7 Design and Operating Notes

Transcription

1 Lubricants Design and Operating Notes.1 Lubricants General information Unless a special arrangement is made, SEW-EURODRIVE supplies the drives with a lubricant fill adapted for the specific gear unit and mounting position. The decisive factor is the mounting position (M1...M6, section "Mounting positions and important order information") specified when ordering the drive. You must adapt the lubricant fill in case of any subsequent changes made to the mounting position ( Lubricant fill quantities). Lubricant table Key to the lubricant table The lubricant table on the following page shows the permitted lubricants for SEW gear units. Observe the following legend with regards to the lubricant table. Abbreviations, meaning of shading and notes: CLP = Mineral oil CLP PG = Polyglycol (W gear units, conforms to USDA-H1) CLP HC = synthetic hydrocarbons E = Ester oil (water hazard class 1 (German regulation)) HCE = synthetic hydrocarbons + ester oil (USDA - H1 certification) HLP = Hydraulic oil = synthetic lubricant (= synthetic-based roller bearing grease) = mineral lubricant (= mineral-based rolling bearing grease) 1) Helical-worm gear units with PG oil: consult SEW-EURODRIVE. 2) Special lubricant for Spiroplan gear units only 3) SEW-f B 1.2 required 4) Pay attention to critical starting behavior at low temperatures! 5) Low-viscosity grease 6) Ambient temperature Lubricant for the food industry (food grade oil) Oil Oil Biodegradable oil (lubricant for agriculture, forestry, and fisheries) Rolling bearing greases The anti-friction bearings in gear units and motors are given a factory-fill with the greases listed below. SEW-EURODRIVE recommends regreasing rolling bearings with a grease fill at the same time as changing the oil or replacing the rolling bearings. Gear unit rolling bearings Motor rolling bearings 2) Special greases for gear unit rolling bearings: Ambient temperature Manufacturer Type -40 C C Fuchs Renolit CX-TOM15 1) -20 C C Esso Polyrex EM +20 C C Klüber Barrierta L55/2-40 C C Kyodo Yushi Multemp SRL 3) -30 C C Aral Aral Eural Grease EP 2 Oil Oil -20 C C Aral Aral Aralube BAB EP2 1) Rolling bearing grease based on semi-synthetic base oil. 2) The motor rolling bearings are covered on both sides and cannot be regreased. 3) Recommended for continuous operation at ambient temperatures below 0 C, for example in a cold storage. The following grease quantities are required: For fast-running bearings (gear unit input end): Fill the cavities between the rolling elements one-third full with grease. For slow-running bearings (in gear units and at gear unit output end): Fill the cavities between the rolling elements two-thirds full with grease. 86 Catalog DRE-GM 09/2009

2 Lubricants Lubricant table VG 220 VG 220 VG 220 VG 150 VG 150 VG 100 VG VG 32 BP Energol GR-XP 220 BP Enersyn SG-XP 220 VG 68 VG 32 BP Energol GR-XP 100 BP Energol HLP-HM 15 VG 22 VG 15 BP Energol GR-XP 680 VG 680 BP Enersyn SG-XP 680 VG 680 VG 460 BP Energol GR-XP 100 VG 150 VG 150 VG 100 VG 220 VG 32 VG 460 VG 220 VG 68 BP Enersyn SG-XP 220 VG 460 BP Energrease LS-EP 00 VG 460 SAE 5W90 (~VG 100) VG Oil R... K...(HK...) F... S...(HS...) R...,K...(HK...), F...,S...(HS...) W...(HW...) R32 R302 4) 4) 4) 4) 4) 4) 4) 4) 4) 4) C 6) Standard DIN (ISO) CLP(CC) CLP PG CLP HC CLP HC CLP (CC) HLP (HM) CLP HC CLP HC HLP (HM) CLP (CC) CLP PG CLP HC CLP HC CLP (CC) CLP PG CLP HC CLP HC CLPHC NSF H1 E SEW PG API GL5 H1 PG DIN ) ISO,NLGI 1) 1) VG 68 2) 2) 3) Mobil Mobilgear 600 XP 220 Mobil Glygoyle 220 Mobil SHC 630 Mobil SHC 629 Mobilgear 600 XP 100 Mobil D.T.E. 13M Mobil SHC 626 Mobil SHC 624 Mobil D.T.E. 11M Mobilgear 600 XP 680 Mobil SHC 634 Mobil SHC 629 Mobilgear 600 XP 100 Mobil Glygoyle 220 Mobil SHC 626 Mobil SHC 624 Mobil Synthetic Gear Oil 5 W90 Glygoyle Grease 00 Mobilux EP 004 Shell Omala 220 Shell Tivela S 220 Shell Omala HD 220 Shell Omala HD 150 Shell Omala 100 Shell Tellus T 32 Shell Tellus T 15 Shell Omala 680 Shell Tivela S 680 Shell Omala HD 460 Shell Omala HD 150 Shell Omala 100 Shell Tivela S 220 Shell Cassida Fluid GL 460 Shell Cassida Fluid GL 220 Shell Cassida Fluid HF 68 Shell Tivela GL 00 Shell Alvania GL 00 Klüberoil GEM N Klübersynth GH Klübersynth GEM N Klübersynth GEM N Klüberoil GEM N Klüberoil GEM 1-68 N Klüber-Summit HySyn FG-32 Isoflex MT 30 ROT Klüberoil GEM N Klübersynth GH Klübersynth GEM N Klübersynth GEM N Klüberoil GEM N Klübersynth GH Klüber-Summit HySyn FG-32 Klüberoil 4UH1-460 N Klüberoil 4UH1-220 N Klüberoil 4UH1-68 N Klüberbio CA2-460 Klüber SEW HT Klübersynth UH Klübersynth GE Aral Degol BG 220 Aral Degol GS 220 Aral Degol PAS 220 Aral Degol BG 100 Aral Degol BG 46 Aral Degol BG 680 Aral Degol BG 100 Aral Degol GS 220 Aral Degol BAB 460 Aralub MFL 00 Tribol 1100/220 Alpha SP 220 Optigear BM 220 Renolin CLP 220 Meropa 220 Carter EP 220 Synlube CLP 220 Pinnacle EP 220 Pinnacle EP 150 Meropa 150 Tribol 800/220 Tribol 1510/220 Tribol 1100/100 Alphasyn PG 220 Optiflex A 220 Alphasyn T 220 Optigear Synthetic X 220 Alphasyn T 150 Optigear Synthetic X 150 Alpha SP/100/150 Optigear BM 100 Renolin PG 220 Renolin Unisyn CLP 220 Renolin Unisyn CLP 150 Renolin CLP 150 Carter SY 220 Carter SH 150 Carter EP 100 Rando EP Ashless 46 Tribol 1100/68 Hyspin AWS 32 Optigear 32 Renolin B 46 HVI Equivis ZS 46 Cetus PAO 46 Rando HDZ 15 Alphasyn T32 Optilieb HY 32 Hyspin AWS 22 Renolin Unisyn CLP 68 Renolin Unisyn OL 32 Renolin MR 310 Dacnis SH 32 Equivis ZS 15 Meropa 680 Synlube CLP 680 Pinnacle EP 460 Pinnacle EP 150 Tribol 1100/680 Tribol 800/680 Alpha SP 680 Optigear BM 680 Optiflex A 680 Optigear Synthetic X 460 Optigear Synthetic X 150 Renolin SEW 680 Renolin PG 680 Renolin Unisyn CLP 460 Renolin Unisyn CLP 150 Carter EP 680 Carter SH 150 Meropa 150 Synlube CLP 220 Tribol 1100/100 Tribol 800/220 Alpha SP/100/150 Optigear BM 100 Alphasyn PG 220 Optiflex A 220 Renolin CLP 150 Renolin PG 220 Carter EP 100 Carter SY 220 Cetus PAO 46 Alphasyn T32 Renolin Unisyn CLP 68 Renolin Unisyn OL 32 Dacnis SH 32 Tribol Bio Top 1418/460 Optileb GT 460 Optileb GT 220 Optileb HY 68 Geralyn SF 460 Plantogear 460 S Multifak 6833 EP 00 Multifak EP 000 Spheerol EPL 0 CLS Grease Longtime PD 00 Renolin SF Marson SY 00 Multis EP 00 Oil 4) Standard Standard Standard Tribol Optimol TO T A L Catalog DRE-GM 09/2009 8

3 Lubricants Lubricant fill quantities The specified fill quantities are recommended values. The precise values vary depending on the number of stages and gear ratio. When filling, it is essential to check the oil level plug since it indicates the precise oil capacity. The following tables show guide values for lubricant fill quantities in relation to the mounting position M1... M6. Helical (R) gear units RX.. Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 RX RX RX RX RX RX RXF.. Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 RXF RXF RXF RXF RXF RXF Catalog DRE-GM 09/2009

4 Lubricants R.., R..F Gear unit M1 1) M2 1) Fill quantity in liters M3 M4 M5 M6 R R R2 0.25/ R3 0.30/ R4 0.0/ R5 0.80/ R6 1.10/ / R 1.20/ / R8 2.30/ / R9 4.60/ / R10 6.0/ R / R / R16 2.0/ ) The larger gear unit of multi-stage gear units must be filled with the larger oil volume. RF.. Gear unit M1 1) M2 1) Fill quantity in liters M3 M4 M5 M6 RF RF RF2 0.25/ RF3 0.35/ RF4 0.65/ RF5 0.80/ RF6 1.20/ / RF 1.20/ / RF8 2.40/ / RF9 5.1/ / RF10 6.3/ RF13 9.5/ RF / RF / ) The larger gear unit of multi-stage gear units must be filled with the larger oil volume. Catalog DRE-GM 09/

5 Lubricants Parallel-shaft helical (F) gear units F.., FA..B, FH..B, FV..B Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 F F F F F F F F F F F FF.. Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 FF FF FF FF FF FF FF FF FF FF FF FA.., FH.., FV.., FAF.., FAZ.., FHF.., FHZ.., FVF.., FVZ.., FT.. Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 F F F F F F F F F F F Catalog DRE-GM 09/2009

6 Lubricants Helical-bevel (K) gear units K.., KA..B, KH..B, KV..B Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 K K K K K K K K K K K K KF.. Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 KF KF KF KF KF KF KF KF KF KF KA.., KH.., KV.., KAF.., KHF.., KVF.., KAZ.., KHZ.., KVZ.., KT.. Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 K K K K K K K K K K Catalog DRE-GM 09/

7 Lubricants Helical-worm (S) gear units S Gear unit Fill quantity in liters M1 M2 M3 1) M4 M5 M6 S S / S / S / S / S / S / ) The larger gear unit of multi-stage gear units must be filled with the larger oil volume. SF.. Gear unit Fill quantity in liters M1 M2 M3 1) M4 M5 M6 SF SF / SF / SF / SF / SF / SF / ) The larger gear unit of multi-stage gear units must be filled with the larger oil volume. SA.., SH.., SAF.., SHZ.., SAZ.., SHF.., ST.. Gear unit Fill quantity in liters M1 M2 M3 1) M4 M5 M6 S S / S / S / S / S / S / ) The larger gear unit of multi-stage gear units must be filled with the larger oil volume. 92 Catalog DRE-GM 09/2009

8 Lubricants Spiroplan (W) gear units W.., WF.., WA..B, WH..B Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 W W W W W WA.., WAF.., WT.., WH.., WHF.. Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 W W W W W Catalog DRE-GM 09/

9 Reduced backlash gear units.2 Reduced backlash gear units Helical, parallel-shaft helical and helical-bevel gear units with reduced backlash are available as of gear unit size 3. The circumferential backlash of these gear units is considerably less than that of the standard versions so that positioning tasks can be solved with great precision. The circumferential backlash is specified in angular minutes [ ] in the technical data. The circumferential backlash for the output shaft is specified without load (max. 1% of the rated output torque); the gear unit input end is blocked. The reduced backlash variant is available for the following gear units: Helical gear units (R) sizes 3 to 16 Parallel-shaft gear units (F) sizes 3 to 15 Helical-bevel gear units (K) sizes 3 to 18 Multi-stage gear units are not available in reduced backlash variants. Apart from the parallel-shaft gear units FH.8 and FH.9 with reduced backlash, the dimensions of the reduced backlash variants correspond to the dimensions of the standard designs. The following figure shows the dimensions of the FH.8 and FH.9 gear units with reduced backlash: Type D6 D G4 M4 M5 M6 M O1 O8 FH.8/R Ø 65 h6 Ø 85 Ø FH.9/R Ø 5 h6 Ø 95 Ø Catalog DRE-GM 09/2009

10 Installation/removal of gear units with hollow shafts and keys.3 Installation/removal of gear units with hollow shafts and keys Always use the supplied NOCO Fluid for assembly. The fluid prevents contact corrosion and facilitates subsequent disassembly. The keyway dimension X is specified by the customers, but X must be > DK. Assembly SEW-EURODRIVE recommends two variants for mounting gear units with hollow shaft and key onto the input shaft of the driven machine (= customer shaft): 1. Use the provided fastening parts for installation. 2. Use the optional installation/removal kit for installation. 1. Provided fastening parts The following fastening parts are supplied as standard: Retaining screw with washer (2) Retaining ring (3) Note the following points concerning the customer shaft: The installation length of the customer shaft with contact shoulder (A) must be L8-1 mm. The installation length of the customer shaft without contact shoulder (B) must equal L8. Catalog DRE-GM 09/

11 Installation/removal of gear units with hollow shafts and keys [A] [B] [1] [4] [3] [2] [1] [4] [3] [2] Figure 15: Customer shaft with contact shoulder (A) and without contact shoulder (B) (1) Hollow shaft (2) Retaining screw with washer (3) Retaining ring (4) Customer shaft Dimensions and tightening torque: The retaining screw (2) must be tightened to the tightening torque MS given in the following table. Gear unit type D H [mm] DK [mm] L8 [mm] MS [Nm] WA WA WA FA WA..30, WA SA FA..3, KA..3, SA SA..4, WA FA..4, KA..4, SA WA SA FA..5, KA FA..6, KA SA SA FA.., KA.., SA SA FA..8, KA SA SA FA..9, KA SA SA FA KA FA..12, KA FA..15, KA Catalog DRE-GM 09/2009

12 Installation/removal of gear units with hollow shafts and keys 2. Installation/removal kit You can also use the optional installation/removal kit for installation. You can order the kit for the specific gear unit type(s) by quoting the part numbers in the table below. The delivery includes: Spacer tube for installation without contact shoulder (5) Retaining screw for installation (2) Forcing washer for removal () Locked nut for removal (8) The short retaining screw delivered as standard is not required. Note the following points concerning the customer shaft: The installation length of the customer shaft must be LK2. Do not use the spacer if the customer shaft has a contact shoulder (A). The installation length of the customer shaft must be LK2. Use the spacer if the customer shaft has a contact shoulder (B). Catalog DRE-GM 09/2009 9

13 Installation/removal of gear units with hollow shafts and keys [A] [B] Figure 16: Customer shaft with contact shoulder (A) and without contact shoulder (B) (1) Hollow shaft (2) Retaining screw with washer (3) Retaining ring (4) Customer shaft (5) Spacer tube [1] [4] [3] [2] [1] [4] [5] [3] [2] Dimensions, tightening torque and part numbers: The retaining screw (2) must be tightened to the tightening torque MS given in the following table. Type D H [mm] DK [mm] LK2 [mm] LX +2 [mm] C [mm] MS [Nm] Part number of installationremoval set WA WA ,682 X WA WA..30, WA SA FA SA WA FA..3, KA SA SA FA..4, KA..4, SA FA..5, KA FA KA SA SA FA.., KA.., SA FA..8, KA SA SA FA..9, KA SA SA FA..10, KA SA FA..12, KA FA..15, KA Catalog DRE-GM 09/2009

14 Installation/removal of gear units with hollow shafts and keys Removal Applies only if installation/removal kit was previously used for installation ( Figure 16). Proceed as follows to remove the gear unit: 1. Loosen the retaining screw (6). 2. Remove the circlip (3) and, if used, the spacer tube (5). 3. According to Figure 1 place the forcing washer () and the locked nut (8) between the customer shaft (4) and circlip (3). 4. Re-install the circlip (3). 5. Re-install the retaining screw (6). Now you can force the gear unit off the shaft. [6] [8] [] [8] [6] Figure 1: Removal (6) Retaining screw () Forcing washer (8) Locked nut for removal Dimensions and part numbers: Type D H [mm] M C4 [mm] C5 [mm] C6 [mm] U -0.5 [mm] T -0.5 D3-0.5 [mm] [mm] L4 [mm] Part number of installation/removal kit WA M WA ,682 X WA..20, WA..30, WA..3, M SA FA2.., SA FA..3, KA..3, SA..4, M SA..5, WA FA..4, KA..4, SA M FA..5, KA..5, FA..6, KA..6, SA M16 50 SA FA.., KA.., SA FA..8, KA..8, SA.., SA..8 M FA..9, KA..9, SA..8, SA..9 FA..10, KA..10, SA FA..12, KA M FA..15, KA Catalog DRE-GM 09/

15 Gear units with hollow shaft.4 Gear units with hollow shaft Chamfers on hollow shafts The following illustration shows the chamfers on parallel-shaft helical, helical-bevel, helical-worm and Spiroplan gear units with hollow shaft: Figure 18: Chamfers on hollow shafts 59845AXX Design Gear units with hollow shaft (A) with hollow shaft and shrink disk (H) W W F F../K../S../W F../K../S../W S F../K F../K../S F../K../S F../K../S F../K../S F../K F../K F../K KH KH Special motor/gear unit combinations Please note for parallel-shaft helical gearmotors with hollow shaft (FA..B, FV..B, FH..B, FAF, FVF, FHF, FA, FV, FH, FT, FAZ, FVZ, FHZ): If you are using a customer shaft pushed through on the motor end, there may be a collision when a "small gear unit" is used in combination with a "large motor". Check the motor dimension AC to decide whether there will be a collision with a pushed-through customer shaft. 100 Catalog DRE-GM 09/2009

16 TorqLOC mounting system for gear units with hollow shaft.5 TorqLOC mounting system for gear units with hollow shaft Description of TorqLOC The TorqLOC hollow shaft mounting system is used for achieving a non-positive connection between customer shaft and the hollow shaft in the gear unit. As a result, the TorqLOC hollow shaft mounting system is an alternative to the hollow shaft with shrink disk, the hollow shaft with key and the splined hollow shaft. The TorqLOC hollow shaft mounting system consists of the following components: Figure 19: Components of the TorqLOC hollow shaft mounting system 1. Customer shaft 2. Clamping ring 3. Conical bronze bushing 4. Hollow shaft in gear unit 5. shrink disk 6. Conical steel bushing. Fixed cover 51939AXX Advantages of TorqLOC The TorqLOC hollow shaft mounting system provides the following advantages: Cost saving as the customer shaft can be made from drawn material up to quality h11. Cost saving as different customer shaft diameters can be realized with one hollow shaft diameter and different bushings. Simple installation as there is no need to accommodate any shaft connections. Simple removal even after many hours of operation as the formation of contact corrosion has been reduced and the conical connections can easily be released. Catalog DRE-GM 09/

17 TorqLOC mounting system for gear units with hollow shaft Technical data The TorqLOC hollow shaft mounting system is approved for input torques of 92 Nm to Nm. The following gear units are available with TorqLOC hollow shaft mounting system: Parallel-shaft helical gear units in gear unit sizes 3 to 15 (FT3 to FT15) Helical-bevel gear units in gear unit sizes 3 to 15 (KT3 to KT15) Helical-worm gear units in gear unit sizes 3 to 9 (ST3 to ST9) Spiroplan gear unit sizes 3 and 4 (WT3 and WT4) Available options The following options are available for gear units with a TorqLOC hollow shaft mounting system: Helical-bevel, helical-worm and Spiroplan gear units with TorqLOC (KT.., ST.., WT3, WT4): The "torque arm" (../T) option is available. Parallel-shaft helical gear units with TorqLOC (FT..): The "rubber buffer" (../G) option is available. 102 Catalog DRE-GM 09/2009

18 Shouldered hollow shaft with shrink disk option.6 Shouldered hollow shaft with shrink disk option As an option, gear units with hollow shaft and shrink disk (parallel-shaft helical gear units FH/FHF/FHZ3-15, helical-bevel gear units KH/KHF/KHZ3-15 and helical-worm gear units SH/SHF4-9) can be supplied with a larger bore diameter D. D = D as standard. D D' D D' Figure 20: Optional hole diameter D 03389AXX Bore diameter Gear unit D / optionally D [mm] FH/FHF/FHZ3, KH/KHF/KHZ3, SH/SHF/SHZ4 30 / 32 FH/FHF/FHZ4, KH/KHF/KHZ4, SH/SHF/SHZ5 35 / 36 FH/FHF/FHZ5, KH/KHF/KHZ5 40 / 42 FH/FHF/FHZ6, KH/KHF/KHZ6, SH/SHF/SHZ6 40 / 42 FH/FHF/FHZ, KH/KHF/KHZ, SH/SHF/SHZ 50 / 52 FH/FHF/FHZ8, KH/KHF/KHZ8, SH/SHF/SHZ8 65 / 66 FH/FHF/FHZ9, KH/KHF/KHZ9, SH/SHF/SHZ9 5 / 6 FH/FHF/FHZ10, KH/KHF/KHZ10 95 / 96 FH/FHF/FHZ12, KH/KHF/KHZ / 106 FH/FHF/FHZ15, KH/KHF/KHZ / 126 Diameter D/D must be specified when ordering gear units with a shouldered hollow shaft (optional bore diameter D ). Sample order FH3 DRS80M4 with hollow shaft 30/32 mm Catalog DRE-GM 09/

19 Shouldered hollow shaft with shrink disk option Parallel-shaft helical gear units with shouldered hollow shaft (dimensions in mm): Figure 21: Shouldered hollow shaft FH/FHF/FHZ AXX 104 Catalog DRE-GM 09/2009

20 Shouldered hollow shaft with shrink disk option Figure 22: Shouldered hollow shaft FH/FHF/FHZ AXX Catalog DRE-GM 09/

21 Shouldered hollow shaft with shrink disk option Helical-bevel gear units with shouldered hollow shaft (dimensions in mm): Figure 23: Shouldered hollow shaft KH/KHF/KHZ AXX 106 Catalog DRE-GM 09/2009

22 Shouldered hollow shaft with shrink disk option Figure 24: Shouldered hollow shaft KH/KHF/KHZ AXX Catalog DRE-GM 09/

23 Shouldered hollow shaft with shrink disk option Helical-worm gear units with shouldered hollow shaft (dimensions in mm): Figure 25: Shouldered hollow shaft SH/SHF/SHZ AXX 108 Catalog DRE-GM 09/2009

24 Shouldered hollow shaft with shrink disk option Figure 26: Shouldered hollow shaft SH/SHF/SHZ AXX Catalog DRE-GM 09/

25 Adapters for mounting IEC motors. Adapters for mounting IEC motors Gear unit type R..2, R..3 F..2, F..3, F..4 K..3 S..3, S..4, S..5 W..3 R..4 2), R..5, R..6 F..5, F..6 K..4 2), K..5, K..6 S..6 W..4 R.. F.. K.. S.. R..8 F..8 K..8 S..8 3) Adapter type Dimensions in mm B5 D E5 F5 G2 G5 S5 Z5 D1 L1 T1 U1 AM M8 2 AM1 1) AM80 1) M AM90 1) AM M8 66 AM AM M10 99 AM AM100 1) AM112 1) 18 5 M12 AM132S/M 1) AM M8 60 AM AM M10 92 AM AM100 1) AM112 1) 18 5 M12 AM132S/M 1) AM132ML 1) 28 AM M10 8 AM AM AM M12 AM132S/M AM132ML 28 AM160 1) M AM180 1) ) Check dimension 1/2 G5 because component may protrude past foot-mounting surface if installed on R, K, S or W foot-mounted gear unit. 2) not with AM112 3) not with AM Catalog DRE-GM 09/2009

26 Adapters for mounting IEC motors Gear unit type Adapter type R..9 F..9 K..9 S..9 1) R..10 F..10 K..10 Fig. Dimensions in mm B5 D E5 F5 G2 G5 S5 Z5 D1 L1 T1 U1 AM AM M12 AM132S/M AM132ML AM AM M AM AM AM M12 AM132S/M AM132ML AM AM M16 AM AM AM132S/M AM132ML M AM R AM M16 AM AM ) Not with AM200 Catalog DRE-GM 09/

27 Adapters for mounting IEC motors Gear unit type Adapter type R..14 F..12 K..12 R..16 F..15 K..15 K..16 K..18 Fig. Dimensions in mm B5 D E5 F5 G2 G5 S5 Z5 D1 L1 T1 U1 AM132S/M M AM132ML AM AM AM AM AM AM M16 AM AM AM AM AM AM Catalog DRE-GM 09/2009

28 Adapters for mounting NEMA motors.8 Adapters for mounting NEMA motors Adapter Dimensions in mm Gear unit type type B5 C5 D E5 F5 G2 G5 l2 L5 S5 Z5 Z12 D1 L1 T1 U1 R..2, R..3 AM F..2, F..3, F..4 AM K S..3, S..4, S AM W..3 AM R..4, R..5, R..6 AM F..5, F AM K..4, K..5, K S..6 AM182 W AM AM213/ R.. F.. K.. S.. R..8 F..8 K..8 S..8 AM AM AM AM AM AM213/ AM AM AM AM AM213/ AM254/ AM284/ Catalog DRE-GM 09/

29 Adapters for mounting NEMA motors Gear unit type Adapter type R..9 F..9 K..9 S..9 R..10 F..10 K..10 R..13 R..14 F..12 K..12 R..16 F..15 K..15 K..16 K..18 Dimensions in mm B5 C5 D E5 F5 G2 G5 I2 L5 S5 Z5 Z12 D1 L1 T1 U1 AM AM AM213/ AM254/ AM284/ AM324/ AM364/ AM , AM AM213/ AM254/ AM284/ AM324/ AM364/ AM213/ AM254/ AM284/ AM324/ AM364/ AM213/ AM254/ AM284/ AM324/ AM364/ AM254/ AM284/ AM324/ AM364/ Catalog DRE-GM 09/2009

30 Adapters for mounting servomotors.9 Adapters for mounting servomotors Gear unit type Adapter type R..2, R..3 F..2, F..3, F..4 K..3 S..3, S..4, S..5 W..3 R..4, R..5, R..6 F..5, F..6 K..4 3), K..5, K..6 S..6 W..4 1) For versions with keyway (AQA..). 2) For version with clamping ring hub (AQH..). 3) Not with AQ190 Dimensions in mm A5 B5 D E5 F5 G2 S5 Z5 Z12 1) Z12 2) D1 L1 T1 1) U1 1) AQ..80/ M5 AQ..80/ AQ..80/ M6 AQ..100/ M AQ..100/ M AQ..100/ M AQ..100/ M8 14 AQ..115/ AQ..115/ M AQ..115/ AQ..80/ M5 AQ..80/ AQ..80/ M6 AQ..100/ M AQ..100/ M8 100 AQ..100/ M AQ..100/ M8 14 AQ..115/ AQ..115/ M AQ..115/ AQ..140/ AQ..140/ AQ..140/ M AQ..140/ AQ..160/ AQ..190/ AQ..190/ M AQ..190/ Catalog DRE-GM 09/

31 Adapters for mounting servomotors Dimensions in mm Gear unit type Adapter type A5 B5 D E5 F5 G2 S5 Z5 Z12 1) Z12 2) D1 L1 T1 1) U1 1) AQ..80/ M5 AQ..80/ AQ..80/ M6 AQ..100/ M AQ..100/ M8 100 AQ..100/ M AQ..100/ M8 14 R.. AQ..115/ F.. AQ..115/ M K.. AQ..115/ S.. AQ..140/ AQ..140/ AQ..140/ M AQ..140/ AQ..160/ AQ..190/ AQ..190/ M AQ..190/ AQ..100/ M AQ..100/ M8 100 AQ..100/ M AQ..100/ M8 AQ..115/ AQ..115/ M R AQ..115/ F..8 AQ..140/ K S..8 AQ..140/ AQ..140/ M AQ..140/ AQ..160/ AQ..190/ AQ..190/ M AQ..190/ ) For versions with keyway (AQA..). 2) For version with clamping ring hub (AQH..). 116 Catalog DRE-GM 09/2009

32 Adapters for mounting servomotors Gear unit type Adapter type R..9 F..9 K..9 S..9 R..10 F..10 K..10 Dimensions in mm A5 B5 D E5 F5 G2 S5 Z5 Z12 1) Z12 2) D1 L1 T1 1) U1 1) AQ..140/ AQ..140/ AQ..140/ M AQ..140/ AQ..160/ AQ..190/ AQ..190/ M AQ..190/ AQ..140/ AQ..140/ AQ..140/ M AQ..140/ AQ..160/ AQ..190/ AQ..190/ M AQ..190/ AQ..190/ R..13 AQ..190/ AQ..190/ M12 R..14 AQ..190/ F..12 AQ..190/ K AQ..190/ ) For versions with keyway (AQA..). 2) For version with clamping ring hub (AQH..). 10 Catalog DRE-GM 09/

33 Fastening the gear unit.10 Fastening the gear unit Use bolts of quality 8.8 to fasten gear units and gearmotors. Exception Use bolts of quality 10.9 to fasten the customer flange to transmit the rated torques for the following flange-mounted (RF../RZ..) and foot/flange-mounted helical gearmotors (R..F): RF3, R3F with flange 120 mm RF4, R4F with flange 140 mm RF5, R5F with flange 160 mm RZ3... RZ8.11 Torque arms Available torque arms Size Gear unit KA, KH, KV, KT SA, SH, ST FA, FH, FV, FT Rubber buffer (2 pieces) Size Gear unit KA, KH, KV, KT SA, SH, ST FA, FH, FV, FT Rubber buffer (2 pieces) Size Gear unit WA Torque arms for KH16.., KH18.. As standard, torque arms are not available for gear unit sizes KH16.. and KH18... Consult SEW-EURODRIVE for design proposals if you require torque arms for these gear units. 118 Catalog DRE-GM 09/2009

34 Flange contours of RF.. and R..F gear units.12 Flange contours of RF.. and R..F gear units 04355AXX Check dimensions L1 and L2 for selection and installation of output elements. Dimensions in mm Type D2 L1 A1 D D1 D3 F1 I2 L RF R..F RF R..F L RF0, R0F 140 1) ) RF1, R1F ) RF2, R2F RF3, R3F ) RF4, R4F RF5, R5F ) RF6, R6F RF, RF ) RF8, R8F RF RF RF RF RF ) The flange contour protrudes from under the base surface. Catalog DRE-GM 09/

35 Flange contours of FF.., KF.., SF.. and WF.. gear units.13 Flange contours of FF.., KF.., SF.. and WF.. gear units 5920AXX Check dimensions L1 and L2 for selection and installation of output elements. Type Dimensions in mm A1 D D1 D2 D3 F1 I2 L L1 L2 FF FF FF FF FF FF FF FF FF FF FF KF KF KF KF KF KF KF KF KF KF SF SF SF SF SF SF SF SF WF WF WF WF WF WF WF WF WF Catalog DRE-GM 09/2009

36 Flange contours of FAF.., KAF.., SAF.. and WAF.. gear units.14 Flange contours of FAF.., KAF.., SAF.. and WAF.. gear units 5919AXX Check dimensions L1 and L2 for selection and installation of output elements. Type Dimensions in mm A1 D D1 D2 D3 F1 I2 L1 L2 FAF FAF FAF FAF FAF FAF FAF FAF FAF FAF FAF KAF KAF KAF KAF KAF KAF KAF KAF KAF KAF SAF SAF SAF / SAF / SAF / SAF / SAF / SAF / WAF WAF WAF / WAF / WAF WAF WAF / WAF / WAF / Catalog DRE-GM 09/

37 Fixed covers.15 Fixed covers Parallel-shaft helical gear units, helical-bevel gear units, helical-worm and Spiroplan gear units with hollow shafts and shrink disks of size 3 up to size 9 come equipped with a rotating cover as standard. If, for safety reasons, fixed covers are required for these gear units, you can order them for the respective gear unit types by quoting the part numbers in the following tables. As standard, size 10 parallel-shaft helical gear units and helical-bevel gear units with hollow shafts and shrink disks and size 2 parallel-shaft helical gear units come equipped with a fixed cover Figure 2: Replacing a rotating cover with a fixed cover 03190AXX 1. Pull off the rotating cover. 2. Install and fasten fixed cover. 122 Catalog DRE-GM 09/2009

38 Fixed covers Part numbers and dimensions 62664AXX Parallel-shaft helical gearmotors FH..3 FH..4 FH..5 FH..6 FH.. FH..8 FH..9 Part number Max. size of motor that can be mounted DR80 DR80 DR80 DR132 DR160 DR180.. DR180.. G4 [mm] O1 [mm] X [mm] Y [mm] Helical-bevel gearmotors 1) KH..3 KH..4 KH..5 KH..6 KH.. KH..8 KH..9 Part number G4 [mm] O2 [mm] X [mm] Y [mm] ) Not possible in foot-mounted helical-bevel gear units with hollow shaft and shrink disk (KH..B). Helical-worm gearmotors SH..3 SH..4 SH..5 SH..6 SH.. SH..8 SH..9 Part number G4 [mm] O2 [mm] X [mm] Y [mm] Spiroplan gearmotors WH..3 WH..4 Part number G4 [mm] O2 [mm] X [mm] Y [mm] 50 2 Catalog DRE-GM 09/

39 Condition monitoring: Oil aging and vibration sensor.16 Condition monitoring: Oil aging and vibration sensor Oil aging sensor technical data DUO10A diagnostic unit /DUO10A Preset oil grades Technical data OIL1 CLP mineral oil. T max = 100 C Bio oil T max = 100 C OIL2 CLP HC synthetic oil: T max = 130 C CLP PAO oil T max = 130 C OIL3 CLP PG polyglycol T max = 130 C OIL4 Food grade oil T max = 100 C 1: Early warning (time to next oil change can be set to between 2 and 100 days) Switch outputs 2: Main alarm (time to oil change 0 days) 3: Exceeded temperature T max 4: DUO10A is ready for operation Permitted oil temperature -40 C to +130 C Permitted temperature sensors PT1000 EMC IEC /3/4/6 Ambient temperature -25 C to +0 C Operating voltage DC V Current consumption at < 90 ma DC 24 V Protection class III Degree of protection IP6 (optionally IP69K) Housing materials Electrical connection Evaluation unit: V2A, EPDM/X, PBT, FPM Temperature sensor: V4A Evaluation unit: M12 plug connector PT1000 temperature sensor: M12 plug connector Designations and part numbers Designation Description Part number DUO10A Evaluation unit (basic unit) DUO10A-PUR-M12-5m 5 m PUR cable with 1 connector DUO10A-PVC-M12-5m 5 m PVC cable with 1 connector DUO10A Angle bracket DUO10A D = 34 Mounting clamp Catalog DRE-GM 09/2009

40 Condition monitoring: Oil aging and vibration sensor Designation Description Part number W4843 PT1000 PT1000 temperature sensor W4843_4x0.34-2m-PUR 2 m PUR cable for PT1000 1) W4843_4x0.34-2m-PVC 2 m PVC cable for PT1000 2) DUO10A Protection cap (for aseptic design, IP69K) ) PUR cables are particularly suited for use in oil-contaminated environments. 2) PVC cables are particularly suited for use in wet environments. Mounting on standard gear units (R, F, K, S) Adapter for mounting the PT1000 temperature sensor in screw plug holes: Complete adapter for PT1000 sensor Part number M M M M M Mounting base for installing the diagnostic unit at the gear unit with an angle bracket: Mounting base with sealing ring Part number M M M M M Catalog DRE-GM 09/

41 Condition monitoring: Oil aging and vibration sensor Vibration sensor technical data DUV10A diagnostics unit /DUV10A Technical data Measuring range ± 20 g Frequency range Hz Spectral resolution Hz Diagnostic processes FFT, envelope-fft, trend analysis Minimum measuring period 8.0 s Speed range ,500 min -1 Switch outputs 1: Early warning 2: Main alarm Operating voltage DC V Current consumption at 100 ma DC 24 V Protection class III EMC IEC /3/4/6 Overload capacity 100 g Ambient temperature -30 C to +60 C Degree of protection IP6 Housing materials Electrical connection for supply and switching output Electrical connection RS-232 for communication Certificates and standards Zinc die-casting, coating based on epoxy finish, polyester membrane keypad M12 plug connector M8 plug connector CE, UL Designations and part numbers Designation Description Part number DUV10A Diagnostic unit (basic unit) DUV10A-S Configuration software DUV10A-K-RS232-M8 Communication cable DUV10A-N24DC DC 24 V power supply unit DUV10A-I Pulse tester DUV10A-K-M12-2m PUR 2 m PUR cable with 1 connector 1) DUV10A-K-M12-5m PUR 5 m PUR cable with 1 connector 1) DUV10A-K-M12-2m PVC 2 m PVC cable with 1 connector 2) DUV10A-K-M12-5m PVC 5 m PVC cable with 1 connector 2) ) PUR cables are particularly suited for use in oil-contaminated environments. 2) PVC cables are particularly suited for use in wet environments. 126 Catalog DRE-GM 09/2009

42 Condition monitoring: Oil aging and vibration sensor Mounting on standard gear units (R, F, K, S) Mounting base for installing the diagnostic unit at the gear unit: Mounting base with sealing ring Part number M M M M M Mounted on motor Mounting base for installing the diagnostic unit at the motor: Fastening element Part number M12, for motor sizes 132M to M16, for motor sizes 200 to Catalog DRE-GM 09/