SRC2013. Switches Relays & Circuit Protection

Transcription

1 SRC 2013 SRC2013 Switches Relays & Circuit Protection

2 Mission Statement To become the preferred supplier of electrical, lighting and safety solutions for mobile plant and equipment in the mining and services industry. We will continue to improve and expand our range of products that meet and exceed OEM standards, maintaining the latest technology and innovation available backed by technical support and supply.

3 Battery Master Switches Fixed Handle 8 Removable Handle 10 Removable Key 12 T Handle 13 General 14 Remote Switching 16 Battery Lockout Kits 18 Universal Lockout Kits 20 Emergency Stop Switches Switching Systems Toggle Switches Rocker Switches Standard Duty 24 BA Series 26 Heavy Duty 28 Programmable Switch Panel 32 Radio Remote Control 34 Rollover 36 Tipper 37 Environmentally Sealed 40 Heavy Duty 42 Specials 45 Standard Duty 46 Combo Breaker/Switch 48 Contura Series 52 G Series & 777 Series 60 Micro - Limit Switches Micro - TM Series 98 Limit - TZ-7 Series 102 Limit - TZ-9 Series 104 Limit - Proximity 105 Relays & Solenoids Miscellanies Circuit Protection Index Solid State 108 Mini & Micro 109 Timer 114 Timer - Factory Preset 116 High Current 118 Specials 120 Voltage Sensor 121 Headlights On Units 122 Hand Brake Alarm Module 123 Smart Battery Isolator 124 Solenoids 125 Turbo Timers 126 Vandal Resistant 130 Pilot Lamps 131 Push Button 132 General 133 Ignition 134 Pendant 136 Trafficator 138 Low Coolant Alarm 139 Pressure 140 Custom Engraved Panels 141 Circuit Breakers - General 144 Circuit Breakers - High Amp 146 Circuit Breakers - Marine 148 Circuit Breakers - Toggle 149 Circuit Breakers - Blade 150 Blade Fuse Holders 152 Blade Fuse Tap 154 Diode Connectors 155 Mini Electrical Centres 156 Bolt-in Fuses 158 Bolt-in Fuse Holders

4 What s new in SRC2013 in Battery Master Switches 8 Fixed Handle 18 Battery Lockout Kits 20 Universal Lockout Kits in Emergency Stop Switches 24 Standard Duty 26 BA Series in Toggle Switches 45 Specials 48 Combo Breaker/Switch 49 Accessories - Toggle

5 What s new in SRC2013 in Relays & Solenoids Mini & Micro 110 High Current 118 Headlights On Units 122 Hand Brake Alarm Module 123 in Circuit Protection Circuit Breakers - General 144 Circuit Breakers - High Amp 146 Circuit Breakers - Marine 148 Circuit Breakers - Toggle 149 Circuit Breakers - Blade 150 Blade Fuse Holders 152 Blade Fuse Tap 154 Diode Connectors 155 Mini Electrical Centres 156 Bolt-in Fuses 158 Bolt-in Fuse Holders 160

6 Lockouts Designed to enable Battery Master Switches to be securely locked. Different colours and styles of lockout brackets are available for a selection of Battery Master Switches. Double Pole Double pole Battery Master Switches can control two independent circuits or be used to isolate both positive and or negative simultaneously. Double pole units are available in both the manual and remote switching ranges. Remote Switching Remote switching Battery Master Switches are switched electrically rather than manually, allowing them to be integrated anywhere within a vehicles system. These switches can be triggered remotely from anywhere on the vehicle. Rated to IP65 and housed in robust polymer allows safe mounting internally or externally. 12V & 24V models are available in single and double pole.

7 Battery Master Switches Fixed Handle 8 Removable Handle 10 Removable Key 12 T Handle 13 General 14 Remote Switching 16 Battery Lockout Kits 18 Universal Lockout Kits 20

8 BMS - Manual Switching Fixed Handle B 75910B BMS-20 Silver alloy contacts on most models. Weather resistant. All switches able to be locked with optional lockout bracket where available. Integral lockout with requires no lockout bracket environmentally sealed to IP67. Auxiliary contacts on selected models B double pole model. Voltage : 6-36V Contacts : Silver Alloy Handle : 75907, 75910B, 75912B Metal 75920, BMS-20 Polymer Body : Polymer 75907, 75910B, 75912B, BMS-20 Metal Ingress Protection : IP67 BMS-20 IP53 Ø5mm Ø5mm 35mm 68mm 122mm Ø12mm 35mm 35mm 51mm 35mm 68mm 112mm Ø10mm 35mm 25mm 48mm BMS17, 75910B 25mm 68mm 112mm Ø10mm 35mm 27mm 51mm Ø19mm 21mm Ø6mm 75912B Mounting Dimensions Fixed Handle Part No. Description Main Contacts (Amps) Auxiliary Contacts (Amps) Fits Panel Thickness Intermittent Continuous Continuous (mm) Single pole with Auxiliary BMS17 Single pole with Auxiliary B Single pole with Auxiliary B Double pole

9 BMS - Manual Switching 21mm 86mm 64mm Ø29mm Ø6mm 10mm 60mm mm 20mm 35mm Ø10mm 37mm 42mm Ø19mm 90mm 20mm 45mm BMS-20 24mm Ø10mm Fixed Handle Part No. Description Main Contacts (Amps) Intermittent Continuous Fits Panel Thickness (mm) Single Pole BMS-20 Single Pole BMS-18 LS LS BMS-3R BMS-3Y BMS-18R BMS-18Y Padlock not supplied with lockout brackets Padlock not supplied with lockout brackets Accessories Part No. Description Suits BMS-18 2 piece metal lockout bracket, used with padlock , 75910B, 75912B BMS-18R 2 piece metal lockout bracket, used with padlock. Powder coated Red 75907, 75910B, 75912B BMS-18Y 2 piece metal lockout bracket, used with padlock. Powder coated Yellow 75907, 75910B, 75912B LS Hinged stainless steel lockout bracket, used with padlock. Powder coated Red 75907, 75910B, 75912B LS Hinged stainless steel lockout bracket, used with padlock. Powder coated Yellow 75907, 75910B, 75912B BMS-3R 2 piece nylon lockout bracket, used with padlock. Available second quarter Red BMS-20 BMS-3Y 2 piece nylon lockout bracket, used with padlock. Available second quarter Yellow BMS-20 9

10 BMS - Manual Switching Removable Handle BMS-12 BMS-07 BMS-05 BMS-05 & BMS-12 have been re-engineered internally boosting the environmental protection to IP66. Removable keys. Single and double pole models. Lockout brackets available for BMS-05 & BMS-12. BMS-12 features silver plated contacts. BMS-ES extension stud available. See Common BMS Accessories - page 15. Weather resistant. Voltage : 6-36V Contacts : Copper Handle : Zinc plated Body : BMS-07 Zinc plated BMS-05, BMS-12 Bakelite Ingress Protection : BMS-07 IP43 BMS-05, BMS-12 IP66 38mm 83mm 36mm 23mm Ø16mm 244mm Ø6mm 64mm 18mm 45 Ø10mm BMS-07 66mm Ø22mm 19mm 142mm 120mm 100mm 244mm 76mm 46mm 105mm 80mm 40mm 76mm 43mm Ø22mm 150mm 113mm Ø6mm 35mm Ø10mm Ø6mm 120mm 140mm 35mm 70mm Ø10mm BMS-05 BMS-12 Removable Handle Contacts (Amps) Part No. Description Intermittent Continuous BMS-07 Single Pole BMS-05 Single Pole BMS-12 Double Pole

11 BMS - Manual Switching BMS-2R BMS-2Y BMS-05K Padlock not supplied with lockout brackets LS LS BMS-1R BMS-1Y Padlock not supplied with lockout brackets BMS-12K Accessories Part No. Description Suits BMS-2R Metal lockout bracket for use with a padlock. Powder coated Red BMS-05 BMS-2Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-05 BMS-05K Spare lever handle key with rubber boot and chain BMS-05 BMS-1R Metal lockout bracket for use with a padlock. Powder coated Red BMS-12 BMS-1Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-12 LS Stainless steel lockout bracket for use with a padlock. Powder coated Red BMS-12 LS Stainless steel lockout bracket for use with a padlock. Powder coated Yellow BMS-12 BMS-12K Spare lever handle key with rubber boot BMS-12 BMS-05 & BMS-12 Upgrade The BMS-05 & BMS-12 now include O Ring seals in the main shaft and in each of the terminals, combined with an improved housing gasket increasing the ingress protection rating from IP53 to IP66. BMS-05 BMS-12 11

12 BMS - Manual Switching Weather resistant. Removable keys features auxiliary contacts. Removable Key BMS-10 Silver alloy contacts. Voltage : 6-36V Contacts : Silver Alloy Key : Zinc plated Body : Zinc plated # mm 48mm 35mm 90mm 50mm 68mm 25mm Ø10mm 35mm mm 25mm Ø10mm 35mm BMS-10 Ø19mm 21mm Mounting Dimensions Ø6mm Removable Key Part No. Description Main Contacts (Amps) Auxiliary Contacts (Amps) Fits Panel Thickness Intermittent Continuous Continuous (mm) Single pole with Auxiliary BMS-10 Single pole

13 BMS - Manual Switching Fixed T handles. Marine model with polyester coating. BMS-09 environmentally sealed to IP65. BMS-15 environmentally sealed to IP64. Silver alloy contacts. BMS-09 Voltage : 6-36V Contacts : BMS-09 Silver Alloy BMS-15 Copper Handle : BMS-09 Diecast BMS-15 Polymer Body : Bakelite Ingress Protection : BMS-09 IP65 BMS-15 IP64 BMS-15 T Handle 68mm 82mm 89mm 52mm 144mm Ø30mm 30mm Ø4mm Ø10mm 37mm Mounting Dimensions BMS-09 80mm 68mm 45mm 58mm Ø23mm 83mm Ø8mm Ø10mm 70 BMS-15 T Handle Part No. Description Contacts (Amps) Fits Panel Thickness Intermittent Continuous (mm) bms-09 Single pole BMS-15 Single pole marine

14 BMS - Manual Switching BMS-06 BMS-16 Removable key. Dust cover. Corrosion resistant construction. BMS-16 features auxiliary contacts. General BMS-08 Voltage : 12-24V Contacts : Copper Handle: Polymer PA6 Body : Polymer PA6 Ingress Protection : BMS-08 IP53 BMS-06, BMS-16 IP43 38mm 58mm Ø6mm 34mm 39mm 105mm Ø22mm 38mm 66mm Ø6mm 54mm 39mm 126mm Ø22mm 38mm 66mm Ø6mm 35mm mm Ø22mm Ø10mm Ø8mm 33mm Ø10mm 33mm 6.3mm BMS-06 BMS-08 BMS-16 General Part No. Description Main Contacts (Amps) Auxiliary Contacts (Amps) Intermittent Continuous Continuous BMS-06 Single Pole BMS-08 Single Pole BMS-16 Single Pole with Auxiliary BMS-16 Auxiliary Contacts : NO & NC. 14

15 BMS - Accessories BMS-ES SY2900-RED SY2900-BLK SY2965-RED SY2965-BLK SY2968-RED SY2968-BLK SY2971-RED SY2971-BLK BMS-06K Accessories - Common BMS Part No. Description Colour BMS-ES M10 brass extension stud - 60mm sy2900-red Terminal insulator - 5mm. Wire size - 1-6mm 2 Red sy2900-blk Terminal insulator - 5mm. Wire size - 1-6mm 2 Black SY2965-RED Terminal insulator - 10mm. Wire size mm 2 Red SY2965-BLK Terminal insulator - 10mm. Wire size mm 2 Black SY2968-RED Terminal insulator - 10mm. Wire size mm 2 Red SY2968-BLK Terminal insulator - 10mm. Wire size mm 2 Black SY2971-RED Terminal insulator - 13mm. Wire size mm 2 Red SY2971-BLK Terminal insulator - 13mm. Wire size mm 2 Black BMS-06K Replacement key suit General BMS Red 15

16 BMS - Remote Switching I Remotely activated battery master switch. Remote Switching BMS-32 BMS-14 Silver alloy contacts. Environmentally sealed to IP65. Double pole models supplied with terminal insulators. Single pole models supplied with DIN connector. Auxiliary output with single pole models. Contacts : Body : Ingress Protection : Silver Alloy Polymer IP65 Ø10mm 94mm 5mm 23mm Ø8.5mm Double Pole Contacts (Amps) Coil (Amps) Part No. Voltage Description Intermittent Continuous Inrush Continuous bms Double pole Supplied with terminal insulators. Ø10mm 24mm 116mm 97mm 45mm 75mm 99mm 111mm 90mm 40mm 95mm 60mm 144mm 55mm 330mm 177mm Single Pole Part No. Voltage Description Main Contacts (Amps) Auxiliary Contacts (Amps) Coil (Amps) Intermittent Continuous Continuous Inrush Continuous bms Single Pole with Auxiliary BMS Single Pole with Auxiliary Supplied with DIN connector. 16

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18 BMS - Kits Battery Lockout Kits MS-LC03 Manufactured in Australia. Kits to suit popular mine site vehicles. Install with minimal engine bay modification. Models incorporate a battery isolator, starter isolator or both. Available with either a 175A or 350A Jump Start Receptacle. Pre-assembled. Switches clearly labelled. Powder-coated brackets. Frame : Powder Coated Aluminium Wire Size : 35mm 2 Main Contacts : Intermittent 1000A Continuous 125A Auxiliary Contacts : Continuous 20A MS-HL07 Easy Installation Manufactured in Australia the INIC range of battery lockout kits are pre-assembled and designed to be installed with minimal need for drilling or other engine bay modifications. Kits to suit the popular vehicles used on mine sites are available in multiple configurations all with jump start receptacles. High quality components are used in their construction and the attention to detail extends to the use of terminal insulators and conduit clips to ensure the harness protection will always remain in place. 18

19 BMS - Kits Toyota Hi-Lux on (diesel) Part No. Battery Isolator Starter Isolator Jump Start Receptacle (Amps) MS-HL MS-HL MS-HL MS-HL MS-HL MS-HL MS-HL07 Toyota Prado Series (diesel) Part No. Battery Isolator Starter Isolator Jump Start Receptacle (Amps) MS-PD MS-PD MS-PD MS-PD MS-PD MS-PD MS-PD03 Toyota Landcruiser - 70 Series V8 (diesel) Part No. Battery Isolator Starter Isolator Jump Start Receptacle (Amps) MS-LC MS-LC MS-LC MS-LC MS-LC MS-LC MS-LC03 Ford Ranger PX / Mazda BT on Part No. Battery Isolator Starter Isolator Jump Start Receptacle (Amps) MS-FR MS-FR MS-FR07 19

20 BMS - Kits Universal Lockout Kits MSU-08 MSU-05 Manufactured in Australia. Compact size. Fit on any vehicle. Kits to suit battery or starter isolation. Available with either a 175A or 350A Jump Start Receptacle. Engraved switch label included. Powder-coated brackets. Bracket : Powder Coated Aluminium Main Contacts : Intermittent 1000A Continuous 125A Auxiliary Contacts : Continuous 20A Versatile & Compact Manufactured in Australia the INIC Universal Lockout Kits provide an easy way to install battery or starter isolation switches. Along with engraved labels, the lockouts are colour coded to industry standards clearly showing the difference between starter and battery circuits. Kits include either 175A or 350A 'Jump Start Receptacle' conveniently attaching to the outside of the bracket. The heavy duty mounting bracket is manufactured from 4mm powder coated aluminium and is designed to allow for multiple mounting options. 20

21 BMS - Kits 120mm 93mm 80mm 54mm OR Ø 9mm 25mm 13mm 80mm 112mm OR Ø 10mm 35mm 15mm 30mm Universal Lockout Kit - 175A Jump Start Part No. Engraved Label Lockout Bracket Kits Contain: MSU-04 "BATTERY ISOLATOR" Red 1 x Universal mounting bracket 1 x 175A High current connector MSU-05 "STARTER ISOLATOR" Yellow 1 x Single pole fixed handle BMS 75910B 1 x Two piece metal lockout bracket Red or Yellow Supplied in component form. 1 x Engraved label BATTERY ISOLATOR or STARTER ISOLATOR 2 x 30mm button head M6 bolt 127mm 93mm 80mm 70mm OR Ø 9mm 25mm 13mm 108mm 126mm OR Ø 10mm 35mm 15mm 30mm Universal Lockout Kit - 350A Jump Start Part No. Engraved Label Lockout Bracket Kits Contain: MSU-08 "BATTERY ISOLATOR" Red 1 x Universal mounting bracket 1 x 350A High current connector MSU-09 "STARTER ISOLATOR" Yellow 1 x Single pole fixed handle BMS 75910B 1 x Two piece metal lockout bracket Red or Yellow Supplied in component form. 1 x Engraved label BATTERY ISOLATOR or STARTER ISOLATOR 2 x 40mm button head M6 bolt 21

22 Contact Blocks Both N/O & N/C contact blocks and combinations of each are available for the Standard and Heavy Duty ranges of Emergency Stop Switches. Sealed Enclosures All enclosures utilise a sealing gasket between the lid and the base providing an ingress protection rating of IP65. Standard Series Heavy Duty Series Multiple Actuators A variety of button types and sizes are available in both ranges of Emergency Stop Switches; momentary, latching, and lockable actuators. The Standard range has the additional option of a booted momentary version available in 4 colours.

23 Emergency Stop Switches Standard Duty 24 BA Series 26 Heavy Duty 28

24 Emergency Stop Standard Duty TMS08 Available in kits. Components also available separately. Metal & polymer housings. Multiple actuator types available including locking version. Multiple contact blocks available. Custom legends available. Environmentally sealed to IP65. TMS05 Voltage : 6-36V Contacts : Silver Alloy Button : Polymer Body : TMS-14 Die-cast TMS-15 Polycarbonate Ingress Protection : IP65 excludes TMS39 Operating Temperature : -25 C to 70 C Z Series contact block T Series contact block Ideal for panel mounting 68mm 40mm PG13.5mm 5mm 54mm 31mm 80mm 40mm M20 51mm 31mm 5mm 40mm 5mm 31mm 43mm 68mm 80mm TMS01, TMS02, TMS03, TMS08 TMS04, TMS05, TMS06, TMS31, TMS32 TMS39 Fig.1 Fig.2 Fig.3 Kits Part No. Enclosure Type Button Type Legend Contact Block Fig. TMS01 Polymer - TMS15 Momentary - TMS11 Rectangle - TMS17 N/O & N/C - TMS10 1 TMS02 Polymer - TMS15 Latching Round - TMS18 N/O - ZEN-L1111, N/C - ZEN-L TMS03 Polymer - TMS15 Push/Pull - TMS13 Rectangle - TMS17 N/O & N/C - TMS10 1 TMS08 Polymer - TMS15 Lockable - TMS21 Rectangle - TMS17 N/O & N/C - TMS10 1 TMS04 Metal - TMS14 Momentary - TMS11 Round - TMS18 N/O & N/C - TMS10 2 TMS05 Metal - TMS14 Latching - TMS12 Round - TMS18 N/O & N/C - TMS10 2 TMS06 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/O & N/C - TMS10 2 TMS31 Metal - TMS14 Latching - TMS12 Round - TMS18 N/C & N/C - TMS26 2 TMS32 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/C & N/C - TMS26 2 TMS39 NA (panel mount) Latching - TMS12 Rectangle - TMS17 N/O & N/C - TMS10 3 Assembly required. 24

25 Emergency Stop TMS-11 TMS-12 TMS-13 TMS-21 TMS-14 TMS-15 TMS-27 TMS-28 TMS-29 TMS-30 *Not compatible with TMS-15 when used with T Series contact blocks TMS-16 TMS-17 TMS-18 T Series Contact Block - Single T Series Contact Block - Dual Z Series ZEN-L1111 Z Series ZEN-L S20 Components Part No. TMS14 TMS15 TMS11 TMS12 TMS13 TMS21 TMS27* TMS28* TMS29* TMS30* TMS16 TMS17 TMS18 TMS23 TMS24 TMS10 TMS25 TMS26 ZEN-L1111 ZEN-L s20 Description Enclosure - Metal. (T Series contact blocks only) Enclosure - Polymer Mushroom button - 40mm Momentary. Used in TMS01, TMS04 kits Mushroom button - 40mm Latching, turn to release. Used in TMS02, TMS05 kits Mushroom button - 40mm Push/Pull. Used in TMS03, TMS06 kits Mushroom button - 40mm Lockable, unlock to release. Used in TMS08 kit Booted button - 30mm Momentary Black Booted button - 30mm Momentary Green Booted button - 30mm Momentary Red Booted button - 30mm Momentary Yellow Legend Rectangle - STOP Legend Rectangle - EMERGENCY STOP Legend Round - EMERGENCY STOP - Yellow Contact block - Single - N/O. Mounts to switch Contact block - Single - N/C. Mounts to switch Contact block - Dual - N/O & N/C. Mounts to switch. Used in all TMS kits Contact block - Dual - 2 x N/O. Mounts to switch Contact block - Dual - 2 x N/C. Mounts to switch Contact block - Single - N/O. Mounts to enclosure base. (Not compatible with TMS14) Contact block - Single - N/C. Mounts to enclosure base. (Not compatible with TMS14) Plug for TMS14 Metal enclosure *Not compatible with TMS-15 when used with T Series contact blocks. 25

26 Emergency Stop U BA-J174 Multiple actuator types available including locking version. Supplied with 1 x N/O and 1 x N/C contact block. Environmentally sealed to IP65. BA Series BA-J184 Voltage : 6-36V Current Rating : 10A Contact Type : 1 x N/O & 1 x N/C Contacts : Silver Alloy Button : Polymer Body : Polycarbonate Ingress Protection : IP65 Operating Temperature : -25 C to 70 C 67mm 27mm 67mm 40mm 50mm PG13.5mm BA Series Part No. Button Type ba-j164 Push/Pull ba-j174 Latching (Turn to Release) ba-j184 Lockable ba-j194 Momentary BA-Z11 BA-Z21 Components Part No. Description Color BA-Z11 Contact block - Single - N/O. Mounts to enclosure base Green BA-Z21 Contact block - Single - N/C. Mounts to enclosure base Red 26

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28 Emergency Stop Heavy duty. Available in kits. Components also available separately. Solid metal housings. Heavy Duty CHS5 CHS2 Multiple actuator types available including locking version. Multiple contact blocks available. Environmentally sealed to IP65. Voltage : 6-36V Contacts : Silver Alloy Button : Die-cast Housing : Die-cast Ingress Protection : IP65 Operating Temperature : -17 C to 65 C 68mm 75mm 40mm 8mm 45mm 75mm 40mm 8mm 68mm 40mm 8mm 55mm 45mm 40mm 8mm 55mm Accepts 25mm gland Accepts 25mm gland Accepts 25mm gland Accepts 25mm gland 102mm 102mm 102mm 102mm 97mm 97mm 97mm 97mm CHS2, CHS3, CHS4 CHS6 CHS1 CHS5 Kits Part No. Enclosure Type Button Type Legend Contact Block CHS2 75mm - TN11 68mm Lockable - T176P STOP PULL TO RESET - D CP N/O & N/C - T1P CHS3 75mm - TN11 68mm Momentary - T172 STOP - TJ34 N/O & N/C - T1P CHS4 75mm - TN11 68mm Push/Pull - T176M STOP PULL TO RESET - D CP N/O & N/C - T1P, N/O & N/O - T2P CHS1 55mm - TN01 68mm Push/Pull - T176M STOP PULL TO RESET - D CP N/O & N/C - T1P CHS5 55mm - TN01 45mm Push/Pull - T129M STOP PULL TO RESET - D CP N/O & N/C - T1P Assembly required. 28

29 Emergency Stop T129M T172 T176P T176M TN01 TN11 T1P T2P T3P D CP TJ34 TA88 Components Part No. TN01 TN11 T129M T172 T176P T176M T1P T2P T3P TJ34 D CP TA88 Description Enclosure - Diecast 55mm Enclosure - Diecast 75mm Button - 45mm Push/Pull. Used in CHS6, CHS5 kits Button - 68mm Momentary. Used in CHS3 kit Button - 68mm Lockable Push/Pull. Used in CHS2 kit Button - 68mm Push/Pull. Used in CHS1, CHS4 kits Contact block - N/O & N/C Contact block - N/O & N/O Contact block - N/C & N/C Legend - STOP Legend - STOP PULL TO RESET Protective button insulator. Suits all heavy duty buttons 29

30 R.F. Remote Control Radio Frequency (RF) remote control utilises radio frequency transmission to instantly pass data from one point to another without the restriction of physical wiring or cables. RF does not require line of sight and does not have to be aimed at a specific point in order to be detected. RF is emitted in all directions from the transmitter and can pass through physical structures making it an extremely useful communication method. User Programmable The Programmable Switch Panel is able to control up to 8 separate functions. Highly configurable, and featuring momentary or latching switch function, the user can select from multiple switch symbols stored in the memory of the unit to display on the integrated backlit LCD. The switch panel and receiver modules communicate using a dedicated CAN communication protocol and can be expanded by connecting multiple receivers to the CAN line. Tipping Point All fuel tankers are required to shutdown their electrical systems in the event of a roll over. Accuracy and reliability is paramount in this circumstance as a faulty or poorly designed sensor can lead to all truck electricals being turned off mid corner with disastrous results. iros uses a 2-axis accelerometer along with sophisticated software to monitor both angle and g-forces to determine if a rollover has really occurred before sending out the signal to turn off the power. This same detection technology is also used in the iros-t to help alert drivers to dangerous lean angles while raising their tipper bodies. A three staged warning gives the operator ample time to stop the body raising, potentially saving lives and equipment damage.

31 Switching Systems Programmable Switch Panel 32 Radio Remote Control 34 Rollover 36 Tipper 37

32 Switching Systems Programmable Switch Panel PCS-01 PCS-02 User programmable LCD switch panel. Switch panel can control up to 8 separate functions. User selectable switch function symbols. Clean contacts. Efficient system wiring via CAN communication. Fixed or momentary outputs. Dimmable backlit switch panel. Epoxy sealed receivers. On-board diagnostics. Audible user feedback. Multi-voltage operation. Ability to add multiple receivers. Lightweight panel design - ideal for various mounting options. Voltage : 10-24V Current Rating : 10A max. per circuit Panel Material : ABS Programmable Switch Panel System Integration The Programmable Switch Panel can be installed into any vehicle system and can control up to 8 separate functions per switch panel. Each switch panel connects to multiple receivers via a single 3 core CAN data cable, the backbone. A Deutsch Y piece connector is used to branch out from the backbone to the receivers which in turn can control up to 4 outputs each. - + DT04-3P-P007 DT06-3S DT06-3S W3S-1939 W3S-1939 DT06-3S 32

33 Switching Systems Ø2.5mm Ø5.5mm 85mm 86mm 27mm 48mm 27mm 127mm 95mm PCS-01 PCS DT04-3P-P007 W3S-1939 DT04-3P DT06-3S BMM-013 BMM-014 System Components Part No. PCS-01 PCS-02 Switch Panel Receiver Description CAN data cable - metre DT04-3P-P007 W3S-1939 Deutsch Y piece connector Blue wedge suit DT06-3S DT04-3P Deutsch socket - 3 circuit Gold pin - size 16 suit socket DT06-3S Deutsch plug - 3 circuit Gold socket - size 16 suit plug BMM-013 BMM-014 Mount for PCS-01. Adhesive/bolt-down Mount for PCS-01. Bolt-down 33

34 Switching Systems Radio Remote Control R1000-TR4 R1500-R12 R1000-TF4 4 output, user programmable remote switching system. 2 transmitter styles available: - Palm-sized fob - Heavy duty pendant Up to 90 metre range. Rolling codes, secure encryption. Multiple transmitters able to be paired with single receiver. All 4 outputs can be momentary or latching. Hard-wired interlock feature on 2 outputs. Typical Range : 90 metres Frequency : 433 MHz Current Rating : 5A max. per output Battery : Pendant 2 x AA Fob 1 x CR2032 Transmitter Battery Life : 100,000 Activations Receiver Cable Length : 300mm Encryption : Rolling Codes DIP Switches DIP switches found inside receiver enclosure can be set to achieve either latching or momentary for each output respectively Input 1 Interlock Override Input 2 Interlock Override + - Kits: R15-R12-P, R15-R24-P R.F. Processor Input 1 Input 2 Input 3 The Interlock Override inputs can be used to manually override outputs 1 and 2 only. Input 4 Kits: R15-R12-F, R15-R24-F Kits Part No. Voltage Transmitter Style Contents R15-R12-F 12 Fob 1 x R1500-R12, 1 x R1000-TF4 R15-R24-F 24 Fob 1 x R1500-R24, 1 x R1000-TF4 R15-R12-P 12 Pendant 1 x R1500-R12, 1 x R1000-TR4 R15-R24-P 24 Pendant 1 x R1500-R24, 1 x R1000-TR4 34

35 Switching Systems 120mm Ø5mm 109mm 37mm 78mm 51mm 84mm 17mm 174mm Ø10mm 62mm 54mm 132mm 190mm R1500-R12, R1500-R24 R1000-TF4 R1000-TR4 Components Part No. Voltage Description R1500-R12 12 Receiver R1500-R24 24 Receiver R1000-TF Transmitter - Fob style R1000-TR Transmitter - Pendant style 35

36 Switching Systems Rollover AS2809 compliant rollover switch. Solid state electronics. Microprocessor controlled. Multi-voltage operation. Senses vertical & horizontal axis through an accelerometer (angle and G-force sensing device). Conducts system self-tests without shutdown. EMF spike suppression. Voltage : 10-30V Housing Material : Die-cast Compliance : AS2809 Intelligent Rollover Switch The iros uses a 2 axis accelerometer to determine angle and g-force. The output will only be switched if all of the criteria for angle and motion are met and held for a set period. The iros has an input for a System Test button that when pushed and held will activate the sensor to the rollover point, making testing a simple task. Compliant to AS2809, the iros will activate any of the remotely switched battery isolation switches commonly used on the Australian market. 55mm 89mm FLAMMABLE GAS 2 FLAMMABLE 3 114mm Rollover Part No. iros Description AS2809 compliant rollover switch 36

37 Switching Systems Determines when there s an unsafe lean on a raised tipper body. Solid state electronics. Microprocessor controlled. Multi-voltage operation. Datalogs the last 15 activations. Conducts system self-tests. Tipper Voltage : 10-30V Housing Material : Die-cast Connector Ingress Protection : IP65 Tipper Safety The iros-t (intelligent roll over switch - tipper) warns the driver of a potentially unsafe lean on a tipper body as it is being raised. The supplied dash mounted display indicates system status and angle warnings with the 3rd (and highest) level activating an output for an external alarm or control. Each iros-t requires the three warning angles to be programmed into the unit once installed. This requires the iros-t cable and PC compatible software (supplied). IROS-T IROS-T-USB This software also allows access to the data logs of the last 15 activations. 55mm 89mm 80mm 40mm Display 114mm Tipper Part No. iros-t iros-t-usb Description Kit includes sensor unit & connector, display and 1.8m harness Proprietary cable required to program iros-t. Includes software disc 37

38 O Ring Seal The Heavy & Standard Duty range of Toggle Switches feature an O ring seal at the base of the actuator shaft providing increased environmental protection. Combo Breaker/Switch The Combo Breaker/Switch have an integrated circuit breaker eliminating the need for extra circuit protection. Available in 5, 10, 15, 20 Amperages the Combo Breaker/Switch functions as a normal switch but will trip in an overload or short circuit situation. Environmentally Sealed The Environmentally Sealed range of Toggle Switches are built to withstand the harshest of environments and are sealed to Military Specification MIL-STD-108E for an ingress rating of IP68. Environmentally Sealed toggles are Ideal for controlling critical switching functions ensuring reliable operation in even the most challenging of applications. Accessories A range of accessories including connectors, switch guards, half and full silicone protective boots, and a name plate are available to suit the Standard Duty, Heavy Duty and Environmentally Sealed toggle switches. Both the switch guards and toggle boots are available in a various colour options with some models conforming to Military-specification for those applications requiring the highest quality.

39 Toggle Switches Environmentally Sealed 40 Heavy Duty 42 Specials 45 Standard Duty 46 Combo Breaker/Switch 48

40 Toggle Environmentally Sealed MTS-404 MTS-508 MTS-111 MTS-302 Environmentally sealed to Military Specification MIL-STD-108E. Single & double pole circuitry. 2 & 3 position maintained, & momentary toggle action. UL recognised. CSA certified. Up to 250V AC operation. Thermoset molding materials meet flameretardant requirements. Flexible silicone sealed interface between frame and lever. Voltage : 12-24V Current 28V (Resistive Load) : 20A Momentary 15A Contacts : Silver Alloy Ingress Protection : IP68 Operating Temperature : -46 C to 66 C Approvals : UL, CSA Seal MIL-STD-108E Ø12mm 12mm MTS-404 MTS mm 58mm 31mm 60mm With 8497K1 switch guard fitted 22mm 15mm 29mm Single Pole 33mm Double Pole MTS-402 With TS001-BLU boot fitted Normally Open Contact Action Wiring Diagram Notes Voltage Terminal Part No. OFF 0 Single Pole Screw MTS403 OFF 0 Double Pole Screw MTS404 OFF Mom. 0 Single Pole Screw MTS508 40

41 Toggle Change-over Contact Action Wiring Diagram Notes Voltage Terminal Part No. 0 Single Pole Screw MTS401 0 Double Pole Screw MTS402 Change-over Contact II - O - I Action Wiring Diagram Notes Voltage Terminal Part No. OFF 0 Single Pole Screw MTS101 OFF 0 Double Pole Screw MTS102 OFF Mom. 0 Single Pole Screw MTS111 Mom. OFF Mom. 0 Single Pole Screw MTS301 Mom. OFF Mom. 0 Double Pole Screw MTS302 41

42 Toggle Heavy Duty TS403A ST325EF TS402A TS101E Single, double & triple pole models available. Multi-voltage operation. Blade & screw terminals. Shaft sealed by O ring. Wide variety of switching configurations. Slow-make, slow-break contact mechanism. Voltage : 12-24V Current Rating : 4-14V, 15-28V Body : Phenolic Actuator & Bushing : Nickel Plated Brass Contacts : Silver Alloy Approvals : UL, CSA Ø12mm Ø12mm 16mm 44mm 20mm 48mm 34mm TS101A TS402A 16mm 29mm 20mm 34mm Single Pole Double Pole ST325EF With ST0579 switch guard With TS002 half boot Normally Closed Contact Action Wiring Diagram Notes Voltage Terminal Part No. Mom.OFF 0 Double Pole Blade TS509E 42

43 Toggle Normally Open Contact Action Wiring Diagram Notes Voltage Terminal Part No. OFF 0 Single Pole Screw Blade TS403A TS403E OFF 0 Double Pole Screw Blade TS404A TS404E OFF Mom. 0 Single Pole Screw TS508A OFF Mom. 0 Double Pole Solder TS510S Change-over Contact Action Wiring Diagram Notes Voltage Terminal Part No. 0 Single Pole Screw Blade TS401A TS401E 0 Double Pole Screw Blade TS402A TS402E Mom. 0 Single Pole Blade TS501E Mom. 0 Double Pole Blade TS502E 43

44 Toggle Change-over Contact II - O - I Action Wiring Diagram Notes Voltage Terminal Part No. OFF 0 Single Pole Screw Blade TS101A TS101E OFF 0 Double Pole Screw Blade TS102A TS102E OFF 0 Triple Pole Blade ST325EF Mom. OFF Mom. 0 Single Pole Screw Blade TS301A TS301E Mom. OFF Mom. 0 Double Pole Screw Blade TS302A TS302E 44

45 Toggle Single & double pole models. Multi-voltage operation. Shaft sealed by O ring. PVC coating for enhanced sealing and protection from the elements Specials Voltage : 12-24V Current Rating : 12V, 24V Body : Phenolic Actuator & Bushing : Nickel Plated Brass Contacts : Silver Alloy Ø12mm Ø12mm 48mm 52mm 20mm 32mm 203mm 21mm 32mm 203mm PVC Coated Action Wiring Diagram Notes Voltage Terminal Part No. OFF 0 Single Pole mm Lead Mom. OFF Mom. 0 Single Pole mm Lead Ø12mm 34mm 81mm 19mm Extended Lever Action Wiring Diagram Notes Voltage Terminal Part No. Mom. OFF Mom. 0 Double Pole 38mm Lever Blade

46 Toggle Standard Duty TB101E TB403E TB404E TB102E Single & double pole models available. Multi-voltage operation. Shaft sealed by O ring. Wide variety of switching options. Voltage : 12-24V Current Rating : 4-14V, 15-28V Body : PBT +15% Glass Fibre Actuator & Bushing : Nickel Plated Brass Contacts : Silver Alloy Ø12mm Ø12mm TB102E TB101E 16mm 15mm 29mm 48mm 20mm 19mm 34mm 49mm Single Pole Double Pole With P23 name plate With TB001-BLK toggle boot Normally Open Contact Action Wiring Diagram Notes Voltage Terminal Part No. OFF 0 Single Pole Blade TB403E OFF 0 Double Pole Blade TB404E OFF Mom. 0 Single Pole Blade TB508E 46

47 Toggle Change-over Contact Action Wiring Diagram Notes Voltage Terminal Part No. 0 Single Pole Blade TB401E 0 Double Pole Blade TB402E Change-over Contact II - O - I Action Wiring Diagram Notes Voltage Terminal Part No. OFF 0 Double Pole Blade TB102E Mom. OFF Mom. 0 Single Pole Blade TB301E Mom. OFF Mom. 0 Double Pole Blade TB302E 47

48 Toggle Combo Breaker/Switch CBW31-15 Integrated circuit breaker. Will trip in an overload or short circuit situation. Compact size. Broad operating temperature. Ideal for passenger cars, trucks, buses, RV's, portable generators. Operating Temperature : -20 C to 65 C Material : Thermoplastic Approvals : UL1077, CSA Switch & Circuit Breaker Combined The Combo Breaker/Switch has an integrated circuit breaker eliminating the need for extra circuit protection. The Combo Breaker/Switch functions as a normal toggle switch but will trip in an overload or short circuit situation. To reset the switch simply flick the toggle back to it s closed (on) position. Ø12mm Trips when overload/short circuit detected. 40mm 18mm 65mm 35mm Manually reset switch. Normally Open Contact Action Wiring Diagram Notes Voltage Terminal Circuit Breaker Rating (Amps) Part No. 5 CBW OFF 10 CBW31-10 Single Pole Screw 15 CBW CBW

49 Toggle Accessories - Toggle Description Part No. Switch Guard - Red - Cutler Hammer For use with two position switches only. 8497K1 Switch Guard - Carbon Fibre Switch Guard - Blue St0574 St0575 Switch Guard - Green Switch Guard - Black Switch Guard - Red Switch Guard - Yellow For use with two position switches only. St0576 St0577 ST0578 ST0579 Name Plate - OFF/ P23 Silicone lip for enhanced sealing Full Toggle Boot - Grey Silicone Full Toggle Boot - Blue Silicone Full Toggle Boot - Red Silicone Full Toggle Boot - Yellow Silicone TS001 TS001-BLU TS001-RED TS001-YEL Half Toggle Boot - Grey Silicone TS002 Full Toggle Boot - Black Silicone TB001-BLK 6 Contact Terminal Block Suits Blade Terminal, Double Pole Heavy Duty & Standard Duty Toggle Switches TSH AMP Terminal to suit

50 SWF Compatible The 444 & 777 Series can be used as direct replacements for the SWF range of switches and accessories. Illumination Function (when the circuit is activated) and Location (when dash board lights are on) illumination options are available in both 444 and 777 series with the latter using integrated LEDs. The Contura series has integrated LED illumination that is wired independently allowing the installer to determine which option is best suited to their application. Rocker Switch Sizes Rocker switches are available in two body sizes: Mounting Dimemsions Mounting Dimemsions 44mm 37mm 22mm 22mm 444 & 777 Series Contura & G Series

51 Rocker Switches Contura Series 52 G Series & 777 Series 60

52 Rocker Contura Series R403-12R-L V101-24RR V403 R403-12RR 2 actuator designs to select from. LED illumination, rated to 100,000 hours. Illumination wired independent of switching circuit. Ideal for marine applications. Custom symbols for R Series. Environmentally sealed to IP66 (face only). Current Rating : 4-14V, 15-28V Actuator : Nylon 66 Body : Polyester Contacts : Silver Alloy Ingress Protection : IP66 (on face only) Approvals : UL, CSA, VDE Mounting Dimensions 37mm 24mm 50mm 30mm 11mm 22mm 6.3mm 21mm 35mm Specifying Actuator Symbol Printed actuator symbols are only available with the R Series rocker switches. The XX at the end of the R404-24A-xx part number specifies the symbol, if required, on the actuator. All illuminated Contura Series rocker switches are supplied with a plain window actuator if unspecified. Actuator symbols are found on pages 55 & 56. R Series V Series No Illumination Single Illumination Double Illumination Locking Default at Rest Position (off) LED Illumination Illumination provided by LEDs. LEDs determine colour of illumination. Demister Rxxx-xx-28 Single Double 52

53 Rocker Normally Open Contact Action Wiring Diagram Notes Illumination Voltage R Series V Series OFF Nil R403 V R403-12A-XX V403-12A Amber 24 R403-24A-XX V403-24A 0 Single Pole 12 R403-12G-XX V403-12G Green 24 R403-24G-XX V403-24G R403-12R-XX V403-12R Red For dual illumination, use R402-12RR / V402-12RR. 24 R403-24R-XX V403-24R OFF 0 Single Pole Lock Out (I) Red 12 R403-12R-L 2-7 OFF Double Pole Nil R404 V404 Amber 12 R404-12A-XX V404-12A 24 R404-24A-XX V404-24A Red 12 R404-12R-XX V404-12R 24 R404-24R-XX V404-24R OFF Mom Single Pole Nil R508 V R508-12R-XX V508-12R Red 24 R508-24R-XX V508-24R OFF Collective Double Pole Nil R511 V511 Red 12 R511-12R-XX V511-12R Normally Closed Contact Action Wiring Diagram Notes Illumination Voltage R Series V Series 3 0 Mom.OFF Single Pole Nil R509 V509 2 Change-over Contact Action Wiring Diagram Notes Illumination Voltage R Series V Series Double Pole Nil R402 V Double Pole Red 12 R402-12RR V402-12RR 24 R402-24RR V402-24RR 53

54 Rocker Change-over Contact II - O - I Action Wiring Diagram Notes Illumination Voltage R Series V Series OFF Single Pole Nil r101 V101 Red 24 R101-24RR-xx V101-24RR OFF Double Pole Nil r102 V102 Green 12 R102-12GG-xx V102-12GG 24 R102-24GG-xx V102-24GG Red 12 R102-12Rr-xx V102-12Rr 24 R102-24Rr-xx V102-24Rr Accessories - Contura Series Description Illumination Voltage Part No. Warning Lamp Panel 2 Window Red 12 R R002 Socket Housing 8 Contact VCH AMP Terminal to suit l Socket Housing 10 Contact VCH-2 AMP Terminal to suit l Middle Section End Section VMM VME Mounting Panels 1 Switch VMS 3 Switch VMS-3 Blanking Plate VHP Once both removal tools are firmly in place, the switch can be expelled from panel as shown. Removal Tool Releases switch body from mounting panel & removing actuator from switch body VRT 54

55 Rocker Removing Actuator From Switch Firmly insert forked end of the removal tool (VRT), flat side down, in between the bottom of the actuator and the top of the switch body as shown. The forks of the removal tool should disengage the 2 prongs allowing the actuator to separate from switch body. Specifying Actuator Symbol Printed actuator symbols are only available with the R Series rocker switches. R404-24A-xx The XX at the end of the part number specifies the symbol, if required, on the actuator. Only a select number symbols are available for double window actuators. See product description. All illuminated Contura Series rockers switches are supplied with a plain window actuator if unspecified. To attach new actuator simply insert centre post into switch body as shown and push on firmly. R2-0G R2-0R R2-0W Actuator - Solid Colour Colour Description Part No. Actuator - Symbol Symbol Description 0 R Series Actuator No Window - Black R2-0 Spot Light Rxxx-xx-09 R Series Actuator No Window - Grey R2-0g High Beam Rxxx-xx-10 R Series Actuator No Window - Red r2-0r Headlamps Available for double window actuators Rxxx-xx-15 R Series Actuator No Window - White R2-0w Side Marker Lamps Rxxx-xx-14 R Series Actuator Window - Black R2-1 Fog Lights Rxxx-xx-13 R Series Actuator Double Window - Black R2-2 Fog Warning Lamp Rxxx-xx-05 Front Lamps Rxxx-xx-31 Actuator - Symbol Rear Lamps Rxxx-xx-32 Symbol Description 0 Windscreen Wipers Rxxx-xx-21 Service Lamps Rxxx-xx-03 Windscreen Washer Rxxx-xx-08 Search Lamp Rxxx-xx-01 55

56 Rocker I Actuator - Symbol Symbol Description 0 Actuator - Symbol Symbol Description 0 Worklamps Available for double window actuators Rxxx-xx-22 Air Filter Rxxx-xx-04 Worklamp Left Rxxx-xx-25 Transmission Oil Temperature Rxxx-xx-12 Worklamp Right Rxxx-xx-26 Water Temperature Rxxx-xx-20 Interior Light Rxxx-xx-18 Engine Oil Pressure Rxxx-xx-27 R Reverse Light Rxxx-xx-34 Auxiliary Fuel Rxxx-xx-29 Rotating Beacon Available for double window actuators Rxxx-xx-19 Traction Control System Rxxx-xx-42 Strobe Lights Rxxx-xx-24 Horn Rxxx-xx-02 Hazard Lights Available for double window actuators Rxxx-xx-17 Window Lifter Rxxx-xx-41 Fan Rxxx-xx-07 GATE Tail Gate Rxxx-xx-37 Air Conditioning Available for double window actuators Rxxx-xx-11 Stairs Down/Up Rxxx-xx-46 Demister Rxxx-xx-28 Bilge Pump Rxxx-xx-43 Differential Lock Rxxx-xx-06 Bilge Blower Rxxx-xx-44 Dolly Lock Rxxx-xx-45 Auxiliary Available for double window actuators Rxxx-xx-30 Left Arrow Rxxx-xx-23 Yard Rxxx-xx-35 Raise Rxxx-xx-33 Power Take Off Rxxx-xx-36 Raise/Lower Available for double window actuators Rxxx-xx-38 System Rxxx-xx-39 Increase Speed Rxxx-xx-16 Anti-Lock Brakes Rxxx-xx-40 56

57 nternet Internet ionnic.com Keep up to date with the latest product releases. Compare products. Download catalogues or technical information. ionnic.com Lighting Safety Electrical

58 Rocker Textured non-slip actuators. Push on blade terminals. Compatible with Contura mounting panels. G Series Voltage : 12-24V Current Rating : 4-14V, 15-28V Actuator : Nylon 66 Body : Phenolic Contacts : Silver Alloy Approvals : UL, CSA, VDE G Series rocker switches are compatible with mounting panels, see page 54. With TSH Terminal block. 25mm 44mm Mounting Dimensions 37mm 30mm 9mm 22mm 6.3mm 35mm Normally Open Contact Action Wiring Diagram Notes Illumination Voltage Part No. 3 OFF 0 Single Pole Nil G403 2 OFF Double Pole Nil G

59 Rocker Change-over Contact Action Wiring Diagram Notes Illumination Voltage Part No Double Pole Nil G402 Change-over Contact II - O - I Action Wiring Diagram Notes Illumination Voltage Part No. OFF Single Pole Nil G101 OFF Double Pole Nil G102 Accessories - G Series Description Part No. 6 Contact Terminal Block. Suits all G Series switches TSH AMP Terminal to suit BL2 59

60 Rocker 444 & 777 Series 777 Series 444 Series 444 Series 777 Series Switches not supplied with inserts. Replaceable LED or incandescent lamps for 444 Series. Integrated LED illumination in 777 Series. SWF compatible. Hundreds of switch configurations. Hundreds of symbol options. Current Rating : 12V, 24V Actuator : PA6 Body : Polyacetal Contacts : Silver alloy Ingress Protection : 444 Series IP Series IP55 Mounting Dimensions 44mm 23mm 26mm 50mm 45mm 5mm Default at Rest Position (off) 26mm 50mm 39mm 11mm 22mm 40mm 6.3mm 22mm 42mm 6.3mm 444 Series 777 Series Nil Function Location No lighting option. Illumination Illuminates when switch is activated. Illuminates constantly while the park/head lights are active. Availablility Due to the extensive range of combinations manufactured not all of the listed switches are available from local stock holdings. Part No. Part No Function + Location Illuminates constantly while the park/head lights are active. When switch is activated the illumination becomes brighter indicating the circuit is active. in-stock item non-stock item Lamp circuit is wired independent of switch circuit. All the 444 Series featuring illumination come standard with incandescent lamps. Replacement LEDs are available for the 444 Series and can be found on page 69. All the 777 Series featuring illumination use integrated LEDs. Italic part numbers are available by special order only and a lead time will apply. We are constantly adding to the locally held stock. To confirm which part numbers are currently held as local stock lines please visit ionnic.com to download the current list. 60

61 Rocker Normally Open Contact Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series OFF OFF OFF OFF OFF Mom. OFF Mom. OFF Mom. Single Pole Single Pole Lock Out (0) & (I) Single Pole Dual Terminal Single Pole Lock Out (I) Single Pole Single Pole Lock Out (I) Double Pole Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location

62 Rocker Change-over Contact Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil Function Single Pole Location Function Location Nil Function Double Pole Location Function Location Nil Function Double Pole Lock Out (I) Location Function Location Nil Function Double Pole Lock Out (O & I) Location Function Location Nil Function Double Pole Mom. Location Function Location Nil Function Double Pole /- Switch Location Function Location

63 Rocker No Contact / Change-over Contact Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil Function OFF Single Pole Location Function Location Single Pole Nil Used for one speed wiper motor and washer. Function Refer to Includes park circuit Comments Lock Out (I) Location b = Park Circuit 53 = Motor Function a = Positive + P = Pump Location Nil Function Double Pole Location Function Location Nil Function OFF Double Pole Special Location Headlamp Function Location Nil Double Pole Function OFF Special Wiper/Washer Location Mom Lock Out (I) Function Location Nil Function OFF Double Pole Special Location Function Location Nil Function Double Pole Special Location Mom Function Location

64 Rocker Change-over Contact I - O - II Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Mom. OFF Mom. Mom. OFF Mom. OFF Mom. OFF Mom. OFF Mom. OFF Mom. Mom. Single Pole Single Pole Lock Out (II - 0) Double Pole Double Pole Double Pole Double Pole Special Double Pole Special Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location Nil Function Location Function + Location

65 Rocker Change-over Contact I - O - II cont. Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil Function Mom. 24 Double Pole OFF Special Location Mom Function Location Change-over Contact II - O - I Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series OFF Mom. Single Pole Double Pole Special Nil Function Location Function Location Nil Function Location Function Location Double Change-over II - O - I Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil Single Pole Used for two speed wiper Function motor Refer to Includes park circuit Comments Location 31b = Park Circuit = High Speed 53a = Positive Function b = Low Speed + Location Nil Function Refer to Double Pole Comments Special Location Function Location Nil Function 24 Single Pole Location Function Location

66 Rocker Double Change-over I - O - II Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil Function Refer to Double Pole Comments Special Location Function Location Change-over / Contact Momentary Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil Double Pole Special Function b = Park Circuit Location Mom. 53 = Motor a = Positive P = Pump Function Location Nil Function OFF Double Pole 12 Special Location Mom. 24 Function Location Nil Function OFF Double Pole Mom. Contact 7 = 5W max. Location Function Location Contacts in Series Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil Function OFF Double Pole For use with Headlights Location Function Location Nil Function OFF Double Pole Location Function Location

67 Rocker Selector Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Refer to Comments Refer to Comments Mom. Double Pole One Pole N/O One Pole N/C Double Pole Momentary One Pole N/O One Pole N/C Double Pole Double Pole Momentary Nil Function Location Function + Location Nil Function Location Function Location Nil Function Location Function Location Nil Function Location Function Location

68 Rocker Hazard Warning Only Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series OFF Single Pole Special 10A Function OFF Mom. Single Pole Special 10A Function OFF Single Pole Special 10A Lock Position (I) Function v Single Pole Special 10A Function Double Pole Special 10A Function Refer to Diagram Double Pole Special Contact 6-2 & 6-8 = 10A Remainder = 5A Function Refer to Diagram Double Pole Special Contact 6-2 & 6-8 = 10A Remainder = 5A Function Refer to Diagram Double Pole Special Contact 4-2 & 6-8 = 10A Remainder = 5A Function Refer to Diagram Double Pole Special Lock Position (I) Contact 4-2 & 6-8 = 10A Remainder = 5A Function

69 Rocker Accessories & 777 Series Description Illumination Voltage 444 Series 777 Series 444 Series Warning Lamp Panel 2 Lamp Incandescent Series Warning Lamp Panel 1 Lamp LED Series Warning Lamp Panel 2 Lamp LED Series Replacement Lamp Incorporating Holder Incandescent LED Series Socket Housing 8 Contact AMP Terminal to suit Series Lamp Holder Connector Housing AMP Terminal to suit Series Socket Housing 12 Contact AMP Terminal to suit Middle Section & 777 Series Mounting Panel End Section Blanking Plate Switch Switch

70 Rocker Insert Availability Due to the extensive range of combinations manufactured not all of the listed inserts are available from local stock holdings. Italic part numbers are available by special order only and a lead time will apply. Minimum order quantities may apply. We are constantly adding to the locally held stock. To confirm which part numbers are currently held as local stock lines please visit ionnic. com to download the current list. COMMS BATTERY LOW Green Yellow Yellow Black in-stock item Black Orange CBL non-stock item 444 Series Inserts Switches not supplied with inserts. Symbol inserts available in categories such as lighting, heating & ventilation and drives. Many inserts are available in 4 orientations for situations when switch mounting needs to be horizontal or even upside down. Multiple colours available. Insert Rotations 0 o 90 o 180 o 270 o No Symbol Wiper Washer cont. Symbol Description Colour Blank Black Symbol Description Colour Black Blank Blue Blank Green Blank Dk Green Blank Orange Windscreen Washer Rear Window Wiper Green Yellow Green Blank Red Blank Dk Red Blank White Rear Window Washer Green Black Blank Yellow Wiper Washer Rear Window Wiper Washer Green Orange Windscreen Wiper Black Green Rear Window Interval Wiper White Green Intermittent Wiper Green Black Headlamp Wiper Washer Green Windscreen Wiper Washer Green Yellow Headlamp Washer Green

71 Rocker Lighting Lighting cont. Symbol Description Colour Symbol Description Colour Light Black Green Rear General Service Lamp Black Green Blue Red High Beam Dk Blue Black Green Green Dipped Beam Green Worklamp Orange Yellow Masked Headlamp Green Yellow Black Black Side Marker Lamps Green Worklamp Green Orange Side Marker Lamps Green Yellow Yellow Yellow Black Position Lamp Green Service Lamp Up-Down Yellow Position Lamp Blue General Service Lamp Adjustable Green Orange Fog Lamp Green Yellow Cargo Area Lighting Orange Yellow Fog Lamp Green Loading Floor Lamp Black Green Fog Warning Lamp Green Yellow Lamp Indicator Green Orange Fog Warning Lamp Yellow Main Light Black Green Service Lamp Yellow Interior Light Black Green General Service Lamp Black Green Interior Light Medium Green Interior Light Dim Green

72 Rocker Lighting cont. Lighting cont. Symbol Description Colour Symbol Description Colour Instrument Lighting Green Hazard Warning Red Instrument Lighting Green Attention Dk Red Instrument Lighting Green Heating & Ventilation Thermometer Green Driving Seat Lighting Reading Light Green Green Temperature Red Red Black Outside Temperature Green Night Lighting Green Yellow Trunk Light Green Green Heating Green Rotary Beacon Orange Yellow Auxiliary Heating Black Green Yellow Black Green Warm Air Blower Black Green Rotary Beacon Orange Yellow Black Pre-warm Fuel Green Light Reduction White Pre-heating Glow Plug Green Orange Lamp Test Green Lamp Test Green Pre-heating Yellow Yellow Yellow Black Tester Green Engine Heating Green Hazard Warning Orange Red Additional Heating Green

73 Rocker Heating & Ventilation cont. Heating & Ventilation cont. Symbol Description Colour Symbol Description Colour Heating Passenger Room Black Green Green Orange Ventilation Motor Green Heating Front Green Duct Green Heating Driver s Seat Green Ceiling Fan Green Defroster Green Roof Ventilator Green Fresh Air Green Red Green Air Cleaner Yellow Yellow Black Cooling Black Green Blower Green Seat Heating Green Yellow Fan Black Green Seat Heating Green Blower Slow Black Green Heating & Ventilation Green Yellow Yellow Black Green Blower Fast Black Green Rear Window Defroster Orange Red Yellow Yellow Speed Adjustment Fan Speed Adjustment Fan Green Green Fan Speed Green Rear Window Heating Exterior Mirror Defroster Exterior Mirror Defroster Green Orange Yellow Green Green Orange

74 Rocker Heating & Ventilation cont. Drives cont. Symbol Description Colour Symbol Description Colour Drives Exterior Mirror Defroster Green Yellow Yellow Black Rear Differential Lock Front Differential Lock Green Green Differential Lock Longitudinal Black Green Red Yellow Rear Differential Lock Front Differential Lock Green Green Differential Lock Longitudinal Differential Lock Transversal Green Yellow Green Yellow Differential Lock Black Green Orange Yellow Differential Lock Front Green Red Differential Lock 4th Axle Green Yellow Black Transversal Lock 2nd-3rd Axle Green Differential Lock Rear Green Red Transversal Lock 1st Axle Green Yellow Longitudinal Lock 1st-2nd Axle Green Red Green Engage 2nd Axle Green Differential Lock Red Yellow Disengage 1st Axle Red Differential Lock Green Yellow All Wheel Drive Green Red Differential Lock Yellow Black Red All Wheel Drive Green Orange Differential Lock Longitudinal Yellow Yellow Black Front Wheel Drive Yellow Black

75 Rocker Drives cont. Drives cont. Symbol Description Colour Symbol Description Colour All Wheel Drive Black Green Power Take Off Slow Orange Yellow All Wheel Drive Green Orange All Wheel Drive 6WD Green Green Green Break Power Take Off Shaft Orange Auxiliary Drive Green Red Green Yellow Green Green Green Green Yellow Green One Axle Locked Red Green Trailing Axle Green Orange Yellow x4 Green x6 Green Black Green Yellow Yellow Power Take Off Green Orange Axle Removal Green Power Take Off Dk Red Red Front Axle - Front & Rear Axle Green Power Take Off Fast Orange Yellow Axle Remove Yellow

76 Rocker Drives cont. Drives cont. Symbol Description Colour Symbol Description Colour Disengage Rear Axle Green Red Anti-slewing Break Red Red Axle Suspension 1-3 Yellow Axle Raise-Lower Yellow Orange rd Axle Raise-Lower Yellow Pneumatic Suspension Yellow Axle 3&4 Raise Yellow Red Rear Axle Red Level Control Red Axle Load Distribution Red Level Control Green Axle 1,2,3 Load Distribution Green Centre of Gravity Yellow Cross-shaft Axle Lock Yellow Yellow Black Level Control Green Red Axle Lock Red Normal Level Green Axle Lock Blue Level Control Yellow Cross-shaft Axle Off Red Red Yellow Cross-shaft Axle Orange Red Raise Green Cross-shaft Axle Lock Orange Lower Green Slewing Damper Red Green

77 Rocker Drives cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Green Hydraulic Fan Off Yellow Black Yellow Motor Start Green Red Yellow Motor Stop Green Red Raise Lower Green Orange Increase Speed Green Slope Compensation Green Green Steep Slope Green Hydraulic Motor Red Maximum Slope Compensation Green Engine Overheat Red Miscellaneous Throttle Valve Yellow Yellow Black Fire Alarm Red Control Pump Red Working Speed Green Auxiliary Control Pump Red Black Green Black Ether Injection Red Green Yellow Out of Gear Red Ether Injection Black Yellow Green Green Engine Stop Red Green Yellow Red

78 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Red White Hold Gear Position Dk Green White White Test Gear Green Reverse Gear Release Green Green Release Brakes Red Transmission Oil Pressure Red Retarder Black Green Transmission Oil Pressure & Temperature Red Deceleration Brake Green Transmission Oil Pressure & Temperature Red Yellow Orange Red Retarder Green Red Electric Brake System Green Red Retarder Green Yellow Green Retarder Out Yellow Temperature of Oil Pressure Red Parking Brake Green Red Yellow Black Dk Red Increase Oil Pressure Reduce Oil Pressure Yellow Yellow Black Yellow Yellow Black Stop Brake Red Retarder Fault Red Front Brake Pads Red

79 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Rear Brake Lining Red Compressed Air Tank 1 Red Auxiliary Brake Green Red Compressed Air Tank 2 Red Yellow Compressed Air Tank 3 Red Engine Brake Green Automatic Steering Device Green Engine Brake Yellow Exhaust Brake Brake System Trouble Brake Lining Check Brake Fluid Pressure Black Green Green Red Black Red Green Red Red Automatic Steering Device Steering Lock Green Black Green Steering Lock Yellow Emergency Steering Emergency Steering Red Yellow Yellow Black Test ABS Unit Orange Yellow Converter Clutch Unit Green ASR Green Red Converter Clutch Open Yellow Yellow Automatic Lubricant Green Fault Trailer ABS Red Green ASR Green Trailer Without ABS Yellow Yellow Black Lubricant Oil Red Red Black Yellow White Compressed Air Supply Orange

80 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Air Horn Green Speed Green Horn Black Green Speed Limit Yellow Orange Horn Backwards Black Yellow Green Bell Yellow Black Green Red Stop Request Green Speed Controller Green Green Yellow Direction Indicator Direction Indicator Green Yellow Green Yellow CR/PTO Cruise Control Cruise Control PTO/Set EI. Speed Limiter Yellow Yellow Yellow Direction Indicator Dk Green Green Green Fuel Orange Red st Trailer 2nd Trailer Green Dk Green Green Dk Green Black Tank Selector Switch Dk Red Green Tank 2 Black Window Lifter Green Dk Green Yellow Black Tank Filling Level Red Green Red Window Lifter Green Dk Green Refrigerator Blue Green

81 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Hostess Call Green Door Opener Door 1 Green Red Tea/Coffee Maker Red Door Opener Door 2 Green Red Perambulator Blue Door Opener Green Red Green STOP Yellow Orange Cancel Door Buzzer Yellow Black Orange Door Warning Red Weighted to Side Red Window Lifter Green Orange Red Motorised Screen Green Orange Red Exterior Mirror Green Double Command Green Lifting Roof Green School Bus Yellow Radio Green Yellow Wheel Chair Blue Red Radio Music Green Seat Belt Red Camera Green Yellow Monitor Green Door Opener Black Green TV Green Red

82 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Control Lever Green Left Front Support Yellow Gear Selector 1 Green Right Front Support Yellow Gear Selector Yellow Left Rear Support Yellow Stabilisation Centre Green Right Rear Support Yellow Tipped to Right Yellow Support Left Yellow Extend-Retract Tipped to Left Yellow Support Right Yellow Extend-Retract Support Right Hand Green Support 1+2 Yellow Extend-Retract Support Left Hand Green Support 3+4 Yellow Extend-Retract Lock Support Right Green Red Lock Support Left Green Yellow Unlock Support Yellow Tipper Green Red Support 1 Up-Down Yellow Tipper to Horizontal Green Red Support 2 Up-Down Yellow Lower Trailer Yellow Support 3 Up-Down Yellow Lower Trailer Yellow Support 3 Up-Down Yellow Damper Green

83 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Tail Gate Green Green Red Appliance Holder Green Crane Operation Green Open Accessory Unit Red Grab Green White Excavator Arm Green White Lock Rotating Platform Yellow White Boom Lock Yellow Shovel Horizontally Green Hitch Green Heading Floating Program Green Ejector H+S Green Float Position Green White On Tow Yellow Height Green Tip to Stop Yellow White Ret. Travel Green Lift Against Stop White Ret. Dig Green Tip White Yellow Up-Down White Green Quick Damp White Fifth Wheel Black

84 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Green Hasp Speed Adjustment Green Green Auxiliary Brake Green Green White Slope Compensation Green Green White Auxiliary Step Green Red White Boot Lid Red Threshing Drive Green Regulator for Press Green Adjust Rotation Direction Green Cutting Tool Green Screen Green Cutting Tool Reversing Green Ladder Green Cutters Locked Red Run-out Step Green Cutter Tool Up-Down Red Green Hasp Horizontal Green Trencher Yellow Hasp Horizontal Green Red Hasp H+S Green Orange Hasp Backward Forward Green Overload Warning Red White

85 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour High Lifting Yellow Dirt Scraper Green Ballast Locked Red Garbage Pick Up Green Ballast Up-Down Green Large Item Garbage Pick Up Green Ballast Unlock-Lock Green Operate Garbage Pick Up Green Blue Spray Water Suction Green Hammer Green Water Green Red Spray Water Green Circular Broom Green Water Green Spray Water Circular Broom Green Water Pump Green Broom Up-Down Green Grit Spreader Green Broom Up-Down Green Stop Orange Sweeping Roller Green Change Size Green Spray Water Rolling Boom Green Filling Safety Device Yellow Spray Water Rolling Boom Green Separator Drum Green Red Green

86 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Black Peeling Knife Green Heater Green Hydr Connection Green Green Idle Automatic Red Main Switch Black Green Metal Detector On Red On Green White Metal Detector Off Green Off-On Green Blade Grinder Green Socket Green Black Red Black Orange Carbon Brushes Worn Red Green Battery Green Red Green Yellow Main Drive Green Battery Green Red Red Unlock Green Unlock Battery Red Green Cable Winch Yellow Slow Orange Yellow Cable Winch Green Slow Green Orange

87 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Fast Green Test Green Fast Black Extra Yellow Warning Red Start Red White Warning Yellow Stop Green Red WC Green Water Closet Green Wait Yellow FRESH AIR Fresh Air Green I Green BLACKOUT OVERRIDE Blackout Override Yellow II Green EL Black N Green Accessories Black H White Yellow FSD FSD Green Green Yellow VS Green R Green Orange Black White STOP ENGINE Stop Engine Red SE SE Speed Green CHECK ENGINE Check Engine Blue Orange CE CE CE Speed Green FRIDGE Fridge Blue F 87

88 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour ROAD MODE Road Mode Blue RM PTO PTO On Red PTO COMMS BATTERY LOW Comms Battery Low Orange CBL PLATFORM UNSTOWED Platform Unstowed Red PU CHARGER CNECT Connect Charger Orange Ch STEP UNSTOWED Step Unhoused Red SU MAINS CNECT Mains Connect Orange MC WORK LIGHTS Work Lights Red WL T/GATE BATTERY LOW Tailgate Battery Low Orange TBL BEAC LIGHTS Beacon Lights Green BL VEHICLE BATTERY LOW Vehicle Battery Low Orange VBL HAZARD LIGHTS Hazard Lights Green HL 240 VOLT 240 Volt On Red V HP PUMP HP Pump Green HP AIR SYSTEM FAULT Air Fault System Red AS NP PUMP NP Pump Green NP CLASS1 SYSTEM FAULT Class1 System Fault Red C1 OK TO PUMP OK to Pump Green OK COMPRESSOR ENGAGED Compressor Engaged Red CE SPRAY BAR Spray Bar Green SB LOCKER OPEN Locker Open Red LO AIR HORN Air Horn Green AH LOW WATER Low Water Red LW GATE OPEN Gate Open Red MAST MITOR UNHOUSED Mast Monitor Unhoused Red MMU Maintenance Yellow MAST UNHOUSED Mast Unhoused Red MU A L S ALS Green PTO ENGAGED PTO Engaged Red PE Orange POLE LIGHT RAISED Pole Light Raised Red PLR 88

89 Rocker Availability Due to the extensive range of combinations manufactured not all of the listed inserts are available from local stock holdings. Blue Grey Series Inserts Switches not supplied with inserts. Symbol inserts available in categories such as lighting, heating & ventilation and drives. Many inserts are available in 4 orientations for situations when switch mounting needs to be horizontal or even upside down. Multiple colours available. in-stock item non-stock item Insert Rotations Italic part numbers are available by special order only and a lead time will apply. Minimum order quantities may apply. 0 o 90 o 180 o 270 o We are constantly adding to the locally held stock. To confirm which part numbers are currently held as local stock lines please visit ionnic.com to download the current list. No Symbol Wiper Washer cont. Symbol Description Colour Symbol Description Colour Blank Black Rear Window Wiper/ Washer Grey Blank Blue Intermittent Wiper Grey Blank Grey Windscreen Wiper Grey Blank Red Windscreen Wiper/ Washer Grey Wiper Washer Rear Window Wiper Rear Window Wiper Rear Window Wiper/ Washer Grey Grey Blue Grey Lighting Windscreen Wiper/ Washer Window Wiper/ Washer Headlamp Wiper/ Washer Grey Grey Grey Rear Window Wiper/ Washer Blue Grey Light Grey

90 Rocker Lighting cont. Lighting cont. Symbol Description Colour Symbol Description Colour Light Grey Loading Floor Lamp Blue High Beam Grey Light Indicator Grey Dipped Beam Blue Grey Main Light Blue Grey Side Marker Lamps Blue Main Light Grey Side Marker Lamps Blue Interior Light Blue Grey Position Lamp Blue Interior Light Medium Grey Fog Lamp Grey Interior Light Dim Grey Fog Warning Lamp Grey Driving Seat Light Grey Fog Warning Lamp Grey Reading Light Grey General Service Lamp Front Blue Grey Night Light Grey General Service Lamp Front Blue Grey Rotary Beacon Blue Grey General Service Lamp Rear Blue Rotary Beacon Grey Worklamp Blue Grey Rotary Beacon Blue Grey Worklamp Blue Grey Test Grey Worklamp Blue Grey Lamp Test Grey Worklamp Grey Hazard Warning Red

91 Rocker Lighting cont. Heating & Ventilation cont. Symbol Description Colour Symbol Description Colour Hazard Warning Grey Red Seat Heating Grey Hazard Warning Grey Red Heating & Ventilation Grey Heating & Ventilation Rear Window Defroster Grey Pre-Warm Fuel Grey Rear Window Defroster Grey Additional Heating Heating Passenger Room Grey Grey Heating Front Grey Defroster Grey Drives Rear Window Heating Exterior Mirror Defroster Exterior Mirror Defroster Grey Blue Grey Grey Fresh Air Grey Differential Lock Grey Blower Blue Grey Differential Lock Grey Blower Slow Grey Axle Lock Grey Blower Fast Grey All Wheel Drive Blue Grey Blower Speed Adjustment Grey Wheel Drive Behind Grey Ventilation Motor Grey Slewing Damper Red Ceiling Fan Grey Slewing Damper Red Cooling Grey Level Control Grey Cooling Grey Level Control Grey

92 Rocker Drives cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Raise Grey Forward Gear/ Reverse Gear Blue Level Control Grey Forward Gear/ Reverse Gear Grey Raise Lower Grey Electric Brake System Grey Miscellaneous Retarder Grey Working Speed Grey Retarder Grey Working Speed Grey Speed Automatic Grey Retarder Out Grey Engine Liquid Indicator Grey Retarder Out Grey Engine Grey Exhaust Brake Grey Engine Grade 3 Grey Engine Brake Grey Stop Engine Grey Engine Brake Grey Fire Alarm Grey Exhaust Brake Retarder Grey Control Pump Red Engine Brake Retarder Grey Control Pump Red Brake System Trouble Grey Control Pump Red Parking Brake Red Out of Gear Grey Parking Brake Grey Red Gear Trouble Grey ABS Grey

93 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour Test ABS Unit Grey Fuel Grey ASR Blue Grey Tank Filling Level Grey Steering Lock Grey Hostess Call Grey Automatic Lubricant Blue Grey Level & Kneeling Grey Automatic Lubricant Grey Kneeling Grey Oil Level Control Grey School Bus Grey Horn Blue Grey Wheel Chair Grey Horn Backwards Grey Door Opener Grey Horn Backwards Grey Door Opener Grey Red Horn Out Red Door Opener Grey Stop Request Grey Door Opener Grey Sounder Out Grey Door Opener Grey Turn Signals Blue Grey Window Lifter Grey Turn Signals Grey Radio Music Grey Cruise On Grey Camera Grey Grey Monitor Grey

94 Rocker Miscellaneous cont. Miscellaneous cont. Symbol Description Colour Symbol Description Colour DVD Grey Bucket Loader Horizontal Grey Position Open Grey Bucket Loader Unlocked Grey Hydraulic Lever Locked Grey Red Bucket Loader Float Grey Tipper to Horizontal Grey Auxiliary Step Grey Overload Grey Red Boot Lid Grey Lift Against Stop Grey Regulator for Press Red Lift Against Stop Grey Grey Bucket Loader Unlocked Grey Spray Water Rolling Broom Grey Bucket Loader Unlocked Grey Grey Bucket Loader Unlocked Grey Red Water Grey Side Shift Grey Red Heater Grey Bucket Loader Locked Red Main Switch Grey Bucket Loader Locked Red Battery Blue Grey Bucket Loader Suspension Blue Grey Peeling Knife Grey Bucket Loader LSM Grey Locked Grey Float Position Grey Fast Slow Grey

95 Rocker Miscellaneous cont. Symbol Description Colour Economy Power Grey Mode Grey Warning Grey Water Closet Grey Information Grey Reset Grey Grey Grey Press Out Grey

96 Proximity Limit Switch The Proximity Limit Switch utilises magnetic switching to sense and trigger off ferrous metals. All components are sealed and protected within the rugged brass housing eliminating instances of mechanical failure. The single sensing area which extends from one side of the enclosure detects ferrous materials within a range of 10mm. Using the Target Magnet this sensing range can be further extended to 90mm. Multiple Lever Types A wide selection of lever types are available in the Micro & Limit ranges including roller, double pivot roller, standard lever, spring lever, and a variety of plungers. Each actuator has an extensive service life with a minimum of 500,000 operations. Circuitry Single Pole Change Over, Double Make Double Break as well as Normally Open / Normally Closed circuitry is offered within the Micro & Limit ranges. NO NO NO COM NC NC NC

97 Micro - Limit Switches Micro - TM Series 98 Limit - TZ-7 Series 102 Limit - TZ-9 Series 104 Limit - Proximity 105

98 Micro & Limit Wide variety of actuators. Micro - TM Series TM1401 TM1743 TM1308 TM1300 TM1307 TM1305 SW15 High breaking capacity - 15A. Single Pole Change Over. Long life - 500,000 operations. Voltage : 12-24V Circuitry : SPCO Current Rating : 12V, 24V Service Life : Min. 500,000 operations Approvals : CE, CSA, UL, VDE TM1705 TM1701 SW mm Ø12mm 49.6mm Ø12mm TM1308 Ø4.4mm 23.5mm 35.4mm TM1309 Ø4.4mm 23.5mm 35.4mm 25.4mm 17.6mm 25.4mm 17.6mm Micro - TM Series - Plunger with Roller Part No. Description Part No. Description TM1308 Button plunger with roller TM1309 Button plunger with cross roller 98

99 Micro & Limit TM mm Ø4.4mm 23.5mm TM mm Ø5.2mm Ø4.4mm 23.5mm 14.1mm 25.4mm 17.6mm 25.4mm 17.6mm TM mm Ø7.3mm Ø4.4mm 23.5mm 7.4mm TM mm Ø12mm Ø4.4mm 23.5mm 24mm 25.4mm 17.6mm 25.4mm 17.6mm Micro - TM Series - Plunger Part No. Description Part No. Description TM1300 Pin head plunger TM1305 Slim plunger TM1306 Short button plunger TM1307 Long button plunger 61.5mm Ø4.4mm 49.6mm TM mm TM mm Ø4.4mm 22.9mm 25.4mm 17.6mm 25.4mm 17.6mm 49.6mm 49.6mm 155mm TM mm Ø4.4mm 22.9mm TM mm Ø4.4mm 22.9mm 25.4mm 17.6mm 25.4mm 17.6mm Micro - TM Series - Lever Part No. Description Part No. Description TM1301 Pin head plunger with lever TM mm lever TM mm lever TM mm wire lever 99

100 Micro & Limit 49.6mm TM mm Ø4.4mm 40.8mm TM mm 25.4mm 17.6mm 38.5mm 25.4mm M4x30mm 49.6mm 16.3mm 49.6mm 16.3mm TM mm Ø4.4mm 22.9mm TM mm Ø4.4mm 22.9mm 25.4mm 17.6mm 25.4mm 17.6mm 49.6mm TM mm Ø4.4mm 22.9mm 25.4mm 17.6mm Micro - TM Series - Lever with Roller Part No. Description Part No. Description TM1303 Pin head plunger with roller lever TM mm roller lever TM mm lever with roller TM mm lever with roller TM mm double pivot roller lever 100

101 Micro & Limit 25.4mm 19mm 149.2mm Ø4.4mm NPT1/2 25.4mm 86.7mm 25.4mm Micro - TM Series - Heavy Duty Spring Lever Part No. SW15 Description TM1300 with heavy duty spring lever casing 101

102 Micro & Limit Environmentally sealed to IP65. Limit - TZ-7 Series TZ7166 TZ7141 TZ7144 TZ7120 High precision. Long life - 500,000 operations. Sealed with gasket diaphragm. Single Pole Change Over. Voltage : 12-24V Circuitry : SPCO Ingress Protection : IP65 Current Rating : 12V, 24V Service Life : Min. 500,000 operations Approvals : CE, UL Ø4.2mm Ø12mm 42mm 22mm Ø4.2mm Ø12mm 42mm 34mm TZ7310 TZ mm 25.4mm 70.5mm 21.4mm 70.5mm 21.4mm TZ7312 Ø4.2mm Ø12mm 42mm 34mm 25.4mm 70.5mm 21.4mm Limit - TZ-7 Series - Plunger Part No. Description Part No. Description TZ7310 Long button plunger TZ7311 Button plunger with roller TZ7312 Cross roller plunger 102

103 Micro & Limit Ø4.2mm Ø4.2mm 42mm 25.4mm 70.5mm 21.4mm 83.5mm 57mm TZ7120 TZ mm 70.5mm 21.4mm 90 o Ø4.2mm 57mm Ø4.2mm 72mm TZ7141 TZ mm 70.5mm 21.4mm 25.4mm 70.5mm 21.4mm Ø4.2mm TZ mm 25.4mm 54mm 21.4mm Limit - TZ-7 Series - Lever Part No. Description Part No. Description TZ mm lever TZ mm roller lever TZ mm roller lever TZ mm double pivot roller lever TZ7166 Polymer rod lever 103

104 Micro & Limit Environmentally sealed to IP65. Limit - TZ-9 Series TZ9204 TZ9207 TZ9208 TZ9266 Long life - 500,000 operations. Robust glass reinforced polymer. Smooth operation with greater over travel. Easy-to-wire design. Normally Open, Normally Closed. Voltage : 12-24V Circuitry : DMDB (Double Make Double Break) Ingress Protection : IP65 Current Rating : 5A Service Life : Min. 500,000 operations Approvals : CE, UL 21mm 45mm R30~80mm 49.5mm M4 54mm 18mm TZ9204 TZ mm M4 54mm M4 30mm PF1/2 30mm 30mm PF1/2 30mm R30~110mm M4 47mm 24.5mm TZ mm 54mm TZ mm 104mm M4 M4 30mm PF1/2 30mm 30mm PF1/2 30mm Limit - TZ-9 Series Part No. Description Part No. Description TZ9204 Angle adjustable roller lever TZ9208 Height adjustable roller lever TZ9207 Height adjustable rod lever TZ9266 Polymer spring lever 104

105 Micro & Limit Simple, rugged brass body design. Intrinsically safe - certified explosion proof. Long sensing ranges - up to 90mm using target magnet. Double Pole Change Over. DMDB contacts rated (max.) 120V, 24V. Environmentally sealed to IP68, when used with similar rated conduit and fittings. Voltage : 12-24V Circuitry : DMDB (Double Make Double Break) Current Rating : 12V 24V Sensing Range : Ferrous object 10mm Target Magnet (AMC5) 90mm Contacts : Silver cadmium oxide, gold flashed Body : Brass - black lacquer coating Operating Temperature : -40 C to 105 C AMC Limit - Proximity mm 38mm 49mm 6mm 38mm 112mm M20 Seesaw armature provides snap action and solid contact pressure, eliminating contact teasing and contact chatter in high vibration applications. Sensing range can be extended to 90mm using external target magnet. Versatile gold flashed contact are suitable for high and low electrical loads, and can be wired AC or DC, N/O or N/C. Sealed contact chamber prevents moisture or dust from reaching the contacts AMC5 80mm 20mm 127mm 9 x 7mm Permanent magnets never lose their strength. Rugged brass housing withstands physical abuse, moisture, and corrosives. NO NC NO NC Consumes no power to operate and has no current leakage or voltage drop. Potting fills the entire switch cavity, forming a barrier against moisture. 108mm Limit - Proximity Part No. Description V limit switch. AMC5 Mountable magnet - Extends sensing range to 90mm. 105

106 Solid State Solid State relays are suitable across all applications where reliability is paramount. Unlike conventional relays, Solid State relays use electronics in place of traditional contacts, allowing them to be multi-voltage and eliminating failures associated with mechanical components. This guarantees extremely quick switching times and outstanding service life. Manufactured with standard housing and terminal configurations ensures compatibility with standard mini relay accessories. Standard Coil Relay Weatherproof Relays Weatherproof relays seal to IP67. This protection rating is achieved by utilising a shrouded relay housing with an accompanying sealed connector. Offered individually or in kit form in normally-open or changeover configuration. Timer Relays - Fixed & Adjustable Timer relays are microprocessor controlled change-over relay units incorporating a time delay. Depending on the model, the time delay can trigger in either a delay on or delay off configuration. User adjustable models are available ex-stock. Made to order factory preset units available by special order. (Minimum order quantities apply.)

107 Relays & Solenoids Solid State 108 Mini & Micro 109 Timer 114 Timer - Factory Preset 116 High Current 118 Specials 120 Voltage Sensor 121 Headlights On Units 122 Hand Brake Alarm Module 123 Smart Battery Isolator 124 Solenoids 125 Turbo Timers 126

108 Relays & Solenoids Solid State Solid state reliability. Multi-voltage operation. Fast switching speed. Silent operation. No moving parts. Replacement to mechanical relays. Voltage : 12/24V Operational (9-30V) Contact : Brass Body : Polymer Ingress Protection : IP5K4 Supply Current : OFF State <0.5mA State 5mA Solid State Relay INIC Solid state relays have no moving parts, eliminating failures normally associated with conventional mechanical switching relays. Rated up to 25A INIC Solid State relays provide faster switching time, improved reliability and the convenience of 12/24V operation. 40mm 30mm 30mm No Moving Parts - No Contacts mm Positively Triggered Negatively Triggered Solid State Part No. Voltage Switching Amps Continuous Max. Switching PE14-10P 12/24 Positive PE14-25P 12/24 Positive PE14-10N 12/24 Negative PE14-25N 12/24 Negative For accessories see page

109 Relays & Solenoids Weatherproof Mini relays available - Environmentally sealed to IP67. Most models resistor protected. Full range of accessories available. Models available with mounting bracket. Contacts : Silver Alloy Body : Polymer Ingress Protection : Micro, Mini IP54 Mini - Weatherproof IP67 Operating Temperature : -40 C to 125 C P2512R P1524R P1424R PM2512R P1512RWP Mini & Micro 25mm 15mm a 87 23mm 4.8mm mm Fig.1 4 Terminal - Normally Open (N/O) Fig.2 5 Terminal - Change Over (C/O) PM2512R Micro Part No. Voltage Amps Contact Type Terminals Fig. PM1412R N/O 4 1 PM1424R N/O 4 1 PM2512R 12 10/20 C/O 5 2 PM2524R 24 5/10 C/O / / Accessories Part No. Description 47002/10 Micro relay base kit - 10 pack. Interlocking base with mounting bracket Contents: 10 x Bases (47002), 20 x AMP Terminals ( ), 30 x AMP Terminals ( ) Micro relay base. Interlocking base with mounting bracket 47003/10 Micro relay base kit - 10 pack Contents: 10 x Bases (47003), 20 x AMP Terminals ( ), 30 x AMP Terminals ( ) Micro relay base AMP Terminal - 6.3mm. Suits 1-2.5mm 2 cable size. 100 pack AMP Terminal - 4.8mm. Suits 1-2.5mm 2 cable size. 100 pack 109

110 Relays & Solenoids 35mm PB1424RMC 16mm 24mm 2.8mm 6.3mm Terminal - Normally Open (N/O) Micro Series Part No. Voltage Amps Contact Type Terminals PB1412RMC N/O 4 PB1424RMC N/O 4 Mini Electrical Centres Mini Electrical Centres are a compact, convenient tool for safely housing a combination of relays, fuses and circuit breakers. BFH9 Designed to accept up to 2 INIC Micro 280 Series Relays, 4 mini blade fuses/circuit breakers or a combination of both relays & fuses/circuit breakers. Compact size. Easy mounting. Eliminates excess wiring. High quality Packard terminals. Clear polycarbonate cover provides protection & easy visual inspection. Environmentally sealed to IP66. BFH9 shown with various relays, fuses fitted L L Accessories - Micro Series Part No. Description Cable Size (mm²) Colour Pack Qty BFH9 Mini Electrical Centre kit Contents: 1 x Base & cover (BFH002), 8 x Terminals ( ), 8 x Terminal Seals ( ) L Terminal Terminal Seal Green L Terminal Terminal Seal 1-2 Grey Blanking Seal Green 100 Terminal and Seals are products of Packard. 110

111 Relays & Solenoids P1512RWP P1512RWP-KIT 69mm 35mm a 87 35mm Ø6mm 6.3mm Fig.1 5 Terminal - Normally Open (N/O) Fig.2 5 Terminal - Change Over (C/O) Mini - Weatherproof Part No. Voltage Amps Contact Type Terminals Mounting Bracket Fig. P1512RWP N/O 5 Removable 1 P1524RWP N/O 5 Removable 1 P2512RWP 12 40/30 C/O 5 Removable 2 P2524RWP 24 20/15 C/O 5 Removable 2 P1512RWP-KIT 12V N/O Weatherproof Relay Kit Kits contain: 1 x Mini Weatherproof Relay P1524RWP-KIT 24V N/O Weatherproof Relay Kit 1 x Base Connector ( ) 1 x Sealing Blank (114017) P2512RWP-KIT 12V C/O Weatherproof Relay Kit 2 x Terminals 1-2mm 2 ( L) 3 x Terminals 2-3mm 2 ( L) P2524RWP-KIT 24V C/O Weatherproof Relay Kit L L Accessories - Mini Weatherproof Part No. Description Relay base connector L Packard Terminal - 6.3mm with pull to seat locking tab. Suits 2-3mm 2 cable size. 100 pack L Packard Terminal - 6.3mm with pull to seat locking tab. Suits 1-2mm 2 cable size. 100 pack 111

112 Relays & Solenoids P1524R P1424R P2512R Ø5mm 51mm 26mm a 87 26mm Fig.1 Fig.2 Fig.3 41mm 6.3mm 4 Terminal - Normally Open (N/O) 5 Terminal - Normally Open (N/O) 5 Terminal - Change Over (C/O) Mini Series Part No. Voltage Amps Contact Type Terminals Mounting Bracket Fig. P1424R N/O 4 Removable 1 P1512R N/O 5 Removable 2 P1524R N/O 5 Fixed 2 P2512R 12 40/30 C/O 5 Removable 3 P2524R 24 40/30 C/O 5 Removable 3 For bulk packs of 200, add -B to end of part number (eg P2524R-B). PB2524R PB2512R Ø5mm 51mm 26mm a 87 26mm mm 6.3mm Fig.1 5 Terminal - Normally Open (N/O) Fig.2 5 Terminal - Change Over (C/O) Mini - PB Series Part No. Voltage Amps Contact Type Terminals Mounting Bracket Fig. PB1512R N/O 5 Removable 1 PB1524R N/O 5 Removable 1 PB2512R 12 50/30 C/O 5 Removable 2 PB2524R 24 20/15 C/O 5 Removable 2 112

113 Relays & Solenoids PRBC 47000/ / Accessories - Solid State, Mini & Timer Part No. PRBC Description Mini relay base kit. Interlocking base with mounting bracket Contents: 1 x Packard Base, 5 x Packard Terminals 47000/10 Mini relay base kit - 10 pack. Interlocking base with mounting bracket Contents: 10 x Bases (47000), 50 x AMP Terminals ( ) Mini relay base. Interlocking base with mounting bracket 47001/10 Mini relay base kit - 10 pack Contents: 10 x Bases (47001), 50 x AMP Terminals ( ) Mini relay base Mini relay base. For mounting to PC boards AMP Terminal - 6.3mm. Suits 1-2.5mm 2 cable size. 100 pack 113

114 Relays & Solenoids TIM05 Programmable time periods. Compact units. 10A switching current on most units. TIM01 Timer PT Protection : Body : Resistor Polymer Delay Type 0: OFF secs - 10 secs 1: OFF - 5 secs - 60 secs 2: OFF - 30 secs - 10 mins 3: OFF - 5 mins - 60 mins 4: OFF - 30 mins - 6 hrs 5: - 30 mins - 6 hrs 6: - 5 mins - 60 mins 7: - 30 secs - 10 mins 8: - 5 secs - 60 secs 9: secs - 10 secs Timer - Adjustable Delay Type Increase Time Decrease Time Delay Adjustable Time Activation (+) Delay OFF Activation (+) Adjustable Time a 87 41mm 30mm 30mm Timer Positive Supply (B+) 31 - Timer Negative (B-) 15 - Timer Switch/Control (B+) 6.3mm 5 Terminal - Change Over (C/O) Adjustable Part No. Function Voltage Amps Time Delay PT Delayed turn OFF or Delayed turn sec to 6 hrs pt Delayed turn OFF or Delayed turn sec to 6 hrs For accessories see page

115 Relays & Solenoids Multi Function TIM01 Delay On/Off Red LED indicates when relay is energised. Increase Time Increase Time Switch 1: Specifies when timer activates. Decrease Time Decrease Time Switch 2: : Minutes OFF: Seconds Switch 1: OFF = Delay = Instant - Delay OFF 2: OFF = Once only = Cycle -OFF--etc 3: OFF = Seconds = Minutes 4: OFF = 1-30 Time = 2-60 Time 5: OFF = 24V = 12V 1 2 Temporary activation at Turn TIM05 Adjustable Time Activation (+) Temporary activation at Turn Adjustable Time Activation (+) 1 2 Delayed Off Activation (+) Adjustable Time Delayed Activation at Turn On Adjustable Time Activation (+) 1 2 Delayed Activation at Turn On TIM06 Adjustable Time Activation (+) Cycle activation at Turn Adjustable Time Activation Adjustable Time Activation (+) Adjustable Time Activation 1 2 Temporary activation at Turn OFF (+) Adjustable Time Activation 72mm 15mm 6.3mm 72mm 15mm 42mm + NC NO INH+ COM 6 Terminal - Change Over (C/O) a Terminal - Change Over (C/O) 43mm 30mm 6.3mm 30mm TIM01 TIM05, TIM06 Multi Function Part No. Function Voltage Max. 12V Time Delay TIM01 Multi sec to 60 mins TIM05 Delayed turn OFF sec to 60 mins TIM06 Delayed turn sec to 60 mins Protected microprocessor timer control circuit. TIM01 : Incorporates timer reset terminal. 115

116 Relays & Solenoids C Timer - Factory Preset User defined factory preset time. Flexible time periods. Compact unit. Clean contacts. Removable mounting bracket. Non-stocked item - lead times & MOQs apply. Protection : Resistor Current Rating : 12V 20A 24V 10 A Contact : Copper-Zinc Alloy Body : Nylon PA6.6 Ingress Protection : IP5K4 Operating Temperature : -40 C to 80 C Approvals : CE, RoHS 15 87a 87 56mm 28mm 28mm Timer Positive Input (B+) 31 - Timer Negative (B-) 15 - Timer Switch/Control (B+) 6mm 6.3mm 5 Terminal - Change Over (C/O) Ordering System The fixed range of Timer Relays are programmed at the point of manufacture hence are a non-stocked item - lead times & MOQs apply. When ordering specify: - Type, - Voltage, - Time, - Seconds or Minutes. Minimum order quantity of 50 pieces. T20 T30 T31 T Volt Volt Part Number T S Time (01-60) S - Seconds M - Minutes T20 T30 Delay With constant positive feed to terminal 15 Preset Time Activation (+) Delay OFF With constant positive feed to terminal 15 Preset Time Activation (+) T31 T35 Delay OFF With positive trigger to terminal 15 Preset Time Activation (+) Delay OFF With loss of positive to terminal 15 (+) Preset Time Activation 116

117 atalogu Catalogues Lighting Heavy Duty LED Heavy Duty HID HID Driving Lights Heavy Duty Halogen General Purpose Interior Lighting To get your copy visit ionnic.com LED & Halogen Beacons Strobes Lightbars Minebars ROPS Bar Directional Arrows LED Lighting Bus Warning Light Kits Flasher Units To get your copy visit ionnic.com Lighting Safety Electrical

118 Relays & Solenoids High current power relays. Models available up to 200A. P141275HD P Various mounting styles. Mini Series feature protective resistor. High Current PR12V200 PB1412RHD Contacts : Silver Alloy Body : Polymer Mount : Stainless Steel Operating Temperature : -40 C to 100 C Approvals : RoHS Ø5mm 59mm 26mm mm 6.3mm 9.5mm 26mm Terminal - Normally Open (N/O) Mini - Power Part No. Voltage Amps Contact Type Terminals Mounting Bracket P N/O 4 Removable Ø5mm 59mm 26mm mm 9.5mm 6.3mm 26mm Terminal - Normally Open (N/O) Mini - Power PB Series Part No. Voltage Amps Contact Type Terminals Mounting Bracket PB1412RHD N/O 4 Removable PB1424RHD N/O 4 Removable 118

119 Relays & Solenoids Ø6mm 46mm 62mm Ø6mm 86 45mm 76mm mm Ø6mm 28mm 46mm Terminal - Normally Open (N/O) 6.3mm 75mm 34mm Terminal - Normally Open (N/O) PR12V200, PR24V100 P141275HD, P142450HD Power Part No. Voltage Amps Contact Type Terminals Mounting Bracket PR12V N/O 4 Fixed PR24V N/O 4 Fixed P141275HD N/O 4 Fixed P142450HD N/O 4 Fixed 119

120 Relays & Solenoids Specials Flag indicator shows relay status in manual or powered condition. Bipolar LED status lamp allows for reverse polarity applications - ideal in low light conditions. Colour-coded push button with lock-up door - allows for manual operation of relay without the need for coil power. White polymer ID tag for labelling in multirelay circuits. Protection : Resistor Contacts : Silver Alloy Body : Polymer Ingress Protection : IP40 Operating Temperature : -40 C to 55 C Approvals : UL, CSA, CE, RoHS 40mm 21mm 13(+) mm 14(-) mm 14 Terminal - Change Over (C/O) 4 Pole Change Over Part No. Coil Voltage Amps per Contact Contact Type Terminals P C/O 14 P C/O 14 With P4512 mounted Accessories - Specials Part No. Description Amps Terminal No. of Poles Receptacle Relay base 7 M3 Screw 4 14 Blade 120

121 Relays & Solenoids Internal change-over relay activates when the voltage falls below or rises above the preset level. Adjustable sensing range. VS V operation. VS V operation. Example uses : - Helps prevent the over-discharging of a battery. - Triggering an alert when a battery discharges to a preset level. - Automatic activation of a battery charger. Body : ABS Wire Length : 300mm Operating Temperature : 0 C to 50 C Voltage Sensor + NC NO IC - COM 5 Terminal - Change Over (C/O) Voltage adjusting screw Voltage 11 Voltage 11 On a Rising System Voltage* Energises User Set Point On a Falling System Voltage* De-Energises User Set Point *VS12 operation illustrated with default User Set Point Used to switch a circuit relative to system voltage. The user only sets the minimum voltage level (User Set Point). The VS12 maximum voltage level is approximately +0.7 volts higher than the User Set Point. The VS24 maximum voltage level is approximately +1.5 volts higher than the User Set Point. When the system voltage reaches the maximum voltage level the internal change-over relay energises switching the COM from NC to NO. When the system voltage falls below the minimum voltage level the internal relay de-energises switching the COM back to NC. 50mm 70mm 30mm 24mm Voltage Sensor Part No. Voltage Amps Adjustable Sensing Range (volts) Factory Trigger Setting Minimum Voltage Maximum Voltage VS ± VS ±

122 Relays & Solenoids Headlights On Units Can be adapted to any vehicle. Designed to operate park & low beam lights any time vehicle ignition is on. Can be wired to disable control unit eg. hand brake switch, door switch. 10 seconds start up delay. Compact easy installation. Diagnostic LEDs. Available in positively and negatively switching models. Epoxy filled. 2 year warranty. Body : ABS Wire Length : 200mm Operating Temperature : 0 C to 85 C MS-LOR-12V-KIT - Easy Installation MS-LOR-12V-KIT Headlights On Units are exceptionally easy to install. The kit is supplied with plug-in harness to suit Toyota Hi-Lux. Plugs directly into headlight harness 86mm 48mm 95mm 24mm Headlights On Units Part No. Description MS-LOR-12V Suits any negatively switched headlight MS-LOP-12V Suits any positively switched headlight MS-LOR-12V-Kit Suits Toyota Hi-Lux up to 2011 model. Supplied complete with plug-in harness 122

123 Relays & Solenoids Can be adapted to any vehicle. Can be used as a general 2 stage alarm module. Designed to signal when hand brake is not engaged and vehicle door opens. Satisfies mine site requirements. 2 stage outputs. Compact easy installation. Suitable for positively and negatively switched vehicles/applications. Epoxy filled. 2 year warranty. Clean contacts. Voltage : 12-24V Current Rating : 2 x 12V Body : ABS Wire Length : 150mm Operating Temperature : -40 C to 70 C Hand Brake Alarm Module Hand Brake Alarm Operation The MS-HB01 Hand Brake Alarm Module is designed to satisfy mine site requirement that all stationary vehicles must have the hand brake engaged. The MS-HB01 does this by triggering alarms when a vehicle operator attempts to leave the vehicle by opening one or more of the doors without applying the hand brake. Epoxy filled. The MS-HB01 unit is a 2 stage device. Stationary vehicle Hand brake not engaged Door opens Stage 1 output triggers. 5 seconds pass in stage 1 86mm Stage 2 output triggers. 48mm Device deactivation will only occur when the hand brake is applied. Closing the door alone will not deactivate the unit. 95mm 24mm Hand Brake Alarm Module Part No. Description MS-HB01 Suits any positively or negatively switched vehicle 123

124 Relays & Solenoids Smart Battery Isolator SBI Microprocessor-controlled battery isolator designed for use in multi-battery applications. Cost-effective protection against a flat battery. Cooler operating temperature. Silver alloy contacts for longer life. Power saving technology. Fault indication. Surge-protected. 2 Year warranty. Body : Polymer Contact : Silver Alloy Operating Temperature : SBI 0 C to 50 C C to 60 C Ø7mm 83mm Ø8mm 102mm 7mm 83mm 74mm 54mm 103mm Ø8mm 51mm 55mm SBI-12, SBI-24 Smart Battery Isolator Part No. Voltage Amps Inrush Continuous Off Volts On Volts Current Draw (Amps) SBI SBI

125 Relays & Solenoids Range of normally open & change over style contacts. Integrated mounting brackets. 12 & 24 volt models available Fig.1 4 Terminal - Normally Open (N/O) Fig.2 6 Terminal - Change Over (C/O) ST85 Solenoids Fig.3 4 Terminal - Normally Open Includes Auxiliary Output (N/O) 15-3F 55mm Ø7mm 59mm 55mm Ø7mm Ø8mm Ø5mm 7mm 55mm Ø8mm Ø5mm Ø8mm 60mm 89mm Ø8mm Ø5mm 55mm 70mm 89mm 83mm 70mm Fig.1 Fig.2 Fig.3 Solenoids Part No. Voltage Amps Duty Contact Type Fig. ST Continuous N/O 1 ST Continuous N/O Continuous N/O Continuous N/O Continuous N/O Continuous N/O /100 Continuous C/O /100 Continuous C/O F Intermittent N/O 3 125

126 Relays & Solenoids Multiple mounting options. Energise to run or stop models. Turbo Timers BES-124/ST-4 CST-515 Models with remote face. 5 Minute Fixed models feature 30A switching capacity via serviceable external relay. Multi-voltage operation. BES-925/ST-1 Voltage : 12-24V Current Rating : 10A max. BES-925/ST-1 91mm 24mm 25mm 29mm 50mm 130mm Remote Face - Adjustable Part No. Outputs Energise to Remote Face Time Intervals (mins) Park Brake Override Description BES-925/ST-1 1 Run Yes 0.5, 1, 2, 3, 4, 5 Yes Non-electronic engine management BES-925/ST-4 1 Run Yes 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management BES-925/ST-5 2 Run Yes 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management CTR-M 1 Stop Yes 0.5, 1, 2, 3, 4, 5 No Electronic engine management 126

127 Relays & Solenoids 33mm 25mm 54mm 75mm BES-124/ST4 Adjustable Part No. Outputs Energise to Remote Face Time Intervals (mins) Park Brake Override Description BES-124/ST-1 1 Run No 1, 3, 5 No Non-electronic engine management BES-124/ST-2 2 Run No 1, 3, 5 No Non-electronic engine management BES-124/ST-4 1 Run No 1, 3, 5 No Electronic engine management 112mm 52mm 58mm CST-515 Gauge Mount - Fixed Part No. Outputs Energise to Remote Face Time Intervals (mins) Park Brake Override Description CST Run No 5 No Relay driven output CST Stop No 5 No Relay driven output 127

128 Vandal Resistant Manufactured from solid stainless steel the vandal resistant range of push button switches and pilot lamps can withstand severe abuse. The IP65 rated units are available in several sizes and lighting options, with the integrated LED illumination in a variety of colours. LED Illumination Low power consumption and long life make LED s the ideal light source for Pilot Lamps and switches. All INIC pilot lamps are available is several colours and are multi-voltage 12-24V.

129 Miscellanies Vandal Resistant 130 Pilot Lamps 131 Push Button 132 General 133 Ignition 134 Pendant 136 Trafficator 138 Low Coolant Alarm 139 Pressure 140 Custom Engraved Panels 141

130 Miscellanies Vandal resistant momentary switches. Vandal Resistant L19-RA V16 L16RR L22RG LED illumination (excluding V16). Multi-voltage operation. Highly impact resistant. Variety of colours. Environmentally sealed to IP65 (face only). Voltage : 12-24V Contact Rating : 2A Contacts : Silver Alloy Body : Stainless Steel Push-In Polycarbonate Ingress Protection : IP65 (face only) Approvals : CE, RoHS 16mm 1.8mm 18mm 16mm 0.4mm Normally Open COM NC Momentary Switch - Push-In Voltage Size (mm) Max. Panel Thickness (mm) Circuitry Part Number 12-24V 16 1 Normally Open V16 1.8mm 16mm 18mm 31mm 16mm 0.4mm NO/NC COM NO NC 19mm 22mm 31mm 19mm 0.5mm 2.8mm NO/NC COM NO NC 22mm 25mm 27mm 22mm 0.5mm 2.8mm DM/DB NO NC NO NC Momentary Switch - Illuminated Voltage Size (mm) Max. Panel Thickness (mm) Circuitry Red Green Amber Blue 12-24V NO/NC L16-RR L16-RG L16-RA L16-RB 12-24V NO/NC L19-RR L19-RG L19-RA L19-RB 12-24V 22 8 DM/DB L22-RR L22-RG L22-RA L22-RB 130

131 Miscellanies LED illumination. Vandal Resistant models environmentally sealed to IP65 (face only). Multi-voltage operation. Ring and centre style illumination. Variety of colours. LR01 load resistor maybe required when used as an alternator warning light. Voltage : 12-24V Body : Vandal Resistant Stainless Steel Wide View ABS Polymer Ingress Protection : IP65 (face only) Approvals : Vandal Resistant CE, RoHS P19-RB P12-CR P19-CG BA16DS-RED Pilot Lamps 15mm 12mm 2.8mm 12mm 22mm 0.5mm 19mm 22mm 19mm 2.8mm 27mm 19mm 16mm 4.8mm 0.5mm Centre Ring Vandal Resistant Voltage Size (mm) Max. Panel Thickness (mm) Red Green Amber Blue Ring Centre Ring Centre Ring Centre Ring Centre 12-24V 12 7 P12-CR P12-CG P12-CA P12-CB 12-24V 19 7 P19-RR P19-CR P19-RG P19-CG P19-RA P19-CA P19-rB P19-CB LR01 Load resistor maybe required when used as an alternator warning light. 35mm 0.5mm Wide View Voltage Size (mm) Max. Panel Thickness (mm) Red Green Amber Blue 12-24V BA16DS-RED BA16DS-GRN BA16DS-AMB BA16DS-BLU LR01 Load resistor maybe required when used as an alternator warning light. 131

132 Miscellanies Heavy & standard duty models available. Push Button C936/D1 C936/K C936 Normally Open or Normally Closed contact types. Multi-voltage operation. Voltage : 12-24V Circuitry : SPST Contacts : Silver Alloy Body : Polymer Die-cast Ø12mm 6.3mm Ø12mm 6.3mm 24mm 24mm 44mm 17mm 42mm 17mm C936 C936/K Ø12mm 6.3mm Ø16mm Ø4mm 24mm 41mm 17mm 63mm 28mm C936/D1, C938/D Pushbutton Part No. 12V Contact Type Action Max. Panel Thickness (mm) Terminal Type C N/O Off - Mom.On 5 Blade C936/K 10 N/O Off - Mom.On 5 Blade C936/D1 10 N/O Off - Mom.On 3.5 Blade C938/D1 10 N/C On - Mom.Off 3.5 Blade N/O Off - Mom.On 8 Screw 132

133 Miscellanies Heavy & standard duty push-pull switches available. PPS-02 supplied with 4 coloured caps. Can be illuminated, bulb not supplied & feature O ring sealed shafts. PPS-01 PPS-02 General Voltage : 12-24V Contacts : Silver Alloy Body : Polymer PPS-01 Die-cast TS02 Ø12mm Ø10mm 36mm 31mm 71mm 22mm 56mm 22mm PPS-01 PPS-02 Ø12mm 28mm 55mm 23mm TS02 General Part No. Description Voltage Amps Action Max Panel Thickness (mm) PPS-01 Heavy duty push-pull Push - Pull 10 PPS-02 Standard duty push-pull 12-24* 20 Push - Pull 2.5 TS02 Toggle Toggle - On - Off - On 2.5 *Bulb not included with PPS-02. Bulb type - BA7S. 133

134 Miscellanies IGS-07 IGS-01 IGS-02 Bosch & Lucas style heat start switches. Die-cast & polymer models available. Marine version available. Multi-voltage operation. Ignition IGS-05 Voltage : 6-36V 3.5mm IGS / a P 0 I II III 15/ a Ø26.5mm 63mm 55mm 3.5mm 4 IGS I II III Ø16.5mm mm 54mm Preheat Part No. Key Positions Terminal Size (mm) Terminal Type Terminal ID Start Preheat Ignition Battery Park IGS-02 Park - Off - Ignition - Preheat - Start 6.3 & 9.4 Blade 50a, / IGS-07 Off - Ignition - Preheat - Start 6.3 & 9.4 Blade Park - this key position provides power for use on auxiliary circuits while vehicle is not operating. i.e. external park lights etc. IGS-02/KEY IGS-02/BOOT IGS-07/KEY Accessories - Preheat Part No. IGS-02/key IGS-02/Boot IGS-07/key Description 2 x spare key for IGS-02 Protective boot for IGS-02 2 x spare key for IGS

135 Miscellanies 3.5mm IGS-01 A G B S I B-A B-I B-S Body-G 0 I II III Ø16.5mm 50mm 45mm 5mm IGS-04 I A S B B-A B-I B-S 0 I II III Ø19mm 67mm 45mm 5mm IGS-05 A B S I B-A B-I B-S 0 I II III Ø19mm 54mm 35mm 6mm 9579 A B I S B-A B-I B-S 0 I II III Ø19mm 62mm 36mm Universal Part No. Key Positions Terminal Size (mm) Terminal Type Terminal ID Ground Ignition Start Battery Accessory IGS-01 Accessory - Off - Ignition - Start 6.3 Blade G I S B A IGS-04 Accessory - Off - Ignition - Start 5 Stud I S B A IGS-05 Accessory - Off - Ignition - Start 6.3 Blade I S B A 9579 Accessory - Off - Ignition - Start 4 Screw I S B A 26mm IGS-03 Ø21.5mm 71mm B M G A S 37mm B-A B-S G-M 0 I II Marine Part No. Key Positions Terminal Size (mm) Terminal Type Terminal ID Ground Battery Magneto Start Ignition IGS-03 Off - Ignition - Start 4 Screw G B M S A Terminals G and M are bridged when key is in OFF position. 135

136 Miscellanies THS822A Waterproof model available - THS822A. HC1 Pendant Control configurable to personal requirements. Engraved face plate for the HC1 Pendant Control on request. Hoist Push Button series used for indirect switching. Pendant THS61 THS62 Voltage : 12-24V Body : Hoist ABS HC1 Polyurethane 131mm 110mm 192mm 214mm 110mm 110mm 50mm 69mm 50mm 69mm 53mm 77mm THS61 THS62 THS822A Hoist Push Button Part No. Description Contact Rating (Amps) THS61 2 button hoist control - Single Speed. Only for relay solenoid control 2 THS62 4 button hoist control - Single Speed 2 THS822A Waterproof 4 button hoist control - Single Speed 5 136

137 Miscellanies FP FP2 FP3 CG16SR HC1 145mm 88mm 205mm Ø6mm 70mm Example shown with toggle switches installed Pendant Control Part No. HC1 FP FP2 FP3 CG16SR Description Hand controller body Face plate - blank Face plate - 2 hole. 8mm switch hole Face plate - 3 hole. 8mm switch hole IP68 strain relief adaptor - 5mm to 10mm Requires 7 x 8mm screws for face plate. Engraved face plates available on request. Tangent Tangent RC022 Fig.1 Fig.2 7 Pin N12 Plug Tangent Axial N12 Plug Fig.3 Fig.4 Compatible Suzi Coils Part No. No. of Cores Cores - Qty x mm 2 Tails Working Length - m Fig. RC x 0.5 2x Tangent 3 1 RC x 0.5 2x Tangent 2 1 RC x 1.5 2x Tangent 8 2 RC x 2, 6 x 1 2x Tangent 3 3 RC x 0.75 Tangent & Axial (N12)

138 Miscellanies Cast alloy heavy duty. Universal mount. Trafficator model features pilot lamp for turn and hazard indication. 900 model can be used for 24V applications by changing the pilot bulb. 905 features indicator, hazard and dimmer functions. 905 includes a 12V change over relay. Voltage : 12-24V Body : Die-cast Push button for highbeam control 102mm 102mm 70mm 55mm 60mm 70mm 55mm 60mm 184mm 184mm Trafficator Part No. Description Harness Length (mm) 900 Heavy duty. Indicator, Hazard Lights Heavy duty. Indicator, Hazard Lights, Dimmer. Includes 12V C/O relay 800 All supplied with adjustable column mounting strap. 138

139 Miscellanies Visual & audible warning device for water/ coolant level monitoring. LED indicator on modules. 7 second slosh delay preventing false triggering. Epoxy encapsulated modules. Brass sleeve or rubber multi-fit style probes available. Voltage : 12-24V Sensing Depth : WL601P 35mm WL601PS1 25mm Current Rating : WL601LP 12V A WL601LP WL601PS1 BA16DS-RED WL601P B Low Coolant Alarm Ø9.5mm 43mm 19mm 19mm WL601P WL601PS1 B657 BA16DS-RED 21mm Ø4.5mm 6.3mm 42mm 37mm 27mm 16mm 55mm 28mm 64mm 34mm Ø1/4 NPT 6.3mm 25mm 35mm 16mm 6.3mm 43mm 4.8mm 87mm Ø5.5mm 72mm 66mm WL601LP Kits Part No. Description Kit Contents Probe (x 1) Module (x 1) Pilot Lamp (x 1) Buzzer (x 1) WL-1 Threaded Probe & 10A Module WL601PS1 WL601LP BA16DS-RED B657 WL-2 Multi-fit Probe & 10A Module WL601P WL601LP BA16DS-RED B657 WL-3 Threaded Probe & 3A Module WL601PS BA16DS-RED B657 WL-4 Multi-fit Probe & 3A Module WL601P BA16DS-RED B657 All components available separately. 139

140 Miscellanies Pressure Compatible with a wide range of substances including air, motor oils, transmission oils, fuels and other similar petroleum based liquids and gases. Water compatible model on request. Single pole change over. Robust, compact design suitable for harsh environments. Tolerates high pressure spikes. Supplied with 6.3mm blade terminals. Voltage : 6-24V Circuitry : SPCO Proof Pressure : 500 PSI Current Rating : 12V Terminals : #8-32 screws & 6.3mm blade Connection : 1/8-27 NPT Male Base : Brass Cover : Glass reinforced polyester Diaphragm : Polyimide film Contact : Silver alloy, gold plated Operating Temperature : -40 C to 120 C Approvals : CE, UL 1/8-27 NPT 10mm 62mm 38mm Pressure Switching Pressure Maximum Operating Pressure Burst Pressure Part No. PSI KPA PSI KPA PSI KPA PS PS PS PS PS PS PS PS PS3-BOOT Protective Boot 140

141 Miscellanies Front or rear engraving. Large range of colour combinations including metallic finishes. Materials available for use with backlighting. UV Stabilised. Ideal for: - Safety signage - Control panels - Product tags - Name plates Engraver Type : Maximum Size : Materials : Rotary flat bed 500mm x 380mm Laminated Impact Acrylic UV Stabilised Custom Engraved Panels Custom Engraving Custom engraving is available for the creation of control panels and name plates up to a maximum size of 500mm x 380mm. Choose from a large range of colours with some materials suitable for use with backlighting. For further information ask your local reseller or enquire on-line at ionnic.com. 141

142 Circuit Breaker Types Automatic Reset The circuit breaker cycles continuously during an overload condition until the overload is removed or corrected. Modified Reset The circuit breaker contains an additional resistive component that causes the device to remain open as long as power is available. Manual Reset The circuit breaker contains a trip indicator button or lever that must be manually activated to return the device to normal operation. Switchable Circuit breaker operation is the same as Manual Reset but with the additional trip button or lever allowing the user to disable the circuit.

143 Circuit Protection Circuit Breakers - General 144 Circuit Breakers - High Amp 146 Circuit Breakers - Marine 148 Circuit Breakers - Toggle 149 Circuit Breakers - Blade 150 Blade Fuse Holders 152 Blade Fuse Tap 154 Diode Connectors 155 Mini Electrical Centres 156 Bolt-in Fuses 158 Bolt-in Fuse Holders 160

144 Circuit Protection Circuit Breakers - General CB CDM15 S5505 Compact size. Manual or automatic reset methods. Broad operating temperature. Ideal for trucks, buses, RV's. portable generators, battery chargers. Material : CB121-M Steel CB174, CB121, S55, CDM Thermoplastic Ingress Protection : CB174, S55 IP54 CB121 IP66 Operating Temperature : -40 C to 85 C Approvals : CB174, S55 UL & CSA CB174, CB121, CB121-M, CDM SAE J553 SAE J mm 121 Series - Plastic Ø 5mm 40mm Part No. Current Rating (Amps) CB CB CB mm 32mm CB CB CB mm 16mm 15mm CB CB Auto Reset. 49mm 121 Series - Metal Ø 5mm 40mm Part No. Current Rating (Amps) CB121-10M 10 CB121-15M 15 20mm 32mm CB121-20M 20 CB121-25M 25 CB121-30M 30 CB121-40M 40 36mm 18mm 15mm CB121-50M 50 Auto Reset. 144

145 Circuit Protection Boots to suit 121 Series Part No. CB121BOOT-BLK CB121BOOT-RED Color Black Red 174 Series - Panel Mount Part No. Current Rating (Amps) CB CB CB CB CB mm 29mm 24mm Ø 11mm 37mm Manual Reset. 24mm 6mm S55 Series - Panel Mount Part No. Current Rating (Amps) S S S S S S S S Manual Reset. Not a Bussmann product. 15mm 54mm 35mm 6mm 24mm Ø 11.5mm 31mm CDM Series - Panel Mount 51mm Part No. Current Rating (Amps) CDM05 5 CDM10 10 CDM15 15 CDM20 20 CDM30 30 CDM40 40 CDM60 60 Manual Reset. Not a Bussmann product. 23mm 32mm 40mm 13mm 33mm Ø 6mm 10mm 145

146 Circuit Protection Circuit Breakers - High Amp CB185F-100 CB184P-60 CB184F-120 Panel or surface mount option. Manual reset and switchable models. Broad operating temperature. Environmentally sealed to IP67. Ideal for trucks, buses, RV's, marine, battery chargers, DC audio systems. Material : Thermoset Plastic Ingress Protection : IP67 Operating Temperature : -40 C to 85 C Approvals : SAE J1171, SAE J1625 Switchable - Press to trip Manual reset 146

147 Circuit Protection 184P Series - Panel Mount 48mm Ø 6.6mm Part No. Current Rating (Amps) CB184P CB184P CB184P CB184P Manual Reset. 74mm 46mm 62mm 184F Series - Surface Mount Part No. Current Rating (Amps) CB184F Ø 6.6mm 48mm CB184F CB184F CB184F CB184F CB184F CB184F CB184F mm 185F Series - Surface Mount Ø 6.6mm 48mm Part No. Current Rating (Amps) CB185F CB185F Switchable. 74mm 37mm 57mm 27mm 10mm 39mm 17mm 27mm 74mm 37mm 57mm CB184F Manual Reset. 10mm 147

148 Circuit Protection Circuit Breakers - Marine CB CB187F-100 Marine rated. Stainless steel hardware. Panel or surface mount options. Switchable. Broad operating temperature. Environmentally sealed to IP67. Ideal for marine applications, trucks, buses, RV's. Material : Body Thermoset plastic Cover & Button Thermoplastic Ingress Protection : IP66 Operating Temperature : -40 C to 85 C Approvals : CB255 SAE J553 CB187F SAE J1625, CE SAE J mm 40mm 255 Series - Panel Mount Part No. Current Rating (Amps) CB mm 1/6 STUD CB CB CB CB mm 11mm CB CB mm CB Switchable. 40mm 187F Series - Surface Mount Part No. Current Rating (Amps) CB187F mm 54mm 64mm CB187F CB187F CB187F Ø 5.5mm CB187F CB187F mm 18mm CB187F CB187F CB187F Switchable. 148

149 Circuit Protection Compact size. Switchable. Broad operating temperature. Ideal for passenger cars, trucks, buses, RV's, portable generators. Material : Thermoplastic Operating Temperature : -20 C to 65 C Approvals : UL1077, CSA CBW31-15 Circuit Breakers - Toggle 31 Series - Panel Mount Part No. Current Rating (Amps) CBW CBW CBW CBW Ø12mm 40mm 65mm Switchable. 18mm 35mm 149

150 Circuit Protection Circuit Breakers - Blade CB CB CB192-30M Replaces standard blade fuse types. Manual or modified reset models. Broad operating temperature. Ideal for passenger cars, trucks, buses, RV's. Material : Housing Thermoplastic Terminals Tin-plated Copper Alloy Operating Temperature : -40 C to 85 C Approvals : SAE J553 CB192, CB227 SAE J Series - ATC Low Profile 233 Series - Mini Blade 36mm 192 Series - Maxi Blade Part No. Current Rating (Amps) CB192-20M 20 10mm CB192-30M 30 23mm 30mm 8mm Modified Reset. 150

151 Circuit Protection 227 Series - ATC Low Profile Part No. Current Rating (Amps) Colour CB Tan CB Brown CB Red CB Blue CB Yellow CB White CB Green 6mm 20mm 36mm 25mm 5mm Manual Reset. 233 Series - Mini Blade Part No. Current Rating (Amps) Colour CB Tan CB Brown CB Red CB Blue CB Yellow CB White CB Green Manual Reset. 6mm 12mm 35mm 26mm 3mm 151

152 Circuit Protection Blade Fuse Holders BFH2 BFH5 Designed to hold 4, 6, or 8 standard size blade fuses. Tin-plated copper buses and fuse clips give 30 Amp rating per circuit. Clear polycarbonate cover provides protection & easy visual inspection. Axial or lateral terminal exit styles. Housing : Reinforced Polymer Cover : Polycarbonate Terminals : Tin-plated Copper Terminal Size : 6.3mm Fuse Type : ATC Operating Temperature : -40 C to 125 C Axial Blade Fuse Holder - Bottom entry terminals Lateral Blade Fuse Holder - Side entry terminals 152

153 Circuit Protection BFH1 BFH2 BFH3 BFH4 BFH5 BFH6 43mm 58mm 58mm 37mm 37mm 37mm 80mm 100mm 120mm Ø 5mm Ø 5mm Ø 5mm 27mm 64mm 27mm 85mm 27mm 104mm Blade Fuse Holder - Lateral Part No. Seats BFH1 4 BFH2 6 BFH mm Ø 4mm 65mm Ø 5mm 86mm Ø 5mm 32mm 102mm 26mm 54mm 26mm 72mm Blade Fuse Holder - Axial Part No. Seats BFH4 8 BFH5 4 BFH6 6 BFH4 has 2x M5 nuts moulded to case for through-wall mounting. 153

154 Circuit Protection Blade Fuse Tap BFH10 Provides an additional protected circuit without splicing or soldering. Easy & safe installation. Seamless crimp connector on fly lead. Models suiting standard or mini blade fuses. Current Rating : 10A per circuit Cable Size : 4mm/1.84mm 2 Cable Length : 140mm BFH11 13mm 24mm 164mm 10mm 34mm 166mm 10mm 7mm 29mm 8mm 24mm 0.5mm 5mm 7mm 0.5mm 3.8mm BFH10 BFH11 Blade Fuse Tap Part No. Suits BFH10 Standard Blade Fuses BFH11 Mini Blade Fuses 154

155 Circuit Protection Plug & play connection. Multiple configurations. Industry standard connector. Pin connection diagrams are clearly labeled on housing. Molding : Thermoplastic Polymer Connector : Polyamide Terminal Size : 6.3mm Max. Average Rectified Current : 3A Operating Temperature : -65 C to 150 C PID6A PID42 Diode Connectors 22mm 10mm 25mm 20mm 20mm 22mm 49mm 44mm PID6A 13mm 25mm 22mm PID41 49mm PID42 Diode Connectors Part No. Pin Connection Max. Reverse Voltage PID PID PID6A

156 Circuit Protection Mini Electrical Centres BFH9 BFH8 Designed to accept up to 2 Micro 280 series relays, 4 mini blade fuses/circuit breakers or a combination of both relays & fuses/circuit breakers. Compact size. Easy mounting. Eliminates excess wiring. High quality Packard terminals. Clear polycarbonate cover provides protection & easy visual inspection. Environmentally sealed. Current Rating : 120A max. Cover : Polycarbonate Body : Thermoplastic Seal : Silicon Rubber Terminal : Tinned Brass Bracket : Zinc Plated Steel Ingress Protection : IP66 Operating Temperature : -40 C to 125 C Shown with various relays, fuses fitted. BFH8 BFH9 40mm 36mm 26mm 50mm 42mm 75mm 67mm 60mm 48mm 48mm Mini Electrical Centre - Kits Part No. Cover BFH8 Low Profile BFH9 High Profile Kits contain: 1 x Mini Electrical Centre Body 1 x Mini Electrical Centre Cover 1 x Mounting Bracket 8 x Terminal Seals suit 0.8-1mm² cable ( ) 8 x Terminals suit 0.8-1mm² cable ( L) 156

157 Circuit Protection L L Accessories Part No. Description Cable Size (mm²) Colour Pack Qty L Terminal Terminal Seal Green L Terminal Terminal Seal Grey Blanking Seal Green 100 Terminals and Seals are products of Packard. Mini Electrical Centres are compatible with : INIC Micro 280 Series Relays - page 110. Bussmann 233 Series Mini Blade Circuit Breakers - page 151. Mini Blade Fuses. High Profile model required if using relays or circuit breakers. 157

158 Circuit Protection Power distribution protection. High current ratings Bolt-in Fuses AMG125 AMI100 Compact size. Secure bolt-in connection. AMI & AMG series colour-coded amperage ratings. ANL & AMI series with windows provide blown fuse indication Ideal for use in mining & emergency service vehicles, battery chargers, inverters. ANL500 Voltage Rating : AMI, AMG 32 VDC ANL 80 VDC Terminal : AMI Tin-plated Brass AMG Copper ANL Silver-plated Copper Operating Temperature : -40 C to 125 C 30mm Ø 5mm AMI100 12mm AMI50 40mm 8mm AMI Series Part No. Current Rating (Amp) Colour AMI30 30 Orange AMI40 40 Green AMI50 50 Red AMI60 60 Yellow AMI70 70 Brown AMI80 80 White AMI Blue AMI Pink 158

159 Circuit Protection 51mm Ø 8mm 19mm AMG125 69mm 10mm AMG300 AMG Series Part No. Current Rating (Amp) Housing Colour Text Colour AMG40 40 Black White AMG60 60 Black White AMG80 80 Red White AMG Black Yellow AMG Black Green AMG Black Orange AMG Black White AMG Black Blue AMG Black Brown AMG Black Pink AMG Grey Black AMG Brown White 63mm 36mm 19mm 8.5mm 22mm 81mm 10mm ANL500 ANL Series Part No. Current Rating (Amp) Colour ANL Brown ANL Brown 159

160 Circuit Protection Used for primary branch fusing. Models to suit AMI, AMG & ANL fuses. Bolt-in Fuse Holders LMG ANLFH1 AMGFH1 AMGFH2 Ideal for mining, agriculture, bus, truck, marine and specialty vehicle applications. Base : Thermoplastic Cover : AMGFH1 TPE Rubber LMG EPDM Rubber Terminal : Plated Steel Operating Tempearture : -40 C to 85 C 51mm 40mm Ø 8mm 123mm 24mm Inline/Panel Mount Part No. Suit Fuse Type AMGFH2 AMG Fuses not included. 160

161 Circuit Protection 59mm Ø 4.5mm 27mm 39mm 32mm AMIFH 72mm 23mm 25mm 25mm 40mm 38mm 100mm Ø 8mm 51mm 46mm 124mm AMGFH1 Ø 8mm 61mm 24mm ANLFH1 86mm Surface Mount Part No. AMIFH AMGFH1 ANLFH1 Suit Fuse Type AMI AMG ANL AMIFH is not a Bussmann product. Fuses not included. 161

162 Circuit Protection LMG LMG mm 91mm 20mm 25mm 42mm 51mm 91mm 20mm Ø 8mm 25mm 42mm 51mm 91mm 20mm Ø 8mm Ø 8mm 25mm 20mm 42mm 91mm 115mm 165mm LMG LMG LMG Surface Mount - Bussed Part No. LMG LMG LMG Suit Fuse Type 2 X AMG 3 X AMG 5 X AMG One input connection to power all fuses. Fuses not included. 162