FT - Function Test. Roadster Soft Top Opening Sequence Initial stage: Roadster Soft Top closed.
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1 1 of 10 4/26/2008 8:56 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1990 Mercedes Benz 500SL ( ) V8-5.0L ( ) Conversion Calculator Vehicle Level Body and Frame Body Control Systems Testing and Inspection Testing and Inspection Procedures Soft Top, Roll Bar (ST/RB) (Manual Deployment) FT - Function Test FT - Function Test Notes Roadster Soft Top Opening Sequence Initial stage: Roadster Soft Top closed. Each frame (1-8,10) in Figure 1 shows each opening sequence step (1-8) along with each component, with actuation of hydraulic actuators and window motors, that must be completed first before the next sequence step can be accomplished. Figure 1
2 2 of 10 4/26/2008 8:56 AM A22s1 Bow "closed" switch (8) A22s2 Bow "locked" switch (8) A23s1 Bow "closed" switch (8) A23s2 Bow "locked" switch (8)
3 3 of 10 4/26/2008 8:56 AM A24s1 Cover "closed" switch (3) A24s2 Cover "locked" switch (3) A25s1 Cover "closed" switch (3) A25s2 Cover "locked" switch (3) S21/8 Right front door "window down" limit switch (5) S21/9 Left front door "window down" limit switch (5) S83/1 RB "retracted" switch (7) S84 Power soft top switch (10) S84/1 Left front soft top "locked" switch (4) S84/2 Right front soft top "locked" switch (4) S84/3 Soft top "open" switch (soft top in storage compartment) (2) S84/5 Soft top compartment "open" switch (6) S84/6 Soft top fabric bow "raised" switch (1) Roadster Soft Top Closing Sequence Each frame (1,3,4-8,10) in Figure 2 shows each closing sequence step (1-10) along with each component, with actuation of hydraulic actuators and window motors, that must be completed first before the next sequence step can be accomplished. Figure 2
4 4 of 10 4/26/2008 8:56 AM A22s1 Bow "closed" switch (8) A22s2 Bow "locked" switch (8) A23s1 Bow "closed" switch (8) A23s2 Bow "locked" switch (8)
5 5 of 10 4/26/2008 8:56 AM A24s1 Cover "closed" switch (3) A24s2 Cover "locked" switch (3) A25s1 Cover "closed" switch (3) A25s2 Cover "locked" switch (3) S21/8 Right front door "window down" limit switch (5) S21/9 Left front door "window down" limit switch (5) S83/1 RB "retracted" switch (7) S84 Power soft top switch (10) S84/1 Left front soft top "locked" switch (4) S84/2 Right front soft top "locked" switch (4) S84/4 Soft top "raised" switch (9) S84/5 Soft top compartment "open" switch (6) S84/6 Soft top fabric bow "raised" switch (1) Roadster Soft Top Hydraulic Flow Schematic Figure 3
6 6 of 10 4/26/2008 8:56 AM 1/2 Left/right soft top compartment cover hydraulic cylinder 3 Right roll bar support element 3a/3b Left/right locking pawl hydraulic cylinder 4/5 Left/right fabric bow hydraulic cylinder 6/7 Left/right power soft top hydraulic cylinder A7/5 RST/RB hydraulic unit A B C Soft top/roll bar operation hydraulic circuit Control pressure lines Return flow lines
7 7 of 10 4/26/2008 8:56 AM D Suction lines a Hydraulic distributor at left rear wall b Hydraulic distributor at lower left center pillar c d e VV/1 VV/2 VM/1 VM/2 VH/1 VH/2 Y55 Y56 Y57 Hydraulic distributor at lower right center pillar Hydraulic distributor at right front pillar before crossmember Hydraulic distributor at upper windshield cross member Left front lock Right front lock Left center lock Right center lock Left rear lock Right rear lock Left RST valve block (4 connections) Right RST valve block (4 connections) RB valve block (2 connections) Roadster Soft Top Hydraulic Flow Schematic Figure 4
8 8 of 10 4/26/2008 8:56 AM 1/2 Left/right soft top compartment cover hydraulic cylinder 3 Right roll bar support element 3a/3b Left/right locking pawl hydraulic cylinder 4/5 Left/right fabric bow hydraulic cylinder 6/7 Left/right power soft top hydraulic cylinder A7/5 RST/RB hydraulic unit A B C Soft top/roll bar operation hydraulic circuit Control pressure lines Return flow lines
9 9 of 10 4/26/2008 8:56 AM a Hydraulic distributor at left roar wall b Hydraulic distributor at lower left center pillar c Hydraulic distributor at lower right center pillar d e VV/1 VV/2 VM/1 VM/2 VH/1 VH/2 Y55 Y56 Y57 Hydraulic distributor at right front pillar before crossmember Hydraulic distributor at upper windshield cross member Left front lock Right front lock Left center lock Right center lock Left rear lock Right rear lock Left RST valve block (4 connections) Right RST valve block (4 connections) RB valve block (2 connections)! CAUTION! Injury hazard from pinching and crushing, in extreme cases extremities can even be severed when caught in the mechanism. Do not allow any body parts to be in the general area of the moving components. Test steps 1.0, 2.0, 3.0 & 4.0
10 10 of 10 4/26/2008 8:56 AM Test steps 5.0, 6.0 & 7.0 Test steps 8.0, 9.0 & ALLDATA LLC. All rights reserved. Terms of Use
11 1 of 3 4/26/2008 8:59 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1990 Mercedes Benz 500SL ( ) V8-5.0L ( ) Conversion Calculator Vehicle Level Body and Frame Body Control Systems Testing and Inspection Testing and Inspection Procedures Soft Top, Roll Bar (ST/RB) (Manual Deployment) DTCM - Diagnostic Trouble Code Memory DTCM - Diagnostic Trouble Code Memory Notes Preliminary work CAUTION! Function Test See: FT - Function Test Injury hazard from pinching and crushing, in extreme cases extremities can even be severed when caught in the mechanism. Do not allow any body parts to be in the general area of the moving components. Prerequisite for reading DTC memory Fuses O.K., Battery voltage > 11 V, Connect HHT. See: Connection and Use of Test Equipment - Section 0\Connecting Tester Or Scanner, Reading and Erasing DTC Memory Review entire section. DTC 1 to 17
12 2 of 3 4/26/2008 8:59 AM DTC 18 to 30
13 3 of 3 4/26/2008 8:59 AM 2008 ALLDATA LLC. All rights reserved. Terms of Use
14 1 of 8 4/26/2008 9:02 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1990 Mercedes Benz 500SL ( ) V8-5.0L ( ) Conversion Calculator Vehicle Level Body and Frame Body Control Systems Testing and Inspection Testing and Inspection Procedures Soft Top, Roll Bar (ST/RB) (Manual Deployment) CRDC - Complaint Related Diagnostic Chart CRDC - Complaint Related Diagnostic Chart Notes! CAUTION! Injury hazard from pinching and crushing, in extreme cases extremities can even be severed when caught in the mechanism. Do not allow any body parts to be in the general area of the moving components. Preparation for Diagnosis: 1. Review entire section. Complaints/Problem 1 to 3
15 2 of 8 4/26/2008 9:02 AM Complaints/Problem 4 to 6 Complaints/Problem 7 and 8
16 3 of 8 4/26/2008 9:02 AM Complaints/Problem 9 to 12
17 4 of 8 4/26/2008 9:02 AM Complaints/Problem 13 to 16
18 5 of 8 4/26/2008 9:02 AM Complaints/Problem 17 to 19
19 6 of 8 4/26/2008 9:02 AM Complaints/Problem 20 to 23
20 7 of 8 4/26/2008 9:02 AM Complaints/Problem 24 to 27
21 8 of 8 4/26/2008 9:02 AM Complaints/Problem 28 to 31 Complaint/Problem ALLDATA LLC. All rights reserved. Terms of Use
22 1 of 5 4/26/2008 9:03 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1990 Mercedes Benz 500SL ( ) V8-5.0L ( ) Conversion Calculator Vehicle Level Body and Frame Body Control Systems Testing and Inspection Testing and Inspection Procedures Soft Top, Roll Bar (ST/RB) (Manual Deployment) TP - Test Program ETP - Electrical Test Program Component Locations Component Locations Notes Locations of Limit Switches Figure 1 A22s1 Bow "closed" switch (8) A22s2 Bow "locked" switch (8) A23s1 Bow "closed" switch (8) A23s2 Bow "locked" switch (8) A24s1 Cover "closed" switch (3) A24s2 Cover "locked" switch (3) A25s1 Cover "closed" switch (3)
23 2 of 5 4/26/2008 9:03 AM A25s2 Cover "locked" switch (3) S21/8 Right front door "window down" limit switch (5) S21/9 Loft front door "window down" limit switch (5) S83/1 RB "retracted" switch (7) S84/1 Left front soft top "locked" switch (4) S84/2 Right front soft top "locked" switch (4) S84/3 Soft top "open" switch (soft top in storage compartment) (2) S84/5 Soft top compartment "open" switch (6) S84/6 Soft top fabric bow "raised" switch (1) Locations of the Electrical Components Figure 2 A7/5k1 A7/5m1 A7/5x1 A7/5y1 Hydraulic unit relay Hydraulic unit motor Hydraulic unit connector Main valve (deleted as of VIN 1F )
24 3 of 5 4/26/2008 9:03 AM E15 Dome lamp (with shut-oft delay and reading lamp) E15h1 Warning buzzer E15x1 Dome lamp connector (with shut-off delay and reading lamp) M10/3 Left front power window motor (voltage supply) (9) M10/4 Right front power window motor (voltage supply) (9) N52 Power soft top control module (4) N53 RB control module (crash deployment) (8) S21/1 Left front power window switch (front center console) (10) S21/2 Right front power window switch (front center console) (10) S83 RB switch (manual operation) (12) S84 Power soft top switch (11) X11/4 Data link connector (DTC readout) (1) Y55 Left RST valve block (4 connections) (7) Y55y6 Y55y7 Y55y8 Y55y9 Soft top "open" valve Soft top "close" valve Fabric bow "raise" valve Fabric bow "lower" valve Y56 Right RST valve block (4 connections) (5) Y56y2 Y56y3 Y56y4 Y56y5 Rear locks valve Center locks valve Front locks valve Soft top compartment cover valve Y57 RB valve block (3) Y57y10 Y57Y11 Rod side valve Piston side valve Locations of the Hydraulic Components
25 4 of 5 4/26/2008 9:03 AM Figure 3 1 RB valve block (Y57) 2 Center locks 3 Rear locks 4 Right RST valve block (4 connections) 5 Soft top compartment cover hydraulic cylinder 6 Hydraulic element 7 Complete roll bar 8 Left RST valve block (4 connections) 9 Soft top and fabric bow hydraulic cylinder 10 Front locks
26 5 of 5 4/26/2008 9:03 AM 2008 ALLDATA LLC. All rights reserved. Terms of Use
27 1 of 2 4/26/2008 9:05 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1990 Mercedes Benz 500SL ( ) V8-5.0L ( ) Conversion Calculator Vehicle Level Body and Frame Body Control Systems Testing and Inspection Testing and Inspection Procedures Soft Top, Roll Bar (ST/RB) (Manual Deployment) TP - Test Program ETP - Electrical Test Program Component Connections Component Connections Notes Locations of Connectors Figure 1 A7/5x1 A22x1 A23x1 A24x1 A25x1 S21/8x1 S21/9x1 Hydraulic unit connector Left soft top fabric bow switch group connector Right soft top fabric bow switch group connector Cover "locked" switch Center soft top compartment cover switch group connector Right front door "window down" limit switch connector Left front door "window down" limit switch connector
28 2 of 2 4/26/2008 9:05 AM S84/1x1 Retractable hardtop switch connector S84/2sx1 Right front soft top "locked" switch connector S84/3x1 Soft top "open" switch connector (soft top in storage compartment) S84/4x1 S84/6x1 Soft top "closed" switch connector Soft top fabric bow "raised" switch connector X2/2 VSS connector (radio) (2-pole) X11/2 Power soft top test connector X18 Interior/taillamp harness connector (12-pole) X18/3 Interior/taillamp harness connector (8-pole) X23/1 Power top/front locks connector (3-pole) 2008 ALLDATA LLC. All rights reserved. Terms of Use
29 1 of 5 4/26/2008 9:05 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1990 Mercedes Benz 500SL ( ) V8-5.0L ( ) Conversion Calculator Vehicle Level Body and Frame Body Control Systems Testing and Inspection Testing and Inspection Procedures Soft Top, Roll Bar (ST/RB) (Manual Deployment) TP - Test Program ETP - Electrical Test Program Preparation For Test Preparation For Test Notes Preliminary work: "DTC Descriptions" Fuses OK. Battery voltage Volts (always connect battery charger when working on the soft top). RB control module must release soft top for operation (indicator lamp in RB switch should not blink). If soft top does not release, see DTC 23, refer to "DTC Descriptions" In DTC memory, no DTC's (i.e.:19, 21, 24-30) which could prevent soft top operation can be stored, these must be cleared from memory. If a stored DTC cannot be cleared from memory, repair defect. Review entire section before performing test. NOTE: Connect yellow wire from impulse counter scan tool to Socket 10 Model (X11/4, 16-pole) Socket 21 Model (X11/4, 38-pole)! CAUTION! Note regarding limit switch testing: Ignition: OFF Bridge sockets 1 and 3 of connector (X11/12) in passenger footwell (refer to "Component Connections", Figure 1). Ignition: ON Remove bridge.! CAUTION! The test in the next section (ETP) calls for the connection of the socket box to the power soft top control module in 3 different ways. Connections are distinguished as connections made to the power soft top control module connector X, Y or Z. These are indicated in the test as follows:
30 2 of 5 4/26/2008 9:05 AM Note regarding connecting socket box to soft top control module: Ignition: OFF Disconnect connector (X, Y, Z) from control module. Connect socket box. Special Tools Test equipment
31 3 of 5 4/26/2008 9:05 AM Description Brand, model, etc. Digital multimeter Fluke models 23, 77 III, 83, 85, 87 Battery charger Local purchase Connection Diagram - Socket Box with Connector X 01 Connector, 12-pole (vehicle wiring harness) 002 Test cable, 12-pole Multimeter 004 Socket box N52 Power soft top control module Connection Diagram - Socket Box with Connector Y
32 4 of 5 4/26/2008 9:05 AM 01 Connector, 35-pole (vehicle wiring harness) 002 Test cable, 35-pole Multimeter 004 Socket box N52 Power soft top control module Connection Diagram - Socket Box with Connector Z
33 5 of 5 4/26/2008 9:05 AM 01 Connector, 12-pole (vehicle wiring harness) 002 Test cable, 12-pole Multimeter 004 Socket box N52 Power soft top control module 2008 ALLDATA LLC. All rights reserved. Terms of Use
34 1 of 5 4/26/2008 9:09 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1990 Mercedes Benz 500SL ( ) V8-5.0L ( ) Conversion Calculator Vehicle Level Body and Frame Body Control Systems Testing and Inspection Testing and Inspection Procedures Soft Top, Roll Bar (ST/RB) (Manual Deployment) TP - Test Program ETP - Electrical Test Program Survey of Electrical Valve Actuation Survey of Electrical Valve Actuation Notes Y55 Left RST Valve Block (4 connections) Y55 y6 y7 y8 y9 Left RST valve block (4 connections) Soft top "open" valve Soft top "close" valve Fabric bow "raise" valve Fabric bow "lower" valve Y56 Right RST Valve Block (4 connections)
35 2 of 5 4/26/2008 9:09 AM and Y57 Roll bar Valve Block (2 connections) Y56 Left RST valve block (4 connections) y2 y3 y4 y5 Y57 y10 y11 Rear locks valve Center locks valve Front locks valve Soft top compartment cover valve Roll Bar valve block (2 connections) Roll bar "Lower" valve Roll bar "raise" valve
36 3 of 5 4/26/2008 9:09 AM Operational Sequence: Soft Top Opening
37 4 of 5 4/26/2008 9:09 AM Operational Sequence: Closing Soft Top Operational Sequence: Locking Hardtop Operational Sequence: Locking Hardtop
38 5 of 5 4/26/2008 9:09 AM Operational Sequence: Unlocking Hardtop 2008 ALLDATA LLC. All rights reserved. Terms of Use
39 1 of 2 4/26/2008 9:10 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1990 Mercedes Benz 500SL ( ) V8-5.0L ( ) Conversion Calculator Vehicle Level Body and Frame Body Control Systems Testing and Inspection Testing and Inspection Procedures Soft Top, Roll Bar (ST/RB) (Manual Deployment) TP - Test Program ETP - Electrical Test Program Soft Top Tester Nominal Values Soft Top Tester Nominal Values Notes Soft top menu protocol NOTE: Time and pressure specifications must be achieved during a normal/smooth and consistant soft top operational sequence (at room temperature). As long as the time specification is attained, the pressure readings are of secondary importance. System hydraulic pressure should be recorded as the limit switch activates. Table I
40 2 of 2 4/26/2008 9:10 AM Table II Table III 2008 ALLDATA LLC. All rights reserved. Terms of Use
41 1 of 2 4/26/2008 9:12 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1990 Mercedes Benz 500SL ( ) V8-5.0L ( ) Conversion Calculator Vehicle Level Body and Frame Body Control Systems Testing and Inspection Testing and Inspection Procedures Soft Top, Roll Bar (ST/RB) (Manual Deployment) TP - Test Program HTP - Hydraulic Test Program Component Locations Component Locations Notes Location of Hydraulic components 1 RB valve block (Y57) (2 connections) 2 Center locks 3 Rear locks 4 Right RST valve block (Y56) (4 connections) 5 Soft top compartment cover hydraulic cylinder
42 2 of 2 4/26/2008 9:12 AM 6 Hydraulic unit 7 Completely extended roll bar 8 Left RST valve block (Y55) 9 Soft top and fabric bow hydraulic cylinder 10 Front locks 2008 ALLDATA LLC. All rights reserved. Terms of Use
A22s1 Bow "closed" switch (8) A22s2 Bow "locked" switch (8) A23s1 Bow "closed" switch (8) A23s2 Bow "locked" switch (8) Sized for Print
4 of 10 4/17/2008 8:23 AM A22s1 Bow "closed" switch (8) A22s2 Bow "locked" switch (8) A23s1 Bow "closed" switch (8) A23s2 Bow "locked" switch (8) 5 of 10 4/17/2008 8:23 AM A24s1 Cover "closed" switch (3)
Component Locations. Figure 1, Limit Switches
1 of 5 4/29/2008 4:26 PM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1998 Mercedes Benz SL 500 (129.067) V8-5.0L (119.982)
FT - Function Test. Figure 1
1 of 6 4/8/2008 1:57 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1995 Mercedes Benz SL 500 (129.067) V8-5.0L (119.972)
Part 1. CAUTION : Release established test pressure before beginning the next test step.
1 of 16 4/29/2008 4:35 PM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1998 Mercedes Benz SL 500 (129.067) V8-5.0L (119.982)
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