Timer Relays - Fixed & Adjustable

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1 Solid State Solid State relays are suitable across all applications where reliability is paramount. Unlike conventional relays, Solid State relays use electronics in place of traditional contacts, allowing them to be multi-voltage and eliminating failures associated with mechanical components. This guarantees extremely quick switching times and outstanding service life. Manufactured with standard housing and terminal configurations ensures compatibility with standard mini relay accessories. Standard Coil Relay Weatherproof Relays Weatherproof relays seal to IP67. This protection rating is achieved by utilising a shrouded relay housing with an accompanying sealed connector. Offered individually or in kit form in normally-open or changeover configuration. r Relays - Fixed & r relays are microprocessor controlled change-over relay units incorporating a time delay. Depending on the model, the time delay can trigger in either a delay on or delay off configuration. User adjustable models are available ex-stock. Made to order factory preset units available by special order. (Minimum order quantities apply.)

2 Solid State 108 Mini & Micro 109 r 114 r - Factory Preset 116 High Current 118 Specials 120 Voltage Sensor 121 Headlights On Units 122 Hand Brake Alarm 123 Smart Battery Isolator 124 Solenoids 125 Turbo rs 126

3 Solid State Solid state reliability. Multi-voltage operation. Fast switching speed. Silent operation. No moving parts. Replacement to mechanical relays. Voltage : 12/24V Operational (9-30V) Contact : Brass Body : Polymer Ingress Protection : IP5K4 Supply Current : OFF State <0.5mA ON State 5mA Solid State Relay IONNIC Solid state relays have no moving parts, eliminating failures normally associated with conventional mechanical switching relays. Rated up to 25A IONNIC Solid State relays provide faster switching time, improved reliability and the convenience of 12/24V operation. 40mm 30mm 30mm No Moving Parts - No Contacts Positively Triggered Negatively Triggered Solid State Part No. Voltage Switching Amps Continuous Max. Switching PE14-10P 12/24 Positive PE14-25P 12/24 Positive PE14-10N 12/24 Negative PE14-25N 12/24 Negative For accessories see page

4 Weatherproof Mini relays available - Environmentally sealed to IP67. Most models resistor protected. Full range of accessories available. Models available with mounting bracket. Contacts : Silver Alloy Body : Polymer Ingress Protection : Micro, Mini IP54 Mini - Weatherproof IP67 Operating Temperature : -40 C to 125 C P2512R P1524R P1424R PM2512R P1512RWP Mini & Micro 25mm 15mm a 23mm 4.8mm Fig.1 4 Terminal - Normally Open (N/O) Fig.2 5 Terminal - Change Over (C/O) PM2512R Micro Part No. Voltage Amps Contact Type Terminals Fig. PM1412R N/O 4 1 PM1424R N/O 4 1 PM2512R 12 10/20 C/O 5 2 PM2524R 24 5/10 C/O / / Accessories Part No. Description 47002/10 Micro relay base kit - 10 pack. Interlocking base with mounting bracket Contents: 10 x Bases (47002), 20 x AMP Terminals ( ), 30 x AMP Terminals ( ) Micro relay base. Interlocking base with mounting bracket 47003/10 Micro relay base kit - 10 pack Contents: 10 x Bases (47003), 20 x AMP Terminals ( ), 30 x AMP Terminals ( ) Micro relay base AMP Terminal -. Suits 1-2.5mm 2 cable size. 100 pack AMP Terminal - 4.8mm. Suits 1-2.5mm 2 cable size. 100 pack 109

5 35mm 85 PB1424RMC 16mm 24mm 2.8mm 30 4 Terminal - Normally Open (N/O) Micro Series Part No. Voltage Amps Contact Type Terminals PB1412RMC N/O 4 PB1424RMC N/O 4 Mini Electrical Centres Mini Electrical Centres are a compact, convenient tool for safely housing a combination of relays, fuses and circuit breakers. BFH9 Designed to accept up to 2 IONNIC Micro 280 Series Relays, 4 mini blade fuses/circuit breakers or a combination of both relays & fuses/circuit breakers. Compact size. Easy mounting. Eliminates excess wiring. High quality Packard terminals. Clear polycarbonate cover provides protection & easy visual inspection. Environmentally sealed to IP66. BFH9 shown with various relays, fuses fitted L L Accessories - Micro Series Part No. Description Cable Size (mm²) Colour Pack Qty BFH9 Mini Electrical Centre kit Contents: 1 x Base & cover (BFH002), 8 x Terminals ( ), 8 x Terminal Seals ( ) L Terminal Terminal Seal Green L Terminal Terminal Seal 1-2 Grey Blanking Seal Green 100 Terminal and Seals are products of Packard. 110

6 P1512RWP P1512RWP-KIT 69mm 35mm a 35mm Ø6mm Fig.1 5 Terminal - Normally Open (N/O) Fig.2 5 Terminal - Change Over (C/O) Mini - Weatherproof Part No. Voltage Amps Contact Type Terminals Mounting Bracket Fig. P1512RWP N/O 5 Removable 1 P1524RWP N/O 5 Removable 1 P2512RWP 12 40/30 C/O 5 Removable 2 P2524RWP 24 20/15 C/O 5 Removable 2 P1512RWP-KIT 12V N/O Weatherproof Relay Kit Kits contain: 1 x Mini Weatherproof Relay P1524RWP-KIT 24V N/O Weatherproof Relay Kit 1 x Base Connector ( ) 1 x Sealing Blank (114017) P2512RWP-KIT 12V C/O Weatherproof Relay Kit 2 x Terminals 1-2mm 2 ( L) 3 x Terminals 2-3mm 2 ( L) P2524RWP-KIT 24V C/O Weatherproof Relay Kit L L Accessories - Mini Weatherproof Part No. Description Relay base connector L Packard Terminal - with pull to seat locking tab. Suits 2-3mm 2 cable size. 100 pack L Packard Terminal - with pull to seat locking tab. Suits 1-2mm 2 cable size. 100 pack 111

7 P1524R P1424R P2512R Ø5mm 51mm 26mm a 26mm Fig.1 Fig.2 Fig.3 41mm 4 Terminal - Normally Open (N/O) 5 Terminal - Normally Open (N/O) 5 Terminal - Change Over (C/O) Mini Series Part No. Voltage Amps Contact Type Terminals Mounting Bracket Fig. P1424R N/O 4 Removable 1 P1512R N/O 5 Removable 2 P1524R N/O 5 Fixed 2 P2512R 12 40/30 C/O 5 Removable 3 P2524R 24 40/30 C/O 5 Removable 3 For bulk packs of 200, add -B to end of part number (eg P2524R-B). PB2524R PB2512R Ø5mm 51mm 26mm 85 a 26mm mm Fig.1 5 Terminal - Normally Open (N/O) Fig.2 5 Terminal - Change Over (C/O) Mini - PB Series Part No. Voltage Amps Contact Type Terminals Mounting Bracket Fig. PB1512R N/O 5 Removable 1 PB1524R N/O 5 Removable 1 PB2512R 12 50/30 C/O 5 Removable 2 PB2524R 24 20/15 C/O 5 Removable 2 112

8 PRBC 47000/ / Accessories - Solid State, Mini & r Part No. PRBC Description Mini relay base kit. Interlocking base with mounting bracket Contents: 1 x Packard Base, 5 x Packard Terminals 47000/10 Mini relay base kit - 10 pack. Interlocking base with mounting bracket Contents: 10 x Bases (47000), 50 x AMP Terminals ( ) Mini relay base. Interlocking base with mounting bracket 47001/10 Mini relay base kit - 10 pack Contents: 10 x Bases (47001), 50 x AMP Terminals ( ) Mini relay base Mini relay base. For mounting to PC boards AMP Terminal -. Suits 1-2.5mm 2 cable size. 100 pack 113

9 TIM05 Programmable time periods. Compact units. 10A switching current on most units. TIM01 r PT Protection : Body : Resistor Polymer Delay Type 0: OFF secs - 10 secs 1: OFF - 5 secs - 60 secs 2: OFF - 30 secs - 10 mins 3: OFF - 5 mins - 60 mins 4: OFF - 30 mins - 6 hrs 5: ON - 30 mins - 6 hrs 6: ON - 5 mins - 60 mins 7: ON - 30 secs - 10 mins 8: ON - 5 secs - 60 secs 9: ON secs - 10 secs r - Delay Type Increase Decrease Delay ON Delay OFF + 15 a 41mm 30mm 30mm r Positive Supply (B+) 31 - r Negative (B-) 15 - r Switch/Control (B+) 5 Terminal - Change Over (C/O) Part No. Function Voltage Amps Delay PT Delayed turn OFF or Delayed turn ON sec to 6 hrs pt Delayed turn OFF or Delayed turn ON sec to 6 hrs For accessories see page

10 Multi Function TIM01 Delay On/Off Red LED indicates when relay is energised. Increase Increase Switch 1: Specifies when timer activates. Decrease Decrease Switch 2: ON: Minutes OFF: Seconds Switch 1: OFF = Delay ON ON = Instant ON - Delay OFF 2: OFF = Once only ON = Cycle ON-OFF-ON-etc 3: OFF = Seconds ON = Minutes 4: OFF = 1-30 ON = : OFF = 24V ON = 12V ON 1 2 Temporary activation at Turn ON TIM05 ON Temporary activation at Turn ON ON 1 2 Delayed Off ON Delayed at Turn On ON 1 2 Delayed at Turn On TIM06 ON Cycle activation at Turn ON ON 1 2 Temporary activation at Turn OFF 72mm 15mm 72mm 15mm 42mm + NC NO INH+ COM 6 Terminal - Change Over (C/O) + a Terminal - Change Over (C/O) 43mm 30mm 30mm TIM01 TIM05, TIM06 Multi Function Part No. Function Voltage Max. 12V Delay TIM01 Multi sec to 60 mins TIM05 Delayed turn OFF sec to 60 mins TIM06 Delayed turn ON sec to 60 mins Protected microprocessor timer control circuit. TIM01 : Incorporates timer reset terminal. 115

11 C r - Factory Preset User defined factory preset time. Flexible time periods. Compact unit. Clean contacts. Removable mounting bracket. Non-stocked item - lead times & MOQs apply. Protection : Resistor Current Rating : 12V 20A 24V 10 A Contact : Copper-Zinc Alloy Body : Nylon PA6.6 Ingress Protection : IP5K4 Operating Temperature : -40 C to 80 C Approvals : CE, RoHS 15 a 56mm 28mm 28mm r Positive Input (B+) 31 - r Negative (B-) 15 - r Switch/Control (B+) 6mm 5 Terminal - Change Over (C/O) Ordering System The fixed range of r Relays are programmed at the point of manufacture hence are a non-stocked item - lead times & MOQs apply. When ordering specify: - Type, - Voltage, -, - Seconds or Minutes. Minimum order quantity of 50 pieces. T20 T30 T31 T Volt Volt Part Number T S (01-60) S - Seconds M - Minutes T20 T30 Delay ON With constant positive feed to terminal 15 Preset Delay OFF With constant positive feed to terminal 15 Preset T31 T35 Delay OFF With positive trigger to terminal 15 Preset Delay OFF With loss of positive to terminal 15 Preset 116

12 atalogu Catalogues Lighting Heavy Duty LED Heavy Duty HID HID Driving Lights Heavy Duty Halogen General Purpose Interior Lighting To get your copy visit ionnic.com LED & Halogen Beacons Strobes Lightbars Minebars ROPS Bar Directional Arrows LED Lighting Bus Warning Light Kits Flasher Units To get your copy visit ionnic.com Lighting Safety Electrical

13 High current power relays. Models available up to 200A. P141275HD P Various mounting styles. Mini Series feature protective resistor. High Current PR12V200 PB1412RHD Contacts : Silver Alloy Body : Polymer Mount : Stainless Steel Operating Temperature : -40 C to 100 C Approvals : RoHS Ø5mm 59mm 26mm 41mm 9.5mm 26mm Terminal - Normally Open (N/O) Mini - Power Part No. Voltage Amps Contact Type Terminals Mounting Bracket P N/O 4 Removable Ø5mm 59mm 26mm 41mm 9.5mm 26mm Terminal - Normally Open (N/O) Mini - Power PB Series Part No. Voltage Amps Contact Type Terminals Mounting Bracket PB1412RHD N/O 4 Removable PB1424RHD N/O 4 Removable 118

14 Ø6mm 46mm 62mm Ø6mm 45mm 76mm Ø6mm 28mm 46mm Terminal - Normally Open (N/O) 75mm 34mm Terminal - Normally Open (N/O) PR12V200, PR24V100 P141275HD, P142450HD Power Part No. Voltage Amps Contact Type Terminals Mounting Bracket PR12V N/O 4 Fixed PR24V N/O 4 Fixed P141275HD N/O 4 Fixed P142450HD N/O 4 Fixed 119

15 Specials Flag indicator shows relay status in manual or powered condition. Bipolar LED status lamp allows for reverse polarity applications - ideal in low light conditions. Colour-coded push button with lock-up door - allows for manual operation of relay without the need for coil power. White polymer ID tag for labelling in multirelay circuits. Protection : Resistor Contacts : Silver Alloy Body : Polymer Ingress Protection : IP40 Operating Temperature : -40 C to 55 C Approvals : UL, CSA, CE, RoHS 40mm 21mm mm 14(-) mm 14 Terminal - Change Over (C/O) 4 Pole Change Over Part No. Coil Voltage Amps per Contact Contact Type Terminals P C/O 14 P C/O 14 With P4512 mounted Accessories - Specials Part No. Description Amps Terminal No. of Poles Receptacle Relay base 7 M3 Screw 4 14 Blade 120

16 Internal change-over relay activates when the voltage falls below or rises above the preset level. sensing range. VS V operation. VS V operation. Example uses : - Helps prevent the over-discharging of a battery. - Triggering an alert when a battery discharges to a preset level. - Automatic activation of a battery charger. Body : ABS Wire Length : 300mm Operating Temperature : 0 C to 50 C Voltage Sensor + NC NO IC - COM 5 Terminal - Change Over (C/O) Voltage adjusting screw Voltage 11 Voltage 11 On a Rising System Voltage* Energises User Set Point On a Falling System Voltage* De-Energises User Set Point *VS12 operation illustrated with default User Set Point Used to switch a circuit relative to system voltage. The user only sets the minimum voltage level (User Set Point). The VS12 maximum voltage level is approximately +0.7 volts higher than the User Set Point. The VS24 maximum voltage level is approximately +1.5 volts higher than the User Set Point. When the system voltage reaches the maximum voltage level the internal change-over relay energises switching the COM from NC to NO. When the system voltage falls below the minimum voltage level the internal relay de-energises switching the COM back to NC. 50mm 70mm 30mm 24mm Voltage Sensor Part No. Voltage Amps Sensing Range (volts) Factory Trigger Setting Minimum Voltage Maximum Voltage VS ± VS ±

17 Headlights On Units Can be adapted to any vehicle. Designed to operate park & low beam lights any time vehicle ignition is on. Can be wired to disable control unit eg. hand brake switch, door switch. 10 seconds start up delay. Compact easy installation. Diagnostic LEDs. Available in positively and negatively switching models. Epoxy filled. 2 year warranty. Body : ABS Wire Length : 200mm Operating Temperature : 0 C to 85 C MS-LOR-12V-KIT - Easy Installation MS-LOR-12V-KIT Headlights On Units are exceptionally easy to install. The kit is supplied with plug-in harness to suit Toyota Hi-Lux. Plugs directly into headlight harness mm 48mm 95mm 24mm Headlights On Units Part No. Description MS-LOR-12V Suits any negatively switched headlight MS-LOP-12V Suits any positively switched headlight MS-LOR-12V-Kit Suits Toyota Hi-Lux up to 2011 model. Supplied complete with plug-in harness 122

18 Can be adapted to any vehicle. Can be used as a general 2 stage alarm module. Designed to signal when hand brake is not engaged and vehicle door opens. Satisfies mine site requirements. 2 stage outputs. Compact easy installation. Suitable for positively and negatively switched vehicles/applications. Epoxy filled. 2 year warranty. Clean contacts. Voltage : 12-24V Current Rating : 12V Body : ABS Wire Length : 150mm Operating Temperature : -40 C to 70 C Hand Brake Alarm Hand Brake Alarm Operation The MS-BH01 Hand Brake Alarm is designed to satisfy mine site requirement that all stationary vehicles must have the hand brake engaged. The MS-BH01 does this by triggering alarms when a vehicle operator attempts to leave the vehicle by opening one or more of the doors without applying the hand brake. Epoxy filled. The MS-BH01 unit is a 2 stage device. Stationary vehicle Hand brake not engaged Door opens Stage 1 output triggers. 5 seconds pass in stage 1 mm Stage 2 output triggers. 48mm Device deactivation will only occur when the hand brake is applied. Closing the door alone will not deactivate the unit. 95mm 24mm Hand Brake Alarm Part No. Description MS-HB01 Suits any positively or negatively switched vehicle 123

19 Smart Battery Isolator SBI Microprocessor-controlled battery isolator designed for use in multi-battery applications. Cost-effective protection against a flat battery. Cooler operating temperature. Silver alloy contacts for longer life. Power saving technology. Fault indication. Surge-protected. 2 Year warranty. Body : Polymer Contact : Silver Alloy Operating Temperature : SBI 0 C to 50 C C to 60 C Ø7mm 83mm Ø8mm 102mm 7mm 83mm 74mm 54mm 103mm Ø8mm 51mm 55mm SBI-12, SBI-24 Smart Battery Isolator Part No. Voltage Amps Inrush Continuous Off Volts On Volts Current Draw (Amps) SBI SBI

20 Range of normally open & change over style contacts. Integrated mounting brackets. 12 & 24 volt models available Fig.1 4 Terminal - Normally Open (N/O) Fig.2 6 Terminal - Change Over (C/O) ST85 Solenoids Fig.3 4 Terminal - Normally Open Includes Auxiliary Output (N/O) 15-3F 55mm Ø7mm 59mm 55mm Ø7mm Ø8mm Ø5mm 7mm 55mm Ø8mm Ø5mm Ø8mm 60mm 89mm Ø8mm Ø5mm 55mm 70mm 89mm 83mm 70mm Fig.1 Fig.2 Fig.3 Solenoids Part No. Voltage Amps Duty Contact Type Fig. ST Continuous N/O 1 ST Continuous N/O Continuous N/O Continuous N/O Continuous N/O Continuous N/O /100 Continuous C/O /100 Continuous C/O F Intermittent N/O 3 125

21 Multiple mounting options. Energise to run or stop models. Turbo rs BES-124/ST-4 CST-515 Models with remote face. 5 Minute Fixed models feature 30A switching capacity via serviceable external relay. Multi-voltage operation. BES-925/ST-1 Voltage : 12-24V Current Rating : 10A max. BES-925/ST-1 91mm 24mm 25mm 29mm 50mm 130mm Remote Face - Part No. Outputs Energise to Remote Face Intervals (mins) Park Brake Override Description BES-925/ST-1 1 Run Yes 0.5, 1, 2, 3, 4, 5 Yes Non-electronic engine management BES-925/ST-4 1 Run Yes 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management BES-925/ST-5 2 Run Yes 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management CTR-M 1 Stop Yes 0.5, 1, 2, 3, 4, 5 No Electronic engine management 126

22 33mm 25mm 54mm 75mm BES-124/ST4 Part No. Outputs Energise to Remote Face Intervals (mins) Park Brake Override Description BES-124/ST-1 1 Run No 1, 3, 5 No Non-electronic engine management BES-124/ST-2 2 Run No 1, 3, 5 No Non-electronic engine management BES-124/ST-4 1 Run No 1, 3, 5 No Electronic engine management 112mm 52mm 58mm CST-515 Gauge Mount - Fixed Part No. Outputs Energise to Remote Face Intervals (mins) Park Brake Override Description CST Run No 5 No Relay driven output CST Stop No 5 No Relay driven output 127

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