Roll-up Door TG-Series
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1 Roll-up Door TG-Series WIDTH UTILIMASTER DOOR OPENING CHART AND INSTALLATION WEIGHT WALL TO WALL, B POST TO POST, A SILL TO HEADER, C SILL TO CEILING, D WEIGHT, LBS 96" 93" 88" 80.00" 86.00" 245 ROLL-UP DOOR USPS SPECIFICATIONS: DOOR COLOR: WHITE 1/4" EXTREME DUTY COMPOSITE 1" STEEL ROLLER, TG SINGLE SPRING BALANCER WITH ROUND WIRE 1" GALVANIZED TRACK (VERTICALTRACKW/.250 MNTNG HOLES FOR RIVETS NO HOLD OPEN CLIPS 1" RUBBER TRACK STOP BLACK HARDWARE FINISH BLACK E-COAT END HINGE - TG-HD1219-A; CENTRE HINGE - TG-HD15 ROWS OF HINGES - 5 END HINGE - HD PATENTED ROLLER END-5/16" STUDS-BLACK E-COAT CENTER HINGE - HD PATENTED CENTER HINGE - BLACK E-COAT NO SILENCER TUBE INSERT HINGE RIVETS - ALUMINUM, ALL OTHER RIVETS STAINLESS STEEL CABLE ANCHOR BRACKET - BLACK E-COAT LIFT HANDLE - BLACK E-COAZT/OUTSIDE MOUNT/RS BOTTOM PANEL NO DROP LIFT HANDLE BOTTOM PANEL SEAL- GALV. STEEL BTM ANGLE BLACK E-COATED W/4 POINT BOTTOM RUBBER SEAL SIDE SEALS VINYL PUSH-IN SIDE SEALS.50 TRACK SPACING TOP PANEL SEAL ALUMINUM & RUBBER SEAL W/ EXTENDED LIP 2.50" FOR 1/4" COMPOSITE HEADER SEAL AND RETAINER - TG HEADER SEAL AND RETAINER ASSY BOTTOM BRACKET - BOTTOM FIXTURE - BLACK E-COAT ALUM. AND RUBBER TOP SEAL ASSY STD LIP TG MS LOCK ASSEMBLY - BLACK E-COAT/AUTOMATIC LOCK BOX W/BEST CYLINDER, BEST CORE & 3 KEYS. TOP BRACKET - TOP FIXTURE ASSEMBLY - BLACK E-COAT NO MS LOCK INSIDE RELEASE LOC K KEEPER - N/A CABLES- STAINLESS STEEL 7 x 19 WITH 1/4" METAL EYE PULL STRAP ASSEMBLY - 12" LOOP/INSIDE MOUNT/ RETAINER BLACK E- COAT/RS BOTTOM PANEL DOOR LOAD BAR ASSY - REAR DOOR LOAD BAR TO LINE-UP WITH SIDEWALL MOUNTED E-TRACK (34" FROM CENTER OF E-TRACK TO TOP OF CASRGO FLOOR NO HEADER SEAL AND RETAINER NO SECONDARY SIDE SEAL SERIAL NUMBER PLATE INSIDE MOUNT/TOP PANEL /RS NO BACKPLATE-SAFETY CHAIN NO/NO POLAR VENT/REEAR WINDOW GLASS 1
2 Part Diagrams 2
3 3
4 Parts Lists BOM ID Part Number Description USPS ROLL-UP DOOR A TOP CLOSURE COMPLETE B END HINGE COMPLETE B ROLLER COVER ONLY, FOR END HINGE C CENTER HINGE D LIFT HANDLE - BLACK E SEWN PULL STRAP W/ 6 SEWN LOOP - BLACK RETAINER F MS LOCK FOR AUTOLOCK G HOUSING, AUTOLOCK H BOTTOM ROLLER BRACKET ASSM, 1 ROLLER I X 19 SS CABLE 1/4 METAL EYE J ALUMINUM TOP PANEL SEAL W/ STANDARD LIP K STEEL ROLLER L SPACER WASHERS M CABLE ANCHOR BRACKET N CABLE ANCHOR BRACKET PIN O COTTER PIN P /4 COMPOSITE BOTTOM PANEL COMPLETE Q /4 COMPOSITE INTERMEDIATE PANEL R /4 COMPOSITE INTERMEDIATE PANEL FOR LOAD BAR S /4 COMPOSITE INTERMEDIATE PANEL T /4 COMPOSITE TOP PANEL U LOAD BAR V LOAD BAR INSERTS, COMPLETE W LOAD BAR CATCH - CS X LOAD BAR CATCH - RS Y BEST CYLINDER Y USPS CORE LOCK W/3 KEYS aa /8 STAINLESS STEEL RIVET bb /4 STAINLESS STEEL RIVET cc /8 STAINLESS STEEL RIVET dd /16 ALUMINUM BUCK RIVET ee /16 ALUMINUM BUCK RIVET ff /16-18 X 1 CAMTAINER BOLT, WHITE 4
5 gg /16-18 WIZ NUT TRACK ASSEMBLY a VERTICAL TRACK ASSEMBLY CURBSIDE b VERTICAL TRACK ASSEMBLY ROADSIDE c HORIZONTAL TRACK ASSEMBLY CURBSIDE d HORIZONTAL TRACK ASSEMBLY ROADSIDE e PUSH-IN SIDE SEAL f BLACK TRACK STOP g /4-20 X 1 3/4 HEX HEAD BOLT h /4-20 KEP NUT COUNTERBALANCE ASSEMBLY k COUNTERBALANCE ASSEMBLY # l SPRING W/ PLUGS.225 WIRE X 1 3/4 X 38 m CABLE DRUM LH (HEX HEAD SET SCREWS) n CABLE DRUM RH (HEX HEAD SET SCREWS) Repair Times OPERATION INVOLVED Complete Change Out of Door Intermediate Panel Replacement Top Panel Replacement Bottom Panel Replacement Torsion Spring with Plugs Replacement MS Lock & Keeper Replacement Side Seals Replacement (Per Pair) Horizontal Track Replacement (Each Side Bolted or Riveted) Horizontal Track Replacement (Each Side Welded in Place) Vertical Track Replacement (Each Side Bolted or Riveted) Vertical Track Replacement (Each Side Welded in Place) Cable Replacement Hinge Replacement Top Fixture Replacement Bottom Fixture Replacement Replace All the Rollers in a Door 2 Point Slam Lock Center Control Assy. Replacement 2 Point Slam Lock End Latch Assy. Replacement 2 Point Slam Lock Cable Assy. Replacement 2 Point Slam Lock Catch Replacement Pull Strap Assy. Replacement Lift Handle Add or Replacement MAXIMUM ALLOWABLE MAN HOURS
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