TRIPLEX ROLLERS/ SPIKER HEADS MANUAL

Transcription

1 TRU-TURF EQUIPMENT TRIPLEX ROLLERS/ SPIKER HEADS MANUAL TORO 3000 SERIES JACOBSEN 4, 5, & 6 JOHN DEERE /56 Export Drive, Ernest, Queensland 4214 Australia Tel: Fax: sales@truturf.com Web:

2 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual Page Number CONTENTS 1. Introduction 2. Safety Information 3. Warranty 4. Operation 5. John Deere John Deere Assembly Instructions 7. John Deere Triplex Heads 8. John Deere Machine Components 9. John Deere Fitting Instructions 10. John Deere 2500 & 2243 Parts List 11. Jacobsen 4, 5 & Jacobsen 4 Assembly Instructions 13. Jacobsen 5 & 6 Assembly Instructions 14. Jacobsen 4 Machine Components 15. Jacobsen 5 & 6 Machine Components 16. Jacobsen 4, 5 & 6 Machine Components 17. Jacobsen 4, 5 & 6 Parts List 18. Toro 3000 Series 19. Toro 3000 Assembly Instructions 20. Toro 3000 Fitting Instructions 21. Toro 3000 Machine Components 22. Toro 3000 Machine Components 23. Toro 3000 Parts List April 2003

3 TRIPLEX ROLLERS / SPIKER HEADS - Operation, Maintenance & Parts Manual PARTS LIST JD2500 & JD2243 PART NUMBER T3000 T3001 T3002 T3003 PART DESCRIPTION Body Triplex Head Bracket (attaching) JD2500 Handle (Height Adjustor) Crank T3005 Shaft Roller x 3 T3007 Bearing 6204 T3008 Shaft Hexagon T3010 T3011 T3012 T3013 T3016 T3025 T3027 T3029 Spacers Hex Shaft Bolt & Sleeve Spacers - Shafts Decal Motor Bracket JD Attaching Bracket JD2243 Front Heads Motor Bracket JD2243 Attaching Bracket JD2243 Back Head R5010 Bearing 6304 R5049 Springs R5065 Spring Hex Shaft Roller 8 point Spiker Blades April

4 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual Congratulations on your investment in the Tru-Turf Equipment TRIPLEX Roller / Spiker Heads and your move to smoother, faster, more consistent putting Greens. The following operation and maintenance manual has been prepared for use with the Tru-Turf Equipment TRIPLEX Roller / Spiker Heads. It is intended as a guide and supplemental updates to the manual may take place at a future date. This machine is engineered to be simple to operate and easy to maintain. If you have any questions or concerns that this manual does not address, please feel free to contact your distributor at: NAME: ADDRESS: TELEPHONE: FACSIMILE: MACHINE INFORMATION Triplex Roller / Spiking Heads Serial # Purchase Date: April

5 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual SAFETY INFORMATION Safety is of the utmost importance when operating turf equipment. To ensure safe operation of the Tru-Turf Equipment TRIPLEX Roller / Spiker Heads, please follow the following safety guidelines. * Always make a pre-operation inspection. If this procedure is not carried out damage to property or personnel may occur. * Keep children, pets and inexperienced personnel away from the machine. This machine should only be operated by trained and skilled personnel - check with your supervisor if you are unsure. * Never permit inexperienced operators to use the machine. This machine requires certain knowledge and expertise to operate it; you must be a trained person to use this machine. Unskilled persons can harm themselves and others if they operate this machine. * When operating, always keep hands and loose clothing away from rollers and blade area. If hair, clothing or loose objects become entangled on a rotating shaft serious bodily injury could occur OPERATOR, REMEMBER IT IS YOUR RESPONSIBILITY TO BE AWARE OF YOUR SURROUNDINGS. TO AVOID ACCIDENTS, THINK SAFE AND OPERATE SAFE. April

6 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual TRU-TURF EQUIPMENT 2/56 Export Drive Ernest, Queensland 4214 Australia Telephone Fax sales@truturf.com Web ONE YEAR WARRANTY Universal Conditions: Tru-Turf Equipment will either repair or replace any item or part of a Tru-Turf Equipment turf maintenance product that is defective in workmanship or material for a period of twelve (12) months from the date of delivery of the new product to the original end user. These items will be repaired or replaced free of charge and freight free. Products Protected By This Warranty: This Warranty relates to the following products manufactured by Tru-Turf Equipment and parts used to make these products:- GR39 Golf Greens Roller; GR48 Golf Greens Roller; GR7000 Golf Greens Roller; GR11000 Golf Greens Roller; RS48 Roll N Slice Golf Greens Roller; RS48-11 Roll N Spike Golf Greens Roller; Triplex Roll N Spike Mower Attachment Heads and Brackets; MT2000-S Single Tote for Walk Behind Mowers; MT2000-D Dual Tote for Walk Behind Mowers; Sports Ground Roll N Spike Turf Roller. Parts Warranted By Suppliers To Tru-Turf: Specific component parts supplied to Tru-Turf Equipment are covered by that supplier s Warranty. These parts include Eaton Transmission, Honda Engines and Kohler Engines. Normal Wear and Tear: Tru-Turf Equipment will not repair or replace parts subject to normal maintenance routines as specified in the products Operator s Manual nor to parts subject to wear and tear during the correct operation of the product. These parts include, but are not limited to, oils, filters, tyres, shafts, bearings, blades, spikers, slicers, brakes, belts, hoses and spark plugs. Other Items Not Covered By This Warranty: Tru-Turf Equipment will not repair or replace free-of-charge any item that has been damaged by accident, lack of reasonable care and protection or lack of suitable storage. We will not cover parts that have been altered or modified by anyone other than Tru-Turf Equipment nor will we cover used parts that are installed in place of failed parts. We will not cover parts that have not been installed correctly by the end user or its agents nor will we cover parts that have not been maintained as per the Operator s Manual. Service calls and overtime labour rates will not be covered. We will not cover freight costs related to the return of the faulty product to Tru-Turf Equipment or its agents. Tru-Turf Equipment will not be liable for any consequential loss or damage or costs caused by or incidental to the failure of any new part supplied with the original purchase or any new part supplied as a replacement for any failed part. Lodging Warranty Claims: The final purchaser of the new Tru-Turf Equipment product must lodge a Warranty Claim with Tru- Turf Equipment or its agents. The final purchaser must provide written evidence detailing the product s delivery date to that purchaser and the reasons why the purchaser believes that the product or its part is defective in the categories of faulty material or workmanship. The purchaser is to deliver the faulty product or part to Tru-Turf Equipment or its agents at the purchaser s expense. Acceptance or rejection of the Warranty Claim is entirely at the discretion of Tru-Turf Equipment or their Suppliers who warrant their own part/s. No person or organisation has the authority to modify the terms or conditions or limitations of this Warranty without the written consent of Tru-Turf Equipment May 03 3

7 TRIPLEX ROLLER / SPIKER HEADS Operation, Maintenance & Parts Manual OPERATION Rolling Only Raise and lower the heads as per the mower cutting reels and use in a similar method as the cutting reels when polishing the green. Rolling only can be done at various prime mover speeds. To spike the Greens surface With the heads in the raised position, engage the spiker blades by using the handle across the front of each head, pull handle toward you and select the ½ depth setting 20mm (3/4 ) or the full depth setting 30mm (1 ¼") as required. Two methods of operation can be used: (1) With the prime mover on the move lower the Triplex Heads, continue moving at full speed. (2) With the prime mover stationary the Triplex Heads can be lowered to the ground and spiking blades engaged. Move off with the prime mover at full speed. Selecting either one of the above methods may be determined by the season and style of grass on the green. You, as the operator, can determine which style is suitable. DO NOT TURN WHILST SPIKING THE GREENS April

8 JOHN DEERE 2500 SERIES 5

9 TRIPLEX ROLLERS / SPIKER HEADS Operation, Maintenance & Parts Manual ASSEMBLY INSTRUCTIONS JD2500 COMPONENTS #1 Crate - 3 Triplex Heads #2 Carton - 3 x Hydraulic Motor Brackets 3 x Mounting Brackets 6 x M12 x 45 Bolts 6 x M12 Flat Washers 6 x 3/8 x 1 ½ NF Bolts 6 x M10 Flat Washers 3 x R Clips 6 x 3/8 x 1 NF Bolt ( for counterweight if used ) ASSEMBLY 1. Remove Triplex Heads from the crate. 2. Remove components from carton. 3. Bolt the Hydraulic Motor Brackets onto the heads using 1 ½ x 3/8 NF Bolts. ( Note brackets will fit on either side of the head, select correct side of head to suit the Triplex Hydraulic motors ). 4. Bolt the mounting brackets to each head, using M12 x 45 Bolts x M12 Flat washers, ensuring that the ball on the bracket is to the front of the head. These bolts must be tightened until they bottom out or reach the bottom of the threaded nut welded to the lower / forward section of the side plates. 5. Fitting to Mower (a) Remove cutting heads from mower (b) Attach existing John Deere coupling to the ball on the mounting bracket. (c) Fit Triplex Roller / Spiker heads to Triplex mower. (d) Fasten Hydraulic motor to bracket. (e) Connect chain to rear of head, fasten with 2 x M10 flat washers and R pin. April

10 7 TRIPLEX ROLLER / SPIKER HEADS Operation, Maintenance & Parts Manual JD2500 T3000 T3016 T3001 T3013 T3002

11 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual T3003 T3012 R5010 T3005 T3012 T3002 R5049 T3011 T3003 T3007 T3008 T3010 R5065 8

12 T3027 Bolt onto correct side of T3000 to attach the hydraulic reel drive motor too, bolts suppied 9 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual FITTING INSTRUCTIONS JD 2243 TRIPLEX HEAD BRACKETS olt on lifting andles with 12 X 45 olt supplied T3025 T3000 dge of bracket lush with body over edge Even Drill 4 x 5/16 holes to locate bracket, front 2 heads only Even T3026 Attach JD2243 pick up bracket to this pipe. Front brackets, pipe on top of bracket pipe T3026 Use with the front two heads only. Drill holes as shown above & attach with bolts supplied Centre bracket, pipe on top T3025, Bolt onto T3000 with bolts M12 x 45 supplied (Front Heads) T3029, Bolt onto T3000 with bolts M12 x 45 supplied (Rear Head)

13 JACOBSEN 4, 5, & 6 SERIES 11

14 TRIPLEX ROLLER / SPIKER HEADS Operation, Maintenance & Parts Manual JACOBSEN 4 ASSEMBLY INSTRUCTIONS COMPONENTS #1 Crate - 3 Triplex Heads #2 Carton - 3 x Mounting Brackets - 3 x Hydraulic Motor Brackets - 6 x 16x60 mm Threaded Stop pins - 6 x 16mm Lock Nuts - 6 x M12 x 45 Bolts - 6 x M12 Flat Washers - 6 x 3/8 x ½ NF Bolts - 6 x 5/16 x 3/4 NF Bolts - 6 x 5/16 Spring Washers ASSEMBLY 1. Remove Triplex Heads from the crate. 2. Remove components from the carton. 3. Bolt the Hydraulic motor brackets to the correct side of the head to match up with the mower hydraulic motor. 3/8 x ½ NF Bolts. ( This is important, a longer bolt will interfere with the internal workings if used ) 4. Place mounting bracket across the head with the mounting spigot to the front side of head. Secure it in place with 2 x M12 x 45 bolts and 2 x 12mm flat washers. Tighten these bolts until they reach the bottom of the hole and lock in place. 5. At the top of both sides of each head, there is a 16mm threaded hole, screw the 16mm pin into the threaded hole so that the pin is flush with the inside of the end plate, tighten locknut. Important - Ensure the mounting bracket is behind these pins. 6. Fitting to Mower (a) Remove cutting heads from mower (b) Fit Triplex Roller / Spiking Heads in their place. (c) Bolt Hydraulic Motors to Brackets using M8 x 20 Bolts and M8 Spring washers April

15 TRIPLEX ROLLERS / SPIKER HEADS Operation, Maintenance & Parts Manual COMPONENTS #1 Crate - 3 Triplex Heads ASSEMBLY INSTRUCTIONS JACOBSEN 5 & 6 #2 Carton - 3 x Mounting Brackets - 3 x Hydraulic Motor Brackets - 6 x 16x60 mm Threaded Stop pins - 6 x 16mm Lock Nuts - 6 x M12 x 45 Bolts - 6 x M12 Flat Washers - 6 x 3/8 x ½ NF Bolts - 6 x Slotted hydraulic motor mounting pins - 6 x M10 Nuts - 6 x Stainless Steel motor mount spring clips ASSEMBLY 1. Remove Triplex Heads from the crate 2. Remove components from the carton 3. Bolt the Hydraulic motor brackets to the correct side of the head to match up with the mower hydraulic motors. Use 3/8 x ½ NF Bolts. ( This is important, a longer bolt will interfere with the internal workings if used ). 4. Place mounting bracket across the head with the mounting spigot to the front side of head. Secure it in place with 2 x M12 x 45 bolts and 2 x 12mm flat washers. Tighten these bolts until they reach the bottom of the hole and lock in place. 5. At the top of both sides of each head, there is a 16mm threaded hole, screw the 16mm pin into the threaded hole so that the pin is flush with the inside of the end plate, tighten locknut. Important Ensure the mounting bracket is behind these pins. 6. Fitting to Mower (a) (b) (c) Remove cutting heads from mower Fit Triplex Roller / Spiking Heads in their place Slide Hydraulic Motors on to slotted pins and hold in place with the Stainless Steel Spring Clips supplied. April

16 14 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual JACOBSEN 4 T3000 T4001 T4016 T4018 T4018 T3013 T3002

17 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual JACOBSEN 5 & 6 T3000 T4001 T4018 T4019 T4020 T4016 T4020 T4019 T4018 T3013 T3002

18 16 TRIPLEX ROLLER / SPIKER HEADS Operation, Maintenance & Parts Manual T3003 T3012 R5010 T3005 T3012 T3002 R5049 T3011 T3003 T3007 T3008 T3010 R5065

19 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual PARTS LIST JACOBSEN PART NUMBER PART DESCRIPTION T3000 Body Triplex Head T3002 Handle (Height Adjusting) T3003 Crank T3005 Shaft Roller x 3 T3007 Bearing 6204 T3008 Shaft Hexagon T3010 Spacers Hex Shaft T3011 Bolt & Sleeve T3012 T3013 T4001 T4016 Spacers - Shafts Decal Bracket (attaching) Jake Motor Bracket Jake T4018 Handle Stop & Locknut T4019 Spring Clip (Jake 5 & 6) T4020 Bolt Motor Bracket (Jake 5 & 6) R5010 Bearing 6304 R5049 Springs R5065 Spring Hex Shaft Roller 8 point Spiker Blade April

20 TORO 3000 SERIES

21 TRIPLEX ROLLER / SPIKER HEADS Operation, Maintenance & Parts Manual ASSEMBLY INSTRUCTIONS TORO 3000 SERIES COMPONENTS #1 Crate - 3 Triplex Heads #2 Carton - 3 x Hydraulic Motor Brackets 3 x Mounting Brackets (9 pieces) 6 x M12 x 45 Bolts 6 x M12 Flat Washers 3 x R Clips 6 x ½ x 1 UNF Bolts 3 x Lifting Brackets 6 x ½ Spring Washers 6 x 5/16 NF Hex Nuts Fitting Instructions 1. Remove Triplex Heads from the crate. 2. Remove components from carton. 3. Insert the Hydraulic Motor Brackets into the primemover locating holes on the body near the cutting heads, using the R pin supplied to fix in place. 4. Slide the side mounting brackets into the 40x40 RHS ensure the offset mounting brackets are correctly fitted to the correct head as per the drawing, ensuring that the bracket is sloping towards the rear at the top of the side bracket as per the drawing enclosed. Using the M12 x 45 x M12 Bolts & Flat washers, bolt the brackets in place, bolts must be tightened until they bottom out or reach the bottom of the threaded nut welded to the lower / forward section of the side plates. 5. Mount the D shaped lifting arm brackets on top of each head using the ½ UNF bolts supplied. Fitting to Mower (a) Remove the hydraulic drive motors off the cutting heads. (b) Remove cutting heads from mower at the 1 pin position. (c) Attach Triplex Heads at the 1 pin position, ensure the locking tabs are secured properly with the bolt. On the 1 pin & the Toro lift arm is through the lifting bracket on top of the head. (d) Fasten Hydraulic motor to bracket. April

22 TRIPLEX ROLLER / SPIKER HEADS Operation, Maintenance & Parts Manual Bracket Combination Wheel TORO 3000 SERIES TRIPLEX BRACKETS Fitting Instructions Attach bracket to mower receptacle. Hydraulic motor support bracket, use R pin supplied to fix in place. T6001 Left Hand Bolt Hyd. Motor here Wheel T6001 Right Hand Wheel T6002 R Pin here No fixing required on end legs Direction of mower travel T6003 Correct fit for end Bracket, leaning forward Triplex wheel Fit brackets to mower, using Toro 1 Pin, pin slot may need to be ground deeper, then roll the Triplex Heads into place, slide side arms into RHS as per drawing, attach to body with 12mm x 45mm bolts and flat washers Hardware Packing List 6 x M12 x 45 Hex Bolts 12 x M12 Flat Washers 6 x ½ x 1 Hex Bolts 6 x ½ Spring Washers 6 x 5/16 NF Hex Nuts 3 x R Pins T6003 T6001 Right Hand 20

23 TRIPLEX ROLLER / SPIKER HEADS - Operation, Maintenance & Parts Manual TORO 3000 SERIES T Pieces R.H. T3000 T6003 T3013 T6002 T3002

24 TRIPLEX ROLLERS / SPIKER HEADS - Operation, Maintenance & Parts Manual T3003 T3012 R5010 T3005 T3012 T3002 R5049 T3011 T3003 T3007 T3008 T3010 R5065

25 TRIPLEX ROLLERS / SPIKER HEADS - Operation, Maintenance & Parts Manual PARTS LIST TORO 3000 SERIES PART NUMBER T3000 T3002 T3003 PART DESCRIPTION Body Triplex Head Handle (Height Adjustor) Crank T3005 Shaft Roller x 3 T3007 Bearing 6204 T3008 Shaft Hexagon T3010 T3011 T3012 T3013 T6001RH x 2 T6002 T6003 T6004 LH Spacers Hex Shaft Bolt & Sleeve Spacers - Shafts Decal - Toro Bracket (attaching) Right Hand Motor Bracket Toro Lifting Bracket Bracket (attaching) Left Hand R5010 Bearing 6304 R5049 Springs R5065 Spring Hex Shaft Roller 8 Point Spiker Blade April