Section 8 Exploded Views and Parts Lists
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1 Enclosure Drawing No. F8-B PRE PACKAGED UNITS ONLY Generac Power Systems, Inc.
2 Enclosure Drawing No. F8-B ITEM PART NO. QTY. DESCRIPTION C ASSEMBLY, ENCLOSURE BASE D9 ASSEMBLY, ENCLOSURE BASE (7KW) C75 SUPPORT, ROOF FOLDING F ENCLOSURE, FRONT C7 ENCLOSURE, EXHAUST SIDE C7A ENCLOSURE, EXHAUST SIDE (7KW) 5 F ENCLOSURE, SIDE & BACK FA ENCLOSURE, SIDE & BACK (7KW) E987 ENCLOSURE, ROOF 7 C75 PANEL, ALTERNATOR DIVIDER C75A PANEL, ALTERNATOR DIVIDER (7KW) 8 C8A PANEL, MUFFLER BOX SIDE C88 PANEL, MUFFLER BOX SIDE (7KW) 9 C8B COVER, MUFFLER BOX C88 COVER, MUFFLER BOX (7KW) C88 GASKET, DOOR SEAL C88A FOAM, BACK ENCLOSURE C88B FOAM, ROOF ENCLOSURE C88C FOAM, FRONT ENCLOSURE C885 BRACKET, BATTERY SUPPORT C8899A PAD, "X8" WITH MOUNTING HOLES D8 PANEL, ENGINE DIVIDER D8A PANEL, ENGINE DIVIDER (7KW) E BAFFLE, INTAKE D5A BAFFLE, INTAKE (7KW) 8 D HOUSING, FAN D5 BAFFLE, EXHAUST (7KW) 9 D89 BRACKET, TOP SUPPORT D8 BRACKET, BOTTOM SUPPORT D5 DUCT, BASE AIR D588 GASKET, FRONT DIVIDER D588A GASKET, FRONT DIVIDER (7KW) D7 COVER, FRONT EXHAUST ENCLOSURE D77 COVER, BACK EXHAUST ENCLOSURE 5 D979B CLOTH, HARDWARE.7mm x mm D979B CLOTH, HARDWARE.7mm x mm (7KW) D979C CLOTH, HARDWARE 5mm x mm 7 D979D CLOTH, HARDWARE.7mm x 87.mm D979E CLOTH, HARDWARE (7KW) 8 E5 FOAM, FRONT INTAKE BAFFLE D58A FOAM, FRONT INTAKE BAFFLE (7KW) 9 E5A FOAM, TOP INTAKE BAFFLE E5B FOAM, BACK INTAKE BAFFLE D58C FOAM, BACK INTAKE BAFFLE (7KW) D57D FOAM, BACK ENCL. STRIP D59A FOAM, EXHAUST SIDE ENCLOSURE END D59B FOAM, EXHAUST SIDE ENCL FRONT D59C FOAM, EXHAUST FAN HOUSING 5 D7 WASHER, SELF LOCKING WASHER, SELF LOCKING (7KW) D59D FOAM, FRONT EXHAUST ENCL COVER 7 D59E FOAM, BACK EXHAUST ENCL COVER 8 C778A DOOR, PAWL 9 D7 LATCH, QUARTER TURN LOCKING F HINGE TYPE A WITH STUDS, PIN F5 HINGE TYPE B WITH STUDS, PIN D7A LATCH, QUARTER TURN NON-LOCKING A5 WASHER NYLON.5" 97 WASHER LOCK M-/" ITEM PART NO. QTY. DESCRIPTION F7 RIVET POP.5 X SCREW HHC M-. X G8.8 7 SCREW HHC M-. X G8.8 (7KW) 8 5 SCREW HHC M-. X G8.8 SCREW HHC M-. X G8.8 (7KW) 9 D7 NUT, LOCKING FLANGE M-. D7 NUT, LOCKING FLANGE M-. (7KW) 5 D SCREW HHTT M8-. X BP SCREW TAPTITE M-. X BP SCREW TAPTITE M-. X BP (7KW) 5 9 NUT LOCK TRIC M X. Y/ZNC 5 D GASKET, BATTERY SUPPORT BRACKET 55 A8 PLUG, PLASTIC LUG SLDLSS #-#8X/ CU SCREW TAPTITE M-.X5 BP 58 A58 L/WASH SPECIAL ¼ 59 C97 BRACKET, BATTERY HOLD DOWN (7KW) 879 CONTACTOR, STARTER (7KW) 88AJ CABLE, # RED BATTERY 8.5" 7 NUT HEX /- STEEL (7KW) 9 WASHER LOCK 5/ 9 7 WASHER LOCK 5/ (7KW) SCREW TAPTITE M5-.8 X BP 5 D HARNESS, ENGINE D5 HARNESS, ENGINE (7KW) 8F BUSHING, SNAP SB-- 7 SCREW HHC 5/-8 X / G5 (7KW) 8 A78 RIVET,/8" X." -.75" LSH POP 9 A875 L/WASH SPECIAL # ASSEMBLY, ROOF / DOOR GROUND WIRE ASSEMBLY, ROOF / DOOR GROUND WIRE PLUG PLASTIC.75 7 E598 GASKET, EXTRUDED TRIM 7 D7 PLATE, "HOT" 75 D7 GROMMET.75 X / 7 C87 EXTERNAL CONNECTION BOX 77 C89 POWER BLOCK 78 D8 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX D85 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX (7KW) SCREW PPHM #- X 8 5 WASHER LOCK # 8 5 WASHER FLAT M NUT HEX #- STEEL 8 D FUEL LINE, /"OUTDOOR (NOT SHOWN) 8 85 WASHER SHAKPROOF EXT / STEEL NUT HEX M-. G8 YELLOW CHROME 8 FA HINGE TYPE A WITH STUDS, SOCKET 87 F5A HINGE TYPE B WITH STUDS, SOCKET 89 E87 SCREW HHTR /- X / 9 SCREW HHC M8-.5 X WASHER FLAT 5/ NUT HEX M C9 SELF-ALIGN SCREW M HH 9 E PANEL, EXHAUST ALIGNMENT 95 EA GROMMET, 8. CROSS SLIT WITH HOLE 9 E99 BRACKET, REGULATOR MOUNTING SCREW HHC M8-.5 X mm Generac Power Systems, Inc.
3 Control Panel Drawing No. E797-G 8, Generac Power Systems, Inc.
4 Control Panel Drawing No. E797-G ITEM PART NO. QTY. DESCRIPTION E788A CIRCUIT BREAKER A X P V (7KW) E788C CIRCUIT BREAKER A X P V (8.5KW) E788D CIRCUIT BREAKER 5A X P V (KW) E788E CIRCUIT BREAKER 5A X P V (KW) E788F CIRCUIT BREAKER A X P V (KW) E788G CIRCUIT BREAKER 7A X P V (KW) A8 ASSEMBLY, BATTERY CHARGER ENGINE 89 ASSEMBLY, POTTED REGULATOR C RELAY, V 5A SPST 5 75A BLOCK POSITION D HEX STAND-OFF #- x /8" 7 D8 ASSEMBLY, HOME STANDBY CONTROLLER D8A ASSEMBLY, HOME STANDBY CONTROLLER (7KW) 8 HOLDER, FUSE 9 7 FUSE, AMP X AGC E9 SWITCH, ROCKER DPDT ON-OFF-ON E789 CIRCUIT BREAKER MOUNTING BRACKET 8E SNAP BUSHING 757 SCREW PPHM M-.7 x mm E8 NUT HEX LOCK M-.7 NYLON INSERT C85 SCREW PPHM M-.5 X 8mm C85 SCREW PPHM M-.5 X 8mm (7KW) 8 D8 DECAL, CONTROL PANEL (NOT SHOWN) 9 55 CIRCUIT BREAKER X ETA -5-P 5 CIRCUIT BREAKER.5 X ETA -5-P (7KW) E787 CONTROL, PANEL BOTTOM E787 CONTROL, PANEL BOTTOM (7KW) 755 SCREW HHC M5-.8 x mm D5 SWITCH, SPST (ON)-ON N/O ITEM PART NO. QTY. DESCRIPTION D978 NUT HEX LOCK M-.5 NYLON INSERT D978 NUT HEX LOCK M-.5 NYLON INSERT (7KW) D85 NEUTRAL CONNECTOR D8 HARNESS, CONTROL PANEL (NOT SHOWN) E HARNESS, CONTROL PANEL WIRE (NOT SHOWN) (7KW) SCREW TAPTITE, M5-.8 x BP 9 85 NUT HEX LOCK M5-.8 NYLON INSERT C9 TRANSFORMER 57 SCREW HHC /"- x /" 9977 FUSE 5A X AGC5 89 BLOCK TERMINAL STRIP A X X V RELAY PANEL VDC DPDT A VAC SCREW PPHM M-.7 x mm 8 WASHER FLAT M 7 D89 COVER, CONTROL PANEL COMPONENT E9 COVER, CONTROL PANEL COMPONENT (7KW) SCREW PPHMS/LW #- x /" SCREW HHC M5-.8 xmm E78 COVER, CONTROL PANEL E787 COVER, CONTROL PANEL (7KW) D7 8 NUT FLANGE M-. NYLOK 9979 ASSEMBLY, ROOF/DOOR GROUND WIRE E87 SCREW HHTR /"- X /" A58 WASHER LOCK SPECIAL /" 5 7 WASHER FLAT /"-M 875 SCREW HHC M-. x mm 7 97 WASHER LOCK M-/" 8 98 NUT HEX M WASHER FLAT # 879 WASHER FLAT # (7KW) WASHER FLAT # 5 F79 SCREW PPHM M-.5 x mm Generac Power Systems, Inc.
5 GH- Engine Drawing No. E98-B Part Generac Power Systems, Inc. 5
6 GH- Engine Drawing No. E98-B Part ITEM PART NO. QTY. DESCRIPTION E ASSEMBLY, CONNECTING ROD E PIN, PISTON D SET, PISTON RING 9MM E985 PISTON, HC RETAINER, PISTON PIN E8 ASSEMBLY, CRANKSHAFT GH SMALL TAPER 7 A78 ARM, GOVERNOR RC PIN, "R" GOVERNOR ARM WASHER, GOVERNOR ARM THRUST 88E CRANKCASE, SUBASSEMBLY WITH PLUGS GH E8 SEAL, 5 I.D. CRANKSHAFT E59 ASSEMBLY, GOVERNOR GEAR 785 C-RING, GOVERNOR GEAR RETAINER A78 SPOOL, GOVERNOR- MACHINE A9877 ASSEMBLY, CAMSHAFT & GEAR 77 GASKET, CRANKCASE B GASKET, HEAD COVER, OIL PRESSURE RELIEF 9 A577 SPRING, OIL RELIEF A577 BALL, DIA / PRESSURE RELIEF 7 WASHER, THRUST GOVERNOR GEAR A8898D ASSEMBLY, COVER, GEAR TOP CHECK / FILL D7 RETAINER, VALVE SPRING C9 VALVE SPRING LF 5 85 SET,GEROTOR THK E BALANCER 7 ASSEMBLY,CYLINDER HEAD SEATS & GUIDES 8 85 VALVE, EXHAUST 9 85 VALVE, INTAKE D985B PUSH ROD TAPPET 778 ASSEMBLY, SCREEN OIL PICK-UP C GASKET, ROCKER COVER 79 STUD, D PIVOT BALL ROCKER ARM 79 NUT, JAM (ROCKER ARM) PLATE, PUSH ROD GUIDE 8 SCREW, HHFL M-.5 X 9 D9 ASSEMBLY, ROCKER COVER BREATHER 79 PLUG, OIL FILL PLASTIC E57 O-RING.8 I.D. x. D788 PLUG, STANDARD PIPE /8 STEEL SQUARE HEAD 798 SCREW, TAPTITE M5-.8 X BP 85 KEEPER, VALVE SPRING 5 78 SCREW & LOCKWASHER M- X A 8 SCREW, HHFC M8-.5 X SEAL, VALVE STEM D WASHER, VALVE SPRING 9 B WASHER, LARGE SPRING C DOWEL, SEAMED SLEEVE 5 A77 SHAFT, GOVERNOR RC A BARBED ELBOW 9 /8NPT X /8 LOCKTITE DOWEL DIA X 8L B DOWEL, SLEEVE SEAMED DIA. Generac Power Systems, Inc. 5
7 GH- Engine Drawing No. E98-B Part Generac Power Systems, Inc.
8 GH- Engine Drawing No. E98-B Part ITEM PART NO. QTY. DESCRIPTION C9 5 SCREW, TAPTITE M-.X8 YELLOW CHROME D9 HOUSING, BLOWER C85 TUBE, DIPSTICK C9997 GUARD, FAN 5 88 WRAPPER, BOTTOM 575 SCREW, TAPTITE M-X YELLOW CHROME 7 CA WRAPPER, TOP 8 D9A ASSY, STARTER SCREW, SHC M8-.5 X 5 G.9 9 WASHER, LOCK M8-5/ C58A BACKPLATE, L/F D/F 85 SCREW, TAPTITE M8-.5 X BP DA BREATHER TUBE 99 GASKET, INTAKE ADAPTER C99 ASSEMBLY, PLASTIC CARB 98 WASHER, FLAT M 97 WASHER, LOCK M-/ 8 95 SCREW, SHC M-. X G GASKET,OIL FILTR ADAPTER D57A ADAPTER, OIL FILTER 98 SCREW, SHC M8-.5 X G.9 99 SWITCH, OIL 8. PSI 785B OIL FILTER 877 KEY, WOODRFF X 9D 5 9E FLYWHEEL WITH RING GEAR DEG. 798N WASHER,BELV- X NUT, HEX - FLYWHEEL 8 E7585 SPARKPLUG 9 77 ASSEMBLY,GOVERNOR LEVER HP 775 ROD,GOVERNOR CONTROL. C978 SPRING, ANTI-LASH C ASSEMBLY, WIRE D97 ASSEMBLY, IGNITION COIL 979 SCREW, TAPTITE M-. X 5 BP 5 7 SPRING GOVERNOR 85 BOLT, GOVERNOR ADJUST M NUT HEX LOCK M5-.8 NYINS ZINC 8 D8 ASSEMBLY, OIL DRAIN HOSE 9 E7887C ASSEMBLY, CAP & DIPSTICK 97 O-RING 9/ X / X / 758 SWITCH, THERMAL F9 SCREW, M-.5 X SEMS C7 SPACER, ENDFRAME 5 7B GROMMET Generac Power Systems, Inc. 7
9 7 kw Generator Drawing No. D5-D Generac Power Systems, Inc.
10 7 kw Generator Drawing No. D5-D ITEM PART NO. QTY. DESCRIPTION C9 ADAPTOR, ENGINE C995H STATOR C99H ROTOR CA CARRIER, REAR BEARING 5 C89 FAN, 8" CURVED BLADE C959 MUFFLER 7 D TAIL PIPE, MUFFLER 8 C88 PANEL, MUFFLER BASE 9 97 BEARING #5-RS-C C8 5/ SPECIAL L/WASH 5 BOLT ROTOR HHCS 5/"- X -/" G5 D87 BOLT STATOR HHCS M8-.5 x 5mm C78C BRACKET, ALTERNATOR MOUNTING D DUCT, ALTERNATOR AIR D558 GASKET, ALTERNATOR AIR DUCT C78B BRACKET, ENGINE MOUNTING C7758 RUBBER MOUNT 8 885AE CABLE, # " BLACK BATTERY 9 CA EARTH STRAP /8X /8 8C CLIP-J VINYL COAT.5 ID 8 ASSEMBLY BRUSH HOLDER 95.8 FT TAPE ELEC UL FOAM /8 X / 95 WASHER FLAT.ID X.OD 7 WASHER LOCK /8 5 5 BOLT HHC /8- X -/ G5 WASHER FLAT /8 ZINC SCREW HHC M8-.5 X 5 G8.8 8 WASHER FLAT 5/ ZINC 9 98 NUT LOCK HEX M8-.5 NYL INSRT 988 SCREW TAP M-.X BP 9 WASHER LOCK M8-5/ 59 8 NUT HEX 5/-8 STEEL 597 SCREW TAPTITE /8-X /" BP 8K BAND, HOSE CLAMP 5.5 DIA. 5 C959 BELLOWS 578 CLAMP HOSE # SCREW SHC M8-.5 X G.9 8 C8 SCREW TAPR #- X 9/ 9 5 U-BOLT 5/"-8 X.5" W/ SADDLE 99 GASKET, EXHAUST C989 STINGER, ENGINE AIR IN D BASE, AIR CLEANER C87 ELEMENT, AIR CLEANER C COVER, AIR CLEANER NG/LP 5 D7 TUBE,.5"O.D. x Ga. x.5" LONG 559N CLAMP VINYL. X.8 Z FT HOSE \ID PETROLEUM 8 C5A KNOB, AIR CLEANER 9 79 SCREW TAPTITE M- X BP 5 7 WASHER FLAT / ZINC 5 D SCREW HHTT M8-. X BP 5 C89 GASKET, PANEL 5 89 SCREW HHTT M5-.8 X Generac Power Systems, Inc. 9
11 GTS Load Center Assembly Drawing No. E7975-B A B Generac Power Systems, Inc.
12 GTS Load Center Assembly Drawing No. E7975-B ITEM PART NO. QTY. DESCRIPTION D8 BOX GTS LOAD CENTER D8 COVER, 8 POSITION GTS LOAD CENTER C7 TRANSFER SWITCH HOME STANDBY A P 5V A 77 COIL UTILITY B 77A COIL STANDBY C 857 INSULATOR-SIDEWALL (NOT SHOWN) D 8 LIMIT SWITCH OPERATION (NOT SHOWN) SCREW TAPTITE M5-.8 X BP 5 9 SCREW TAPTITE /- X 5/8 BP A58 LOCK WASHER, SPECIAL-/" 7 RELAY PANEL VDC DPDT A@VAC 8 E7889A 8 CIRCUIT LOAD CENTER 5A/V 9 A95 SCREW HHTT M-.7 X A RIVET POP." X.75" 7 WASHER FLAT /-M D9 HARNESS,GTS TO MAIN PANEL D8A PLATE HARNESS ADAPTER E79 SUBPLATE, LOAD CENTER F79.5" U-CHANNEL WASHER LOCK # 5 SCREW HWHS #-5 X /8 8 E5 ARM EXTENDER PIN 9 78 HOLDER CABLE TIE A SCREW SWAGE /- X / ZINC 78 LUG QUICK DISCONNECT NI-S X5 DEG BRASS / TIN 9 SCREW PPHM #- X /8" 77 LUG SLDLSS /-#X9/ AL/CU 885 BLOCK TERMINAL A 5 X X V TIE WRAP UL.9" X." NAT'L D8 HARNESS, GTS TO EXTERNAL CONNECTION BOX 7 D9 COVER, RELAY & TERM BLOCK 8 D88 WIRE HARNESS,GTS LOAD CENTER (NOT SHOWN FOR CLARITY) FUSE HOLDER 759A FUSE 5A X BUSS B PCB SUPPORT SNAP-IN -/8" E7888C CIRCUIT BREAKER A X P A7 SCREW SW /-X5/8 WITH WASHER E7888B 5 CIRCUIT BREAKER A X P 5 E7888A CIRCUIT BREAKER A X P D COVER - HARNESS ENTRY 7 E9 BRACKET, ARM EXTENDER Generac Power Systems, Inc.
13 Section 8 Exploded Views and Parts Lists Regulator Drawing No. D87-E Generac Power Systems, Inc. 8
14 Regulator Drawing No. D87-E ITEM PART NO. QTY. DESCRIPTION D59 CASTING, TWIN REGULATOR HOUSING F SOLENOID COIL, VDC C7 GASKET, SOLENOID D PLUNGER, LP REGULATOR ASSEMBLY 5 C7 SPRING-SOLENOID, PLUNGER 8 F795 SCREW PPHM SEMS M-.7 X 9 C57E JET, GN ENGINE LP (7KW) C * BARBED STRAIGHT /NPT x / 979 * O-RING, CHECK VALVE C5 * ADJUSTER SCREW, TWIN REGULATOR C57 LEVER, REGULATOR C598 SUPPORT, INLET SEAL C SEAL, INLET C5759 PIN, PIVOT ARM C57 SPRING, REGULATOR C57A SPRING, REGULATOR (7KW) SCREW, PFHMS M-.5 x 5 9 C9 GASKET, DIAPHRAGM C57 COVER, TWIN REGULATOR 57 SCREW, TAPTITE MX8 BP C7 RIVET, POP.8 X.5 C7 SUPPORT, DIAPHRAGM C7 DIAPHRAGM, TWIN REGULATOR 5 C8 CAP, DIAPHRAGM SUPPORT CA INLET, TWIN REGULATOR. DIA. 7 7 PLUG, STANDARD PIPE /8" STEEL SQUARE HEAD 7 PLUG, STANDARD PIPE /8" STEEL SQUARE HEAD (7KW) 8 A * PIN, LIMITED ADJUSTMENT 9 D8 WASHER, FLAT M X mm O.D. PLUG, STANDARD PIPE /" STEEL SQUARE HEAD (7KW) 8A BARBED STRAIGHT /8"NPT X /" D598A JET IDLE PRIMER PHILLIPS HD (V-TWIN ONLY) 7 D97 PLUG, EXPANSION mm * A QUANTITY OF IS TO BE USED ON 7KW HOME STANDBY Generac Power Systems, Inc.
15 MPE T Generac Power Systems, Inc. 7 [9 8 ["] TRANSFER SWITCH (IF SUPPLIED) 7 [8."] 7 [7.7"] LIFTING HOLES -CORNERS "DO NOT LIFT BY THE ROOF" Ø.mm [Ø.9"] 9.7 [ AIR 7. [."] 9mm [." ] MINIMUM OPEN AREA ALL AROUND UNIT NTAKE Drawing No. D79-B Section Installation Diagram [.5"] 9 [7"] /" NPT FUEL INLET GAS PRESSURE OF -" WATER COLUMN REQUIRED 7 [8 CABLE ACCESS HOLES. (REMOVE PLUG FOR ACCESS) [."] ROUNDING LUG [.5"] [8.5"] 9 [5.9"] LEFT SIDE VIEW 7.mm [."] FRONT VIEW RIGHT SIDE VIEW REAR VIEW PEA GRAVEL MINUMUM **ALL DIMENSIONS IN: MILLIMETERS [INCHES]
16 Section 7 Electrical Data Electrical Schematic - 8 Circuit Load Center Drawing No. E78 E NA E NA NA A TR B NA 9 NA F F 9 OPEN N N 9 N N Vdc TRANSER COIL VAC OUTPUT TS TO GENERATOR CONTROL PANEL NA E E BLACK B E E NEUTRAL CONNECTION INSIDE SWITCH E RED NEUTRAL (WHITE) NEUTRAL (WHITE) TO GENERATOR OUTPUT CIRCUIT BREAKER 5 B NA NA NA RED (MAIN ) BLACK (MAIN ) VAC TO MAIN DISTRIBUTION PANEL NO NC NC NO E E XA XB E B NA C BLU VIO A/V CIRCUIT A/V CIRCUIT 5 ATS T T YLW A/V CIRCUIT NA B E T T BRN BRN/WHT A/V CIRCUIT A/V CIRCUIT CUSTOMER CIRCUIT CONNECTION B E YLW/WHT A/V CIRCUIT LEGEND ATS-AUTOMATIC TRANSFER SWITCH C-UTILITY COIL & RECTIFIER C-GENERATOR COIL & RECTIFIER F,F-5A, V FUSE LC-CIRCUIT BREAKER (LOADS) TR-TRANSFER RELAY TS-TERMINAL STRIP XA,XB-LIMIT SWITCHES LC GRY PNK A/V CIRCUIT 7 A/V CIRCUIT 8 Generac Power Systems, Inc.
17 Section 7 Electrical Data Wiring Diagram - 8 Circuit Load Center Drawing No. E787 Generac Power Systems, Inc.
18 Section 7 Electrical Data Wiring Diagram - 8 Circuit Load Center Drawing No. E787 Generac Power Systems, Inc. 5
19 Section 7 Electrical Data Wiring Diagram - 7 kw Drawing No. D9-C DIAGRAM KEY ENGINE WIRING BA - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY CB - MAIN OUTPUT BREAKER CB - CIRCUIT BREAKER, ALTERNATOR EXCITATION D - DIODE DSW - PCB MOUNTED DIP SWITCH FS - FUEL SOLENOID F - FUSE AMP F - FUSE 5 AMP GRD - CONTROL PANEL GROUND HTO - HIGH OIL TEMPERATURE SWITCH IC - INLINE CONNECTOR ICT - INTERCONNECTION TERMINALS IM - IGNITION MODULE LOP - LOW OIL PRESSURE SWITCH SC - STARTER CONTACTOR SP - SPARK PLUG SW - AUTO / OFF / MANUAL SWITCH SW - SET EXERCISE SWITCH SM - STARTER MOTOR TB - INSULATED TERMINAL BLOCK TX - TRANSFORMER, Vac 5 VA & Vac VA (DUAL SEC.) FS BATTERY CHARGER (UTILITY) A B 5B 5B A B IC SP D IM HTO 85 IC 8 C 8 IC 8 LOP J BLACK - + V BATTERY RED SM SC CONTROL PRINTED CIRCUIT BOARD DSW ON - Vac Sense Transformer - Remote Not Auto - 5 Hz Operation - SPARE J A A 5 9 CUSTOMER SUPPLIED L.E.D - ALARM INDICATORS Generac Power Systems, Inc.
20 Section 7 Electrical Data Wiring Diagram - 7 kw Drawing No. D9-C 5 A 5A CONTROL PANEL BOX A 5A CLOSEST TO BEARIN TX CB STATOR A N N 77 5B B 5B B A 5 N N A C 77 VOLTAGE REGULATOR A N A 55 N 5 5 GRD 9 A 5 N N 9 A A 5 9 N N A 9 A F F AUTO SW 9 SW CB OFF V GENERATOR OUTPUT TO TRANSFER SWITCH CONTACTOR NEUTRAL CONNECTION Vdc TRANSFER RELAY COIL VAC UTILITY INPUT MANUAL CUSTOMER CONNECTION Generac Power Systems, Inc. 7
21 Section 7 Electrical Data Electrical Schematic - 7 kw Drawing No. D9-C BATTERY CHARGER 5B B A F 5A A 5 A A 5A A BCR F 77 C- BATTERY CHARGE WINDING 77 C- ELECTRONIC VOLTAGE REGULATOR C- BA FIELD C-9 C- 55 ENGINE RUN WINDING (STATOR) C- HTO C- A 85 SW C- LOP CB C-8 DPE WINDING (STATOR) DIAGRAM KEY C-7 BA - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY CB - CIRCUIT BREAKER, MAIN OUTPUT CB - CIRCUIT BREAKER, ALT. EXCITATION D - DIODE FS - FUEL SOLENOID F - FUSE AMP F - FUSE 5 AMP HTO - HIGH OIL TEMPERATURE SWITCH HM - HOUR RUN METER IM - IGNITION MODULE LOP - LOW OIL PRESSURE SWITCH SC - STARTER CONTACTER SP - SPARK PLUG SW - AUTO / OFF / MANUAL SWITCH SW - SET EXERCISE SWITCH SM - STARTER MOTOR TX - TRANSFORMER, Vac 5 VA & Vac VA (DUAL SEC.) C- 5 J CONTROL PRINTED CIRCUIT BOARD 5 J A A 9 A A 9 8 Generac Power Systems, Inc.
22 Section 7 Electrical Data Electrical Schematic - 7 kw Drawing No. D9-C 5A A 5 5VA VA TX N N C- N C-5 N N N 9 VAC UTILITY INPUT Vdc TRANSFER RELAY COIL CUSTOMER CONNECTIONS NEUTRAL A SW 9 POWER WINDING (STATOR) V V 9 CB 9 9 V A C- SC RED 5 8 C- 5 8 SC C- FS SM BLACK BATTERY V C-5 8 D IM SP CUSTOMER SUPPLIED Generac Power Systems, Inc. 9
Installation and Owner s Manual
R R Installation and Owner s Manual Air-cooled Automatic Standby Generators Models: 0475-2 ( kw NG, 7 kw LP) 04759-2 (2 kw NG, 2 kw LP) 0470-2 ( kw NG, 5 kw LP) GENERAC POWER SYSTEMS, INC. *This manual
Installation and Owner s Manual
R R Installation and Owner s Manual Air-cooled, Prepackaged Automatic Standby Generators Models: 04389-2 ( kw NG, 7 kw LP) 0445-2 (2 kw NG, 2 kw LP) 04390-2 (3 kw NG, 5 kw LP) GENERAC POWER SYSTEMS, INC.
Section 7 Exploded Views and Parts Lists
Guardian Air-cooled 7 kw, kw and kw Generators Enclosure Drawing No. D-R PRE PACKAGED UNITS ONLY 8 8 85 77 8 7 8 8 8 7 9 79 8 8 87 8 7 5 7 7 5 7 9 9 75 55 8 9 7 8 5 9 9 5 57 7 9 88 5 5 5 5 9 9 7 9 8 5
Installation and Owner s Manual
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Appendix 4 Exploded Views & Parts Lists. 34 Generac Power Systems, Inc.
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Enclosure Drawing No. D-K 85 77 8 8 8 78 8 79 8 7 8 8 8 7 5 87 7 7 5 7 5 A 7 9 8 7 9 9 75 55 5 8 9 5 9 7 9 A 7 7 5 9 8 5 5 8 5 5 9 8 5 5 5 9 8 5 57 9 5 5 9 7 5 7 5 9 58 59 9 9 89 8 9 5 9 9 5 7 7 58 7 9
Appendix 4 Exploded Views and Parts Lists
Enclosure Drawing No. 0D8-F 7 0 4 4 4 6 8 4 7 4 6 44 4 46 8 7 6 47 4 8 0 4 0 8 6 6 4 0 4 7 4 40 TO CARB 4 8 Generac Power Systems, Inc. Enclosure Drawing No. 0D8-F 0D68 TRAY, ENCLOSURE 0D64 PANEL, ENCLOSURE
Installation and Owner s Manual
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Section 10 Exploded Views and Parts Lists
Sheet Metal Drawing No. D3-A Generac Power Systems, Inc. Sheet Metal Drawing No. D3-A 1 --------- 1 SEE ENGINE EXPLODED VIEW of ENGINE 9958 1 KEY-WOODRUFF x MM 3 7198N 1 BEVELLED WASHER 789 1 HEX NUT 5
Section 6 Exploded Views and Parts Lists PRIMEPACT 50 Recreational Vehicle Generator Regulator (Model ) Drawing No.
Regulator (Model 0010-) Drawing No. 0F5-C 5 6 7 1 30 10 9 9 1 16 13 14 17 1 15 19 1 0 3 4 5 6 7 40 Generac Power Systems, Inc. Regulator (Model 0010-) Drawing No. 0F5-C 1 0D5694 1 CASTING, TWIN REGULATOR
ASS EMBLY, CONNECTING ROD
1 0E3221 1 ASSEMBLY, CONNECTING ROD 2 0E1466 1 PIN, PISTON D20 3 0G2565 1 RING SET, PISTON Ø90 4 0G2751 1 PISTON, FLAT TOP Ø90 COATED 5 071983 2 RETAINER, PISTON PIN 20 6 0E8440 1 ASSEMBLY, CRANKSHAFT
Section 10 Exploded Views and Parts Lists
Sheet Metal Drawing No. 0D3150-A 40 Generac Power Systems, Inc. Sheet Metal Drawing No. 0D3150-A 1 --------- 1 SEE ENGINE EXPLODED VIEW of ENGINE 2 099258 1 KEY-WOODRUFF 6 x 22MM 3 067198N 1 BEVELLED WASHER
Parts, Adjustment and Maintenance Manual
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Section 6 Exploded Views and Parts Lists IMPACT-36 plus II Recreational Vehicle Generator Control Panel Drawing No. 0E7560
Control Panel Drawing No. 0E0 3 3 3 0 3 0 3 3 3 3 30 3 0 0 33 3 0 3 Generac Power Systems, Inc. 0 Control Panel Drawing No. 0E0 0 M-0. X MM PHILLIPS PAN HD. MACH. SCR. 0003 BOX, CONTROL TOP 3 0E BOX, CONTROL
Manual Transfer Switch with Load Center Drawing No. 0G0939-B
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Appendix 3 Exploded Views and Parts Lists
Engine, Alternator Drive and Starter Assembly Drawing No. 0D5057-A 40 Generac Power Systems, Inc. Engine, Alternator Drive and Starter Assembly Drawing No. 0D5057-A 1 0C5598 1 BEARING CARRIER, FRONT 2
EXPLODED VIEW BASE AND PULLEYS Drawing No
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Section 6 Exploded Views and Parts Lists. 42 Generac Power Systems, Inc.
Control Panel Drawing No. 0D4946-A 42 Generac Power Systems, Inc. Control Panel Drawing No. 0D4946-A 1 091526 7 M5-0.8 X 12MM PHILLIPS PAN HD. MACH. SCR. 2 020093 1 BOX, CONTROL TOP 3 0D4226 1 BOX, CONTROL
Section 7 Exploded Views and Parts Lists. 40 Generac Power Systems, Inc.
Control Panel Drawing No. 0E7560 50 10 7 4 8 6 6 49 5 44 47 8 9 1 1 11 9 5 40 41 41 8 9 14 15 1 19 6 19 9 1 1 1 5 4 7 6 14 46 16 17 4 7 8 0 7 0 10 4 45 4 48 51 40 Generac Power Systems, Inc. Control Panel
Parts Manual. GH-410 Generator Engine 60 Hz Electric Start. Model: GENERAC POWER SYSTEMS, INC. 757 NORTH NEWCOMB ROAD WHITEWATER, WI.
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Appendix 4 Exploded Views and Parts Lists PRIMEPACT 50 Recreational Vehicle Generator Base and Pulleys (Model ) Drawing No.
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Section 7 Exploded Views and Parts Lists IMPACT-36 plus II Recreational Vehicle Generator Control Panel Drawing No. 0E7560
Control Panel Drawing No. 0E760 10 7 4 8 6 6 49 44 47 8 9 1 1 11 9 40 41 41 8 9 14 1 1 19 6 19 9 1 1 1 4 7 6 14 46 16 17 4 7 8 0 7 0 10 4 4 4 48 0 1 40 Generac Power Systems, Inc. Control Panel Drawing
ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE
1 0C5729 1 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE 2 0E9843 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 3 SCREW, TAPTITE M6-1.0 X 12 YC 4 0C5372 1 ASSEMBLY, BREATHER 5 0C3005 1 GASKET, BREATHER COVER 6 0E3372B
Section 9 Exploded Views and Parts Lists QUIETPACT 50 and 70 Recreational Vehicle Generators Control Panel Drawing No. 0E1701
QUIETPACT 0 and 0 Recreational Vehicle Generators Control Panel Drawing No. 0E101 1 9 11 1 9 10 1 1 1 1 1 1 19 0 0 1 9 0 1 9 0 1 0 9 9 9 0 1 1 Generac Power Systems, Inc. QUIETPACT 0 and 0 Recreational
Section 9 Exploded Views and Parts Lists Recreational Vehicle Generators Control Panel Drawing No. 0E1701
Control Panel Drawing No. E 9 9 9,9 9 9 9 9 9 Control Panel Drawing No. E ITEM PART NO. QTY. DESCRIPTION C SCREW HHC M-. X 9 G. WASHER FLAT /-M ZINC 99 TENSION SPRING WASHER, SPRING CENTER NUT LOCK FL
ASSY, CRANKCASE WITH SLEEVE
1 0G7908A 1 ASSY, CRANKCASE WITH SLEEVE 2 0E9843A 1 SEAL, 38 I.D. CRANKSHAFT GREEN 3 0G0919 5 SCREW, HHFCS M6-1.0 X 12 G8.8 4 0G9100 1 ASSEMBLY, BREATHER DUAL BREATHER 5 0C3005 1 GASKET, BREATHER COVER
GROUP D EXPLODED VIEW: ENGINE GTH 530 DRAWING #: 0H1732
PAGE 1 1 078699B 6 SLEEVE DOWEL PIN 12 DIA 2 0D4788 1 PLUG STD PIPE 3/8 S TEEL SQ HEAD 3 0E3812 2 SEAL CRANKSHAFT OIL-35 DIA 4 0E9310A 1 SUBASSEMBLY CRANKCASE GTH530 5 0E9412 1 BEARING 35MM ID GT530 6
ITEM PART # EST. WT. FINAL WT. ALL DIMENSIONS AND TOLERANCING PER ASME Y14.5M-1994 UNLESS OTHERWISE SPECIFIED : ALL XX DIM. --- ALL XX.XX DIM.
39 38 33 36 35 34 34 24 62 27, 28, 29 63 3, 33, 34, 35, 36, 40, 62 64 2, 5, 19, 20, 32, 39, 40, 44, 47, 101, 148, 165, 167 65 8, 11, 12, 13 66 4, 5, 6, 55 67 16A, 16B, 17, 18 68 7, 22, 32, 44, 47, 48,
GTV990 Engine Parts Manual. Model:
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1 0G ASSY CRANKCASE WITH SLEEV E
1 0G8548 1 ASSY CRANKCASE WITH SLEEV E 2 0E9843A 1 SEAL, 38 I.D. CRANKSHAFT GREEN 3 0G0919 5 SCREW HHFCS M6-1.0 X 12 G8.8 4 0G9100 1 ASSE MBLY, BREATHER DUAL V ALVE 5 0C3005 1 GASKET, BREATHER COVER 6
1 098671 1 ASSY ROTOR 10KW 098681 1 ASSY ROTOR 15KW 098675 1 ASSY ROTOR 20KW 098936 1 ASSY ROTOR 25KW 2 0A5336A 1 HOUSING BLOWER 3 0A1659 1 SCREEN AIR OUTLET 4 071912 4 SCREW PPHM M5-0.8 X 8 SS 5 049226
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1 0E9428B 1 CRANKCASE 2 0E3812 2 SEAL D 35 X 48.2 3 0J9667 2 SCREW HHFC M6 1.0 X 20 W / PATCH 4 0E9367A 1 ASSY, BREATHER 5 0E9366 1 GASKET BREATHER ASSY 6 0E9304 1 CYLINDER HEAD 1 7 0E9334C 1 COVER, ROCKER
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1 0E9428B 1 CRANKCASE 2 0E3812 2 SEAL D 35 X 48.2 3 0J9667 2 SCREW HHFC M6 1.0 X 20 W / PATCH 4 0E9367A 1 ASSY, BREATHER 5 0E9366 1 GASKET BREATHER ASSY 6 0E9304 1 CYLINDER HEAD 1 7 0E9334C 1 COVER, ROCKER
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0E3480 0E3480 DO NOT SCALE PAGE 1 OF 3 GROUP 0E3480PAGE-1-B.DWG NTS 4861, 4862 REV SJB TMS RELEASED FOR PRODUCTION FDM
64 65 66 67 68 69 24 70 71 34 36 35 39 38 33 34 40 31 41 23 26 12 32 13 30 10 22 27 3 9 21 29 28 27, 28, 29 3, 33, 34, 35, 36, 40, 64 2, 5, 19, 20, 32, 39, 40, 44, 47, 101, 129, 135, 157 8, 11, 12, 13
GROUP D EXPLODED VIEW: ENGINE GTH-530 HSB 10KW 2013 DRAWING #: 0J9881
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SV715-0018 Idle Speed 1600 RPM/High Speed 3400 RPM : Air Intake/Filtration [1/12] Page 1 of 24 SV715-0018 Idle Speed 1600 RPM/High Speed 3400 RPM : Air Intake/Filtration [1/12] Ref # Part Number Qty Description