Opening Temperature [ C]

71 Engine/Cooling Thermostat CLA (01/06--) EL (01/93-06/97) F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) SD (04/74-04/94) SG (07/76-06/97) SL (05/80-04/87) SR (10/75-11/86) SÜ (--06/97) ÜL (09/89-09/96) Thermostat with seal Opening Temperature [ C] CLA (01/06--) EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) R (05/85-01/93) SG (07/76-06/97) SM (11/87-02/95) SR (10/75-11/86) SÜ (--06/97) ÜL (09/89-09/96) 63

72 Engine/Cooling Expansion tank Transparent Opening Pressure [bar] 0.7 PP (Polypropylene) Width [mm] 321 Depth [mm] 108 Length [mm] 743 Capacity [Litre] 8 with sensor with filler cap Front Parts list Radiator cap Expansion tank cap E 2000 (05/00--) Expansion tank Transparent Opening Pressure [bar] 0.7 PP (Polypropylene) Width [mm] 321 Depth [mm] 130 Length [mm] 742 Capacity [Litre] 8.4 without sensor with filler cap Front Parts list Radiator cap Expansion tank cap E 2000 (05/00--) EL (01/93-06/97) F 90 Unterflur (07/86-05/94) HOCL (01/85-05/09) LION S COACH (09/95--) LION S STAR (01/93-09/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SÜ (--06/97) ÜL (09/89-09/96) 64

73 Engine/Cooling Expansion tank Black Opening Pressure [bar] 0.7 PP (Polypropylene) Width [mm] 321 Depth [mm] 130 Length [mm] 742 Capacity [Litre] 5.6 without sensor with filler cap Front Parts list Radiator cap Expansion tank cap F 90 Unterflur (07/86-05/94) Expansion tank Transparent Opening Pressure [bar] 0.7 PP (Polypropylene) Width [mm] 321 Depth [mm] 130 Length [mm] 742 Capacity [Litre] 5.6 without sensor with filler cap Front Parts list Radiator cap Expansion tank cap M 2000 M (--12/05) 65

74 Engine/Cooling Expansion tank Black Opening Pressure [bar] 0.7 PP (Polypropylene) Width [mm] 321 Depth [mm] 142 Length [mm] 743 Capacity [Litre] 14 without sensor with filler cap Front Parts list Radiator cap Expansion tank cap E 2000 (05/00--) Sensor, coolant level Passive sensor Operating voltage [V] 24 Number of Poles L 2000 (10/93-07/97) LION S COACH (09/95--) M 2000 L (08/95--) 66

75 Engine/Cooling Expansion tank cap Green Round Pressure [bar] 0.45 Diameter [mm] E 2000 (05/00--) F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Radiator hose MVQ (Silicone Elastomer) Inner diameter [mm] 60 Outer diameter [mm] 68 Length [mm] N L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) 67

76 Engine/Cooling Radiator hose Rubber with textile reinforcement Inner diameter [mm] 10 Outer diameter [mm] 18 Length [mm] CLA (01/06--) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Radiator hose from engine to engine cooler Rubber with textile reinforcement Inner diameter [mm] 48 Outer diameter [mm] L 2000 (10/93-07/97) Radiator hose from engine to engine cooler with angled water pipe Rubber with textile reinforcement Inner diameter [mm] 55 Outer diameter [mm]

77 Engine/Cooling Radiator hose L 2000 (10/93-07/97) Radiator hose from expansion tank to water pipe Rubber with textile reinforcement Inner diameter [mm] 58 Outer diameter [mm] TGX (09/07--) Radiator hose from engine to engine cooler Rubber with textile reinforcement Inner diameter [mm] 58 Outer diameter [mm] TGS (09/07--) TGX (09/07--) 69

78 Engine/Cooling Radiator hose from engine to engine cooler Rubber with textile reinforcement Inner diameter [mm] 60 Outer diameter [mm] Radiator hose from radiator to water pipe Rubber with textile reinforcement Inner diameter [mm] 60 Outer diameter [mm] Radiator hose from radiator to intermediate piece Rubber with textile reinforcement Inner diameter [mm] 58 Outer diameter [mm] 68 Lower TGS (09/07--) TGX (09/07--) 70

79 Engine/Cooling Radiator hose from radiator to water pipe Rubber with textile reinforcement Inner diameter [mm] 58 Outer diameter [mm] 68 Lower TGS (09/07--) TGX (09/07--) Radiator hose from engine to engine cooler Rubber with textile reinforcement Inner diameter [mm] 58 Outer diameter [mm] 68 Lower TGX (09/07--) Radiator hose with angled water pipe from expansion tank to engine cooler Rubber with textile reinforcement Inner diameter [mm] 50 Outer diameter [mm] 60 Lower

80 Engine/Cooling Radiator hose from expansion tank to water pipe with angled water pipe Rubber with textile reinforcement Inner diameter [mm] 58 Outer diameter [mm] Radiator hose from engine to water pipe FPM (fluoride rubber)/acm (polyacrylate rubber) Inner diameter [mm] 60 Outer diameter [mm] F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S STAR (01/93-09/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGX (09/07--) ÜL (09/89-09/96) Radiator hose from expansion tank to engine cooler Rubber with textile reinforcement Inner diameter [mm] 21 Outer diameter [mm]

81 Engine/Cooling Radiator hose Radiator hose from expansion tank to distributor Rubber with textile reinforcement Inner diameter [mm] 10 Outer diameter [mm] Radiator hose from engine to water pipe Rubber with textile reinforcement Inner diameter [mm] 57 Outer diameter [mm] TGX (09/07--) 73

82 Engine/Cooling Radiator hose from connecting pipe to engine cooler Rubber with textile reinforcement Inner diameter [mm] 58 Outer diameter [mm] 68 Lower TGS (09/07--) TGX (09/07--) Belt tensioner Outer diameter [mm] 74 Height [mm] TGL (04/05--) TGM (10/05--) Belt tensioner Outer diameter [mm] 74 Height [mm]

83 Engine/Cooling Belt tensioner TGS (09/07--) TGX (09/07--) Tension roller, ribbed belt Outer diameter [mm] 74 Width [mm] LION S COACH (09/95--) LION S STAR (01/93-09/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) ÜL (09/89-09/96) Tension roller, ribbed belt Inner diameter [mm] 20 Outer diameter [mm] 74 Height [mm] LION S COACH (09/95--) LION S STAR (01/93-09/96) 75

84 Engine/Cooling Tension roller, ribbed belt Inner diameter [mm] 20 Outer diameter [mm] 74 Height [mm] TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) V-belt Width [mm] 13 Length [mm] M 90 (08/88-06/96) V-belt Width [mm] 13 Length [mm] M 90 (08/88-06/96) 76

85 Engine/Cooling V-belt Width [mm] 13 Length [mm] F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) V-belt Width [mm] 10 Length [mm] L 2000 (10/93-07/97) V-belt Width [mm] 13 Length [mm] R (05/85-01/93) SG (07/76-06/97) SÜ (--06/97) 77

86 Engine/Cooling V-belt Width [mm] 13 Length [mm] M 90 (08/88-06/96) V-belt Width [mm] 10 Length [mm] M 90 (08/88-06/96) V-belt Width [mm] 10 Length [mm] M 90 (08/88-06/96) 78

87 Engine/Cooling V-belt Width [mm] 10 Length [mm] M 90 (08/88-06/96) V-belt Width [mm] 10 Length [mm] M 2000 L (08/95--) M 2000 M (--12/05) V-belt Width [mm] 10 Length [mm] M 2000 L (08/95--) M 2000 M (--12/05) 79

88 Engine/Cooling V-belt Width [mm] 10 Length [mm] G (10/79-08/88) V-belt Width [mm] 10 Length [mm] V-belt Width [mm] 13 Length [mm]

89 Engine/Cooling V-belt EL (01/93-06/97) LION S COACH (09/95--) LION S COMFORT (09/96--) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) R (05/85-01/93) SD (04/74-04/94) SG (07/76-06/97) SL II (--04/94) ÜL (09/89-09/96) V-belt Width [mm] 13 Length [mm] M 90 (08/88-06/96) V-belt Width [mm] 13 Length [mm] F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) 81

90 Engine/Cooling V-belt Width [mm] 13 Length [mm] V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 14 Number of Ribs 4 Length [mm] 1295 One-sided M 2000 L (08/95--) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 880 One-sided TGX (09/07--) 82

91 Engine/Cooling V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 1376 One-sided E 2000 (05/00--) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 1275 One-sided TGL (04/05--) TGS (09/07--) TGX (09/07--) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 35 Number of Ribs 10 Length [mm] 1980 One-sided

92 Engine/Cooling V-ribbed belt LION S CITY (08/04--) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) SÜ (--06/97) ÜL (09/89-09/96) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 42 Number of Ribs 12 Length [mm] 1515 One-sided TGL (04/05--) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 14 Number of Ribs 4 Length [mm] 790 One-sided EL (01/93-06/97) 84

93 Engine/Cooling V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 18 Number of Ribs 5 Length [mm] 1482 One-sided TGX (09/07--) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 1915 One-sided V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 32 Number of Ribs 9 Length [mm] 1725 One-sided

94 Engine/Cooling V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 14 Number of Ribs 4 Length [mm] 1390 One-sided TGL (04/05--) TGM (10/05--) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 1158 One-sided HOCL (01/85-05/09) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) SÜ (--06/97) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 35 Number of Ribs 10 Length [mm] 1688 One-sided

95 Engine/Cooling V-ribbed belt NG (--07/98) NL (--07/98) NÜ (09/96-07/98) SÜ (--06/97) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 18 Number of Ribs 5 Length [mm] 1530 One-sided LION S COACH (09/95--) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 1635 One-sided

96 Engine/Cooling V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 1920 One-sided V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 1655 One-sided V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 42 Number of Ribs 12 Length [mm] 1630 One-sided

97 Engine/Cooling V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 855 One-sided TGL (04/05--) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 21 Number of Ribs 6 Length [mm] 2200 One-sided EL (01/93-06/97) NL (--07/98) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 1908 One-sided N N

98 Engine/Cooling N V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 21 Number of Ribs 6 Length [mm] 1180 One-sided N EL (01/93-06/97) V-ribbed belt EPDM (ethylene propylene diene Monomer (M-class) rubber) Width [mm] 28 Number of Ribs 8 Length [mm] 1398 One-sided Gasket, exhaust manifold

99 Engine/Cooling Gasket, exhaust manifold E 2000 (05/00--) HOCL (01/85-05/09) LION S CITY (08/04--) LION S COACH (09/95--) LION S STAR (01/93-09/96) SL II (--04/94) Gasket, exhaust manifold E 2000 (05/00--) LION S COACH (09/95--) LION S STAR (01/93-09/96) Flex hose, exhaust system Inner diameter [mm] 110 Outer diameter [mm] 114 Length [mm]

100 Brakes Repair kit, brake caliper Brake System Elsa 1 Front Axle Repair kit, brake caliper Rear Axle Repair kit, brake caliper Brake System D-Elsa 2 Rear Axle M 2000 L (08/95--) M 2000 M (--12/05) TGL (04/05--) 92

101 Brakes Repair kit, brake caliper Front Axle LION S COACH (09/95--) M 2000 M (--12/05) Repair kit, brake caliper Diameter [mm] 69 Brake System SK 7000 Brake System SN 7000 Brake System SN 6000 Rear Axle LION S COACH (09/95--) TGM (10/05--) Repair kit, brake caliper Diameter [mm] 74 Brake System SB 7000 Brake System SB 6000 Front Axle Rear Axle

102 Brakes Repair kit, brake caliper Rear Axle TGM (10/05--) Brake disc Vented Centering Diameter [mm] 135 Minimum thickness [mm] 24 Outer diameter [mm] 324 Height [mm] 102 Bolt Hole Circle Ø [mm] 158 Brake Disc Thickness [mm] 30 Number of Holes 10 Front Axle L 2000 (10/93-07/97) Brake disc Vented Centering Diameter [mm] 135 Minimum thickness [mm] 26 Outer diameter [mm] 330 Height [mm] 104 Bolt Hole Circle Ø [mm] 135 Brake System WABCO PAN17 Brake Disc Thickness [mm] 34 Number of Holes 10 Front Axle

103 Brakes Brake disc L 2000 (10/93-07/97) M 2000 L (08/95--) Brake disc Vented Centering Diameter [mm] 145 Minimum thickness [mm] 26 Outer diameter [mm] 330 Height [mm] Bolt Hole Circle Ø [mm] 177 Brake System MERITOR D-ELSA1 Brake Disc Thickness [mm] 34 Number of Holes 8 Rear Axle L 2000 (10/93-07/97) Brake disc Vented Centering Diameter [mm] 131 Minimum thickness [mm] 35 Outer diameter [mm] 432 Height [mm] 130 Bolt Hole Circle Ø [mm] 168 Brake System MERITOR D-ELSA2 Brake Disc Thickness [mm] 45 Number of Holes 12 Front Axle LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) TGS (09/07--) TGX (09/07--) 95

104 Brakes Brake disc 2 Vented Centering Diameter [mm] 208 Minimum thickness [mm] 37 Outer diameter [mm] 432 Height [mm] 135 Bolt Hole Circle Ø [mm] 235 Brake System MERITOR D-ELSA1 Brake Disc Thickness [mm] 45 Number of Holes 10 Front Axle LION S COACH (09/95--) LION S STAR (01/93-09/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) Brake disc Vented Centering Diameter [mm] 90 Minimum thickness [mm] 30 Outer diameter [mm] 335 Height [mm] 93 Bolt Hole Circle Ø [mm] 122 Brake System KNORR SB/SN5 Brake Disc Thickness [mm] 34 Number of Holes 10 Front Axle TGL (04/05--) 96

105 Brakes Brake disc Internally Vented Centering Diameter [mm] 106 Minimum thickness [mm] 37 Outer diameter [mm] 377 Height [mm] 111 Bolt Hole Circle Ø [mm] 144 Brake Disc Thickness [mm] 45 Number of Holes 12 Rear Axle Front Axle TGM (10/05--) Brake disc Vented Centering Diameter [mm] 208 Minimum thickness [mm] 35 Outer diameter [mm] 432 Height [mm] 135 Bolt Hole Circle Ø [mm] 235 Brake Disc Thickness [mm] 45 Number of Holes 10 Rear Axle LION S COACH (09/95--) LION S STAR (01/93-09/96) ÜL (09/89-09/96) 97

106 Brakes Brake disc 2 Vented Centering Diameter [mm] 162 Minimum thickness [mm] 38 Outer diameter [mm] 376 Height [mm] 128 Bolt Hole Circle Ø [mm] 195 Brake System KNORR SB/SN6 Brake Disc Thickness [mm] 45 Number of Holes 10 Front Axle M 2000 L (08/95--) M 2000 M (--12/05) TGM (10/05--) Brake disc Internally Vented Centering Diameter [mm] 157 Minimum thickness [mm] 28 Outer diameter [mm] 330 Height [mm] 124 Bolt Hole Circle Ø [mm] 180 Brake System MERITOR Brake Disc Thickness [mm] 34 Number of Holes 12 Rear Axle L 2000 (10/93-07/97) 98

107 Brakes Brake disc Internally Vented Centering Diameter [mm] 154 Minimum thickness [mm] 30 Outer diameter [mm] 335 Height [mm] 118 Brake Disc Thickness [mm] 34 Number of Holes 10 Rear Axle L 2000 (10/93-07/97) TGL (04/05--) Brake disc Vented Centering Diameter [mm] 154 Minimum thickness [mm] 26 Outer diameter [mm] 335 Height [mm] 118 Bolt Hole Circle Ø [mm] 176 Brake System KNORR SB/SN5 Brake Disc Thickness [mm] 34 Number of Holes 10 Rear Axle L 2000 (10/93-07/97) TGL (04/05--) TGM (10/05--) 99

108 Brakes Brake pad set 2 without add-on material prepared for wear indicator Thickness [mm] 30 Height [mm] 92.5 Width [mm] Brake System Knorr Rear Axle Front Axle M 2000 L (08/95--) M 2000 M (--12/05) Brake pad set prepared for wear indicator Thickness [mm] 30.2 Height [mm] Width [mm] Brake System Meritor D-Elsa EL (01/93-06/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NÜ (09/96-07/98) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) 100

109 Brakes Brake pad set without add-on material prepared for wear indicator Thickness [mm] 26 Height [mm] 85.6 Width [mm] Brake System Wabco PAN L 2000 (10/93-07/97) M 2000 L (08/95--) Brake pad set /S with add-on material prepared for wear indicator Thickness [mm] 26 Height [mm] 85.6 Width [mm] Brake System Wabco PAN L 2000 (10/93-07/97) M 2000 L (08/95--) Brake pad set without accessories prepared for wear indicator Thickness [mm] 30 Height [mm] Width [mm] Brake System KNORR SB 6/7 Rear Axle Front Axle

110 Brakes TGS (09/07--) Brake pad set TGX (09/07--) Brake pad set without accessories prepared for wear indicator Thickness [mm] 28.2 Height [mm] Width [mm] Brake System TRW Front Axle EL (01/93-06/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NÜ (09/96-07/98) ÜL (09/89-09/96) Brake pad set with add-on material prepared for wear indicator Thickness [mm] 30.2 Height [mm] Width [mm] Brake System Meritor D-Elsa 2 Front Axle

111 Brakes Brake pad set TGS (09/07--) TGX (09/07--) Brake pad set with accessories prepared for wear indicator Thickness [mm] 30 Height [mm] Width [mm] Brake System Knorr Rear Axle Front Axle /S Brake pad set without add-on material excl. wear warning contact Thickness [mm] 34 Thickness [mm] 27 Height [mm] 84 Width [mm] 185 Width [mm] Brake System Knorr SB 5000 Front Axle TGL (04/05--) 103

112 Brakes Wear sensor 2 Disc Brake Warning Contact Length [mm] 380 Required quantity 2 Left and right Front Axle LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NÜ (09/96-07/98) ÜL (09/89-09/96) ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 350 Operating voltage [V] 24 Length [mm] 400 Number of Poles 2 Required quantity 2 Resistance [Ohm] 1150 Rear Axle Front Axle NG (--07/98) NL (--07/98) NM (--03/97) 104

113 Brakes ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2920 Operating voltage [V] 24 Length [mm] 3000 Number of Poles 2 Required quantity 2 Resistance [Ohm] 1150 Rear Axle Front Axle TGL (04/05--) TGM (10/05--) ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2940 Operating voltage [V] 24 Length [mm] 3000 Number of Poles 2 Required quantity 2 Resistance [Ohm] 1150 Rear Axle Front Axle TGL (04/05--) TGM (10/05--) 105

114 Brakes ABS wheel sensor 2 with accessories Passive sensor for vehicles with ABS Cable Length [mm] 2000 Operating voltage [V] 24 Length [mm] 2090 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Front Axle F 9 (01/83-12/86) G (10/79-08/88) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) R (05/85-01/93) SD (04/74-04/94) SL (05/80-04/87) SÜ (--06/97) ÜL (09/89-09/96) ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2000 Operating voltage [V] 24 Length [mm] 2090 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Rear Axle Front Axle Counterpart L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) 106

115 Brakes ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2000 Operating voltage [V] 24 Length [mm] 2070 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1750 Rear Axle Front Axle Counterpart L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2080 Operating voltage [V] 24 Length [mm] 2150 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1800 Rear Axle Front Axle Counterpart

116 Brakes ABS wheel sensor 2 with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2090 Operating voltage [V] 24 Length [mm] 2150 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1750 Rear Axle Front Axle Counterpart ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 1750 Operating voltage [V] 24 Length [mm] 1800 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1800 Right Front Axle Counterpart

117 Brakes ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 1740 Operating voltage [V] 24 Length [mm] 1800 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1800 Left Front Axle Counterpart ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 1440 Operating voltage [V] 24 Length [mm] 1500 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Front Axle Right Counterpart TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) 109

118 Brakes ABS wheel sensor 2 with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 1440 Operating voltage [V] 24 Length [mm] 1500 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Front Axle Left Counterpart TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 1220 Operating voltage [V] 24 Length [mm] 1300 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Front Axle Right Counterpart LION S COACH (09/95--) LION S STAR (01/93-09/96) TGL (04/05--) 110

119 Brakes ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 1240 Operating voltage [V] 24 Length [mm] 1300 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Front Axle Left Counterpart LION S COACH (09/95--) LION S STAR (01/93-09/96) TGL (04/05--) ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2000 Operating voltage [V] 24 Length [mm] 2065 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Rear Axle Front Axle Counterpart LION S COACH (09/95--) LION S STAR (01/93-09/96) NM (--03/97) SÜ (--06/97) TGM (10/05--) TGS (09/07--) TGX (09/07--) 111

120 Brakes ABS wheel sensor 2 with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2010 Operating voltage [V] 24 Length [mm] 2065 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Rear Axle Front Axle Counterpart LION S COACH (09/95--) LION S STAR (01/93-09/96) NM (--03/97) SÜ (--06/97) TGM (10/05--) TGS (09/07--) TGX (09/07--) ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2600 Operating voltage [V] 24 Length [mm] 2670 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Left Counterpart TGS (09/07--) 112

121 Brakes ABS wheel sensor Inductive Sensor for vehicles with ABS Cable Length [mm] 2690 Operating voltage [V] 24 Length [mm] 2600 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Front Axle Right Counterpart TGS (09/07--) ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2000 Operating voltage [V] 24 Length [mm] 2070 Number of Poles 2 Required quantity 2 Resistance [Ohm] 1150 Rear Axle Front Axle TGM (10/05--) 113

122 Brakes ABS wheel sensor 2 with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2240 Operating voltage [V] 24 Length [mm] 2300 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Rear Axle Front Axle Counterpart TGM (10/05--) ABS wheel sensor with accessories Inductive Sensor for vehicles with ABS Cable Length [mm] 2300 Operating voltage [V] 24 Length [mm] 2360 Number of Poles 2 Required quantity 1 Resistance [Ohm] 1150 Rear Axle Front Axle Counterpart TGM (10/05--) 114

123 Brakes Repair kit, brake shoe sleeve F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Repair kit, brake adjuster /C Cylinder head, compressor

124 Brakes Cylinder head, compressor E 2000 (05/00--) Valve plate, air compressor E 2000 (05/00--) LION S CITY (08/04--) NG (--07/98) NL (--07/98) Valve plate, air compressor F 90 Unterflur (07/86-05/94) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) SG (07/76-06/97) SÜ (--06/97) ÜL (09/89-09/96) 116

125 Brakes Cylinder liner, compressor with piston rings with piston Diameter [mm] 90 Air cooled G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Silencer, compressor system Inner diameter [mm] 40 Outer diameter [mm] M 90 (08/88-06/96) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Air dryer cartridge Inner thread [mm] M39x1,5 Outer diameter [mm] 141 Height [mm]

126 Brakes Air dryer cartridge 2 E 2000 (05/00--) EL (01/93-06/97) EM (08/87-06/97) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SL II (--04/94) SM (11/87-02/95) SÜ (--06/97) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Air dryer cartridge Inner thread [mm] M39x1,5 Outer diameter [mm] 140 Height [mm] CLA (01/06--) Air suspension valve Left and right M 90 (08/88-06/96) TGS (09/07--) TGX (09/07--) 118

127 Brakes Sensor, pneumatic suspension level M 90 (08/88-06/96) Sensor, pneumatic suspension level M 2000 M (--12/05) Brake line coupling Red Number of connectors 1 Connecting thread M22x1,5 Operating Pressure [bar] Counterpart

128 Brakes Brake line coupling 2 Yellow Number of connectors 1 Connecting thread M22x1,5 Operating Pressure [bar] Counterpart Brake line coupling Yellow Number of connectors 1 Connecting thread M16x1,5 Operating Pressure [bar] Counterpart Overflow valve

129 Brakes Overflow valve L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) TGL (04/05--) TGM (10/05--) 2 Quick release valve G 90 (09/87-05/95) Pressure limiting valve HOCL (01/85-05/09) LION S CITY (08/04--) NG (--07/98) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) 121

130 Brakes Pressure limiting valve Pressure [bar] EL (01/93-06/97) EM (08/87-06/97) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SG (07/76-06/97) SL II (--04/94) SM (11/87-02/95) SÜ (--06/97) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) Pressure limiting valve L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) 122

131 Brakes Pressure limiting valve EM (08/87-06/97) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 M (--12/05) NM (--03/97) TGL (04/05--) Line filter, compressor system Pressure [bar] G (10/79-08/88) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) TGM (10/05--) Slave cylinder Black Diameter [mm] 30 Thread Size M8x

132 Brakes Slave cylinder G 90 (09/87-05/95) Slave cylinder Black Diameter [mm] 35 Thread Size M18x Slave cylinder Silver Diameter [mm] 40 Thread Size M8x G 90 (09/87-05/95) SR (10/75-11/86) SÜ (--06/97) 124

133 Brakes Slave cylinder Black Diameter [mm] 50 Thread Size M10x EM (08/87-06/97) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) R (05/85-01/93) SM (11/87-02/95) SÜ (--06/97) ÜL (09/89-09/96) Slave cylinder Silver Diameter [mm] 44 Thread Size M8x LION S CITY (08/04--) M 90 (08/88-06/96) NL (--07/98) ÜL (09/89-09/96) 125

134 Brakes Slave cylinder Diameter [mm] 48 Thread Size M8x CLA (01/06--) EL (01/93-06/97) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) Slave cylinder Black Diameter [mm] 45 Thread Size M8x TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Multi-circuit protection valve Thread Size M18x1,

135 Brakes Multi-circuit protection valve TGS (09/07--) TGX (09/07--) Multi-circuit protection valve Thread Size Thread Size M22x1,5 M16x1, Check valve Non-return Valve EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) R (05/85-01/93) SD (04/74-04/94) SG (07/76-06/97) SL II (--04/94) SM (11/87-02/95) SÜ (--06/97) TGL (04/05--) TGM (10/05--) ÜL (09/89-09/96) 127

136 Brakes Control valve, trailer L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) TGL (04/05--) TGM (10/05--) Control valve, trailer Brake valve, park brake

137 Brakes Brake valve, park brake Brake valve, park brake Thread Size M16x1,5 Operating Pressure [bar] CLA (01/06--) M 2000 M (--12/05) TGL (04/05--) Diaphragm, brake cylinder Equipment Variant T20 Rubber with textile reinforcement Diameter [in] 20" M 90 (08/88-06/96) 129

138 Brakes Diaphragm, brake cylinder 2 Equipment Variant T16L Rubber with textile reinforcement Diameter [in] 16" Diaphragm, brake cylinder Equipment Variant T16 Rubber with textile reinforcement Diameter [in] 16" Diaphragm, brake cylinder Equipment Variant T24L Rubber with textile reinforcement Diameter [in] 24"

139 Brakes Diaphragm, brake cylinder Equipment Variant T20L Rubber with textile reinforcement Diameter [in] 20" Diaphragm, brake cylinder Equipment Variant T24 Rubber with textile reinforcement Diameter [in] 24" EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) Diaphragm, brake cylinder Equipment Variant T30 Rubber with textile reinforcement Diameter [in] 30"

140 Brakes Diaphragm, brake cylinder L 2000 (10/93-07/97) Diaphragm, brake cylinder Equipment Variant T30L Rubber with textile reinforcement Diameter [in] 30" Valve, compressor system Multiport Valve F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) 132

141 Brakes Valve, compressor system Relay Valve M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Relay valve Pressure [bar] 10 Thread Size M16x1,5 Thread Size M22x1,5 Number of Inlets / Outlets F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Relay valve Pressure [bar] 8 Thread Size M16x1,5 Thread Size M22x1,5 Number of Inlets / Outlets

142 Brakes Relay valve Relay valve Pressure [bar] 13 Thread Size M22x1,5 Thread Size M16x1,5 Number of Inlets / Outlets EM (08/87-06/97) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) ÜL (09/89-09/96) Relay valve Pressure [bar] 10 Thread Size M22x1,5 Thread Size M16x1,5 Number of Inlets / Outlets L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) ÜL (09/89-09/96) 134

143 Brakes Relay valve Pressure [bar] 8.5 Thread Size M22x1,5 Number of Inlets / Outlets L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NÜ (09/96-07/98) TGL (04/05--) TGM (10/05--) Multiway valve Pressure [bar] M 90 (08/88-06/96) Multiway valve

144 Brakes F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) Multiway valve M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) 136

145 Drive train/transmission/clutch Shaft seal, differential FPM (fluoride rubber) Inner diameter [mm] 72 Outer diameter [mm] 105 Height [mm] L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) 3 Shaft seal, differential FPM (fluoride rubber) Inner diameter [mm] 72 Outer diameter [mm] 105 Height [mm] 13 inner G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Shaft seal, differential FPM (fluoride rubber) Inner diameter [mm] 80 Outer diameter [mm] 154 Outer diameter [mm] 135 Height [mm]

146 Drive train/transmission/clutch L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) Shaft seal, differential M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) ÜL (09/89-09/96) Shaft seal, differential FPM (fluoride rubber)/acm (polyacrylate rubber) Inner diameter [mm] 85 Outer diameter [mm] 145 Height [mm] F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) TGS (09/07--) TGX (09/07--) Shaft seal, differential NBR (nitrile butadiene rubber) Inner diameter [mm] 85 Outer diameter [mm] 105 Height [mm] E 2000 (05/00--) F 90 Unterflur (07/86-05/94) 138

147 Drive train/transmission/clutch Shift rod connector with right-hand thread Thread Measurement 2 M14x1,5 Thread Measurement 1 M10x1 Length [mm] 86 Cone Size [mm] F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) R (05/85-01/93) SG (07/76-06/97) SL (05/80-04/87) SR (10/75-11/86) SÜ (--06/97) 3 Shift rod connector with right-hand thread Thread Measurement 2 M12x1,75 Thread Measurement 1 M10x1,5 Length [mm] 55 Cone Size [mm] Counterpart EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) R (05/85-01/93) SD (04/74-04/94) SG (07/76-06/97) SL (05/80-04/87) SM (11/87-02/95) SR (10/75-11/86) SÜ (--06/97) TGL (04/05--) TGM (10/05--) ÜL (09/89-09/96) 139

148 Drive train/transmission/clutch Shift rod connector with left-hand thread Thread Measurement 2 M12x1,75 Thread Measurement 1 M10x1,5 Length [mm] 55 Cone Size [mm] Counterpart F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) M 90 (08/88-06/96) TGL (04/05--) TGM (10/05--) Shift rod connector with right-hand thread Thread Measurement 2 M14x1,5 Thread Measurement 1 M10x1 Length [mm] 88 Cone Size [mm] F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) R (05/85-01/93) SG (07/76-06/97) SL (05/80-04/87) SR (10/75-11/86) SÜ (--06/97) Switch, splitter gearbox Number of connectors 2 Voltage [V]

149 Drive train/transmission/clutch Switch, splitter gearbox Switch, splitter gearbox Number of connectors Switch, splitter gearbox Number of connectors

150 Drive train/transmission/clutch Switch, splitter gearbox Neutral safety switch Pneumatic Operating Pressure [bar] M 90 (08/88-06/96) Drive shaft support Thickness [mm] 90 Thickness [mm] 70 Inner diameter [mm] 65 Outer diameter [mm] 185 with ball bearing Centre

151 Drive train/transmission/clutch Drive shaft support L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Drive shaft support Thickness [mm] 60 Thickness [mm] 40 Inner diameter [mm] 75 Outer diameter [mm] 180 with ball bearing Centre Drive shaft support Thickness [mm] 60 Thickness [mm] 40 Inner diameter [mm] 85 Outer diameter [mm] 180 with ball bearing Centre G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SD (04/74-04/94) SG (07/76-06/97) SR (10/75-11/86) SÜ (--06/97) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) 143

152 Drive train/transmission/clutch Joint, propeller shaft Piece with add-on material Universal Joint Outer diameter [mm] 57 Length [mm] 152 Centre LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) TGL (04/05--) TGM (10/05--) Joint, propeller shaft Piece with add-on material Universal Joint Outer diameter [mm] 57 Length [mm] 144 Centre F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) Joint, propeller shaft Piece with add-on material Universal Joint Outer diameter [mm] 52 Length [mm] 148 Centre

153 Drive train/transmission/clutch Joint, propeller shaft TGS (09/07--) TGX (09/07--) Release bearing Parameter KZIS-4 Height [mm] M 90 (08/88-06/96) Release bearing Parameter KZISZ-5 Height [mm] LION S COACH (09/95--) LION S STAR (01/93-09/96) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) 145

154 Drive train/transmission/clutch Release fork, clutch TGL (04/05--) Release fork, clutch Parts list Repair kit, clutch releaser Release fork, clutch N Parts list Repair kit, clutch releaser TGL (04/05--) 146

155 Drive train/transmission/clutch Repair kit, clutch releaser M 2000 L (08/95--) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) 3 Repair kit, clutch releaser with pressure pin Repair kit, clutch releaser

156 Drive train/transmission/clutch Repair kit, clutch releaser TGL (04/05--) Bolt, release fork FOCL (---) HOCL (01/85-05/09) LION S CITY (08/04--) LION S COACH (09/95--) LION S STAR (01/93-09/96) TGL (04/05--) TGM (10/05--) Clutch booster Brake Fluid Force output F [N] 4000 Stroke [mm] SL II (--04/94) SÜ (--06/97) 148

157 Drive train/transmission/clutch Clutch booster Brake Fluid Force output F [N] 4000 Stroke [mm] M 90 (08/88-06/96) 3 Clutch booster Brake Fluid Force output F [N] 6000 Operating Pressure [bar] 8.1 Stroke [mm] F 90 Unterflur (07/86-05/94) SÜ (--06/97) Clutch booster Force output F [N] 6000 Operating Pressure [bar] 8.2 Stroke [mm]

158 Drive train/transmission/clutch Clutch booster Force output F [N] 6000 Stroke [mm] LION S COACH (09/95--) TGS (09/07--) TGX (09/07--) Clutch booster Mineral Oil Force output F [N] 3900 Operating Pressure [bar] 8.4 Stroke [mm] HOCL (01/85-05/09) Clutch master cylinder Silver Grey Cast Iron Bore Ø [mm]

159 Drive train/transmission/clutch Clutch master cylinder EM (08/87-06/97) F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NM (--03/97) SM (11/87-02/95) ÜL (09/89-09/96) Clutch master cylinder Silver Aluminium Bore Ø [mm] F 90 Unterflur (07/86-05/94) 151

160 Suspension Repair kit, kingpin Outer diameter [mm] 49.5 Outer diameter [mm] 50 Length [mm] 223 with ball bearing Front Axle F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) SD (04/74-04/94) SG (07/76-06/97) SÜ (--06/97) ÜL (09/89-09/96) Repair kit, kingpin Outer diameter [mm] 50 Outer diameter [mm] 51 Length [mm] with ball bearing Front Axle LION S COACH (09/95--) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) 152

161 Suspension Repair kit, kingpin Outer diameter [mm] 36 Outer diameter [mm] 35 Length [mm] 172 with ball bearing Front Axle Right Front Axle Left L 2000 (10/93-07/97) M 2000 L (08/95--) Bushing, leaf spring Inner diameter [mm] 24 Outer diameter [mm] 70 Height [mm] 95 Front Axle E 2000 (05/00--) Bushing, leaf spring Inner diameter [mm] 20 Outer diameter [mm] 41 Outer diameter 1 [mm] 58 Height [mm] 70 Length [mm] 84 Rear Front M 2000 L (08/95--) M 2000 M (--12/05) 153

162 Suspension Bushing, leaf spring Inner diameter [mm] 16 Outer diameter [mm] 50 Outer diameter 1 [mm] 55 Height [mm] 95 Left and right Rear Axle G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 M (--12/05) Mount, leaf spring Height [mm] 18 Left and right E 2000 (05/00--) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Mount, leaf spring Rear Axle

163 Suspension Mount, leaf spring Mount, leaf spring Right Rear Axle Counterpart TGM (10/05--) TGS (09/07--) TGX (09/07--) Mount, leaf spring Left Rear Axle Counterpart TGM (10/05--) TGS (09/07--) TGX (09/07--) 155

164 Suspension Mount, leaf spring Height [mm] 127 Rear Axle left and right Mount, leaf spring Rear Axle left and right Control arm Steel Hole Pitch 1/ Hole Pitch 2 130mm/130mm Bore Ø [mm] 23 Pipe Ø [mm] 50 Length [mm] 414 Trailing Arm Rear Axle left and right TGS (09/07--) TGX (09/07--) 156

165 Suspension Control arm Steel Hole Pitch 1/ Hole Pitch 2 115mm/115mm Bore Ø [mm] 17 Pipe Ø [mm] 48 Length [mm] 941 Trailing Arm Front Axle TGS (09/07--) Control arm Steel Hole Pitch 1/ Hole Pitch 2 130mm/130mm Bore Ø [mm] 19 Pipe Ø [mm] 52 Length [mm] 572 Trailing Arm Trailing Axle TGX (09/07--) TGS (09/07--) TGX (09/07--) Control arm Pipe Ø [mm] 48 Length [mm] 570 Trailing Arm Rear Axle

166 Suspension Control arm LION S COACH (09/95--) LION S STAR (01/93-09/96) Control arm Steel Hole Pitch 1/ Hole Pitch 2 152mm/152mm Bore Ø [mm] 23 Pipe Ø [mm] 58 Length [mm] 627 Wishbone (CV) Rear Axle Control arm Steel Hole Pitch 1/ Hole Pitch 2 152mm/152mm Bore Ø [mm] 23 Pipe Ø [mm] 50 Length [mm] 621 Wishbone (CV) Rear Axle Parts list Repair kit, control arm F 90 Unterflur (07/86-05/94) 158

167 Suspension Control arm Steel Hole Pitch 1/ Hole Pitch 2 130mm/130mm/152mm Bore Ø [mm] 25 Pipe Ø [mm] 48 Length [mm] 627 Wishbone (CV) Rear Axle TGM (10/05--) Control arm Steel Hole Pitch 1/ Hole Pitch 2 130mm/130mm Bore Ø [mm] 23 Pipe Ø [mm] 48 Length [mm] 627 Wishbone (CV) Rear Axle TGS (09/07--) TGX (09/07--) Parts list Repair kit, control arm TGS (09/07--) TGX (09/07--) Control arm Steel Hole Pitch 1/ Hole Pitch 2 130mm/152mm Bore Ø [mm] 25 Pipe Ø [mm] 48 Length [mm] 627 Wishbone (CV) Rear Axle

168 Suspension TGS (09/07--) Control arm TGX (09/07--) Control arm 4 Steel Hole Pitch 1/ Hole Pitch 2 130mm/130mm Bore Ø [mm] 25 Pipe Ø [mm] 58 Length [mm] 627 Wishbone (CV) Rear Axle TGX (09/07--) Control arm Steel Hole Pitch 1/ Hole Pitch 2 130mm/130mm/152mm Bore Ø [mm] 25 Pipe Ø [mm] 48 Length [mm] 627 Wishbone (CV) Rear Axle Parts list Repair kit, control arm TGS (09/07--) TGX (09/07--) 160

169 Suspension Rod/strut, suspension Bore Ø 1 [mm] 19 Bore Ø 2 [mm] 19 Guide Rod Hole Pitch 1/ Hole Pitch 2 130mm/130mm Pipe Ø [mm] 48 Length [mm] 590 Trailing Arm Rear Axle Parts list Repair kit, control arm 4 Rod/strut, suspension Bore Ø 1 [mm] 21 Bore Ø 2 [mm] 21 Guide Rod Hole Pitch 1/ Hole Pitch 2 130mm/130mm Pipe Ø [mm] 58 Length [mm] 585 Trailing Arm Rear Axle Parts list Repair kit, control arm 161

170 Suspension Rod/strut, suspension Bore Ø 1 [mm] 19 Bore Ø 2 [mm] 19 Guide Rod Hole Pitch 1/ Hole Pitch 2 130mm/130mm Pipe Ø [mm] 48 Length [mm] 571 Trailing Arm Rear Axle Lower F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Parts list Repair kit, control arm TGS (09/07--) TGX (09/07--) Rod/strut, suspension Bore Ø 1 [mm] 19 Bore Ø 2 [mm] 19 Guide Rod Hole Pitch 1/ Hole Pitch 2 130mm/130mm Pipe Ø [mm] 48 Length [mm] 531 Trailing Arm Rear Axle Parts list Repair kit, control arm TGS (09/07--) TGX (09/07--) 162

171 Suspension Rod/strut, suspension Bore Ø 1 [mm] 19 Bore Ø 2 [mm] 19 Guide Rod Hole Pitch 1/ Hole Pitch 2 130mm/130mm Pipe Ø [mm] 48 Length [mm] 596 Trailing Arm Rear Axle Parts list Repair kit, control arm 4 Rod/strut, suspension Bore Ø 1 [mm] 19 Bore Ø 2 [mm] 19 Guide Rod Hole Pitch 1/ Hole Pitch 2 130mm/130mm Pipe Ø [mm] 50 Length [mm] 572 Trailing Arm Rear Axle Parts list Repair kit, control arm TGS (09/07--) TGX (09/07--) 163

172 Suspension Repair kit, control arm Hole Pitch 1/ Hole Pitch 2 130,0 Bore Ø [mm] 19 Thickness [mm] 30 Outer diameter [mm] 85 for wishbone (CV) Rear Axle EL (01/93-06/97) EM (08/87-06/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) ÜL (09/89-09/96) Repair kit, control arm Thickness [mm] 30 Inner diameter [mm] 19 Outer diameter [mm] 72 Outer diameter [mm] 65 Length [mm] for wishbone (CV) Left and right Repair kit, control arm Hole Pitch 1/ Hole Pitch 2 80 Bore Ø [mm] 15 Outer diameter [mm] 67 Width 2 [mm] 115 Width 1 [mm] 35 Trailing Arm

173 Suspension Repair kit, control arm LION S COACH (09/95--) LION S STAR (01/93-09/96) ÜL (09/89-09/96) Repair kit, control arm Bore Ø [mm] 15 Outer diameter [mm] 67 Length [mm] 129 for drag link Front Axle M 2000 L (08/95--) M 2000 M (--12/05) Repair kit, control arm Hole Pitch 1/ Hole Pitch Thickness [mm] 30 for drag link Rear Axle LION S COACH (09/95--) LION S STAR (01/93-09/96) ÜL (09/89-09/96) 165

174 Suspension Repair kit, control arm Hole Pitch 1/ Hole Pitch Bore Ø [mm] 21 for drag link Front Axle E 2000 (05/00--) TGS (09/07--) TGX (09/07--) Repair kit, control arm Hole Pitch 1/ Hole Pitch Bore Ø [mm] 17 Thickness [mm] 24 Outer diameter [mm] 75 Length [mm] 149 for drag link Front Axle Repair kit, control arm Hole Pitch 1/ Hole Pitch Bore Ø [mm] 17 Thickness [mm] 24 Outer diameter [mm] 75 Length [mm] 150 for drag link Rear Axle

175 Suspension Repair kit, control arm F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Repair kit, control arm Hole Pitch 1/ Hole Pitch Bore Ø [mm] 21 Thickness [mm] 24 Outer diameter [mm] 95 Length [mm] 190 for wishbone (CV) Front and Rear Rear Axle R (05/85-01/93) SG (07/76-06/97) SL (05/80-04/87) SL II (--04/94) SÜ (--06/97) Repair kit, control arm for wishbone (CV) Rear Axle F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) 167

176 Suspension Repair kit, control arm Hole Pitch 1/ Hole Pitch Bore Ø [mm] 23 Thickness [mm] 24 Outer diameter [mm] 95 Length [mm] 193 for wishbone (CV) Rear Axle Front Axle Repair kit, control arm Thickness [mm] 61 Outer diameter [mm] 80 Outer diameter [mm] 90 for wishbone (CV) Left and right F 90 Unterflur (07/86-05/94) M 2000 M (--12/05) M 90 (08/88-06/96) Repair kit, control arm Thickness [mm] 35 Inner diameter [mm] 23 Outer diameter [mm] 80 Outer diameter [mm] 90 Length [mm] 152 for wishbone (CV) Left and right

177 Suspension Repair kit, control arm F 90 Unterflur (07/86-05/94) M 2000 M (--12/05) M 90 (08/88-06/96) Bushing, stabilizer Inner diameter [mm] 16 Outer diameter [mm] 45 Outer diameter [mm] 42 Height [mm] 35 Rear Axle M 2000 L (08/95--) M 90 (08/88-06/96) Bushing, stabilizer Inner diameter [mm] 52 Outer diameter [mm] 94 Outer diameter [mm] 70 Height [mm] 80 Rear Axle F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) 169

178 Suspension Bushing, stabilizer Inner diameter [mm] 45 Outer diameter [mm] 69 Height [mm] 60 Front Axle F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Bushing, stabilizer Inner diameter [mm] 54 Outer diameter [mm] 78 Height [mm] 60 Rear Axle F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Bushing, stabilizer Inner diameter [mm] 59 Outer diameter [mm] 78 Height [mm] 60 Rear Axle

179 Suspension Bushing, stabilizer F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Bushing, stabilizer Inner diameter [mm] 50 Outer diameter [mm] 75 Height [mm] 51 Front Axle L 2000 (10/93-07/97) LION S COACH (09/95--) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGL (04/05--) TGM (10/05--) Bushing, stabilizer Inner diameter [mm] 22 Outer diameter [mm] 75 Height [mm] 62 Rear Axle F 90 Unterflur (07/86-05/94) 171

180 Suspension Bushing, stabilizer Inner diameter [mm] 56 Outer diameter [mm] 84 Height [mm] 70 Rear Axle CLA (01/06--) EM (08/87-06/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NM (--03/97) TGL (04/05--) TGM (10/05--) Bushing, stabilizer Inner diameter [mm] 34.5 Outer diameter [mm] 55 Height [mm] 60 Left and right Front Axle L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) Bushing, stabilizer Inner diameter [mm] 38 Outer diameter [mm] 55 Height [mm] 60 Rear Axle

181 Suspension Bushing, stabilizer L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) Bushing, stabilizer Inner diameter [mm] 60 Outer diameter [mm] 89 Height [mm] 62 Rear Axle TGM (10/05--) TGS (09/07--) TGX (09/07--) Bushing, stabilizer Inner diameter [mm] 12 Outer diameter [mm] 31.5 Height [mm] 32 Front Axle G 90 (09/87-05/95) M 90 (08/88-06/96) 173

182 Suspension Bushing, stabilizer Inner diameter [mm] 31 Outer diameter [mm] 53 Height [mm] 46 Rear Axle TGL (04/05--) Bushing, stabilizer Inner diameter [mm] Outer diameter [mm] Height [mm] 46.2 Left and right TGL (04/05--) Bushing, stabilizer Inner diameter [mm] 26 Outer diameter [mm] 46 Height [mm] 66 Left and right TGL (04/05--) 174

183 Suspension Bushing, stabilizer Inner diameter [mm] 14 Outer diameter [mm] 42.5 Height [mm] 35 Left and right Rear Axle Front Axle TGL (04/05--) Mount, stabilizer Inner diameter [mm] 15 Outer diameter [mm] 65 Rear Axle F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Mount, stabilizer Inner diameter [mm] 21 Outer diameter [mm] 65 Rear Axle F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) 175

184 Suspension Mount, stabilizer Inner diameter [mm] 45 Outer diameter 2 [mm] 70 Outer diameter 1 [mm] 58 Height [mm] 80 Front Axle G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 90 (08/88-06/96) Mount, stabilizer Inner diameter [mm] 44 Outer diameter [mm] 64 Height [mm] 65 Front Axle left and right CLA (01/06--) Mount, stabilizer Inner diameter [mm] 45 Outer diameter [mm] 75 Height [mm] 51 Front Axle

185 Suspension Mount, stabilizer LION S COACH (09/95--) LION S STAR (01/93-09/96) TGM (10/05--) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) Mount, stabilizer Inner diameter [mm] 16 Outer diameter [mm] 47.5 Height [mm] 47 Front Axle F 90 Unterflur (07/86-05/94) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Mount, stabilizer Inner diameter [mm] 16 Outer diameter [mm] 50 Height [mm] 47 Front Axle CLA (01/06--) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NL (--07/98) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) 177

186 Suspension Mount, stabilizer Inner diameter [mm] 22 Outer diameter [mm] 68 Height [mm] 62 Rear Axle left and right CLA (01/06--) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NM (--03/97) TGM (10/05--) TGS (09/07--) TGX (09/07--) Mount, stabilizer Inner diameter [mm] 49 Outer diameter [mm] 83 Height [mm] 72 Rear Axle Mount, stabilizer Inner diameter [mm] 15 Outer diameter [mm] 68.5 Rear Axle

187 Suspension Mount, stabilizer TGS (09/07--) Wheel bearing Inner diameter [mm] 45 Outer diameter [mm] 85 Height [mm] 32.2 Tapered Roller Bearing Outer Front Axle M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Wheel bearing Inner diameter [mm] 50 Outer diameter [mm] 110 Height [mm] DIN / ISO A Tapered Roller Bearing Outer Rear Axle left and right Front Axle left and right EL (01/93-06/97) F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) SL II (--04/94) ÜL (09/89-09/96) 179

188 Suspension Wheel bearing Inner diameter [mm] 70 Outer diameter [mm] 150 Height [mm] 54 DIN / ISO Tapered Roller Bearing inner Left and right Front Axle F 90 Unterflur (07/86-05/94) TGS (09/07--) TGX (09/07--) Wheel bearing Inner diameter [mm] 35 Outer diameter [mm] 72 Height [mm] DIN / ISO Tapered Roller Bearing Outer Front Axle left and right G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) Wheel bearing Alternative Repair Kit /S Inner diameter [mm] 37 Outer diameter [mm] 74 Height [mm] 45 Rear Axle

189 Suspension Wheel bearing F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Wheel bearing Inner diameter [mm] 105 Outer diameter [mm] 160 Height [mm] L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGM (10/05--) TGS (09/07--) TGX (09/07--) Wheel bearing Inner diameter [mm] 57.8 Outer diameter [mm] 110 Height [mm] 115 Tapered Roller Bearing Front Axle Rear Axle LION S COACH (09/95--) LION S STAR (01/93-09/96) TGM (10/05--) 181

190 Suspension Wheel bearing Inner diameter [mm] 78 Outer diameter [mm] 130 Height [mm] L 2000 (10/93-07/97) TGL (04/05--) Wheel bearing Inner diameter [mm] 78 Outer diameter [mm] 130 Height [mm] 90 Rear Axle L 2000 (10/93-07/97) TGL (04/05--) TGM (10/05--) Wheel bearing Inner diameter [mm] 110 Outer diameter [mm] 170 Height [mm] Rear Axle

191 Suspension Wheel bearing TGM (10/05--) TGS (09/07--) TGX (09/07--) Gasket set, planetary gear box with lock ring Parts list /S Gasket set, planetary gear box 4 EM (08/87-06/97) F 90 Unterflur (07/86-05/94) G 90 (09/87-05/95) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) R (05/85-01/93) SD (04/74-04/94) SG (07/76-06/97) SL (05/80-04/87) SL II (--04/94) SR (10/75-11/86) SÜ (--06/97) ÜL (09/89-09/96) Gasket set, planetary gear box with seal with lock ring

192 Suspension EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) G 90 (09/87-05/95) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) Gasket set, planetary gear box M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) ÜL (09/89-09/96) Ring, wheel hub 4 Inner diameter [mm] 115 Outer diameter [mm] 145 Height [mm] 32 Axle Load [t] F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Ring, wheel hub Inner diameter [mm] 110 Outer diameter [mm] 145 Height [mm] 32 Axle Load [t] F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 90 (08/88-06/96) SG (07/76-06/97) SL (05/80-04/87) SR (10/75-11/86) 184

193 Suspension Shaft seal, wheel hub Inner diameter [mm] 145 Outer diameter [mm] 174 Height [mm] 16 Rear Axle LION S STAR (01/93-09/96) Shaft seal, wheel hub Inner diameter [mm] 145 Outer diameter [mm] 175 Height [mm] 13 Rear Axle M 2000 M (--12/05) M 90 (08/88-06/96) F 90 Unterflur (07/86-05/94) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Shaft seal, wheel hub Inner diameter [mm] 85 Outer diameter [mm] 105 Height [mm] 13 Rear Axle

194 Suspension Shaft seal, wheel hub F 90 Unterflur (07/86-05/94) Shaft seal, wheel hub 4 Inner diameter [mm] 145 Outer diameter [mm] 205 Outer diameter [mm] 175 Height [mm] 9 Outer Rear Axle Front Axle EL (01/93-06/97) F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) TGS (09/07--) TGX (09/07--) Shaft seal, wheel hub Inner diameter [mm] 132 Outer diameter [mm] 160 Height [mm] 10 Rear Axle M 2000 L (08/95--) M 2000 M (--12/05) TGM (10/05--) TGS (09/07--) TGX (09/07--) 186

195 Suspension Shaft seal, wheel hub Inner diameter [mm] 81 Outer diameter [mm] 137 Outer diameter [mm] 100 Height [mm] 15.5 Front Axle L 2000 (10/93-07/97) M 2000 L (08/95--) Shaft seal, wheel hub Inner diameter [mm] 145 Outer diameter [mm] 175 Height [mm] 14 Rear Axle Front Axle M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Shaft seal, wheel hub Inner diameter [mm] 100 Outer diameter [mm] 130 Height [mm] 12 Front Axle

196 Suspension F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) Shaft seal, wheel hub M 2000 M (--12/05) NG (--07/98) NL (--07/98) SG (07/76-06/97) SL II (--04/94) ÜL (09/89-09/96) Shaft seal, wheel hub 4 Inner diameter [mm] 145 Outer diameter [mm] 175 Height [mm] 14 Rear Axle M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Shaft seal, wheel hub Inner diameter [mm] 87.3 Outer diameter [mm] Height [mm] 13 inner Rear Axle G 90 (09/87-05/95) L 2000 (10/93-07/97) 188

197 Suspension Shaft seal, wheel hub Inner diameter [mm] 132 Outer diameter [mm] 172 Height [mm] 12 inner Rear Axle L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) TGM (10/05--) TGS (09/07--) TGX (09/07--) 4 Shaft seal, wheel hub Inner diameter [mm] 135 Outer diameter [mm] 175 Outer diameter [mm] 205 Height [mm] 11 Rear Axle F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Shaft seal, wheel hub Inner diameter [mm] 139 Outer diameter [mm] 170 Height [mm] 11 Outer Rear Axle

198 Suspension Shaft seal, wheel hub Shaft seal, wheel hub Inner diameter [mm] 139 Outer diameter [mm] 175 Outer diameter [mm] 205 Height [mm] 16.3 Rear Axle TGM (10/05--) Wheel nut Inner thread [mm] M22x1,5 Spanner Size 32 Quality/ Grade G 90 (09/87-05/95) L 2000 (10/93-07/97) 190

199 Steering Hydraulic filter, steering system Hydraulic filter, steering system Thickness [mm] 100 Inner diameter [mm] 17.1 Outer diameter [mm] CLA (01/06--) EL (01/93-06/97) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) SÜ (--06/97) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) 191

200 Steering /HD Tie rod assembly Guide Rod Nut with lateral notches Pipe Ø [mm] 50 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 1406 Cone Size [mm] 30 Front Axle Reinforced Version Parts list /HD Tie rod end /HD Tie rod end Tie rod assembly Guide Rod Nut with lateral notches Pipe Ø [mm] 50 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 1652 Cone Size [mm] 30 Front Axle Parts list Tie rod end Tie rod end TGS (09/07--) TGX (09/07--) 192

201 Steering Tie rod assembly /HD Guide Rod Nut with lateral notches Pipe Ø [mm] 50 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 1652 Cone Size [mm] 30 Front Axle Reinforced Version Parts list /HD Tie rod end /HD Tie rod end TGS (09/07--) TGX (09/07--) 5 Tie rod assembly Guide Rod Self-locking Pipe Ø [mm] 52 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 1679 Cone Size [mm] 30 Front Axle Parts list Bolt, wheel alignment Tie rod end M 2000 L (08/95--) M 2000 M (--12/05) NÜ (09/96-07/98) TGM (10/05--) TGS (09/07--) TGX (09/07--) 193

202 Steering /HD Drag link Push Rod Nut with lateral notches Pipe Ø [mm] 42 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 1050 Cone Size [mm] 30 Pitman Arm to track rod Parts list /HD Tie rod end /HD Tie rod end 5 EL (01/93-06/97) NG (--07/98) NL (--07/98) NM (--03/97) Drag link Push Rod Nut with lateral notches Pipe Ø [mm] 48 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 1070 for left-hand drive vehicles Cone Size [mm] 30 Pitman Arm to track rod Parts list Tie rod end 194

203 Steering Drag link /HD Push Rod Nut with lateral notches Pipe Ø [mm] 38 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 900 Cone Size [mm] 30 Steering Rod at steering arm Parts list /HD Tie rod end /HD Tie rod end Drag link Push Rod Nut with lateral notches Pipe Ø [mm] 52 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 993 for left-hand drive vehicles Cone Size [mm] 30 at steering arm Parts list Tie rod end TGS (09/07--) TGX (09/07--) 195

204 Steering Drag link Push Rod Self-locking Pipe Ø [mm] 52 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 967 for left-hand drive vehicles Cone Size [mm] 30 Pitman arm to 1st front axle Parts list Tie rod end 5 TGS (09/07--) TGX (09/07--) Drag link Push Rod Nut with lateral notches Pipe Ø [mm] 48 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 1040 for left-hand drive vehicles Cone Size [mm] 30 Pitman Arm to track rod Parts list Tie rod end F 90 Unterflur (07/86-05/94) 196

205 Steering Drag link Push Rod Nut with lateral notches Pipe Ø [mm] 50 with metric thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 1795 for left-hand drive vehicles Cone Size [mm] 30 Pitman Arm to track rod Drag link Push Rod Nut with lateral notches Pipe Ø [mm] 38 with metric thread Thread Measurement 2 M28x1,5 Thread Measurement 1 M18x1,5 Length [mm] 825 for left-hand drive vehicles Cone Size [mm] 22 Pitman Arm to track rod Parts list Tie rod end L 2000 (10/93-07/97) 197

206 Steering Tie rod end Nut with lateral notches with left-hand thread Thread Measurement 2 M28x1,5L Thread Measurement 1 M18x1,5 Length [mm] 106 for left-/right-hand traffic Cone Size [mm] 22 Front Axle Counterpart G (10/79-08/88) Tie rod end Nut with lateral notches with right-hand thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 125 for left-/right-hand traffic Cone Size [mm] 30 Front Axle Counterpart CLA (01/06--) F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 90 (08/88-06/96) 198

207 Steering Tie rod end /HD Nut with lateral notches with right-hand thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 125 for left-/right-hand traffic Cone Size [mm] 30 Front Axle Reinforced Version Counterpart /HD CLA (01/06--) F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 90 (08/88-06/96) 5 Tie rod end Nut with lateral notches with right-hand thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 158 for left-/right-hand traffic Cone Size [mm] 30 Front Axle F 90 Unterflur (07/86-05/94) 199

208 Steering Tie rod end Nut with lateral notches with right-hand thread Thread Measurement 2 M24x1,5 Thread Measurement 1 M30x1,5 Length [mm] 141 for left-/right-hand traffic Cone Size [mm] 26 Front Axle EL (01/93-06/97) HOCL (01/85-05/09) M 2000 L (08/95--) M 2000 M (--12/05) NG (--07/98) NL (--07/98) NM (--03/97) TGM (10/05--) Tie rod end Nut with lateral notches with right-hand thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M20x1,5 Length [mm] 114 for left-/right-hand traffic Cone Size [mm] 26 Front Axle Counterpart F 90 Unterflur (07/86-05/94) M 2000 L (08/95--) M 90 (08/88-06/96) 200

209 Steering Tie rod end Nut with lateral notches with left-hand thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M20x1,5 Length [mm] 114 for left-/right-hand traffic Cone Size [mm] 26 Front Axle Counterpart F 90 Unterflur (07/86-05/94) Tie rod end M 2000 L (08/95--) M 90 (08/88-06/96) Nut with lateral notches with left-hand thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 125 for left-/right-hand traffic Cone Size [mm] 30 Front Axle Counterpart CLA (01/06--) F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) 201

210 Steering /HD Tie rod end Nut with lateral notches with left-hand thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 125 for left-/right-hand traffic Cone Size [mm] 30 Front Axle Reinforced Version Counterpart /HD 5 CLA (01/06--) F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Tie rod end with right-hand thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 141 for left-/right-hand traffic Cone Size [mm] 30 Front Axle TGS (09/07--) TGX (09/07--) 202

211 Steering Tie rod end Nut with lateral notches with right-hand thread Thread Measurement 2 M30x1,5 Thread Measurement 1 M24x1,5 Length [mm] 120 for left-/right-hand traffic Cone Size [mm] 30 Steering Rod at steering arm NÜ (09/96-07/98) TGM (10/05--) TGS (09/07--) TGX (09/07--) Tie rod end Nut with lateral notches with left-hand thread Thread Measurement 2 M24x1,5 Thread Measurement 1 M16x1,5 Length [mm] 104 for left-/right-hand traffic Cone Size [mm] 20 Front Axle Counterpart G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) 203

212 Steering Tie rod end Nut with lateral notches with right-hand thread Thread Measurement 2 M24x1,5 Thread Measurement 1 M16x1,5 Length [mm] 104 for left-/right-hand traffic Cone Size [mm] 20 Front Axle Counterpart G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) Tie rod end Nut with lateral notches with right-hand thread Thread Measurement 2 M28x1,5 Thread Measurement 1 M18x1,5 Length [mm] 106 for left-/right-hand traffic Cone Size [mm] 22 Front Axle Parts list Drag link Counterpart G (10/79-08/88) G 90 (09/87-05/95) L 2000 (10/93-07/97) M 2000 L (08/95--) 204

213 Steering Hydraulic pump, P/S Hydraulic Steel Thread Measurement 2 M26x1,5 Number of connectors 2 Thread Measurement 1 M18x1,5 Operating Pressure [bar] 130 Clockwise rotation F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) Hydraulic pump, P/S Hydraulic Cast Aluminium Thread Measurement 2 M26x1,5 Number of connectors 2 Thread Measurement 1 M18x1,5 Operating Pressure [bar] 150 Anti-clockwise rotation SL (05/80-04/87) Hydraulic pump, P/S Hydraulic Cast Aluminium Thread Measurement 2 M26x1,5 Number of connectors 2 Thread Measurement 1 M18x1,5 Operating Pressure [bar] 150 Clockwise rotation

214 Steering F 90 Unterflur (07/86-05/94) LION S COACH (09/95--) Hydraulic pump, P/S LION S COMFORT (09/96--) LION S STAR (01/93-09/96) Hydraulic pump, P/S Hydraulic Cast Aluminium Thread Measurement 2 M26x1,5 Number of connectors 2 Thread Measurement 1 M18x1,5 Operating Pressure [bar] 130 Clockwise rotation EL (01/93-06/97) EM (08/87-06/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) P/S fluid reservoir with lid TGS (09/07--) TGX (09/07--) 206

215 Body/Cabin Gear shift knob Black ZF Transmission Width 2 [mm] 65 Width 1 [mm] 47 Number of connectors 6 Length [mm] TGS (09/07--) TGX (09/07--) Gear shift knob Black Silver ZF Transmission Width 2 [mm] 65 Width 1 [mm] 47 Number of connectors 4 Length [mm] TGS (09/07--) TGX (09/07--) Gear shift knob Black Manual Transmission Number of connectors 2 Length [mm]

216 Body/Cabin M 2000 L (08/95--) Gear shift knob M 2000 M (--12/05) M 90 (08/88-06/96) Gear shift knob Black Width 2 [mm] 67 Width 1 [mm] 50 Number of connectors 3 Length [mm] F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) Column switch Black with wipe interval function with wipe-wash function with light dimmer function with indicator function Number of Poles 17 Voltage [V] CLA (01/06--) EL (01/93-06/97) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S COACH (09/95--) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) 208

217 Body/Cabin Column switch Grey with horn with wipe interval function with wipe-wash function with light dimmer function with indicator function Number of Poles 13 Voltage [V] LION S COACH (09/95--) LION S STAR (01/93-09/96) NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGL (04/05--) TGM (10/05--) Cabin air filter Height [mm] 31 Width [mm] 187 Length [mm] Filter Insert Particulate Filter F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S COMFORT (09/96--) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) 209

218 Body/Cabin Cabin air filter Height [mm] 70 Width [mm] 177 Length [mm] Filter Insert Particulate Filter TGL (04/05--) TGS (09/07--) TGX (09/07--) Cabin air filter Height [mm] 70 Width [mm] 177 Length [mm] Filter Insert Activated Carbon Filter TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Cabin air filter Height [mm] 30 Width [mm] 237 Length [mm] 448 Particulate Filter Filter Insert

219 Body/Cabin Cabin air filter LION S CITY (08/04--) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) SÜ (--06/97) Cabin air filter Height [mm] 40 Width [mm] 159 Length [mm] 361 Filter Insert Particulate Filter CLA (01/06--) L 2000 (10/93-07/97) Latch, driver cabine M 2000 M (--12/05) M 90 (08/88-06/96) 211

220 Body/Cabin Hinge, driver cab Inner diameter [mm] 22 Outer diameter [mm] 58.5 Height [mm] 47.5 Left and right Front LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 M (--12/05) M 90 (08/88-06/96) Hinge, driver cab 6 Inner diameter [mm] 14 Outer diameter [mm] 38 Outer diameter [mm] 30 Height [mm] 48 Left and right Rear CLA (01/06--) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Spacer, driver cab stabiliser Thickness [mm]

221 Body/Cabin Spacer, driver cab stabiliser Spacer, driver cab stabiliser Thickness [mm] F 90 Unterflur (07/86-05/94) Bushing, driver cab suspension Inner diameter 1 [mm] 16 Outer diameter 2 [mm] 64 Outer diameter 1 [mm] 50 Height 1 [mm] 29 Left and right Front F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) 213

222 Body/Cabin Bushing, driver cab suspension Inner diameter 1 [mm] 11 Outer diameter 2 [mm] 70 Outer diameter 1 [mm] 63 Height 1 [mm] 68 Left and right Front Bushing, driver cab suspension Inner diameter 1 [mm] 17 Outer diameter 1 [mm] 75 Height 1 [mm] 22 Left and right TGS (09/07--) TGX (09/07--) Bushing, driver cab suspension Inner diameter 1 [mm] 13 Outer diameter 1 [mm] 22 Height 1 [mm] 79.5 Left and right Rear

223 Body/Cabin Bushing, driver cab suspension TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Bushing, driver cab suspension Inner diameter 1 [mm] 22 Outer diameter 1 [mm] 53 Height 1 [mm] 42 Left and right Rear TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Bushing, driver cab suspension Inner diameter 1 [mm] 16.5 Outer diameter 1 [mm] 60 Height 2 [mm] 80 Height 1 [mm] 64 Left and right Front TGS (09/07--) TGX (09/07--) 215

224 Body/Cabin Bushing, driver cab suspension TGL (04/05--) TGM (10/05--) Rubber stop, cabin Outer diameter [mm] 50 Height [mm] 36 Thread Size M10x1,5 Thread Length [mm] E 2000 (05/00--) M 2000 M (--12/05) Seal, driver cab stabiliser

225 Body/Cabin Seal, driver cab stabiliser F 90 Unterflur (07/86-05/94) Repair kit, driver cab mounting F 90 Unterflur (07/86-05/94) Repair kit, driver cab mounting with bush with gaskets/seals TGS (09/07--) TGX (09/07--) 217

226 Body/Cabin Repair kit, driver cab mounting Repair kit, driver cab mounting Tilt pump, driver cab L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) 218

227 Body/Cabin Tilt pump, driver cab TGM (10/05--) Tilt cylinder, driver cab Outer thread [mm] M12x1,5 Pressure [bar] 250 Outer diameter [mm] 50 Length 2 [mm] 1545 Length 1 [mm] 890 Stroke [mm] Tilt cylinder, driver cab

228 Body/Cabin Gas spring, front hood Eject Force [N] 260 Length [mm] 580 Stroke [mm] Side marker Yellow with bulb Left and right L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) TGS (09/07--) TGX (09/07--) Door handle Black Left

229 Body/Cabin Door handle M 2000 M (--12/05) Door handle Black Right M 2000 M (--12/05) Door handle Black without lock barrel Left 6 Counterpart TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) 221

230 Body/Cabin Door handle Black without lock barrel Right Counterpart TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Door handle Black with key with lock barrel Left and right F 90 Unterflur (07/86-05/94) M 2000 M (--12/05) M 90 (08/88-06/96) Door lock Left Counterpart

231 Body/Cabin Door lock F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Door lock Right Counterpart F 90 Unterflur (07/86-05/94) M 90 (08/88-06/96) Lock cylinder set CLA (01/06--) EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NG (--07/98) NL (--07/98) NM (--03/97) NÜ (09/96-07/98) R (05/85-01/93) SG (07/76-06/97) SM (11/87-02/95) SÜ (--06/97) ÜL (09/89-09/96) 223

232 Body/Cabin Window lifter Electric Left Counterpart M 2000 M (--12/05) Window lifter Electric Right Counterpart M 2000 M (--12/05) Windshield washer pump Mono Pump Electric Voltage [V]

233 Body/Cabin Windshield washer pump EL (01/93-06/97) EM (08/87-06/97) LION S COACH (09/95--) LION S STAR (01/93-09/96) NG (--07/98) NM (--03/97) NÜ (09/96-07/98) SG (07/76-06/97) SL (05/80-04/87) SR (10/75-11/86) ÜL (09/89-09/96) Windshield washer pump Dual Pump Grey Black Electric Voltage [V] CLA (01/06--) F 90 Unterflur (07/86-05/94) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) NÜ (09/96-07/98) 6 Windshield washer pump Dual Pump Black Electric Voltage [V] NG (--07/98) NL (--07/98) NÜ (09/96-07/98) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) 225

234 Body/Cabin Wiper Blade Beam wiper blade Length [in] 40 Length [mm] 1000 Front LION S COACH (09/95--) R (05/85-01/93) SR (10/75-11/86) ÜL (09/89-09/96) Wiper Blade Beam wiper blade Length [in] 24 Length [mm] 600 Front F 90 Unterflur (07/86-05/94) M 2000 M (--12/05) M 90 (08/88-06/96) Wiper Blade Beam wiper blade Length [in] 28 Length [mm] 700 Front

235 Body/Cabin Wiper Blade TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) Wiper Blade Beam wiper blade Length [in] 26 Length [mm] 650 Front TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--)

236 Auxiliary parts / Miscellaneous Multifunction relay Rated current [A] 70 Clamp 87 Directional Contact Height [mm] 42 Width [mm] 27 Operating voltage [V] 24 Length [mm] 27 Number of Poles 4 with retaining strap E 2000 (05/00--) L 2000 (10/93-07/97) M 2000 L (08/95--) M 2000 M (--12/05) Multifunction relay Rated current [A] 20 ABS Indicator with headlight flasher Height [mm] 40 Width [mm] 27 Operating voltage [V] 24 Length [mm] 27 Number of Poles E 2000 (05/00--) EL (01/93-06/97) EM (08/87-06/97) F 90 Unterflur (07/86-05/94) G 90 (09/87-05/95) L 2000 (10/93-07/97) LION S CITY (08/04--) LION S COACH (09/95--) LION S COMFORT (09/96--) LION S STAR (01/93-09/96) M 2000 L (08/95--) M 2000 M (--12/05) M 90 (08/88-06/96) SD (04/74-04/94) SL (05/80-04/87) SM (11/87-02/95) SR (10/75-11/86) SÜ (--06/97) TGL (04/05--) TGM (10/05--) TGS (09/07--) TGX (09/07--) ÜL (09/89-09/96) 228

237 MEYLE no. Index Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN /S /S MAN

238 Index MEYLE no. Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN /C

239 MEYLE no. Index Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN

240 Index MEYLE no. Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN /HD MAN /HD

241 MEYLE no. Index Ref. no. MEYLE no. Ref. no. Page MAN N N MEYLE no. Ref. no. Page MAN

242 Index MEYLE no. Ref. no. MEYLE no. Ref. no. Page MAN MEYLE no. Ref. no. Page MAN ,06630,

243 MEYLE no. Index Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN

244 Index MEYLE no. Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN N

245 MEYLE no. Index Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN

246 Index MEYLE no. Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN

247 MEYLE no. Index Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN

248 Index MEYLE no. Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN /HD /HD

249 MEYLE no. Index Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN

250 Index MEYLE no. Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN

251 MEYLE no. Index Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN MAN

252 Index MEYLE no. Ref. no. MEYLE no. Ref. no. Page MEYLE no. Ref. no. Page MAN /HD /HD MAN

253 MEYLE no. Index Ref. no. MEYLE no. Ref. no. Page MAN MEYLE no. Ref. no. Page MAN N

254 Index Ref. no. MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN

255 Ref. no. Index MEYLE no. Ref. no. MEYLE no. Page MAN ,06630, Ref. no. MEYLE no. Page MAN

256 Index Ref. no. MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN ,

257 Ref. no. Index MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN

258 Index Ref. no. MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN

259 Ref. no. Index MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN

260 Index Ref. no. MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN

261 Ref. no. Index MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN

262 Index Ref. no. MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN

263 Ref. no. Index MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN /HD /HD

264 Index Ref. no. MEYLE no. Ref. no. MEYLE no. Page MAN /HD /HD /HD /HD /HD /HD /HD /HD /HD Ref. no. MEYLE no. Page MAN /HD /HD /HD /HD /HD /HD /C

265 Ref. no. Index MEYLE no. Ref. no. MEYLE no. Page MAN , /S /S /S Ref. no. MEYLE no. Page MAN /S /S , /S , /S /S

266 Index Ref. no. MEYLE no. Ref. no. MEYLE no. Page MAN , /S Ref. no. MEYLE no. Page MAN

267 Ref. no. Index MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN /HD /HD /HD /HD /HD /HD /HD /HD /HD /HD /HD /HD /HD /HD /HD

268 Index Ref. no. MEYLE no. Ref. no. MEYLE no. Page MAN /HD /HD /HD /HD /HD /HD /HD /HD /HD /HD /HD /HD Ref. no. MEYLE no. Page MAN /HD /HD /HD /HD /HD /HD /HD

269 Ref. no. Index MEYLE no. Ref. no. MEYLE no. Page MAN Ref. no. MEYLE no. Page MAN

270 Index Ref. no. MEYLE no. Ref. no. MEYLE no. Page MAN /HD /HD /HD Ref. no. MEYLE no. Page MAN N N N N

271 MEYLE product range The MEYLE brand supplies its customers with more than 21,000 extremely reliable and durable spare parts manufactured at our own production facilities or by trusted production partners. MEYLE boasts a highly diversified product range. Whether steering and suspension components, rubber-to-metal parts, brakes, damping components, cooling systems, filters, drive components, electric and sensors MEYLE is synonymous with top-grade quality-tested spare parts. This catalogue is protected by copyright. Reproduction of text, graphic elements, photographs and/or data, even in part, is prohibited. MEYLE,, or parts thereof, are registered trademarks of Wulf Gaertner Autoparts AG. All supplies and services are subject to our General Terms and Conditions. The original spare part numbers shown in this catalogue are for cross-reference purposes only and shall not be disclosed to third parties on invoices and delivery notes. While the information in this catalogue was compiled and edited with utmost care we do not assume responsibility or accept claims arising from errors or inconsistencies. Subject to technical and/or design changes. This issue of the catalogue supersedes all previous issues. All rights reserved Wulf Gaertner Autoparts AG

272 Wulf Gaertner Autoparts AG Merkurring Hamburg Germany Our brands: Unsere Marken: Your source for MEYLE-HD parts:

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