CF-II M32 & M32A Prepared for OOCL

Transcription

1 CF-II M32 & M32A Prepared for OOCL TK Printed (Monday, January 28, 2002) Copyright Thermo King Corp. - Minneapolis, MN, U.S.A. Printed (January 28, 2002) Copyright Thermo King Corp. - Minneapolis, MN U.S.A. Electronically printed in U.S.A.

2 General Information Tables of Contents This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid number and page number. The numerical table of contents is arranged numerically by Grid number. There are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual. Assemblies and Subassemblies When parts are indented in the description list, they are preceded with a bullet ( ). This indicates that the part(s) is available separately or included in an assembly. GRID NO. 67D6 SWITCH PANEL ASSEMBLY REF PART# DESCRIPTION QTY PANEL - assy, switch PANEL NAMEPLATE - panel GASKET 1 For example: the switch panel nameplate ( ) is available separately, available as part of the switch panel ( ) and with the panel assembly ( ). ABBREVIATIONS A B C D E ac alternating current A/R as required accum accumulator adj adjusting al aluminum alt alternator amp ampere assy assembly bd board brg bearing brkr breaker brkt bracket C Celsius cw clockwise ccw counterclockwise cam camshaft compr compressor cond condenser conn connecting, connector cyl cylinder def defrost deg degree dehyd dehydrator dia diameter dc direct current disc discharge diff differential EMI Extended Maintenance Interval EEC European Economic Community eng engine The following abbreviations appear in parts manuals E F H I L M N (continued) evap evaporator exch exchanger exp expansion ext external F Farenheit fill fillister fi fuel injection fl flare fpt female pipe thread ft feet ftg fitting hex hexagon hh hexagon head hd head hp horsepower hsg housing id inside diameter in inch (2.54 centimeters) incl includes inj injection int internal int th internal tooth liq liquid lg long mm milimeter mpt male pipe thread mod modulating neg negative No number NS not supplied NSS not sold separately O P R S T U V W os oversized od outside diameter pcb printed circuit board pkg package ph phase pos positive psi pounds per square inch rad radiator rcvr receiver ref reference reg regulator req required rpm revolutions per minute sec second sld solder soc hd socket head sol solenoid spl special sq square ss stainless steel std standard stl steel suct suction sw switch term terminal temp temperature thk thick us undersize vib vibrasorber w watt w/ with w/o without

3 CF-II M32 & M32A Prepared for OOCL Contents Name Grid Page CF-II M32 & M32A REFERENCE SHEET U VALVE PLATE ASSEMBLY G RECORDING THERMOMETER ASSEMBLY - 31 DAY G COMPRESSOR X426 (w/r12) g HIGH VOLTAGE TRAY (M32, M32A) F CONTROL BOX (M32 & M32A) F CIRCUIT BREAKER GROUP (M32, M32A) F CONDENSER COMPONENTS (M32 - M32A) F MICROPROCESSOR CONTROLLER F EVAPORATOR COIL & BLOWER GROUP (M32, M32A) F DEFROST GROUP - THERMOSTAT SENSORS (M32, M32A) F COMPRESSOR X C DISCHARGE SERVICE VALVE C AIR EXCHANGER GROUP D NAMEPLATES D RECORDING THERMOMETER ASSEMBLY - 31 DAY D COMPRESSOR X430 (Container Units w/r134a) e WEATHER PACK CONNECTORS D SOLENOID VALVE - NORMALLY CLOSED G CONDENSER COIL & MOTOR GROUP D EVAPORATOR COIL & BLOWER GROUP (M32B) D COMPRESSOR GROUP - GAUGES (M32B) D REFRIGERATION COMPONENTS (M32B) D CONTROL BOX (M32B) D HIGH VOLTAGE TRAY (M32B) D CIRCUIT BREAKER ASSEMBLY (M32B) D TRANSFORMER GROUP D THERMOMETER GROUP (M32, M32A) D THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) D DEFROST GROUP - SENSORS (M32B) D STRUCTURAL COMPONENTS E MOTOR GROUP - COMPRESSOR E COMPRESSOR GROUP & GAUGES (M32, M32A) E SUCTION SERVICE VALVE (R134a) E DISCHARGE SERVICE VALVE (R134a) E ELECTRICAL COMPONENTS E CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) G CONTACTOR ASSEMBLY (PHASE CORRECTION, 230V) G MODULATION VALVE ASSEMBLY A COMPRESSOR GASKET SET (30-243) F COMPRESSOR X430 (DRY - NO OIL) C

4 2U35 CF-II M32 & M32A REFERENCE SHEET Revised 11/26/97 CF-II M32 & M32A REFERENCE SHEET 2U35 11/26/97 3

5 Revised 11/26/97 CF-II M32 & M32A REFERENCE SHEET 2U35 B/M DESCRIPTION Date CF-II M32 3/ CF-II M32A 3/ CF-II M32B 2/ System CF-II M32 2/ System CF-II M32A 2/94 4

6 104D4 AIR EXCHANGER GROUP Revised 12/3/96 AIR EXCHANGER GROUP 104D4 12/3/96 5

7 Revised 12/3/96 AIR EXCHANGER GROUP 104D4 REF PART# DESCRIPTION QTY DOOR - evaporator (upper) DOOR - air exchanger SCREW - door FLATWASHER LOCKWASHER COVER - air exchanger COVER - air exchanger GASKET - air exchanger BRACKET - air exchanger WASHER - special PIN - cotter SCREW - wing DUCT - air exchanger GASKET - duct STRIP - gasket (door, 25 ft) A/R NAMEPLATE - Fresh Air Exchange GASKET - air exchanger NAMEPLATE - arrow BRACKET - duct SCREW - duct FLATWASHER 3 6

8 119D4 CONDENSER COIL & MOTOR GROUP Revised 8/22/96 CONDENSER COIL & MOTOR GROUP 119D4 8/22/96 7

9 Revised 8/22/96 CONDENSER COIL & MOTOR GROUP 119D4 REF PART# DESCRIPTION QTY COIL - condenser (complete, incl 8, 12, 13) SCREW - coil LOCKWASHER FLATWASHER STRIP - gasket (condenser, 50 ft) A/R BRACKET - condenser motor SPACER NUT MOTOR - condenser fan (M32, M32A) MOTOR - condenser (M32B) BEARING - motor PROTECTOR - motor SCREW - motor WASHER FLATWASHER LOCKNUT GROMMET FAN - condenser SCREW - hub LOCKWASHER FLATWASHER BRACKET - orifice SCREW - bracket FLATWASHER LOCKWASHER NUTSTRIP RIVET SCREW - bracket LOCKWASHER FLATWASHER ORIFICE GRILLE - condenser WASHER - special INSERT - threaded SCREW - grille FLATWASHER LOCKWASHER STRIP - gasket (grille) BRACKET - coil ANGLE - condenser coil SCREW - angle LOCKWASHER 4 8

10 119D4 CONDENSER COIL & MOTOR GROUP Revised 8/22/96 9

11 Revised 8/22/96 CONDENSER COIL & MOTOR GROUP 119D4 REF PART# DESCRIPTION QTY FLATWASHER NUT - speed HARNESS - condenser (M32, M32A) HARNESS - condenser (M32B) SLEEVING - hose (25 ft, pvc) A/R CONNECTOR - barb (1/2 mpt) A/R FITTING - barb (3/4 mpt) A/R NUT - connector (3/4 mpt) A/R 10

12 95F9 EVAPORATOR COIL & BLOWER GROUP (M32, M32A) Revised 6/2/98 EVAPORATOR COIL & BLOWER GROUP (M32, M32A) 95F9 6/2/98 11

13 Revised 6/2/98 EVAPORATOR COIL & BLOWER GROUP (M32, M32A) 95F9 REF PART# DESCRIPTION QTY ORIFICE - blower SCREW - orifice FLATWASHER WASHER - special LOCKWASHER NUT - captive DOOR - blower housing SCREW - door LOCKWASHER FLATWASHER NUT - captive PLATE - blower housing SCREW - plate LOCKWASHER FLATWASHER NUT HOUSING - blower (curbside) SCREW - housing LOCKWASHER FLATWASHER INSERT - threaded WHEEL - blower (curbside) SCREW - hub to shaft FLATWASHER LOCKWASHER BAND - motor FLATWASHER - band NUT (hexstop) MOTOR - evaporator blower (208/230V) BEARING - motor PROTECTOR - high speed winding PROTECTOR - low speed winding SCREW - motor FLATWASHER LOCKWASHER WHEEL - blower (roadside) SCREW - hub to shaft FLATWASHER LOCKWASHER HOUSING - blower (roadside, see item 4 for hardware) GASKET - evaporator 2 12

14 95F9 EVAPORATOR COIL & BLOWER GROUP (M32, M32A) Revised 6/2/98 13

15 Revised 6/2/98 EVAPORATOR COIL & BLOWER GROUP (M32, M32A) 95F9 REF PART# DESCRIPTION QTY RIVET - gasket MOUNT - motor SCREW - mount LOCKWASHER FLATWASHER INSERT - threaded GUSSET - support SUPPORT - motors/blowers SCREW - support LOCKWASHER FLATWASHER NUT GROMMET PLATE - defrost switch access SCREW - plate COIL - evaporator SCREW - coil NUT - coil FLATWASHER PAN - drain SCREW - pan FLATWASHER LOCKWASHER NUT NUT - captive BRACKET - evaporator drain HARNESS - evaporator fan (#1) HARNESS - evaporator fan (#2) SLEEVING - hose (25 ft, pvc) A/R STRIP - gasket (50 ft roll) A/R GASKET - plate GROMMET BLOCK - air (neoprene, 5 wide x 62 lg) ANGLE - coil support PLUG (black poly) CONNECTOR - barb (1/2 mpt) FITTING - barb (3/4 mpt) NUT - connector (3/4 mpt) 1 14

16 119D5 EVAPORATOR COIL & BLOWER GROUP (M32B) Revised 6/2/98 EVAPORATOR COIL & BLOWER GROUP (M32B) 119D5 6/2/98 15

17 Revised 6/2/98 EVAPORATOR COIL & BLOWER GROUP (M32B) 119D5 REF PART# DESCRIPTION QTY ORIFICE - blower SCREW - orifice FLATWASHER WASHER - special LOCKWASHER NUT - captive DOOR - blower housing SCREW - door LOCKWASHER FLATWASHER NUT - captive PLATE - blower housing SCREW - plate LOCKWASHER FLATWASHER NUT HOUSING - blower (curbside) SCREW - housing LOCKWASHER FLATWASHER INSERT - threaded WHEEL - blower (curbside) SCREW - hub to shaft FLATWASHER LOCKWASHER BAND - motor FLATWASHER - band NUT (hexstop) MOTOR - evaporator blower (380/460V) BEARING - motor PROTECTOR - high speed winding PROTECTOR - low speed winding SEALER - antiseize A/R SCREW - motor FLATWASHER LOCKWASHER WHEEL - blower (roadside) SCREW - hub to shaft FLATWASHER LOCKWASHER HOUSING - blower (roadside, see item 4 for hardware) 1 16

18 119D5 EVAPORATOR COIL & BLOWER GROUP (M32B) Revised 6/2/98 17

19 Revised 6/2/98 EVAPORATOR COIL & BLOWER GROUP (M32B) 119D5 REF PART# DESCRIPTION QTY GASKET - evaporator RIVET - gasket MOUNT - motor SCREW - mount LOCKWASHER FLATWASHER INSERT - threaded BRACKET - support SUPPORT - motors/blowers SCREW - support LOCKWASHER FLATWASHER NUT GROMMET (3/4 id) PLATE - defrost switch access SCREW - plate COIL - evaporator SCREW - coil NUT - coil FLATWASHER PAN - drain SCREW - pan FLATWASHER LOCKWASHER NUT NUT - captive BRACKET - evaporator drain HARNESS - evaporator fan (#1) HARNESS - evaporator fan (#2) SLEEVING - hose (25 ft, pvc) A/R STRIP - gasket (50 ft roll) A/R GASKET - plate GROMMET (5/16 id) BLOCK - air (neoprene, 5 wide x 62 lg) ANGLE - coil support PLUG (black poly) CONNECTOR - barb (1/2 mpt) FITTING - barb (3/4 mpt) NUT - connector (3/4 mpt) 1 18

20 119E3 MOTOR GROUP - COMPRESSOR Revised 3/10/97 MOTOR GROUP - COMPRESSOR 119E3 3/10/97 19

21 Revised 3/10/97 MOTOR GROUP - COMPRESSOR 119E3 REF PART# DESCRIPTION QTY MOTOR - compressor drive (10hp) BEARING (drive end) BEARING (opposite drive end) GASKET - cover plate FAN - motor COVER - fan SCREW - motor FLATWASHER NUT - motor BRACKET - motor SCREW - bracket to frame LOCKWASHER FLATWASHER SCREW - plate LOCKWASHER LOCKWASHER (internal tooth) FLATWASHER PLATE - cover NAMEPLATE - TK Service HOSE - pvc SLEEVE - crimp CAP - crimp sleeve SCREW - motor to compressor LOCKWASHER 6 20

22 119E6 COMPRESSOR GROUP & GAUGES (M32, M32A) Revised 9/23/99 COMPRESSOR GROUP & GAUGES (M32, M32A) 119E6 9/23/99 21

23 Revised 9/23/99 COMPRESSOR GROUP & GAUGES (M32, M32A) 119E6 REF PART# DESCRIPTION QTY HUB PLATE - drive coupling PIN - dowel SCREW - coupling to compressor SEALER - antiseize A/R SPACER SCREW - plate to motor LOCKWASHER COUPLING - compressor drive BUSHING - coupling GASKET - housing to compressor LOCKWASHER FLATWASHER SCREW - compressor COMPRESSOR - X426 (complete, ASQ) COMPRESSOR - X430 (complete, ASQ) COMPRESSOR - X426 (see 77G6) COMPRESSOR - X430 (see 102C3) O-RING ADAPTER - compressor suction FLATWASHER SCREW - adapter KEY - crankshaft MANIFOLD - discharge (X426) MANIFOLD - discharge (X430) SCREW - manifold (X430) WASHER - sealing GASKET - manifold SWITCH - high pressure cutout TEE - valve VALVE CAP - valve GASKET - flare GAUGE - compound BRACKET - gauge SCREW - bracket FLATWASHER NUT (stop) ELBOW - gauge TUBE - gauge SWITCH - 2 speed condenser fan (for connectors see 115D14) 1 22

24 119E6 COMPRESSOR GROUP & GAUGES (M32, M32A) Revised 9/23/99 23

25 Revised 9/23/99 COMPRESSOR GROUP & GAUGES (M32, M32A) 119E6 REF PART# DESCRIPTION QTY SWITCH - only SEAL - oil SEAL - crankshaft HOUSING - drive coupling TOOL - keyway alignment 1 CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness). 24

26 119D6 COMPRESSOR GROUP - GAUGES (M32B) Revised 9/23/99 COMPRESSOR GROUP - GAUGES (M32B) 119D6 9/23/99 25

27 Revised 9/23/99 COMPRESSOR GROUP - GAUGES (M32B) 119D6 REF PART# DESCRIPTION QTY HUB PLATE - drive coupling PIN - dowel SCREW - coupling to compressor SEALER - antiseize A/R SPACER SCREW - plate to motor LOCKWASHER COUPLING - compressor drive BUSHING - coupling GASKET - housing to compressor LOCKWASHER FLATWASHER SCREW - compressor COMPRESSOR - X430 (see 149C10) O-RING ADAPTER - suction valve FLATWASHER SCREW - adapter KEY - crankshaft MANIFOLD - discharge (X430) SCREW - manifold WASHER - sealing GASKET - manifold SWITCH - high pressure cutout (for connectors see 115D14) BRACKET - gauge SCREW - bracket FLATWASHER NUT (stop) GAUGE - compound SWITCH - 2 speed condenser fan (for connectors see 115D14) SWITCH - only SEAL - compressor crankshaft SEAL - oil HOUSING - drive coupling TOOL - keyway alignment 1 CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness). 26

28 95F5 CONDENSER COMPONENTS (M32 - M32A) Revised 3/19/01 CONDENSER COMPONENTS (M32 - M32A) 95F5 3/19/01 27

29 Revised 3/19/01 CONDENSER COMPONENTS (M32 - M32A) 95F5 REF PART# DESCRIPTION QTY COIL - evaporator VALVE - expansion ELEMENT - power SCREEN - inlet TUBE - equalizer TUBE - exchanger to expansion valve HEAT EXCHANGER (incl 6, 7, 8, M32) HEAT EXCHANGER (incl 6, 7, 8, M32A) TUBE - exchanger to coil TUBE - suction (exchanger to modulation, M32) TUBE - exchanger to modulation (suction, M32A) TUBE - liquid TUBE - dehydrator to exchanger VALVE - dehydrator inlet CAP - valve DEHYDRATOR GASKET - flare nut TUBE - receiver to dehydrator NUT - flare 1 13 N/A TANK - receiver (see note) TANK - receiver to dehydrator SCREW - tank LOCKWASHER FLATWASHER TUBE - condenser to receiver tank FITTING - saddle VALVE - relief O-RING - relief valve TUBE - exchanger to modulation (M32) TUBE - exchanger to modulation (M32A) FITTING - saddle TUBE - exchanger to coil TUBE - valve to coil VALVE - service (discharge, see 102C4) MANIFOLD - discharge (X426) MANIFOLD - discharge (X430) COMPRESSOR - X426 (see 77G6) COMPRESSOR - X430 (see 102C3) ADAPTER - compressor suction FLANGE SCREW - flange LOCKWASHER 2 28

30 95F5 CONDENSER COMPONENTS (M32 - M32A) Revised 3/19/01 29

31 Revised 3/19/01 CONDENSER COMPONENTS (M32 - M32A) 95F5 REF PART# DESCRIPTION QTY FLATWASHER TUBE - suction O-RING - suction COIL - condenser VALVE - modulation (for connectors see 115D14) VALVE - only COIL - valve VALVE - pressure CAP - valve BRACKET - tube support SCREW - bracket FLATWASHER LOCKWASHER CLAMP - tube SCREW - clamp FLATWASHER NUT CLAMP - tube (plastic) CLAMP - tube (stainless steel) SPACER - clamp SCREW - clamp FLATWASHER LOCKWASHER CLAMP - heat exchanger SCREW - clamp HANGER - dehydrator SCREW - hanger FLATWASHER NUT SCREW - dehydrator FLATWASHER LOCKWASHER BRACKET - valve SCREW - bracket FLATWASHER LOCKWASHER U-BOLT - valve FLATWASHER - u-bolt NUT - u-bolt INDICATOR - liquid (for receiver tank ) INDICATOR - liquid (for ) 2 30

32 95F5 CONDENSER COMPONENTS (M32 - M32A) Revised 3/19/01 NOTE: Receiver tank has been replaced with after

33 Revised 3/19/01 CONDENSER COMPONENTS (M32 - M32A) 95F5 32

34 119D7 REFRIGERATION COMPONENTS (M32B) Revised 3/16/01 REFRIGERATION COMPONENTS (M32B) 119D7 3/16/01 33

35 Revised 3/16/01 REFRIGERATION COMPONENTS (M32B) 119D7 REF PART# DESCRIPTION QTY COIL - evaporator VALVE - expansion SCREEN - inlet ELEMENT - power TUBE - equalizer TUBE - exchanger to expansion valve HEAT EXCHANGER (incl 6, 7, 8) TUBE - exchanger to coil TUBE - suction TUBE - liquid TUBE - dehydrator to exchanger VALVE - dehydrator inlet DEHYDRATOR GASKET - flare nut TUBE - receiver to dehydrator 1 13 N/A TANK - receiver (see note) TANK - receiver TUBE - condenser to receiver FITTING VALVE - relief O-RING - relief valve TUBE - exchanger to modulator TUBE - exchanger to coil TUBE - valve to coil VALVE - service (discharge, see 119E8) MANIFOLD - discharge (see 112G14) COMPRESSOR (see 107E6) COMPRESSOR - X430 (see 149C10) VALVE - suction (see 119E7) ADAPTER - suction valve (see 119D6) TUBE - suction TUBE - compound gauge O-RING - suction COIL - condenser (see 119D4) VALVE - modulation (for connectors see 115D14) VALVE (see 123A8) FITTING - tube TUBE - standoff BRACKET - tube support SCREW - bracket FLATWASHER LOCKWASHER 2 34

36 119D7 REFRIGERATION COMPONENTS (M32B) Revised 3/16/01 35

37 Revised 3/16/01 REFRIGERATION COMPONENTS (M32B) 119D7 REF PART# DESCRIPTION QTY CLAMP - tube SCREW - clamp FLATWASHER NUT HANGER - dehydrator SCREW - dehydrator SCREW - hanger FLATWASHER NUT FITTING - header CLAMP - heat exchanger SCREW - clamp FITTING - charge port (highside) SWITCH - thermostat (see 119E10) FITTING - switch TUBE - liquid injector TUBE - tee to solenoid VALVE - solenoid (see 116G10, for connectors see 115D14) TUBE - solenoid valve to tube TEE (1/2 x 1/2 x 3/8) TUBE - tee to exchanger BRACKET - valve SCREW - bracket LOCKWASHER FLATWASHER BRACKET - valve SCREW - bracket FLATWASHER U-BOLT - valve FLATWASHER - u-bolt NUT - u-bolt (stop) GASKET - discharge valve CLAMP - suction tube SPACER - clamp CLAMP - suction tube (stainless steel) SCREW - clamp FLATWASHER LOCKWASHER CLAMP - tube (liquid injection) SCREW - clamp FLATWASHER NUT 4 36

38 119D7 REFRIGERATION COMPONENTS (M32B) Revised 3/16/01 37

39 Revised 3/16/01 REFRIGERATION COMPONENTS (M32B) 119D7 REF PART# DESCRIPTION QTY INDICATOR - liquid SEALER - Loctite A/R SCREW - tank LOCKWASHER FLATWASHER 2 CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness). NOTE: Receiver tank has been replaced with after 12/95. 38

40 77G6 COMPRESSOR X426 (w/r12) Revised 9/24/01 COMPRESSOR X426 (w/r12) 77G6 9/24/01 39

41 Revised 9/24/01 COMPRESSOR X426 (w/r12) 77G6 REF PART# DESCRIPTION QTY COMPRESSOR - X BODY - compressor NUT (12 point) BOLT - connecting rod ROD - connecting (incl 2, 3 & 6) BEARING SET - connecting rod (standard) BEARING SET (.005 us) BEARING SET (.010 us) BEARING SET (.020 us) BEARING SET (.030 us) BUSHING - piston pin 4 7 NSS PIN - piston PISTON (incl 7, 9, 52, 53, & 54) RING - retaining KEY - woodruff BEARING - ball PLUG - metering CRANKSHAFT PLUG RIVET - counterweight BEARING - ball PIN - dowel SCREEN - suction 1 * O-RING PLUG - oil fill O-RING SLEEVE - cylinder 4 19 * O-RING PLATE - valve (see 9G10) 4 21 * O-RING INDICATOR - liquid 1 23 * GASKET - compressor cylinder head HEAD - cylinder SCREW (2 in lg) SCREW (2-5/8 in lg) WASHER - sealing O-RING 20 40

42 77G6 COMPRESSOR X426 (w/r12) Revised 9/24/01 41

43 Revised 9/24/01 COMPRESSOR X426 (w/r12) 77G6 REF PART# DESCRIPTION QTY 27 * GASKET - manifold 2 28 Not Used PLUG - pipe SCREW - manifold 4 31 * WASHER - sealing PLUG - magnetic O-RING VALVE - check 2 34 * GASKET - pump end HOUSING - pump HOUSING - pump (remanufactured) PIN - dowel 1 36 * O-RING 2 37 * O-RING PLUG - oil pump cover O-RING COVER - pump PIN - dowel SCREW - cover to housing 2 * FLATWASHER SCREW - pump 8 * FLATWASHER 8 42 * O-RING REGULATOR (incl 42-46) 1 44 NSS SPRING 1 45 NSS PLUNGER 1 46 NSS RING - retaining VALVE - elbow (90 deg) CAP - valve PUMP (incl 49, 50 & 51) 1 49 * O-RING SHAFT - oil pump KEY - shaft NUT FLATWASHER 1 53 NSS REED - piston 1 54 NSS HEAD - piston 1 42

44 77G6 COMPRESSOR X426 (w/r12) Revised 9/24/01 43

45 Revised 9/24/01 COMPRESSOR X426 (w/r12) 77G6 REF PART# DESCRIPTION QTY 55 * GASKET - oil sump SUMP - oil SCREW - oil sump 16 * FLATWASHER VALVE - check (oil return) VALVE - check 2 60 * O-RING SCREEN - oil suction CLAMP - screen LOCKWASHER NUT BRACKET - screen SCREW - bracket LOCKWASHER 2 65 Not Used GASKET - drive end NAMEPLATE - rotation OIL - synthetic OIL - petroleum 1 * KIT - gasket KIT - acid test 1 CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness). 44

46 102C3 COMPRESSOR X430 Revised 9/24/01 COMPRESSOR X C3 9/24/01 45

47 Revised 9/24/01 COMPRESSOR X C3 REF PART# DESCRIPTION QTY COMPRESSOR - X430 (w/regular heads, R12, R22 or R502) BODY - compressor NUT (12 point) BOLT - connecting rod ROD - connecting (incl 2, 3 & 6) BEARING SET - connecting rod (standard) BEARING SET (.005 us) BEARING SET (.010 us) BEARING SET (.020 us) BEARING SET (.030 us) BUSHING - connecting rod 4 7 NSS PIN - piston PISTON (incl 7, 9, 10, 30, 31) RING - snap NUT WASHER - compressor BEARING (drive end) PLUG - oil metering CRANKSHAFT PLUG RIVET (steel) BEARING (pump end) PIN - dowel SCREEN - oil separator O-RING 1 17 * PLUG - oil fill O-RING SLEEVE (X430) 4 19 * O-RING PLATE - valve (see 9G10) 4 21 * O-RING SIGHT GLASS 3 23 * GASKET - compressor cylinder head HEAD - cylinder SCREW (2 in lg) SCREW (2-5/8 in lg) WASHER - sealing 20 46

48 102C3 COMPRESSOR X430 Revised 9/24/01 47

49 Revised 9/24/01 COMPRESSOR X C3 REF PART# DESCRIPTION QTY O-RING * GASKET - manifold 2 28 Not Used PLUG 1 30 NSS REED - piston 4 31 NSS HEAD - piston PLUG - magnetic O-RING VALVE - check GASKET - oil pump HOUSING - oil pump HOUSING - oil pump PIN - dowel 1 36 * O-RING 2 37 * O-RING PLUG - oil pump O-RING COVER PIN - dowel SCREW - cover 2 * FLATWASHER SCREW 8 * WASHER - compressor 8 42 * O-RING REGULATOR - oil pressure GASKET - drive plate SCREEN - oil pickup CLAMP LOCKWASHER NUT BRACKET SCREW LOCKWASHER VALVE (90 deg) PUMP - oil 1 51 * O-RING SHAFT 1 48

50 102C3 COMPRESSOR X430 Revised 9/24/01 49

51 Revised 9/24/01 COMPRESSOR X C3 REF PART# DESCRIPTION QTY KEY SCREW - plate FLATWASHER 9 55 * GASKET - oil sump SUMP SCREW - oil sump 16 * FLATWASHER VALVE VALVE 2 60 * O-RING OIL - compressor 1 * KIT - gasket set KIT - acid test 1 NOTE: NOTE: The Heads on Compressor do not have ports. If needed, use cylinder head which has a 1/8 port. Both discharge manifold gaskets MUST be the same part number (thickness). 50

52 9G10 VALVE PLATE ASSEMBLY Revised 5/23/01 VALVE PLATE ASSEMBLY 9G10 5/23/01 51

53 Revised 5/23/01 VALVE PLATE ASSEMBLY 9G10 REF PART# DESCRIPTION QTY PLATE - valve SCREW - valve plate SLEEVE - valve plate (do not use w/washer, see note) SLEEVE - valve plate (use w/washer item 5, see note) SPRING - compressor valve plate WASHER - valve plate (see note) CAGE WASHER - wave REED RETAINER PLATE SCREW NUT 1 NOTE: In the first quarter of 1996, the Washer, item 5 ( ) was eliminated. When replacing the Sleeve and Washer (items 2, 3 and 5) note that sleeve (22-321) required a washer ( ). Do not use a washer with sleeve ( ). Sleeve (22-321) is.770 in long; sleeve ( ) is.780 in long. 52

54 107E6 COMPRESSOR X430 (Container Units w/r134a) Revised 11/1/01 COMPRESSOR X430 (Container Units w/r134a) 107E6 11/1/01 53

55 Revised 11/1/01 COMPRESSOR X430 (Container Units w/r134a) 107E6 REF PART# DESCRIPTION QTY COMPRESSOR (w/regular heads, R134a) BODY - compressor NUT (12 point) BOLT - connecting rod ROD - connecting (incl 2, 3 & 6) BEARING SET - connecting rod (standard) BEARING SET (.005 us) BEARING SET (.010 us) BEARING SET (.020 us) BEARING SET (.030 us) BUSHING - connecting rod 4 7 NSS PIN - piston PISTON (incl 7, 9, 10, 30, 31) RING - snap NUT WASHER - compressor BEARING (drive end) PLUG - oil metering CRANKSHAFT PLUG RIVET (steel) BEARING (pump end) PIN - dowel SCREEN - oil separator O-RING 1 17 * PLUG O-RING SLEEVE (X430) 4 19 * O-RING PLATE - valve (see 9G10) 4 21 * O-RING SIGHT GLASS 3 23 * GASKET - compressor cylinder head HEAD - cylinder SCREW (2 in lg) SCREW (2-5/8 in lg) WASHER - sealing 20 54

56 107E6 COMPRESSOR X430 (Container Units w/r134a) Revised 11/1/01 55

57 Revised 11/1/01 COMPRESSOR X430 (Container Units w/r134a) 107E6 REF PART# DESCRIPTION QTY O-RING * GASKET - manifold 2 28 Not Used PLUG 1 30 NSS REED - piston 4 31 NSS HEAD - piston PLUG - magnetic O-RING VALVE - check GASKET - oil pump HOUSING - oil pump HOUSING - oil pump (remanufactured) PIN - dowel 1 36 * O-RING 2 37 * O-RING PLUG - oil pump O-RING COVER PIN - dowel SCREW - cover 2 * FLATWASHER SCREW 8 * WASHER - compressor 8 42 * O-RING REGULATOR - oil pressure GASKET - drive plate SCREEN - oil pickup CLAMP LOCKWASHER NUT BRACKET - oil pickup SCREW LOCKWASHER VALVE (90 deg) PUMP - oil 1 51 * O-RING SHAFT 1 56

58 107E6 COMPRESSOR X430 (Container Units w/r134a) Revised 11/1/01 57

59 Revised 11/1/01 COMPRESSOR X430 (Container Units w/r134a) 107E6 REF PART# DESCRIPTION QTY KEY SCREW - plate FLATWASHER 9 55 * GASKET - oil sump SUMP SCREW - oil sump 16 * FLATWASHER VALVE VALVE 2 60 * O-RING OIL - compressor (1 gal) A/R OIL - compressor (1 quart) A/R * KIT - gasket (X426/X430, see 131F1) 1 NOTE: This Compressor ( ) has been replaced with Compressor ( ), see Grid 149C10. NOTE: The heads on Compressor do not have ports. If needed - use cylinder head which has a 1/8 pipe port. NOTE: Both discharge manifold gaskets MUST be the same part number (thickness). 58

60 149C10 COMPRESSOR X430 (DRY - NO OIL) Revised 11/1/01 COMPRESSOR X430 (DRY - NO OIL) 149C10 11/1/01 59

61 Revised 11/1/01 COMPRESSOR X430 (DRY - NO OIL) 149C10 REF PART# DESCRIPTION QTY COMPRESSOR - X430 (dry, no oil) BODY - compressor ROD - connecting BOLT - connecting rod NUT (12 point) BUSHING - piston pin BEARING SET - connecting rod (standard) BEARING SET (.005 us) BEARING SET (.010 us) BEARING SET (.020 us) BEARING SET (.030 us) PISTON 4 8 NSS PIN - piston RING - retaining NUT FLATWASHER 1 11 NSS REED - piston 1 12 NSS HEAD - piston BEARING - ball PIN - dowel SCREEN - suction PLUG - oil fill SLEEVE - cylinder 4 19 * O-RING PLATE - valve (see 9G10) 4 21 * O-RING INDICATOR - liquid 1 23 * GASKET - compressor cylinder head HEAD - cylinder SCREW (2 in lg) SCREW (2-5/8 in lg) WASHER - sealing O-RING * GASKET - manifold SCREW - manifold 4 31 * MANIFOLD - discharge PLUG - magnetic O-RING 4 60

62 149C10 COMPRESSOR X430 (DRY - NO OIL) Revised 11/1/01 61

63 Revised 11/1/01 COMPRESSOR X430 (DRY - NO OIL) 149C10 REF PART# DESCRIPTION QTY VALVE - check 2 34 * GASKET - pump end HOUSING - pump HOUSING - pump (remanufactured) PIN - dowel 1 36 * O-RING 2 37 * O-RING PLUG - oil pump cover O-RING COVER - pump PIN - dowel SCREW - cover to housing 2 * FLATWASHER 2 * FLATWASHER REGULATOR (incl 42-46) 1 43 * O-RING PLATE - suction inlet SCREW - plate PLATE - discharge VALVE - elbow (90 deg) SEALER - thread A/R CAP - valve PUMP (incl 49, 50 & 51) 1 49 * O-RING SHAFT - oil pump KEY - shaft BEARING - ball PLUG - metering CRANKSHAFT RIVET - counterweight PLUG 3 55 * GASKET - oil sump SUMP - oil SCREW - oil sump 16 * FLATWASHER VALVE - check (oil return) VALVE - check 2 60 * O-RING 1 62

64 149C10 COMPRESSOR X430 (DRY - NO OIL) Revised 11/1/01 63

65 Revised 11/1/01 COMPRESSOR X430 (DRY - NO OIL) 149C10 REF PART# DESCRIPTION QTY SCREEN - oil suction CLAMP - screen LOCKWASHER NUT BRACKET - screen SCREW - bracket LOCKWASHER HOUSING GASKET - drive end SCREW - housing FLATWASHER SEAL - crankshaft PLUG - manifold OIL - synthetic A/R OIL - petroleum A/R * KIT - gasket SEAL - dirt 1 64

66 131F1 COMPRESSOR GASKET SET (30-243) Revised 6/29/98 COMPRESSOR GASKET SET (30-243) 131F1 6/29/98 65

67 Revised 6/29/98 COMPRESSOR GASKET SET (30-243) 131F1 REF PART# DESCRIPTION QTY KIT - gasket GASKET - pump housing (X426) O-RING - dust seal O-RING - oil galley O-RING - cylinder sleeve O-RING - oil pickup tube O-RING - regulator O-RING - sight glass O-RING - oil pump to housing O-RING - throttling valve O-RING - oil pump GASKET - pump housing (X430) O-RING - cylinder head screw O-RING - oil pump plug GASKET - drive plate GASKET - oil sump (deep) GASKET - manifold GASKET - compressor cylinder head WASHER - oil fill WASHER - oil pump WASHER - compressor seal (3/8) 57 CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness). 66

68 116G10 SOLENOID VALVE - NORMALLY CLOSED Revised 9/8/00 SOLENOID VALVE - NORMALLY CLOSED 116G10 9/8/00 67

69 Revised 9/8/00 SOLENOID VALVE - NORMALLY CLOSED 116G10 REF PART# DESCRIPTION QTY VALVE - solenoid VALVE - solenoid VALVE - solenoid VALVE - solenoid KIT - internal parts COIL 1 68

70 102C4 DISCHARGE SERVICE VALVE Revised 5/6/97 DISCHARGE SER- VICE VALVE 102C4 5/6/97 69

71 Revised 5/6/97 DISCHARGE SERVICE VALVE 102C4 REF PART# DESCRIPTION QTY VALVE CORE - valve CAP - valve CAP - valve (plastic) CAP - valve (brass) GASKET - plastic cap GASKET - brass cap VALVE - discharge (incl 3 & 4) GASKET - valve WASHER - belleville SCREW - valve 2 CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness). 70

72 123A8 MODULATION VALVE ASSEMBLY Revised 9/20/95 MODULATION VALVE ASSEMBLY 123A8 9/20/95 71

73 Revised 9/20/95 MODULATION VALVE ASSEMBLY 123A8 REF PART# DESCRIPTION QTY KIT - repair COIL SCREEN - inlet strainer (1.375 dia tube) SCREEN - inlet strainer (1.125 dia tube) 1 72

74 119E7 SUCTION SERVICE VALVE (R134a) Revised 4/12/94 SUCTION SER- VICE VALVE (R134a) 119E7 4/12/94 73

75 Revised 4/12/94 SUCTION SERVICE VALVE (R134a) 119E7 REF PART# DESCRIPTION QTY VALVE - suction (incl 2 & 3) CAP - valve (suction, plastic) CAP - valve (suction, brass) GASKET - plastic cap GASKET - brass cap O-RING - valve to adapter SCREW - valve WASHER - belleville ADAPTER - charge port FITTING - charge port (lowside) CAP - charge port (blue) ELBOW GASKET 1 74

76 119E8 DISCHARGE SERVICE VALVE (R134a) Revised 5/6/96 DISCHARGE SER- VICE VALVE (R134a) 119E8 5/6/96 75

77 Revised 5/6/96 DISCHARGE SERVICE VALVE (R134a) 119E8 REF PART# DESCRIPTION QTY VALVE - discharge (incl 2 & 3) CAP - valve (plastic) CAP - valve (brass) GASKET - plastic cap GASKET - brass cap GASKET - valve SCREW - valve WASHER - belleville ELBOW GASKET ADAPTER - charge port FITTING - charge port (highside) CAP - charge port (red) 1 76

78 119E10 ELECTRICAL COMPONENTS Revised 7/23/98 ELECTRICAL COMPONENTS 119E10 7/23/98 77

79 Revised 7/23/98 ELECTRICAL COMPONENTS 119E10 REF PART# DESCRIPTION QTY MOTOR - evaporator blower (M32, M32A, see 95F9) MOTOR - evaporator blower (M32B, see 119D5) SENSOR - defrost (see 95F10) SENSOR - return air (see 95F10) SENSOR - discharge air (see 95F10) HEATER - evaporator coil (M32, M32A, see 95F10) HEATER - evaporator coil (M32B, see 119D14) HEATER - drip pan (M32, M32A, see 95F10) HEATER - drip pan (M32B, see 119D14) THERMOMETER (M32, M32A, see 56G6) THERMOMETER (M32B, see 107D14) TRANSFORMER (see 119D11) MOTOR - condenser fan (M32, M32A, see 119D4) MOTOR - condenser fan (M32B, see 119D4) VALVE - modulation (for connectors see 115D14) VALVE - coil (see 123A8) SWITCH - high pressure cutout (see 119D6) MOTOR - compressor drive (see 119E3) VALVE - solenoid (see 116G10, for connectors see 115D14) BOX - control (see 95F2 or 119D8) SWITCH - 2 speed condenser fan (see 119B6) SWITCH - thermostat (for connectors see 115D14) PAD - insulating (thermostat switch) SCREW - pad FLATWASHER NUT 2 78

80 95F2 CONTROL BOX (M32 & M32A) Revised 4/4/94 CONTROL BOX (M32 & M32A) 95F2 4/4/94 79

81 Revised 4/4/94 CONTROL BOX (M32 & M32A) 95F2 REF PART# DESCRIPTION QTY BOX - control SCREW - box FLATWASHER LOCKWASHER SOCKET - remote monitor SCREW - socket FLATWASHER LOCKWASHER NUT RELAY SOCKET - relay SCREW - socket WASHER - sealing FLATWASHER NUT (hexstop) SWITCH - on/off (4pdt) SWITCH - defrost (1p) ANGLE SCREW - angle WASHER - sealing NUT (hexstop) LATCH - door NUT (hexstop) FLATWASHER LOCKWASHER SPACER - tube BRACKET - latch SCREW ANGLE - microcontroller SCREW - angle WASHER - sealing FLATWASHER NUT (hexstop) NUT (hexstop) SPACER FLATWASHER SCREW - roller WINDOW NAMEPLATE - On/Off Defrost COVER - control box STRIP - gasket (25 ft) A/R PIN - hinge 2 80

82 95F2 CONTROL BOX (M32 & M32A) Revised 4/4/94 81

83 Revised 4/4/94 CONTROL BOX (M32 & M32A) 95F2 REF PART# DESCRIPTION QTY SEALER - antiseize A/R SEALER - Loctite A/R BOARD - pc/led NAMEPLATE - indicator mode SCREW - board SCREW - board WASHER - sealing SHIELD - light SCREW - shield WASHER - sealing FLATWASHER NUT (hexstop) NAMEPLATE - Lights Display NUT - cover (hexstop) FLATWASHER WASHER - sealing LOCKWASHER NUT - cover BOOT - switch NUT - captive BRACKET - nameplate ROLLER - door latch ROD - hinge PLATE - spacer 1 82

84 119D8 CONTROL BOX (M32B) Revised 11/22/99 CONTROL BOX (M32B) 119D8 11/22/99 83

85 Revised 11/22/99 CONTROL BOX (M32B) 119D8 REF PART# DESCRIPTION QTY BOX - control SCREW - box FLATWASHER LOCKWASHER SOCKET - remote monitor SCREW - socket FLATWASHER LOCKWASHER NUT RELAY SOCKET - relay SCREW - socket WASHER - sealing FLATWASHER NUT (hexstop) SWITCH - on/off (4pdt) SWITCH - defrost (1p) LOCKWASHER ANGLE SCREW - angle WASHER - sealing NUT (hexstop) LATCH - door NUT (hexstop) FLATWASHER LOCKWASHER SPACER - tube BRACKET - latch SCREW ANGLE - microcontroller SCREW - angle WASHER - sealing FLATWASHER NUT (hexstop) NUT (hexstop) SPACER SEALER - Loctite A/R SEALER - antiseize A/R FLATWASHER SCREW - roller WINDOW NAMEPLATE - On/Off Defrost 1 84

86 119D8 CONTROL BOX (M32B) Revised 11/22/99 85

87 Revised 11/22/99 CONTROL BOX (M32B) 119D8 REF PART# DESCRIPTION QTY COVER - control box STRIP - gasket (25 ft) A/R PIN BOARD - pc/led BOARD - pc/led NAMEPLATE - Mode Lite Indicator SCREW - board (truss head) WASHER - sealing SHIELD - light RIVET - shield (plastic) NAMEPLATE - Lights Display NUT - cover (hexstop) FLATWASHER WASHER - sealing LOCKWASHER NUT - cover NUT - captive BLOCK - mount ROLLER - door latch BOOT - switch ROD - cover 2 86

88 95F1 HIGH VOLTAGE TRAY (M32, M32A) Revised 4/12/94 HIGH VOLTAGE TRAY (M32, M32A) 95F1 4/12/94 87

89 Revised 4/12/94 HIGH VOLTAGE TRAY (M32, M32A) 95F1 REF PART# DESCRIPTION QTY PANEL - high voltage LOCKNUT FITTING - barb FITTING - barb O-RING CONTACTOR SCREW - contactor LOCKWASHER FLATWASHER INTERLOCK - contactor TRANSFORMER JUMPER SCREW - transformer LOCKWASHER FLATWASHER TRANSFORMER - current SCREW - transformer LOCKWASHER FLATWASHER RELAY - overload SCREW - relay LOCKWASHER FLATWASHER CONNECTOR - cable GROMMET - connector CONNECTOR - cable SCREW - panel to box WASHER - sealing FLATWASHER NUT (stop) SCREW - ground WASHER - sealing LOCKWASHER FLATWASHER NUT (stop) CONTACTOR - phase correction (see 119G4) SCREW - contactor LOCKWASHER FLATWASHER HARNESS - high voltage tray to microprocessor HARNESS - heater SLEEVING - hose (25 ft, pvc) A/R 88

90 95F1 HIGH VOLTAGE TRAY (M32, M32A) Revised 4/12/94 89

91 Revised 4/12/94 HIGH VOLTAGE TRAY (M32, M32A) 95F1 REF PART# DESCRIPTION QTY HARNESS - main (for connectors see 115D14) LEAD - thermistor 1 90

92 119D9 HIGH VOLTAGE TRAY (M32B) Revised 11/4/96 HIGH VOLTAGE TRAY (M32B) 119D9 11/4/96 91

93 Revised 11/4/96 HIGH VOLTAGE TRAY (M32B) 119D9 REF PART# DESCRIPTION QTY PANEL - high voltage SEALER - tape (roll) A/R LOCKNUT FITTING - barb CONTACTOR SCREW - contactor LOCKWASHER FLATWASHER INTERLOCK - contactor TRANSFORMER JUMPER TERMINAL - fingrip CONNECTOR - electric NAMEPLATE - Caution 460 Volts SCREW - transformer LOCKWASHER FLATWASHER TRANSFORMER - current TERMINAL SCREW - transformer LOCKWASHER RELAY - overload SCREW - relay LOCKWASHER FLATWASHER CONNECTOR - cable GROMMET - connector CONNECTOR - cable SCREW - panel to box WASHER - sealing FLATWASHER NUT (stop) SCREW - ground WASHER - sealing LOCKWASHER FLATWASHER NUT (stop) CONTACTOR - phase correction (see 119G3) SCREW - contactor LOCKWASHER FLATWASHER HARNESS - high voltage tray to microprocessor 1 92

94 119D9 HIGH VOLTAGE TRAY (M32B) Revised 11/4/96 93

95 Revised 11/4/96 HIGH VOLTAGE TRAY (M32B) 119D9 REF PART# DESCRIPTION QTY HARNESS - heater SLEEVING - hose (25 ft, pvc) A/R HARNESS - main (assembly, for connectors see 115D14) FITTING - barb O-RING PLUG - oil tight seal 1 94

96 119G3 CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) Revised 1/14/99 CONTACTOR ASSEMBLY (PHASE CORREC- TION, 460V) 119G3 1/14/99 95

97 Revised 1/14/99 CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) 119G3 REF PART# DESCRIPTION QTY CONTACTOR - phase correction (complete) CONTACTOR COIL - contactor KIT - points BRACKET - resistor SCREW - bracket LOCKWASHER FLATWASHER BRACKET - capacitor SCREW - bracket CAPACITOR (0.5 UF) BANDWRAP BOARD - phase correction BRACKET - pc board BOARD - pc RIVET - board RECTIFIER RESISTOR SCREW - resistor LOCKWASHER NUT 4 96

98 119G4 CONTACTOR ASSEMBLY (PHASE CORRECTION, 230V) Revised 5/25/94 CONTACTOR ASSEMBLY (PHASE CORREC- TION, 230V) 119G4 5/25/94 97

99 Revised 5/25/94 CONTACTOR ASSEMBLY (PHASE CORRECTION, 230V) 119G4 REF PART# DESCRIPTION QTY CONTACTOR - assembly (complete) CONTACTOR - assembly COIL - contactor KIT - points BRACKET - resistor SCREW - bracket LOCKWASHER FLATWASHER BRACKET - capacitor SCREW - bracket CAPACITOR BANDWRAP BOARD - phase correction BRACKET - pc board BOARD - pc RIVET - board RECTIFIER RESISTOR SCREW - resistor LOCKWASHER NUT 4 98

100 95F6 MICROPROCESSOR CONTROLLER Revised 11/23/98 MICROPROCES- SOR CONTROL- LER 95F6 11/23/98 99

101 Revised 11/23/98 MICROPROCESSOR CONTROLLER 95F6 REF PART# DESCRIPTION QTY CONTROLLER - microprocessor (MPA+) CONTROLLER - microprocessor (remanufactured) RELAY - microprocessor JUMPER - terminal (5 fin) JUMPER - terminal (3 fin) PANEL - microprocessor (rear, w/o battery hole) PANEL - microprocessor (rear, w/battery hole) SCREW - rear panel LOCKWASHER FLATWASHER HINGE SCREW - hinge LOCKWASHER NUT BLOCK - hinge SCREW - block LOCKWASHER FLATWASHER COVER - assembly (MPA) NAMEPLATE - cover (MPA) COVER (MP) NAMEPLATE - cover (MP) CONNECTOR & CABLE - data port SCREW - connector BULB - alarm LENS (red) COVER (top) NAMEPLATE - digital display COVER - connector SCREW - cover FLATWASHER LOCKWASHER NUT SCREW - assembly SCREW NUT - captive KEYPAD KIT - chip (MPA) 1 100

102 95F6 MICROPROCESSOR CONTROLLER Revised 11/23/98 101

103 Revised 11/23/98 MICROPROCESSOR CONTROLLER 95F6 REF PART# DESCRIPTION QTY BATTERY - lithium (3.0V) NAMEPLATE - Real Time Clock PLUG - button NAMEPLATE - Caution, Sensitive Electronic Devices JUMPER HINGE ANGLE - hinge SCREW - angle & hinge WASHER - sealing (angle) FLATWASHER - hinge NUT - hinge (stop) INSTALLER - integrated circuit REMOVER - integrated circuit WRIST STRAP - electrostatic 1 NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a complete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMOGUARD Microprocessor Controllers.The Thermoguard Microprocessor, like all micro-electronic circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic components. While these circuits are extremely reliable and immune to most environmental extremes, they are sensitive to static electricity and damage from certain external causes. Precautions must be taken when servicing units and/or containers with these Controllers installed to ensure that the Controller and other sensitive electronic components are not damaged. If these precautionary measures are not followed, the risk of significant damage to the electronic components of the unit is possible. The primary risk potential results from the failure to wear adequate electrostatic discharge preventative equipment when handling and/or servicing the Controller. The second cause results from electric welding on the unit and/or container chassis without taking precautionary steps. 102

104 95F3 CIRCUIT BREAKER GROUP (M32, M32A) Revised 8/1/96 CIRCUIT BREAKER GROUP (M32, M32A) 95F3 8/1/96 103

105 Revised 8/1/96 CIRCUIT BREAKER GROUP (M32, M32A) 95F3 REF PART# DESCRIPTION QTY BRACKET - circuit breaker SCREW - bracket WASHER - sealing NAMEPLATE - Caution NAMEPLATE - Circuit Breaker POST - binding RECTIFIER MASTIC - heat transfer A/R SCREW - rectifier FLATWASHER LOCKWASHER NUT BRACKET - relay SCREW - relay bracket FLATWASHER LOCKWASHER SOCKET - relay RELAY SPRING RIVET CLAMP BREAKER - circuit (1.5 amp) BREAKER - circuit (3.0 amp) BREAKER - circuit (5.0 amp) BREAKER - circuit (1.0 amp) BREAKER - circuit (40 amp) SCREW - circuit breaker FLATWASHER LOCKWASHER HARNESS - circuit breaker GUARD - circuit breaker LEAD - thermistor 1 104

106 119D10 CIRCUIT BREAKER ASSEMBLY (M32B) Revised 6/25/01 CIRCUIT BREAKER ASSEM- BLY (M32B) 119D10 6/25/01 105

107 Revised 6/25/01 CIRCUIT BREAKER ASSEMBLY (M32B) 119D10 REF PART# DESCRIPTION QTY BRACKET - circuit breaker SCREW - bracket WASHER - sealing SEALER - antiseize A/R NAMEPLATE - Circuit Breaker RECTIFIER MASTIC - heat transfer A/R SCREW - rectifier FLATWASHER LOCKWASHER NUT BREAKER - circuit (25 amp) SCREW - breaker LOCKWASHER FLATWASHER BRACKET - relay SCREW - bracket LOCKWASHER FLATWASHER SOCKET - relay RELAY LUBRICANT - electrical A/R CLAMP - relay SPRING RIVET BREAKER - circuit (3.0 amp) BREAKER - circuit (1.0 amp) BREAKER - circuit (5.0 amp) BREAKER - circuit (1.5 amp) HARNESS - circuit breaker NAMEPLATE - Amber Relay 1 106

108 115D14 WEATHER PACK CONNECTORS Revised 1/5/01 WEATHER PACK CONNECTORS 115D14 1/5/01 107

109 Revised 1/5/01 WEATHER PACK CONNECTORS 115D14 REF PART# DESCRIPTION QTY TERMINAL - male (14-16 gauge) A/R TERMINAL - male (18-20 gauge) A/R TERMINAL - male (22 gauge) A/R SEAL (red, id) A/R SEAL (green, id, gauge) A/R SEAL (gray, id, gauge) A/R SEAL (blue, id, gauge) A/R PLUG - cavity (green, no hole) A/R SHROUD (1 pin) TOWER (1 pin) TERMINAL (14-16 gauge, female) A/R TERMINAL (18-20 gauge, female) A/R TERMINAL (22 gauge, female) A/R SHROUD (2 pin) TOWER (2 pin) SHROUD (3 pin) TOWER (3 pin) SHROUD (4 pin) TOWER (4 pin) SHROUD (6 pin) TOWER (6 pin) SHROUD (22 pin) TOWER (22 pin) LOCK - secondary TOWER (4 pin) SHROUD (4 pin) 1 108

110 119D11 TRANSFORMER GROUP Revised 1/11/99 TRANSFORMER GROUP 119D11 1/11/99 109

111 Revised 1/11/99 TRANSFORMER GROUP 119D11 REF PART# DESCRIPTION QTY TRANSFORMER NUT - transformer FLATWASHER SWITCH - rotary (w/knob) NAMEPLATE - Rotary switch SCREW - cover & clamp LOCKWASHER FLATWASHER INSERT - threaded (cover) NUT - clamp CLAMP - cable SCREW - clamp FLATWASHER LOCKWASHER PLUG - power (MIPCO, use w/yellow cable, 460V) PLUG - power (Minnekes) PLUG - power (ESL) TERMINAL - pin (cable end) TERMINAL - pin (plug end) CABLE - power (black, 88 in lg, M32, M32A) CABLE - power (yellow, 88 in lg, M32B, M32E, M32F) CABLE - power (yellow, 69 ft) CLAMP - cable GASKET - clamp COVER - bottom (M32, M32A) COVER - bottom (M32B, M32E, M32F) CABLE - power (black, 69 ft) 1 11 Not Used SCREW - ground (brass) NUT (brass) FLATWASHER (brass) LOCKWASHER (brass) PLUG - power (use w/black cable) BUSHING - cable BUSHING - cable KNOB - rotary switch LEVER - screw LOCKWASHER SCREW - knob 1 110

112 119D12 THERMOMETER GROUP (M32, M32A) Revised 2/23/98 THERMOMETER GROUP (M32, M32A) 119D12 2/23/98 111

113 Revised 2/23/98 THERMOMETER GROUP (M32, M32A) 119D12 REF PART# DESCRIPTION QTY SCREW - bracket SCREW - thermometer FLATWASHER LOCKWASHER BRACKET (upper) THERMOMETER - recording (see 56G6) CLAMP - sensor SCREW - clamp FLATWASHER NUT (hexstop) BRACKET (lower) CHART (31 day, C) A/R CHART (31 day, F) A/R 112

114 56G6 RECORDING THERMOMETER ASSEMBLY - 31 DAY Revised 6/16/97 RECORDING THERMOMETER ASSEMBLY - 31 DAY 56G6 6/16/97 113

115 Revised 6/16/97 RECORDING THERMOMETER ASSEMBLY - 31 DAY 56G6 REF PART# DESCRIPTION QTY THERMOMETER - recording (31 day, see note) COVER - thermometer GASKET - cover GLASS - cover GASKET - glass CATCH - cover CLIP - key KEY - clock FLANGE & SCREW - chart drive NUT - chart drive PLATEN - chart SCREW - platen ANGLE SCREW - angle WASHER STAND - chart drive DRIVE - chart (31 day) SCREW - chart drive SCREW - stand STYLUS PLATE - stylus SCREW - stylus KIT - stylus MECHANISM O-RING - mechanism O-RING PUSHROD ELEMENT (10 ft lg) SCREW - element CHART (31 day, F) A/R CHART (31 day, C) A/R NOTE: Thermometer has been replaced with

116 119D13 THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) Revised 7/23/98 THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) 119D13 7/23/98 115

117 Revised 7/23/98 THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) 119D13 REF PART# DESCRIPTION QTY THERMOMETER - recording (see 107D14) SCREW - thermometer FLATWASHER LOCKWASHER NUT COVER - box STRIP - gasket (.62 in wide, bulk) A/R STRIP - gasket (1.0 in wide, bulk) A/R WINDOW - cover PLATE - latch RIVET - blind LATCH - cover RIVET - blind BRACKET - box (bottom) BRACKET - box (top) SCREW - bracket FLATWASHER LOCKWASHER LOCKNUT BOX - thermometer GUIDE - latch SCREW - guide (top) SCREW - guide (bottom) FLATWASHER LOCKNUT LOCKWASHER NUT HINGE - right hand HINGE - left hand SCREW - hinge FLATWASHER LOCKWASHER PLATE - box (bottom) SCREW - plate/bracket NUT FLATWASHER LOCKWASHER BRACKET - latch GROMMET CLAMP - sensor SCREW - clamp FLATWASHER 2 116

118 119D13 THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) Revised 7/23/98 117

119 Revised 7/23/98 THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) 119D13 REF PART# DESCRIPTION QTY LOCKNUT 2 118

120 107D14 RECORDING THERMOMETER ASSEMBLY - 31 DAY Revised 7/23/98 RECORDING THERMOMETER ASSEMBLY - 31 DAY 107D14 7/23/98 119

121 Revised 7/23/98 RECORDING THERMOMETER ASSEMBLY - 31 DAY 107D14 REF PART# DESCRIPTION QTY THERMOMETER - recording (temperature) LIFTER - assembly TIMER - assembly ELEMENT - power PLATE - recorder CHART - recording paper NUT - chart INDICATOR - voltage 1 8 NSS BATTERY 1 9 NSS HOLDER - battery 1 10 NSS BRACKET - voltage indicator 1 11 NSS BRACKET - sensor 1 12 NSS BODY - mounting 1 13 NSS BRACKET 1 14 NSS BOARD - terminal 1 15 NSS PAD (neoprene) 1 120

122 95F10 DEFROST GROUP - THERMOSTAT SENSORS (M32, M32A) Revised 6/2/98 DEFROST GROUP - THERMOSTAT SENSORS (M32, M32A) 95F10 6/2/98 121

123 Revised 6/2/98 DEFROST GROUP - THERMOSTAT SENSORS (M32, M32A) 95F10 REF PART# DESCRIPTION QTY BRACKET - sensor SCREW - bracket CLAMP - sensor SCREW - clamp FLATWASHER NUT (hexstop) HEATER - evaporator coil BRACKET - heater BRACKET - drip pan heater SCREW - bracket HEATER - drip pan BRACKET - sensor TUBE - drain CLIP - drain tube retainer HOSE - drain BRACKET - sensor SCREW - bracket FLATWASHER LOCKWASHER SENSOR - discharge air COIL - evaporator SENSOR - defrost SENSOR - return air SEAL - sensor (M32) 1 122

124 119D14 DEFROST GROUP - SENSORS (M32B) Revised 6/2/98 DEFROST GROUP - SENSORS (M32B) 119D14 6/2/98 123

125 Revised 6/2/98 DEFROST GROUP - SENSORS (M32B) 119D14 REF PART# DESCRIPTION QTY BRACKET - sensor SCREW - bracket CLAMP - sensor SCREW - clamp FLATWASHER NUT (hexstop) HEATER - evaporator coil BRACKET - heater BRACKET - drip pan heater SCREW - bracket HEATER - drip pan BRACKET - sensor TUBE - drain CLIP - drain tube retainer HOSE - drain (74 in) BRACKET - sensor SCREW - bracket FLATWASHER LOCKWASHER SENSOR - discharge air COIL - evaporator SENSOR - defrost SENSOR - return air 1 124

126 119E1 STRUCTURAL COMPONENTS Revised 3/13/96 STRUCTURAL COMPONENTS 119E1 3/13/96 125

127 Revised 3/13/96 STRUCTURAL COMPONENTS 119E1 REF PART# DESCRIPTION QTY FRAME - unit (foamed, complete) STRIP - sealing (50 ft) A/R SCREEN - air (poly) RIVET PANEL - upper rear (M32, M32A) PANEL - upper rear (M32B) SCREW - panel WASHER - special GASKET - panel (rear, top) STRIP - gasket support RIVET PANEL - lower rear (before 3/93) PANEL (lower, rear, after 3/93) SCREW WASHER - spacer NUT - speed GASKET - panel (rear, bottom) STRIP - sealing (horizontal) A/R GRILLE - condenser (see 119D4) STRIP - gasket (grille) PANEL - compressor SCREW - panel FLATWASHER LOCKWASHER SCREEN - evaporator (rear) SCREEN - evaporator (side) RIVET - container FLATWASHER RIVET MEMBER - screen (right) MEMBER - screen (left) ANGLE - screen support 1 126

128 104D5 NAMEPLATES Revised 7/15/98 NAMEPLATES 104D5 7/15/98 127

129 Revised 7/15/98 NAMEPLATES 104D5 REF PART# DESCRIPTION QTY NAMEPLATE - Thermo King NAMEPLATE - HFC 134a NAMEPLATE - HFC 134a NAMEPLATE - arrow NAMEPLATE - Operating instructions NAMEPLATE - Caution, Sensitive Electronic Devices NAMEPLATE - USDA connectors NAMEPLATE - R134a liquid level NAMEPLATE - R12 Liquid Level NAMEPLATE - Temperature Conversion NAMEPLATE - American Bureau of Shipping NAMEPLATE - Fan Universal NAMEPLATE - Amber Relay NAMEPLATE - Wiring/Schematic Diagram NAMEPLATE - Operating instructions NAMEPLATE - Fresh Air Exchange NAMEPLATE - Rotary switch NAMEPLATE - R NAMEPLATE - arrow NAMEPLATE - Caution 230 Volts NAMEPLATE - Lights Display NAMEPLATE - Operating Instructions (English) NAMEPLATE - Operating Instructions (Spanish) NAMEPLATE - Wiring/Schematic Diagram (M32, M32A) NAMEPLATE - Wiring Diagram (plastic) NAMEPLATE - Operating Instructions (Japanese) NAMEPLATE - Operating Instructions (Chinese) 1 128