Motronic ignition system, servicing
|
|
- Delphia Hutchinson
- 6 years ago
- Views:
Transcription
1 Page 1 of Motronic ignition system, servicing Note: Motronic Engine Control Module (ECM) J220* with connector page 24-9, item Highvoltage ignition cable Ignition secondary circuit Check for continuity 2 - Suppressor Resistance: k 3 - Ignition coil terminal Ignition coil terminal Ignition coil power output stage - N157-* Checking
2 Page 2 of 25 page Nm (7 ft lb) 7 - Ignition coil -N152- Checking page 28-19
3 Page 3 of Harness connector 3-pin 9 - Ground (GND) strap 10 - Knock Sensor (KS) 1 - G61-* Nm (15 ft lb) Tightening torque influences knock sensor function 12 - Spark plug connector Use 3277 when pulling off and pushing on Resistance: 4-6 k 13 - Spark plug Tightening torque: 30 Nm (22 ft lb) Remove and install with 3122B
4 Page 4 of 25 Spark plug type and electrode gap page Nm (18 ft lb) 15 - Clamp
5 Page 5 of O-ring Replace if damaged 17 - Distributor with Camshaft Position (CMP) sensor - G40-* Installing page 28-8 Checking CMP sensor page Dust cap 19 - Rotor arm Marking: R1 Resistance: k 20 - Distributor cap Check for cracks and signs of tracking Check contact wear Clean before fitting
6 Page 6 of 25 Check carbon brush for wear and freedom of movement 21 - Shielding cap
7 Page 7 of Safety precautions WARNING! Be alert when working on or near the engine. High ignition secondary voltage can cause serious personal injury and damage vehicle components. DO NOT touch or disconnect ignition system wires when the engine is running or being cranked at starting RPM. DO NOT operate the starter if the fuel injectors have been removed. Be sure the ignition is switched OFF, when: Disconnecting ignition wires Disconnecting fuel injection system wiring Connecting or disconnecting test equipment leads Disconnecting the battery Washing the engine or engine compartment. BEFORE cranking the engine at starting RPM (such as for compression testing) disable the ignition and fuel injection systems: Disconnect the ignition coil power output stage. Disconnect harness connectors from all fuel injectors.
8 Page 8 of 25 After the work is completed, erase Diagnostic Trouble Code (DTC) memory.
9 Page 9 of CAUTION! BEFORE disconnecting the battery: Stop the engine. Be sure the ignition is switched OFF (also applies when connecting the battery). Failure to do so may damage the Engine Control Module (ECM). Be sure of the proper radio code (for vehicles equipped with coded anti-theft radio). Be sure the battery negative (-) cable is disconnected, when: Working on the electrical system Resistance (spot) welding or electric arc welding anywhere on the vehicle. When connecting and disconnecting electrical test equipment (LED voltage tester, multimeter, etc.): Be sure the ignition is switched OFF. Use correct adapters from the VW 1594 connector test kit. For any work affecting the Engine Control Module (ECM): BEFORE disconnecting the ECM harness connector, switch the ignition OFF and WAIT at least 20 seconds. Failure to do so may damage the ECM. DO NOT connect any outside voltage source to stimulate an output signal at the ECM.
10 Page 10 of Technical data, spark plugs Engine code Ignition timing1) ABA Checking page Firing order Spark plugs1) VW/Audi AA Manufacturer's designation Electrode gap 2) FR 8 DS 0.8 mm Tightening torque (0.031 in.) 30 Nm (22 ft lb) 1) Not adjustable 2) Gap between ground electrodes and center electrode insulation
11 Page 11 of Distributor, removing and installing Special tools, testers and auxiliary items Pin wrench Matra V159 Note: Torque wrench VAG 1331 (5-50 Nm) The Motronic Engine Control Module (ECM) requires the Cyl. 1 TDC signal from the camshaft position sensor in the distributor in order to allocate the fuel injection and knock sensor systems according to the firing order. Checking Cyl.1 Top Dead Center (TDC) markings - Set flywheel -A- or automatic transmission drive plate -B- to align marks for Cyl.1 TDC.
12 Page 12 of Engine removed Set vibration damper (V-belt pulley) to mark for Cyl.1 TDC. Mark on camshaft sprocket must align with arrow on cylinder head cover.
13 Page 13 of Mark on distributor housing must align with mark on rotor arm or camshaft position sensor cover. Removing Crankshaft and camshaft in Cyl.1 TDC position - Remove distributor. Installing - Align oil pump shaft drive lug parallel to crankshaft.
14 Page 14 of Install distributor. Note: Pins on distributor must point toward mounting bolt threaded hole (arrow). When installing, turn the rotor arm slightly the the right of the distributor marking (clockwise). When inserting the distributor and meshing the drive gears, the rotor arm will turn back toward the marking. Mark on distributor housing must align with mark on rotor arm or camshaft position sensor cover. - Tighten distributor securing bolt. Tightening torque: 25 Nm (18 ft lb) If the markings cannot be aligned correctly: - Loosen toothed drive belt tensioner roller and remove toothed belt from camshaft sprocket.
15 Page 15 of Turn intermediate shaft sprocket with toothed drive belt (in direction of arrows) until rotor arm aligns with markings for Cyl.1 on distributor housing. (Toothed belt slides over crankshaft sprocket.) Note: Mark on distributor housing must align with mark on rotor arm or camshaft position sensor cover. - Position toothed drive belt onto tensioner roller and camshaft sprocket. For easier installation of the toothed belt, loosen the tensioner roller lock nut by only approx. one thread.
16 Page 16 of Turn tensioner with pin wrench (e.g. Matra V159) in direction of arrow to adjust toothed drive belt tension. It must be just possible to turn the toothed belt through 90 with the thumb and forefinger in the center between camshaft and intermediate shaft sprockets. - Tighten tensioner lock nut. Tightening torque: 45 Nm (33 ft lb) - Rotate crankshaft two full turns and check adjustment. - Check distributor housing and rotor arm markings. - Install upper toothed drive belt cover. - Before installing, clean distributor cap, check for cracks and signs of tracking, and replace if necessary.
17 Page 17 of Ignition timing control, checking Special tools, testers and auxiliary items VAG 1767 ignition tester, or VAG 1367 ignition tester with VAG 1367/8 HT pick-up clamp Check conditions Engine oil temperature at least 80 C (176 F) Test sequence - Connect VAG 1767 ignition tester, or VAG 1367 ignition tester with VAG 1367/8 HT pick-up clamp. - Start engine and run at idle speed. - Set ignition tester to 3000 RPM. - Slowly increase engine speed to slightly above 3000 RPM until the ignition timing (advance figure) is indicated. Specification: before TDC If the specification is not attained: - Replace Motronic Engine Control Module (ECM) J220 page 24-9, item 16.
18 Page 18 of Camshaft Position (CMP) sensor, checking Special tools, testers and auxiliary items VAG 1598/18 test box Multimeter (Fluke 83 or equivalent) VW 1594 connector test kit Wiring diagram Test sequence - Disconnect harness connector from sensor (distributor). - Connect multimeter to measure voltage at ou connector terminals using adapter cables fro VW Switch ignition on. Specification: min. 4.5 volts - Switch ignition off. If the specification is not attained: - Connect VAG 1598/18 test box to ECM wirin harness.
19 Page 19 of Check wiring for open circuits between test box and 3-pin connector, according to wiring diagram. Terminal 1 and test box socket 56 Terminal 2 and test box socket 44 Terminal 3 and test box socket 41 Wire resistance: Max Additionally check wires for short circuits to one another. Terminal 3 and test box socket 44 Terminal 3 and test box socket 56 Terminal 2 and test box socket 56 Specification: (no continuity) If no wiring malfunction is detected and voltage was present between terminals 1 and 3: - Replace distributor with CMP sensor page 28-4, item 17. If no wiring malfunction is detected and no voltage was present between terminals 1 and 3: - Replace Motronic Engine Control Module (ECM) J220 page 24-9, item 16.
20 Page 20 of Knock sensor, checking Special tools, testers and auxiliary items VAG 1598/18 test box Multimeter (Fluke 83 or equivalent) VW 1594 connector test kit Wiring diagram Test sequence - Disconnect brown 3-pin harness connector -2- from knock sensor 1 G61 socket Measure resistance between terminals 1 and 2, 1 and 3 and 2 and 3 at knock sensor connector socket. Specification: (no continuity) If the specification is attained: - Connect VAG 1598/18 test box to ECM wiring harness.
21 Page 21 of Check wiring between test box and 3-pin connector for open circuit according to wiring diagram. Terminal 1 and test box socket 34 Terminal 2 and test box socket 33 Terminal 3 and test box socket 56 Wire resistance: Max Additionally check wires for short to one another. Terminal 3 and test box socket 34 Terminal 3 and test box socket 33 Terminal 2 and test box socket 34 Specification: (no continuity) If no wiring malfunction is detected: - Loosen knock sensor and tighten again to 20 Nm (15 ft lb). If the malfunction is still present (stored again in DTC memory): - Replace knock sensor.
22 Page 22 of Ignition coil, checking Special tools, testers and auxiliary items Multimeter (Fluke 83 or equivalent) VW 1594 connector test kit Test sequence - Disconnect harness connector and high-volta cable from ignition coil N Check primary resistance with between terminals 1 and 15 with multimeter. Specification: Check secondary resistance between termin 4 and 15 with multimeter. Specification: 3-4 k If the specifications are not attained: - Replace ignition coil N152.
23 Page 23 of Ignition coil power output stage, checking Special tools, testers and auxiliary items VAG 1598/18 test box Multimeter (Fluke 83 or equivalent) VAG 1527B voltage tester VW 1594 connector test kit Wiring diagram Checking voltage supply - Disconnect 3-pin harness connector from ignition coil. - Connect multimeter to measure voltage betw connector terminals 1 and 3 using adapter cables from VW 1594 test kit. - Switch ignition on. Specification: Min. 9 volts If no voltage is present: - Switch ignition off. - Check wire for open circuit between 3-pin connector terminal 1 and ground, according t wiring diagram. Wire resistance: Max. 1.5
24 Page 24 of Connect VAG 1598/18 test box to ECM wiring harness. - Check wire for open circuit between test box socket 38 and 3-pin connector terminal 3, according to wiring diagram. Wire resistance: Max. 1.5 Checking activation - Disconnect harness connector for fuel injectors 1 and 4, and remove fuse Connect VAG 1527B voltage tester to connector terminals 2 and 3 using adapter cables from VW 1594 and VW 1594/15 adapter. - Operate starter and check ignition signal from Motronic ECM. LED must flicker - Switch ignition off. If LED does not flicker:
25 Page 25 of Connect VAG 1598/18 test box to ECM wiring harness. - Check wire for open circuit between test box socket 8 and 3-pin connector terminal 2, according to wiring diagram. Wire resistance: Max Additionally check wires for short to one another. Specification: (no continuity) If no wiring malfunction is detected and voltage was present between terminals 1 and 3: - Replace Motronic ECM J220 page 24-9, item 16. If the voltage supply and activation is OK: - Re-connect 3-pin connector and high-voltage cable to coil. - Connect VAG 1527B voltage tester to coil terminals 1 and 15. WARNING! During the test, DO NOT touch the ignition coil terminals or the highvoltage cables. - Operate starter. LED must flicker - If necessary replace ignition coil power output stage N157.
Individual ignition coil system,
Page 1 of 11 28-17 Individual ignition coil system, checking Ignition coils, checking Notes: Measuring the primary resistance of the ignition coils is normally not necessary for this test (primary resistance
More informationIntake Manifold Tuning (IMT)
Page 1 of 11 24-154 Intake Manifold Tuning (IMT) system Notes: The change-over of the manifold from long to short intake path occurs at approx. 4500 RPM. Component location page 24-1 Required special tools
More informationCylinder head, removing and
Page 1 of 35 15-2 Cylinder head, removing and installing Note: Replace cylinder head bolts. Always replace self-locking nuts, bolts as well as gaskets and O-rings. After installing a replacement cylinder
More informationFuel injection system, servicing
24-1 Fuel injection system, servicing Component locations overview 1 - Oxygen sensor 1 before Three Way Catalyst G39 2 - Oxygen sensor 2 after Three Way Catalyst G130 3 - Engine Coolant Temperature sensor
More informationEngine, disassembling and
Page 1 of 38 13-1 Engine, disassembling and assembling Lock carrier, moving into service position Special tools and equipment 3369 support tool 1 - Bolts 2 - Bolts 3 - Bolts 4 - Bolts 5 - Bore 45 Nm (33
More informationVolkswagen > New Beetle, New Beetle Convertible > Liter 4-Cyl. 2V Generic Scan Tool, Engine Code(s): AEG 24 - Components, Checking
Page 1 of 9 Volkswagen > New Beetle, New Beetle Convertible > 1998-2008 2.0 Liter 4-Cyl. 2V Generic Scan Tool, Engine Code(s): AEG 24 - Components, Checking. Throttle Valve Control Module J338, Checking
More informationARTICLE BEGINNING INTRODUCTION IGNITION SYSTEM CAMSHAFT POSITION (CMP) SENSOR DISTRIBUTOR
Article Text Thursday, August 19, 1999 11:40PM ARTICLE BEGINNING 1996 ENGINE PERFORMANCE Volkswagen Removal, Overhaul & Installation - Gasoline Cabrio, Golf III, GTI, Jetta III, Passat CAUTION: When battery
More informationFuel supply system components, removing and installing
20-1 Fuel supply system components, removing and installing Checking fuel system for leaks Removing and installing fuel filter and draining water, engine code AAZ: Repair Manual, 1.9 Liter 4-Cyl. 2V Eco-Diesel
More informationSecondary air system. Secondary air system, function/components
Page 1 of 26 26-41 Secondary air system Secondary air system, function/components The secondary air system permits faster warm-up and thus makes the catalytic converter ready for operation sooner after
More informationChapter 5 Part B: Ignition system - transistorised type
5B 1 Chapter 5 Part B: Ignition system - transistorised type Contents Coil - testing........................................... 9 Distributor - overhaul..................................... 7 Distributor
More informationGenerator, removing and
Page 1 of 14 27-26 Generator, removing and installing CAUTION! Disconnect the battery Ground (GND) strap before working on the electrical system. Notes: Before disconnecting the battery, determine the
More informationRemoving and installing cylinder head Removing, installing and tensioning toothed belt
Page 1 of 10 Removing and installing cylinder head Removing, installing and tensioning toothed belt Special tools, workshop equipment, test and measuring appliances and auxiliary items required 3359 Locking
More informationVolkswagen New Beetle 2.0 Liter 4-cyl General, Engine (Engine Code AEG) 13 Engine-Crankshaft, Cylinder block (Page GR-13)
13 Engine-Crankshaft, Cylinder block (Page GR-13) Engine, disassembly and assembly 10-222 A/21 guide from 10-222 A support tool, modifying Ribbed belt, removing and installing Semi-automatic toothed belt
More informationDiagnostic Trouble Code (DTC) memory, checking and erasing
Page 1 of 49 01-12 Diagnostic Trouble Code (DTC) memory, checking and erasing Check DTC Memory (function 02) - Connect VAS5051 tester Page 01-7 and select vehicle system "01 - Engine electronics". Engine
More informationUse only gold-plated terminals when servicing terminals in harness connector. The respective fuses of Diesel-Direct fuel injection system must be OK:
Page 1 of 7 Volkswagen > A4 Platform > 1999-2005 1.9 Liter 4-Cyl. 2V TDI and TDI PD Generic Scan Tool, Engine Code(s): ALH, BEW 26 - Exhaust system, Emission controls Exhaust Gas Recirculation (EGR) system
More information5.3 Distributor Ignition System (DI) Engine 120 LH-SFI
Preliminary work: Diagnostic Trouble Code (DTC) Readout.................... 11 Preparation for Test 1. Ignition: OFF 2. After determining which ignition control module (N1/4) and/or (N1/5) is indicating
More informationOxygen sensor control,
Page 1 of 46 24-71 Oxygen sensor control, checking Oxygen sensor and oxygen sensor control before catalytic converter, checking Special Tools and Equipment VAG1526A VAG1594A VAG1598/31 VAS5051 with VAG5051/1
More informationMotronic injection system,
Page 1 of 78 24-1 Motronic injection system, servicing Safety precautions If special testing equipment is required during road test, note the following: WARNING! Scan tools and testing devices must always
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (Standard Tensioner
More information2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)
Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 4: Aligning Timing Marks 6. Loosen the timing belt tensioner bolt and the stud. 7. After pushing up the tensioner plate completely with
More informationOxygen sensor control,
Page 1 of 37 24-71 Oxygen sensor control, checking Oxygen sensor and oxygen sensor control before catalytic converter, checking Special tools and equipment - or VAG1526A VAG1594A VAG1598/31 VAS5051 with
More informationDTC P0341 Camshaft Position (CMP) Sensor Performance
Page 1 of 5 1999 Buick Century Century, Regal VIN W Service Manual Document ID: 345654 DTC P0341 Camshaft Position (CMP) Sensor Performance Circuit Description During cranking, the Ignition Control Module
More informationMASS AIR FLOW (MAF) SENSOR, CHECKING - BOSCH
2004 Audi A6 Sedan (4B2) V6-2.7L Turbo (BEL) Vehicle > Powertrain Management > Computers and Control Systems > Testing and Inspection > Component Tests and General Diagnostics > Component Tests > Mass
More informationDTC P0341 Camshaft Position (CMP) Sensor Performance
Page 1 of 7 1997 Buick Riviera Aurora, Riviera (VIN G) Service Manual Document ID: 53298 DTC P0341 Camshaft Position (CMP) Sensor Performance Circuit Description The camshaft position PCM input is produced
More information2.8 Liter VR6 2V Fuel Injection & Ignition, Engine Code(s): AAA m.y
2.8 Liter VR6 2V Fuel Injection & Ignition, Engine Code(s): AAA m.y. 1996-1997 01 - On Board Diagnostic (OBD) On Board Diagnostic (OBD II) Malfunction Indicator Lamp (MIL) On Board Diagnostic (OBD II),
More informationMalfunction Criteria and Threshold Value Adaptive value. Secondary Parameters with Enable Conditions. >50.8 S Engine load 9-45% Delta fuel adaptation
DTC Error Message P0171 System Too Lean (Bank 1) Diagnostic Procedure Check fuel pump delivery and quantity. Refer to page 126. Check Fuel pressure regulator and residual pressure. Refer to Fuel Injection
More informationChrysler 2.0L DOHC timing belt procedure REMOVAL
Chrysler 2.0L DOHC timing belt procedure REMOVAL CAUTION: Camshaft or crankshaft should not be rotated after timing belt is removed. Damage to valve components may occur. Always align timing marks before
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. On Millenia, raise and support vehicle. Remove right front wheel. Remove lower engine covers. 2. On all models, remove accessory
More informationPage 1 of 9 SECTION 303-01B: Engine 2.0L SPI 2002 Focus Workshop Manual ASSEMBLY Procedure revision date: 12/14/2000 Engine Special Tool(s) Crankshaft Rear Seal Pilot 303-329 (T88P-6701-B2) Crankshaft
More informationBefore disconnecting battery Ground (GND) strap obtain security code for radio with antitheft
Page 1 of 14 Volkswagen > New Beetle > 1998-2005 Body Interior 70 - Interior trim Instrument panel, removing and installing WARNING! Disconnect battery Ground (GND) strap before working on electrical system,
More information3/6/2017 Timing Chain Service and Repair, Removal and Replacement: Valve Timing, Installing and Adjusting
Valve timing, adjusting Special tools and equipment - T10068 Camshaft bar - T10069 Counter support - VAG 1331 Torque wrench (5-50 Nm) - VAG 1332 Torque wrench (40-200 Nm) - AMV 174 004 01 Sealing compound
More informationTOOTHED DRIVE BELT, REMOVING, INSTALLING AND TENSIONING
2005 Audi A4 Sedan (8E2) L4-1.8L Turbo (AMB) Vehicle > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Belt > Service and Repair > Removal and Replacement TOOTHED DRIVE BELT, REMOVING,
More informationDTC P1300 Igniter Circuit Malfunction
DI3 EINE (VZFE) DISD DTC P3 Igniter Circuit Malfunction CIRCUIT DESCRIPTION A Direct Ignition System (DIS) has been adopted. The DIS improves the ignition timing accuracy, reduces highvoltage loss, and
More informationIG 1 1NZ-FE IGNITION IGNITION SYSTEM IGNITION SYSTEM ECM IGNITION COIL NO. 1 CAMSHAFT POSITION SENSOR SPARK PLUG CRANKSHAFT POSITION SENSOR A116185E01
NITION SYSTEM EINE 1NZ-FE PARTS LOCATION 1NZ-FE NITION NITION SYSTEM 1 ECM NITION COIL NO. 1 CAMSHAFT POSITION SENSOR SPARK PLUG CRANKSHAFT POSITION SENSOR A116185E01 2 1NZ-FE NITION NITION SYSTEM SYSTEM
More informationIGNITION TO INDEX IGNITION SYSTEM (3SZ-VE) OPERATION CHECK... LOCATION... IGNITION SYSTEM (K3-VE) CAM POSITION SENSOR (3SZ-VE) COMPONENTS...
TO INDEX ENGINE NITION NITION SYSTEM (3SZ-VE) OPERATION CHECK......................................... LOCATION.................................................. NITION SYSTEM (K3-VE) OPERATION CHECK.........................................
More informationDiagnostic Trouble Code (DTC) table
Page 1 of 40 01-19 Diagnostic Trouble Code (DTC) table Note: When malfunctions occur in monitored sensors or components, Diagnostic Trouble Codes (DTCs) are stored in DTC memory with a description of the
More information2004 Chevy Truck Silverado WD V6-4.3L VIN X
1 of 14 10/17/2013 8:32 PM 2004 Chevy Truck Silverado 1500 2WD V6-4.3L VIN X Vehicle» Powertrain Management» Ignition System» Distributor» Service and Repair» Distributor Replacement DISTRIBUTOR REPLACEMENT
More informationASSEMBLY. Engine. Special Tool(s) Installer, Crankshaft Vibration Damper (T74P-6316-B) Special Tool(s)
303-01A-1 ASSEMBLY Engine Special Tool(s) Tensioner, Timing Chain 303-571 (T97T-6K254-A) Special Tool(s) 303-01A-1 Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Holding Tool, Camshaft Sprocket
More information12/30/2018 Fuel/Ignition Ignition Distributor Removal and Installation Distributors 1997 Dodge RAM Pickup (5.2L V8) - BR MotoLogic
1997 RAM Pickup (5.2L V8) - BR DISTRIBUTORS REMOVAL Report a problem with this article CAUTION: Base ignition timing is not adjustable on any engine. Distributors do not have built in centrifugal or vacuum
More informationTri-Spark Ignition System Installation Triple Cylinder TRI-0001
Tri-Spark Ignition System Installation Triple Cylinder TRI-0001 There are potentially lethal high voltages produced at the ignition coils and spark plugs, therefore every precaution must be taken to prevent
More informationValve gear, servicing
Page 1 of 62 15-1 Valve gear, servicing WARNING! Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are designed to be used only once, and are unreliable and may fail if
More informationDTC P1300 Igniter Circuit Malfunction (No.1) DTC P1305 Igniter Circuit Malfunction (No.2) DTC P1310 Igniter Circuit Malfunction (No.
DIAGNOSTICS EINE (RZFE, RZFE) DI 9 DI6 DTC P00 Igniter Circuit Malfunction (No.) DTC P05 Igniter Circuit Malfunction (No.) DTC P0 Igniter Circuit Malfunction (No.) DTC P5 Igniter Circuit Malfunction (No.)
More informationFuel supply system, servicing (vehicles with front wheel drive and 1.8 ltr. turbo or 2.8 ltr. engine)
Page 1 of 49 20-6 Fuel supply system, servicing (vehicles with front wheel drive and 1.8 ltr. turbo or 2.8 ltr. engine) Note: VAG1921 spring clamp pliers are recommended for installation Always replace
More informationEngine, disassembly and
Page 1 of 13 13-1 Engine, disassembly and assembly Ribbed belt, removing and installing Removing - Remove noise insulation -arrows-. - Remove bumper Repair Manual, Body Exterior, Repair Group 63 - Move
More informationZoom and Print Options
Vehicle» Engine, Cooling and Exhaust» Engine» Timing Components» Timing Chain» Service and Repair» Procedures» Timing Chain and Sprockets Replacement Timing Chain and Sprockets Replacement Tools Required
More informationToothed belt, removing and installing
Toothed belt, removing and installing Special Tools and Equipment ^ 3212 spanner wrench ^ 3387 pin wrench ^ T40011 pin ^ T40026 locking pin ^ T40028 socket ^ T40030 camshaft adjuster gauge Removing Lock
More informationValvetrain, servicing
Page 1 of 51 15-32 Valvetrain, servicing Note: Cylinder heads with small cracks between the valve seats that are less than 0.3 mm (0.012 in.) wide and/or between one valve seat and only the first 4 threads
More informationIntake manifold change-over
Page 1 of 10 24-67 Intake manifold change-over This test should only be performed if there is a performance deficiency. The intake manifold switches from the long intake path to the short one at approx.
More information1.2 HFM Sequential Multiport Fuel injection/ignition System (HFM-SFI) Engine 111
Preliminary work: Diagnosis - Malfunction Memory...................................... 11 Preparation for Test 1. Ignition: OFF 2. Connect test cable with socket box to engine control module (N3/4) according
More informationDISASSEMBLY Procedure revision date: 11/22/2001
Page 1 of 31 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:06 PM To: 'Evan Groenke' Subject: 2.5 L Engine Disassembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop
More informationTiming Belt: Service and Repair Removal
2001 Honda Civic DX Sedan L4-1668cc 1.7L SOHC MFI Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair Removal Special Tools Required ^ Holder handle 07JAB-001020A ^ Holder attachment,
More informationCruise control On Board Diagnostic (OBD)
Page 1 of 13 01-203 Cruise control On Board Diagnostic (OBD) Special tools, test equipment and auxiliary items VAS5051 Diagnostic Operation Center (DOC) and/or VAG1551 Scan Tool (ST). VAG1551/3 adapter
More information2012 Volkswagen Eos Komfort
Test-ID Specified value min. max. 1 Rich to lean sensor barrier - 0.6241 V voltage 2 Lean to rich sensor barrier - 0.6241 V voltage 7 Minimum voltage at sensor - 0.450 V for test cycle 8 Maximum voltage
More informationDTC P0351 Ignition Coil A Primary/Secondary Circuit. DTC P0352 Ignition Coil B Primary/Secondary Circuit
DI06 DIAGNOSTICS EINE DIAFC0 DTC P05 A Primary/Secondary Circuit DTC P05 B Primary/Secondary Circuit DTC P05 C Primary/Secondary Circuit DTC P05 D Primary/Secondary Circuit CIRCUIT DESCRIPTION A Direct
More information2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E)
1 of 15 8/7/2016 2:34 PM 2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E) Vehicle» Engine, Cooling and Exhaust» Engine» Cylinder Head Assembly» Service and Repair» Removal and Installation 2 of 15
More information2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue
TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. 2. Raise and support vehicle. Remove right front wheel. Remove lower front splash shield. 3. Lower vehicle. Loosen,
More informationSystem Description. Diagnostic Aids. Enhanced Ignition System Diagnosis
Enhanced Ignition System Diagnosis System Description This system includes the distributor, the CAM position sensor ignition coil with the ignition coil driver, the secondary wires, spark plugs, the knock
More informationDistributor Ignition DI System Diagnosis
Page 1 of 8 2004 Chevrolet K Silverado - 4WD Sierra, Silverado VIN C/K Service Manual Engine Engine Controls - 4.3L Diagnostic Information and Procedures Document ID: 848577 Distributor Ignition DI System
More informationOn Board Diagnostic (OBD)
Page 1 of 19 01-1 On Board Diagnostic (OBD) On Board Diagnostic (OBD), technical data Equipment Data is transmitted between the control module and the VAS5051 tester or VAG1551 Scan Tool (ST) via operating
More informationEngine, removing and installing
Стр 1 из 16 10-1 Engine, removing and installing Special tools, testers and auxiliary items required Torque wrench VAG 1331 Torque wrench VAG 1332 Engine/transmission jack VAG 1383 A Spring type clip pliers
More informationDTC P0340 CAMSHAFT POSITION SENSOR A CIRCUIT (BANK 1 OR SINGLE SENSOR)
05536 DTC P0340 CAMSHAFT POSITI SENSOR A CIRCUIT (BANK 1 OR SINGLE SENSOR) 05EXU05 DTC P0341 CAMSHAFT POSITI SENSOR A CIRCUIT RANGE/PERFORMANCE (BANK 1 OR SINGLE SENSOR) DTC P0345 CAMSHAFT POSITI SENSOR
More informationON-VEHICLE INSPECTION
ON-VEHICLE INSPECTION 1. CHECK IGNITION COIL ASSEMBLY AND PERFORM SPARK TEST (a) Check for DTCs. NOTICE: If any DTC is present, perform troubleshooting in accordance with the procedure for that DTC. (b)
More informationDISASSEMBLY. Engine. CAUTION: Remove the cylinder heads before removing the crankshaft. Failure to do so can result in engine damage.
303-01A-1 DISASSEMBLY Engine Special Tool(s) Remover, Crankshaft Vibration Damper 303-101 (T74P-3616-A) Special Tool(s) Crankshaft Socket 303-674 303-01A-1 Remover, Crankshaft Vibration Damper 303-773
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Rotate engine clockwise and position cylinder No. 1 on TDC of compression stroke. Ensure "O" mark on crankshaft pulley aligns
More informationIGNITION SYSTEM 8D - 1 IGNITION SYSTEM TABLE OF CONTENTS
LH IGNITION SYSTEM 8D - 1 IGNITION SYSTEM TABLE OF CONTENTS page AND IGNITION SYSTEM...1 SPARK PLUGS-PLATINUM....1 COIL ON PLUG...1 CRANKSHAFT POSITION SENSOR....2 CAMSHAFT POSITION SENSOR....3 KNOCK SENSOR....5
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect
More information1 of 15 1/26/2017 8:57 AM
1 of 15 1/26/2017 8:57 AM Timing Belt and Balancer Belt Removal Special Tools Required ^ Holder Handle 07JAB-001020A ^ Holder Attachment, 50 mm, Offset 07MAB-PY3010A ^ Socket, 19 mm 07JAA-001020A or a
More informationUse Installation Procedure 1 when the crankshaft has NOT been rotated from the original position.
2001 Blazer 4WD Applies to: 4.3L Report a problem with this article Removal Procedure Notice: There are two procedures available to install the distributor. Use Installation Procedure 1 when the crankshaft
More informationTIMING BELT COMPONENTS EM 15
ENGINE MECHANICAL COMPONENTS EM15 EM16 ENGINE MECHANICAL COMPONENTS (Cont d) ENGINE MECHANICAL EM17 REMOVAL OF (See pages EM15 and 16) 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work
More information2014 Hyundai Veloster ENGINE Ignition System - Veloster Turbo. Ignition System - Veloster Turbo
DESCRIPTION AND OPERATION DESCRIPTION 2013-14 ENGINE Ignition System - Veloster Turbo Ignition timing is controlled by the electronic control ignition timing system. The standard reference ignition timing
More informationEngine. Special Tool(s) Adapter for (T97T-6256-A) Adapter for (T97T-6256-D)
SECTION 303-01A: Engine 4.0L SOHC 2009 Mustang Workshop Manual ASSEMBLY Procedure revision date: 05/10/2010 Engine Special Tool(s) Adapter for 303-564 303-578 (T97T-6256-A) Adapter for 303-577 303-576
More informationFiat X1/9 1500cc Engine Timing Belt Replacement, Cam Timing and Static Ignition Timing. Photos courtesy of Don Doan.
Fiat X1/9 1500cc Engine Timing Belt Replacement, Cam Timing and Static Ignition Timing. Photos courtesy of Don Doan. Introduction This document outlines how to replace a timing belt on a Fiat X1/9 1500cc
More informationMazda3 - Workshop Manual - Engine
Page 1 of 18 2005 - Mazda3 - Workshop Manual - Engine TIMING CHAIN REMOVAL/INSTALLATION WARNING: Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks
More informationDTC P0351, P0352, P0353, P0354, P0355, P0356, P0357, or P0358
DTC Descriptor DTC P0351 Ignition coil 1 control circuit DTC P0352 Ignition coil 2 control circuit DTC P0353 Ignition coil 3 control circuit DTC P0354 Ignition coil 4 control circuit DTC P0355 Ignition
More information2010 Transit Connect Workshop Manual. 31. Remove the 3 bolts, thermostat housing and thermostat.
31. Remove the 3 bolts, thermostat housing and thermostat. 32. Remove the 2 bolts, stud bolt and the A/C compressor. 33. Remove the bolt and the KS. 34. Remove the 8 bolts and the crankcase vent oil separator.
More informationDTC P0300 Random/Multiple Cylinder Misfire Detected
DI60 DI5DI03 DTC P0300 Random/Multiple Cylinder Misfire Detected DTC P0301 Cylinder 1 Misfire Detected DTC P0302 Cylinder 2 Misfire Detected DTC P0303 Cylinder 3 Misfire Detected DTC P0304 Cylinder 4 Misfire
More informationCAUTION: Do not compress the ratchet assembly. This will damage the ratchet assembly.
Installation Engines with ratcheting timing chain tensioners 1. CAUTION: Timing chain procedure must be followed exactly or damage to valves and pistons will result. CAUTION: Do not compress the ratchet
More informationTiming Chain Renew ( ) Remove. 2,0 DOHC-8V Engine. Special Tools Angle gauge A Universal flange-holding wrench
Timing Chain Renew ( 34 0) Special Tools 5-030A Universal flange-holding wrench 540-540 Angle gauge 5030A -47 Remover for vibration damper 68-68 Crankshaft immobilising tool 47 Remove. Standard preparatory
More informationInstallation Instructions
Part Number: 10.109.01.109 Description: AUTOTECH Sport 270 Hydraulic Camshaft Note: If the job seems to be beyond your abilities, we recommend that you refer this installation to a qualified mechanic.
More informationIntake Components 1117
Item Part Number Description 1 W705654 Bolt 2 N807309 Bolt (2 req'd) 3 9F460 Bracket 4 N807071 Bolt (5 req'd) 5 9A448 Intake manifold (upper) 6 9E498 Vacuum harness 7 9F792 Fuel injection supply manifold
More information3/15/2015 1:10 PM TIMING CHAIN REMOVAL/INSTALLATION [L3 WITH TC]
1 of 17 TIMING CHAIN REMOVAL/INSTALLATION [L3 WITH TC] 1. Disconnect the negative battery cable. 2. Remove the under cover. 3. Remove the front wheels and tires (RH). 4. Remove the splash shield. 5. Remove
More information2012 Kia Soul L4 2.0L
2012 Kia Soul L4 2.0L Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair» Repair Procedures» Part 1 Removal Engine removal is not required for this procedure. CAUTION: Use fender
More informationTiming Drive Components Camshaft Timing
SECTION 303-01B: Engine 4.0L SOHC 1998 Explorer/Mountaineer Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/17/2002 Timing Drive Components Camshaft Timing Special Tool(s) Timing Chain Tensioner
More informationIGNITION SYSTEMS 8D - 1 IGNITION SYSTEMS CONTENTS
J IGNITION SYSTEMS 8D - 1 IGNITION SYSTEMS CONTENTS page COMPONENT IDENTIFICATION/SYSTEM OPERATION... 1 COMPONENT REMOVAL/INSTALLATION... 17 DIAGNOSTICS/SERVICE PROCEDURES... 6 page IGNITION SWITCH XJ
More informationRemoval. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys
Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair Special Tool(s) Check Pin - Camshaft Pulleys 303-1132 Timing Pin - Camshaft Pulleys 303-1126 Timing Pin - Automatic Transmission
More information2001 ACCORD - Timing Belt and Balancer Belt Installation
2001 ACCORD - Timing Belt and Balancer Belt Installation Special Tools Required Holder Handle 07JAB-001020A Holder Attachment, 50 mm, Offset 07MAB-PY3010A Socket, 19 mm 07JAA-001020A or a commercially
More informationWARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components.
4.0L V8 - VINS [K,U] Selected Block 1990 Lexus LS 400 For Lextreme Powertrain 2020 S. Hacienda Blvd. # D Hacienda Heights California 91745 Copyright 1998 Mitchell Repair Information Company, LLC Friday,
More informationRemoving and installing toothed belt
Page 1 of 10 Special tools and workshop equipment required Diesel injection pump locking pin -3359- (2x) Pin wrench -T10020- Crankshaft stop -T10050- for engines with circular crankshaft sprocket Locking
More information2/18/2017 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head
Cylinder Head http://repair.alldata.com/alldata/article/display.action?componentid=65&itypeid=401&nonstandardid=2762152&vehicleid=47645&miles=&printfriendl 1/17 RH Splash Shield Accessory Drive Belt, Thermostat
More information1. Remove the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Removal.
2013 Sonic Applies to: 1.8L (LUW, LWE) Report a problem with this article Special Tools EN-652 Flywheel Holder EN-6333 Locking Pin EN-6340 Locking Tool EN-6628-A Locking Tool EN-45059 Torque Angle Sensor
More informationASSEMBLY Procedure revision date: 11/22/2001
Page 1 of 39 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:08 PM To: 'Evan Groenke' Subject: 2.5L Engine Re-assembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop
More informationENGINE CONTROL SECTION EC CONTENTS
ENGINE CONTROL SECTION EC CONTENTS PRECAUTIONS... EC-3 On Board Diagnostic (OBD) System of Engine... EC-3 Precaution... EC-3 PREPARATION... EC-6 Special Service Tools... EC-6 DESCRIPTION... EC-7 Description...
More informationD8 - Distributor. D9 - Auxiliary unit belts
D8 - Distributor l ubricate Lubricate the distributor shaft sparingly (1-2 drops of oil) D9 - Auxiliary unit belts check/adjust Applies to engines which do not have multi-tooth belts Check belt tension.
More informationON VEHICLE INSPECTION
IG 18 IGNITION SYSTEM (3VZ E) ON VEHICLE INSPECTION SPARK TEST CHECK THAT SPARK OCCURS (a) Disconnect high tension cord from the distributor. (b) Hold the end approx. 12.5 mm (0.50 in.) from engine ground
More informationREMOVAL AND REPLACEMENT
2002 Mitsubishi Truck Montero LTD 4WD V6-3.5L SOHC Vehicle > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Belt > Service and Repair REMOVAL AND REPLACEMENT https://my.alldata.com/repair/#/repair/article/36847/component/64/itype/401/nonstandard/
More information2012 Kia Soul L4 2.0L
2012 Kia Soul L4 2.0L Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair» Repair Procedures» Part 2 Installation 1. The TDC marks of the intake and exhaust CVVT sprockets are
More informationLubrication system components, removing and installing
Page 1 of 33 17-1 Lubrication system components, removing and installing WARNING! Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are designed to be used only once,
More information2001 Audi TT Quattro ENGINE PERFORMANCE' 'System & Component Testing
FUEL SYSTEM WARNING: ALWAYS release fuel pressure before disconnecting fuel injection-related component. DO NOT allow fuel to contact engine or electrical components. FUEL INJECTOR TEST Fuel Injector Electrical
More informationRemoving and installing cylinder head
31 30 29 28 27 26 25 24 23 22 1 2 3 11 12 10 4 9 5 6 7 8 Removing and installing cylinder head Checking compression pressure page 15-24. Notes: When installing a replacement cylinder head with a mounted
More informationTiming Belt: Service and Repair Timing Belt Replacement
2003 Saturn Truck VUE V6-3.0L VIN B Copyright 2007, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Timing Belt Replacement Removal Procedure 1. Remove the front timing belt cover. 2. Rotate the crankshaft
More information