1.12 Instrument Cluster (IC) Contents
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1 1.12 Instrument Cluster (IC) Contents 1.12 Model 202 (as of 09/95) Page Technical Changes /1 Diagnosis Function Test /1 Diagnostic trouble code (DTC) Memory /1 Complaint Related Diagnostic Chart /1 Electrical Test Program Component Locations /1 Preparation for Test /1 Test /1 b Diagnostic Manual Information/Communication 09/ IC C/1
2 1.12 Instrument Cluster (IC) Technical Changes Diagnosis Technical Changes Version start dates/changes/innovations World wide Manuf. code Model LL 1) RL 1) Manuf. plant As of chassis number Up to chassis number As of production date Up to production date Type and reason for change Reference/Remarks WDB /95 Instrument cluster with interface to the traction system control module (N47) 1) LL: Left hand steering RL: Right hand steering b Diagnostic Manual Information/Communication 09/ IC 10/1
3 Diagnosis Function Test Bulb test Turn the ignition key to position 2. All malfunction indicator/warning lamps must illuminate. Start engine. At > 480 engine RPM, all indicator/warning lamps are to extinguish, indicating that all systems monitored are O.K. Independent of engine operation, the following lamps must go out: After 4 seconds, the SRS MIL will extinguish. After 6 seconds, the safety belt warning lamp will extinguish. a CAUTION! Should the malfunction indicator/warning lamps remain illuminated and/or come on while driving, it will be necessary to check the corresponding system with the Diagnostic Manual and/or the monitored fluid level as necessary. Warning buzzer Exterior illumination and service brake warning Ignition key in ignition lock warning safety belt warning for 6 seconds (the warning tone will cease, if safety belt buckle is latched). Indicator instruments The indicator instruments must reflect the actual operating conditions. Photo transistor Point a flash light at the photo transistor ( 23, Figure 2), at the same time the illumination of the LCD display (outside temperature display, trip odometer, odometer and electronic clock) must brighten noticeably. b Diagnostic Manual Information/Communication 09/ IC 11/1
4 Diagnosis Diagnostic Trouble Code (DTC) Memory Note regarding HHT: The Instrument Cluster (IC) is tested via the HHT, the following functions are available: 1. Control module version 2. Diagnostic Trouble Code (DTC) Memory 3. Actual values 4. Activation 5. Version Coding Note: Prior to the replacement of a defective instrument cluster, readout and store the version code in the HHT. After installing the instrument cluster, input the previously stored values back into the instrument cluster. If the readout of stored version codes not possible, the input must be performed manually (by using the menu in the HHT). The following version codes are to be determined: 1. Motor Version 2. Country Version (miles/kilometer) 3. Optional equipment (ETS/ASR V) By pressing the continue button on the HHT, additonal information can be recalled for each test step. Note regarding version coding: The following is available in the HHT during version coding: 1.) Read out of version code and transfer to a new spare part instrument cluster. 2.) Read out/change of version code: 1. Motor Version 2. Country Version (miles/kilometer) 3. Optional equipment (ETS/ASR V) b Diagnostic Manual Information/Communication 09/ IC 12/1
5 Diagnosis Complaint Related Diagnostic Chart Complaint/Problem Possible cause Test step/remedy 1) Entire instrument cluster (A1) not functioning. Power supply, Instrument cluster (A1) 23 O 1.0 Warning lamps/indicator lamps are not functioning. Power supply, Instrument cluster (A1) 23 O 1.0 Communication between HHT and instrumnet cluster not possible. Indicator lamps for ABS, ETS/ASR, brake pad wear, brake fluid/parking brake do not go out after engine is started. Low ECL indicator lamp (A1e11) is illuminated or does not function. Low windshield washer fluid level indicator lamp (A1e13) is illuminated or does not function. SRS MIL (A1e15) does not function. 1) Observe Preparation for Test, see 22. Wiring, Instrument cluster (A1) Instrument cluster (A1) Traction system control module (N47) ECL switch (S41) Instrument cluster (A1) Windshield washer fluid level switch (S42) Instrument cluster (A1) Bulb, Power supply, SRS control module (N2/2) 23 O O O O O O 6.0 b Diagnostic Manual Information/Communication 09/ IC 13/1
6 Electrical Test Program Component Locations Figure 1 A1 B14 S43 Instrument cluster Outside temperature indicator temperature sensor Oil level switch P b Diagnostic Manual Information/Communication 09/ IC 21/1
7 Electrical Test Program Component Locations Figure 2 S11 Brake fluid level switch S41 ECL switch X26/25 Engine/chassis connector (24-pole) P b Diagnostic Manual Information/Communication 09/ IC 21/2
8 Electrical Test Program Component Locations Figure 3 N47 S12 S42 Traction system control module Parking brake switch Windshield washer fluid level switch P b Diagnostic Manual Information/Communication 09/ IC 21/3
9 Electrical Test Program Component Locations Figure 4 B4/1 Left fuel level sensor B4/2 Right fuel level sensor P b Diagnostic Manual Information/Communication 09/ IC 21/4
10 Electrical Test Program Component Locations Figure 5 N3/4 Engine control module (HFM-SFI) W16/6 Ground (component compartment) X11/4 Data line connector (DTC) U b Diagnostic Manual Information/Communication 09/ IC 21/5
11 Electrical Test Program Preparation for Test 1. Battery voltage V. 2. Check fuses. 3. Systems and fluid levels in order. Electrical wiring diagrams: See Electric Troubleshooting Manual, Model 202, group 54 Note: To prevent damage to the control modules refered to in 23, the connectors on the control modules must only be removed or installed with the ignition OFF. Special Tools Electrical connecting set Ohm decade Extraction hook Adapter cable Adapter cable b Diagnostic Manual Information/Communication 09/ IC 22/1
12 ElectricalTest Program Preparation for Test Conventional tools, test equipment Description Brand, model, etc. Multimeter 1) Fluke models 23, 83, 85, 87 1) Available through the MBUSA Standard Equipment Program. b Diagnostic Manual Information/Communication 09/ IC 22/2
13 Electrical Test Program Test O Test scope Test connection Test condition Nominal value Possible cause/remedy 1.0 Instrument cluster (A1) Voltage supply Circuit 30 3 w (1A.3) 12 w (1A.12) A1 c c L 11 (1A.11) L 11 (1A.11) Ignition: OFF Remove A1 Disconnect connector 1 (30-pole) V Fuse 4 in fuse and relay box (F1), Wiring, O Voltage supply Circuit 15, fused 3 w (1A.3) A1 c L 9 (1A.9) Ignition: ON V Fuse 7 in fuse and relay box (F1), Wiring, A1 2.0 HHT interface Connection between A1 and data link connector (X11/4) 15w X11/4 b L 11 (1B.11) Ignition: OFF Remove A1, Disconnect connector 1 (30-pole) 5 ] Wiring. 3.0 Instrument cluster (A1) Data line from traction system control module (N47) ETS or ASR: N47 7 w b A1 L 1 (2M.1) Remove A1, Disconnect connector 1 5 ] Wiring, Values OK: N47, D.M., Chassis and Drivetrain, Vol b Diagnostic Manual Information/Communication 09/ IC 23/1
14 Electrical Test Program Test O Test scope Test connection Test condition Nominal value Possible cause/remedy 4.0 ECL switch (S41) 1 v S41 b K 2 Ignition: OFF Remove coolant reservior. Coolant level OK: Coolant level min. 110 ] 5 ] S Windshield washer fluid level switch (S42) 1 v S42 b K 2 Ignition: OFF Disconnect connector at S42. Washer fluid level OK: washer fluid level min. 174 ] 5 ] S SRS MIL (A1e15) Bulb Ignition key in position 2. A1e15 is illuminated and then extinguishes after 4 seconds. Bulb (A1e15), Wiring, SRS control module (N2/2). b Diagnostic Manual Information/Communication 09/ IC 23/2
15 Electrical Test Program Test Figure 1 A1 Instrument cluster P b Diagnostic Manual Information/Communication 09/ IC 23/3
16 Electrical Test Program Test P P P Figure 2 Figure 3 Figure 4 7 Photo transistor N47 Traction system control module S77/2 Hydraulic fluid level switch 2 Oil reservior for level control and power steering b Diagnostic Manual Information/Communication 09/ IC 23/4
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