Part s Manual. 6x4 Utility Vehicle. Model 642 CUB CADET LLC P.O. BOX CLEVELAND, OHIO FORM NO Bfm PRINTED IN U.S.A.

Transcription

1 Part s Manual x Utility Vehicle Model CUB CADET LLC P.O. BOX CLEVELAND, OHIO -00 PRINTED IN U.S.A. FORM NO. -008Bfm /0

2 -- MODEL TABLE OF CONTENTS DESCRIPTION PAGE Alternator... 8 Axle, Front Suspension... Axle, Center Suspension... Axle, Rear Suspension... Bed... Electric Bed Lift... Brake, Parking... Bumper... Cables... Chain Guide... Clutch, Main... Dash Panel... Electrical System... Engine & Transmission Cradle... Engine Accessories... Engine, Kohler 0 H.P. 8 Air Intake... Blower Housing & Baffles... Carburetor... Control... Crankcase... Crankshaft... Exhaust... Filtration... Fuel System... Head, Valve & Breather... Ignition & Electrical... Oil Pan & Lubrication... Starter Motor DESCRIPTION Fenders..., Fuel System..., Hood... Labels... Pedal, Brake... Pedal, Throttle... Schematic, Electrical..., Rear Outlet Seats... Shifter Assembly... Steering (Lower)... Steering (Upper)... Transmission Accessories... Transmission, Tuff Torq Model KT Transaxle Case Assembly... Input Shaft Assembly... Reduction Assembly... Range Shift Assembly... Differential Gear Assembly... Differential lock Assembly... Brake Assembly... PAGE Trim Panels Wheels, Front & Rear..., NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part, numbered 00-xxxx, is painted Cub Yellow, the part number to order would be 00-xxxx-08. Cub Yellow: 08 Cub Beige: 0 Powder Black: 0

3 -- SEATS AND FUEL TANK 8 A 0 8 A REF. PART NO. NUMBER DESCRIPTION QTY 0-00 Bracket Assembly, Fuel Tank -00 Tank Assembly, Fuel (Incl. valve, grommets, cap. switch & fitting) -00 Fuel Tank Only Hex Screw, /-8 x. -8 Hold-down Rod, Fuel Tank -0 Sems Nut, /-8-0 Nut, Flange Lock, / Gasket, Fuel Tank ( ) 8-00 Clamp, Hose -0 Washer,. x.8 x Cap, Fuel 0-00A Plate, Seat, LH -00A Nut, Flange Lock, /-8, Gr Spacer, Seat 8-00 Track Assembly, Seat -0008A Seat REF. PART NO. NUMBER DESCRIPTION QTY -0 Bumper 8-00 Shoulder Screw,. x.8-/ x A Plate, Seat, RH 0-0 Hex Screw, /-8 x Tube, Grab Handle 0-0 Hex Screw, /8- x Nut, Hex Lock Nylon, / Low Fuel Sensor - Fuel Return Fitting -000 Fuel Tank Shut Off Valve -0 Fuel Line Hose 0-inch -0 Vent 8-0 Grommet -000 Fuel Tank Grommet Floor Mat -0 Retainer Clip

4 -- STEERING A B A B

5 -- STEERING REF. NO. PART NUMBER DESCRIPTION QTY. -00 Dash Assembly 0-0 Hood Mounting Plate - Panel, Airbox Cover 0-0 Hex Screw, /-0 x Hex Screw, /-8 x0., Gr -0 Wing Nut, / A Trim, Bulb Seal, / -0 Foot Pad, Abrasive Rivet, Pop, Rivet, Pop, A Container, Bulkhead -A Panel, Shift Cover -8 Console, Cup Holder -008 Handle, Latch -0 Flat Washer, x.8 x.0-0 Washer, Flat,.8 x. x Washer, Flat,. x. x.0-0 Washer, Flat,. x.0 x Plate, Console Support 0-0 Screw, Self-tapping, /-0 x. -00A Gear Assembly, Steering 0-00 Steering Bracket, Sector Clamp 0-0 Bracket, Steering Mounting 0-0A Hex Screw, /8-,.00, Gr8 0-0 Hex Screw, /8-,.0, Gr -0 Nut, Flange Lock, / Grommet, Steering Shaft -0 Bushing, Rubber Wheel, Steering Hex Screw, /-8,., Gr, Patch Hex Screw, /-8,., Gr -0 Shaft, Steering, /8 Spline - Collar,. -00 Nut, Hex Lock Nylon, /8- -00A Nut, Flange Lock, /-8-0 Cover, Steering Wheel 8-0 Bellow, Steering,. Lg -0 Washer, Bell,.0 x.8 x Bearing, Flange,. ID, Self-Aligning -000 Pump Assembly, Fuel 0-00 Hex Screw, /-0 x. -0 Flange Lock Nut, /-0-00 Bushing,.OD x.0-00 Cable Tie -0 Fuel Line Hose Fuel Filter 8-00 Clamp, Hose 0-0 Hex Screw, /8- x., Gr Rivet. Pop,.0-0 Washer, Bell. x.8 x.0

6 -- FRONT END 8 A A XX XX

7 -- FRONT END REF. NO. PART NUMBER DESCRIPTION QTY Axle Assembly, Right-front (Incl. Ref - ) Axle Assembly, Left-front (Incl. Ref - ) 0-0 Hex Screw, /8- x Hex Screw, /- x.0, Gr 0-00 Hex Screw, /8- x., Gr 0-0 Hex Screw, /8- x. -00 Nut, Hex Lock, Nylon, /8-, Gr 0-0 Nut, Hex Lock, Nylon, /8-, Gr 8-0 Nut, Hex Lock, / Steering Control Knuckle, RH 0-00 Steering Control Knuckle, LH 0-0 Shock Absorber,. Stroke 0-88 Tube,.8 x.0 x Grease Fitting -08 Bearing,. ID x. OD -0 Bushing, Steering 0- Spacer,. ID x.0 OD 0-00 Front Bumper Assembly 0-0 Hex Screw, /8- x Flat Washer,.0 x.8 x Hex Screw, /- x., Gr 0-00 Dust Cap -00 Flat Washer,. x. x.8-00a Wheel Ass y, x x 0, RH, All Terr. -00A Wheel Ass y, x x 0, LH, All Terr. -0 Panel, Right Fender, Red -0 Panel, Left Fender, Red -0 Panel, Hood, Red 0-0 Hex Screw /-8 x.00 Gr Hex Screw, /-8 x Pop Rivet -000 Mud Flap 0-0 Washer, Bell,. x.8 x Flat Washer,. x. x.0-00 Head lamp Assembly 0-0 Bracket, Hood Mounting -0 Rod, Hood Mounting -0 Nut, Hex Lock, /-0-00 Cotter Pin, Internal,. -00 Washer, Flat,. x. x Hex Screw, /-0 x Dash Support Frame Assembly Upper Dash Frame Assembly -00A Insert Nut, / Hex Screw, /8- x. 0-0 Screw, Self-tapping, /-0 x. -00 Suspension Bumper -0 Flange Lock Nut, / Brush Guard -00 Washer, Flat, 0 x.80 x Horn -0 Flat Washer.00. x Front Hitch Assembly -00A Flange Lock Nut Hitch Accessory

8 -- REAR FENDERS AND CARGO BED A

9 -8- REAR FENDERS AND CARGO BED REF. NO. PART NUMBER DESCRIPTION QTY Tailgate Assembly 0-00 Bed Assembly 0-0 Screw, Self-tapping, /-0 x Flat Washer,. x.0 x Cotter Pin,.0 Dia x Plug Cap -00 Bumper, Extension Suspension 8-00 Compression Spring,.0 x. x. LG -0 Bumper,.Dia x. 0-0 Washer, Flat,. ID x.0 x Washer, Flat,. x.0 x.0-00 Washer, Flat,.0 x.8 x. 0- Screw, Hex, /- x. -08 Cable, LIft. LG - Handle, Deck Release 8-0 Spacer, Shoulder. Dia x. Dia -000 Cotter Pin 8-00 Electric Actuator, stroke -0 Nut, Acorn /-0 w/o Lock 0-0 Nut, Hex Lock, / A Nut, Insert / Clevis Pin,. dia. x. long -008 Plug Receptacle, V/A -0 Handle, Bag w/screw -00 Power Receptacle, V/A -0 Washer, Flat. x.8 x.0-0 Harness Jumper 8-0 Hex Lock Nut, / Hex Screw, /-0 x Fender, Rear RH, Red -0 Fender, Rear LH, Red Rubber Washer,.0 x.0 x Hex Screw, /-8 x Bell Washer,. x.8 x Bed Skirt Panel, LH, Red -0 Bed Skirt Panel, RH, Red -00 Rear Mud Flap Pop Rivet, Rubber Bushing, Bed Pivot 0-00 Bumper, Compression Suspension Hex Lock Nut, M Screw, #0- x.00-0 Hex Nut, Clevis Pin,. dia. x long 0-00 Tail Gate Seal Mounting Plate 8-0 Pop Rivet / x.0-00 Tail Gate Seal Strip

10 -- ENGINE AND TRANSMISSION

11 -0- ENGINE AND TRANSMISSION REF. PART NO. NUMBER DESCRIPTION QTY 0-0 Frame Ass y, Engine/Trans. Support 0-0 Hex Screw, /8- x., Gr 0-00 Hex Screw, /8- x, Gr 0- Hex Screw, /8- x Hex Screw, M0-. x 0mm, Gr A Hex Screw, M- x 0mm 0-0 Hex Screw, /8- x., Gr 8 0-0A Hex Screw, /-8 x. -00 Nut, Hex Lock, / Spring, Extension,. x. -0 Washer, Flat,. x. x Washer, Flat,. x. x. 8-08A Clutch Assembly, Engine 8-08 Clutch Assembly, Transmission -000 Washer,.0 x. x A Spacer, Drive,. ID x.00 OD -0 V-type Belt, Cogged, A Filter Ass y, Air Cleaner (Incl. -) -0 Hose Clamp 0-0 Air Cleaner Canister -08 Air Cleaner Cap 0-08 Hex Lock Screw /- x.0-0 Air Cleaner Element (Not Shown) -0 Air Intake Hose -0 Air Filter Hose -00 Flat Washer.0 x.0 x Upper Transmission Support Bracket Muffler Assembly Bracket 0-00 Hex Screw, M Screw, Machine M x.0 x 0 mm -00 Extension Spring. x.8 LG 0-00 Engine Shield Bracket REF. PART NO. NUMBER DESCRIPTION QTY -0 Arrestor, Spark -/ -088 Muffler, Kohler -00 Kohler Heat Shield 0-00 Hex Head Screw M8 -. x Hex Head Screw M.0 x 0 8 K08 Engine, Kohler Shift Ass y, Interlock (Incl. 0-8) Interlock Shift Bracket 0-00 Interlock Shift Plate 0-00 Brake Clutch Lever -00 Hex Flange Lock Nut, / Extension Spring -00 Bell Washer,. x.80 x.0-0 Flat Washer,.0 x.0 x. 8-0 Shoulder Screw 8-0 Flange Bearing 8-08 Transmission, Tuff Torq Model KT Lever, Transmission 0-0 Hex Screw, /8- x.0, Gr Hex Screw, /-8 x.0, Gr 0-00 Hex Screw, /8- x.880, Gr -00 Lock Nut, Hex Flange /8- -0 Nut, Hex Lock, /-8 0- Spacer,.0 x. x. -00 Pin,. x. 8-00A E-Ring, Shoulder Screw,.0 x Flat Washer,.0 x. x a Chain Roller 8-00 Rotary Adjuster 0-0 Self Tapping Screw, /-0 x Hex Screw, /8- x.00

12 -- PEDALS AND DASH

13 -- PEDALS AND DASH REF. NO. PART NUMBER DESCRIPTION QTY. -0 Instrument Dash Cover -8 Key Switch - Nut, Ignition Switch, /8- - Cap, Ignition Switch -00 Power Receptacle, V -0 Nut, Retainer, /8-000 Switch Plug Panel 8-00 Plug, Horn Switch -0 Dash Panel 0-00 Hour Indicator Meter 0-00 Lever, Parking Brake 0-00 Pedal Assembly, Brake Pedal Assembly, Throttle Pedal Arm Assembly, Throttle Screw, Hi-Lo, /-0 x. -0 Washer, Flat. x.0 x.0 0- Screw, Self-tapping, #0- x Bolt, Carriage, /8- x.0-00 Pin, Clevis.0 x. 0 - Rod, Brake Lock -0 Nut, Flange Lock, /8- -0 Pad, Brake Pedal -0 Pin, Cotter, / x.00-0 Pin, Cotter, / -8 Spring, Extension,. x Knob, Ball -0 Cover, Protective 8 -A Snap Mount Switch, Interlock 0-08 Hex Screw, /-8 x Hex Nut, /-8 -A* Ignition Keys -00 Bed Lift Switch -00 Power Receptacle Switch -00 Cotter Pin * Not Shown

14 -- SHIFTER ASSEMBLY AND REAR/CENTER SUSPENSION

15 -- SHIFTER ASSEMBLY AND REAR/CENTER SUSPENSION REF. NO. PART NUMBER DESCRIPTION QTY. -00B Lever Assembly, Transmission -00B Shifter Assembly, Differential Lock -008 Pin, Clevis,.0 x. -0 Pin, Cotter -00 Pin, Clevis,. x.0-0 Nut, Jam, / Pin, Cotter,.0 x. 8-0 Clevis, Adjustment Knob, Ball Knob, Ball -8 Spring, Extension,. x Control Cable, Differential Lock -000A Shifter Rod, Transmission 0-00A Axle Support Assembly, Rear Weld 0-08 Screw, Hex, /8-8 x., Gr 0-0 Screw, /8- x. 0-0 Screw, /8- x. 8 - Axle Shaft, Rear Drive -00 Nut, Hex Lock, / Jam Nut, Lock, / Sprocket -00 Retaining Ring, External,. -0 Shock Absorber,. Stroke -0 Washer, Flat,.0 x. x A Washer, Flat,.00 x.8 x Lube Fitting, / Bearing Flange,.0 x. x Ball Bearing, Internal Axle -00 Ball Bearing, External Axle Spacer,. x.0 x A Axle Support Assembly, Center Weld -00A Weld Coupling Assembly 0- Screw, Hex, /8- x., Gr 0-08 Screw, Hex, /8-8 x., Gr 0- Screw, Hex, /- x., Gr - Axle Shaft, Drive Center -00 Nut, Hex Lock,/ Sprocket, Hub,. - T 0-8 Spacer,.8 x Frame Assembly, Complete -00 Chain, 0- Pitch Hex Screw, /-0 x., Gr Wheel Ass y, x x 0, RH, All Terr. -00 Wheel Ass y, x x 0, LH, All Terr Bushing,.0 x.8 x Hex Screw, /-8 x Belt Guard 0-0 Screw, /-8 x Hex Lock Nut, /-8

16 -- CABLES REF. NO. PART NUMBER DESCRIPTION QTY Screw, Shoulder,. x. -08 Pin, Clevis, / x. -0 Nut, Jam, /-, Gr -00 Nut, Hex Lock, /-8-00 Pin, Cotter,.0 x. -0 Cable Tie, Tree Mount -00A Extension Spring 8-0 Washer,. x.8 x.0-0 Washer, Spring,. x.8 x Cable, Control, Brake -000 Cable, Control, Choke -000 Cable, Control, Clutch Brake -0 Cable, Control, Throttle -0 Cable, Control, Brake -08 Nut, Jam Lock /-, Gr

17 -- ENGINE CRANK SHAFT & CRANK CASE Crankshaft Crankcase 0 8

18 -- ENGINE CRANK SHAFT & CRANK CASE CRANKSHAFT. Crankshaft (Includes )...KH--0-8-S. Plug, cup...kh---0 CRANKCASE. Crankcase (Use Miniblock KH--8-). Plug, hex. head /8" ()...KH----S. Seal, front oil...kh--0-0-s. Pin, locating ()...KH--80--S. Connecting Rod (Std.) ()...KH--0--S Connecting Rod (.) ()...KH--0-. Piston w/ring Set (Std.) () (Includes,8)...KH--8--S Piston w/ring Set (.08) ()...KH--8--S Piston w/ring Set (.) ()...KH--8-8-S Piston w/ring Set (.0) ()...KH--8--S. Retainer, piston pin ()...KH Ring Set (Std. &.08) ()...KH--08--S Ring Set (.) ()...KH--08--S Ring Set (.0) ()...KH--08--S. Shim, camshaft (A.R.) red...kh---0 Shim, camshaft (A.R.) black...kh--- Shim, camshaft (A.R.) white...kh---0 Shim, camshaft (A.R.) blue...kh---08 Shim, camshaft - yellow...kh---0 Shim, camshaft (A.R.) green...kh--- Shim, camshaft (A.R.) gray...kh Camshaft...KH--0-0-S. Retainer, ring...kh s. Washer, plain mm...kh-m-00-s. Seal, governor cross shaft...kh s. Washer, plain /"...KH--8--S. Shaft, governor cross...kh---8-s. Plug, cup...kh---0 NOT ILLUSTRATED Valve, oil drain (goes in the o'clock position)...kh- --S

19 -8- ENGINE OIL PAN/LUBRICATION & HEAD/VALVE/BREATHER Oil Pan/Lubrication Head/Valve/Breather

20 -- ENGINE OIL PAN/LUBRICATION & HEAD/VALVE/BREATHER OIL PAN/LUBRICATION. Plate, closure assembly (Includes -)...KH S. Kit, tube w/dipstick (Includes )...KH----S. Dipstick...KH S. Kit, governor gear (Includes )...KH--0-. Pin, governor regulating...kh Tab, locking...kh--8-0-s. Shaft, governor gear...kh Seal, oil (PTO end)...kh s. Plug, pipe /8" ()...KH---0-S 0. O-Ring...KH Oil pump assembly (Includes,)...KH----S. O-Ring, oil pick-up...kh---0. Pick-up, oil...kh Washer, plain mm ()...KH-M-00. Screw, hex. flange Mx.0x ()...KH-M-0-S. Filter, oil...kh Nipple, oil filter...kh Switch, pressure...kh--0--s. Screw, hex. flange M8x.x ()...KH--08--S 0. Screw, hex. flange M8x.x...KH--08--S Decal, oil sentry (not illustrated)...kh---0 HEAD/VALVE/BREATHER. Kit, valve cover - plain (Includes,)...KH----S. Screw, hex. flange Mx.0x0 ()...KH-M-00-S. O-Ring, valve cover...kh---8-s. Strap, lifting...kh---0. Kit, retainer ()...KH---0. Cap, valve spring ()...KH---0. Spring, valve ()...KH Retainer, spring ()...KH-0-S. Seal, valve stem ()...KH--0-0-S 0. Head assembly, # cylinder...kh--8-8-s. Valve, intake (Std.) ()...KH--0-0 Valve, intake (.) ()...KH Valve, exhaust (Std.) ()...KH--0-0 Valve, exhaust (.) ()...KH Kit, valve train (Includes,8,)...KH---. Lifter, valve ()...KH---0. Rod, push ()...KH---0. Kit, cylinder head gasket (Includes,) ()...KH--8-0-S. Head assembly, # cylinder...kh--8--s 8. Arm, rocker ()...KH Pivot, rocker arm ()...KH Stud, cylinder head (8)...KH--0-0-S. Washer, plain (8)...KH--8--S. Nut (8)...KH S. Screw, hex. flange Mx.0x ()...KH S. Kit, fuel pump valve (Includes,,-)...KH---08-S. Fitting, 0 ()...KH----S. Cap assembly, oil fill (Includes )...KH---0-S. O-Ring...KH Reed, breather...kh Retainer, breather reed...kh s 0. Screw, hex. flange Mx0.8x0...KH-M-00. Filter, breather...kh Kit, breather (Includes,)...KH Gasket, breather...kh--0--s. Cover, breather...kh--0-8-s. Screw, hex. flange Mx.0x0 ()...KH-M-00-S. Clamp, breather...kh---08-s. Hose, breather...kh----s Kit, cylinder head hardware (Includes -,,,,8-0) (not illustrated)...kh----s

21 -0- ENGINE IGNITION/ELECTRICAL & BLOWER HOUSING/BAFFLES Ignition/Electrical Blower Housing & Baffles 0 8

22 -- ENGINE IGNITION/ELECTRICAL & BLOWER HOUSING/BAFFLES IGNITION/ELECTRICAL. Kit, amp stator (Includes )...KH---0-S. Bracket, stator wire...kh----s. Screw, hex. cap Mx0.8x ()...KH-M-80-S. Module, ignition ()...KH Screw, hex. flange Mx0.8x0 ()...KH-M-00-S. Flywheel...KH Key...KH-X-- 8. Washer, plain /8"...KH Screw, hex. flange M0x.x...KH Fan...KH---0. Bolt, shoulder ()...KH Screen, grass...kh---0. Retainer, grass screen ()...KH S. Screw, phillips hd. -x/8" ()...KH Washer, plain /" ()...KH-X--. Rectifier-regulator amp...kh Connector ( contact)...kh-0-s 8. Clip, cable...kh-. Washer, plain /"...KH-X-- 0. Clip, cable...kh Spark Plug ()...KH---0 NOT ILLUSTRATED Screw, tapping ()...KH--08--S Bracket, ground strap...kh----s Washer, flat...kh--8-0-s Harness, wiring...kh---08 Tie, wire ()...KH---0-S BLOWER HOUSING & BAFFLES. Housing, blower (Includes -)...KH--0--S. Nut, plastic ()...KH Plug, button...kh---. Nut, plastic ()...KH Screw, hex. flange Mx0.8x...KH-M-0-S. Screw, hex. flange Mx0.8x ()...KH-M-0-S. Screw, hex. flange Mx0.8x0 ()...KH-M-00-S 8. Plate, backing - # side...kh----s. Screw, hex. flange Mx.0x ()...KH-M-0-S 0. Baffle, cylinder barrel - # side...kh Baffle, valley - # side...kh--0-0-s. Screw, hex. flange Mx0.8x0 ()...KH-M-00. Baffle, valley - # side...kh--0--s. Baffle, cylinder barrel - # side...kh--0-8-s. Plate, backing - # side...kh---0-s NOT ILLUSTRATED Decal, 0 HP...KH----S Decal, clear lamination...kh----s

23 -- ENGINE STARTING & FUEL SYSTEMS Starting System Fuel System 8

24 -- ENGINE STARTING & FUEL SYSTEMS STARTING SYSTEM. Screw, hex. flange M8x.x80 ()...KH-M Starter, solenoid assembly (Includes -)...KH S. Screw, external torx hd. ()...KH--08--S. Kit, solenoid (Includes )...KH---0-S. Kit, starter pinion (Includes )...KH----S. Pinion...KH---0-S. Kit, brush...kh---0-s FUEL SYSTEM. Kit, carburetor w/gasket (Includes,)...KH--8--S. Gasket, air cleaner base...kh Gasket, carburetor...kh--0-. Screw, hex. flange Mx.0x0 ()...KH-M-00-S. Filter, fuel...kh s. Clamp, hose ()...KH----S. Line, fuel " (carb to filter)...kh Line, fuel " (carb to pump)...kh--- NOT ILLUSTRATED Lead, ground (solenoid to carb mounting screw)...kh--8--s Kit, high altitude...kh----s Kit, solenoid...kh---0 Kit, float repair...kh---0-s Kit, carburetor repair...kh---0-s Kit, choke repair...kh---0

25 -- ENGINE AIR INTAKE/FILTRATION & EXHAUST Air Intake/Filtration Exhaust

26 -- ENGINE AIR INTAKE/FILTRATION & EXHAUST AIR INTAKE/FILTRATION. Plug, pipe...kh---0-s. Air cleaner assembly -/" (Includes -8)...KH S. Cover assembly, plastic air cleaner (Includes )...KH--0-0-S. Clip...KH---0-S. Valve, dust ejector...kh---0-s. Element, air cleaner - primary...kh s. Element, safety...kh s 8. Clamp, hose ()...KH---0-S. Hose, air cleaner...kh----s 0. Adapter, remote air cleaner...kh--0--s. Screw, hex. flange Mx.0x ()...KH-M-0-S. Gasket, adapter...kh--0--s. Adapter assembly...kh--0--s. Shield, debris...kh----s. Screw, phillips hd. -x/" ()...KH Gasket, air cleaner base...kh Manifold, intake...kh Screw, hex. flange Mx.0x ()...KH S. Gasket, intake manifold ()...KH Washer, plain ()...KH-X---S. Bracket, air cleaner...kh---0-s. Nut, hex. lock ()...KH-M-00 NOT ILLUSTRATED Decal, air cleaner...kh----s EXHAUST. Stud M8x.x ()...KH Gasket, exhaust manifold ()...KH--0--S. Nut, hex. flange M8x. ()...KH-M-8080 NOT ILLUSTRATED Short Block...KH---80 Miniblock...KH--8- Gasket Set...KH---0-S

27 -- ENGINE CONTROL REF. NO. PART NUMBER DESCRIPTION QTY. -88-W0 Joint, Rod 00-ZJ-8 Control Assembly -ZJ-80 Spring, Starter -ZJ-80 Arm, Governor -ZJ-80 Rod, Governor -ZJ-80 Spring, Governor -ZJ-80 Spring, Throttle Return Holder, Cable Spring, Control Adjusting -ZJ-000 Spring, Cable Return -ZJ-80 Holder, Cable -ZJ-80 Rod, Choke Control Bolt, Flange (x) A Bolt, Slot (x) A Bolt, Slot (x) H Bolt, Recessed (x) A Screw, Pan (x) Nut, Flange (mm)

28 -- TRANSMISSION TRANSAXLE CASE ASSEMBLY REF. NO. PART NUMBER DESCRIPTION QTY. TT-800 Sealant TT- Housing, Transaxle, Left TT- Housing, Transaxle, Right TT-80 Washer, x. x. TT-0 Seal, TC TT-8 Vent Valve TT-8 Cap, Vent Valve 8 TT-80 Body, Vent Valve TT- Cap, Oil 0 TT Pin, 8 x 0 TT-000 Plug, TT-0000 Packing, P TT Packing, P 8 TT-0 Bolt, 8 x 0 x

29 -8- TRANSMISSION INPUT SHAFT ASSEMBLY 8 0 REF. NO. PART NUMBER DESCRIPTION QTY. TT-80 Washer 0 x x. TT- Input Shaft TT-0 Shifter TT-0 Spring. TT-0 Gear H Kit TT-0 Gear H, Input TT-0 Needle x 8 x 8 TT-80 Sprocket Kit TT-0 Sprocket, Input 0 TT-0 Needle 0 x x TT-0 Sleeve 0 x 0 x TT-E00 Washer. x 0 x. TT-000 Bearing 0 TT-0 Bearing 0R SH TT Ball, /

30 -- TRANSMISSION REDUCTION ASSEMBLY REF. NO. PART NUMBER DESCRIPTION QTY. TT-0 Reduction Shaft Assembly TT-0 Sprocket, TT-80 Shaft, Reduction TT-80 Chain, 0 x TT-0 Gear, H, Reduction TT-0 Bearing, 0R, SH TT-0000 Ring,

31 -0- TRANSMISSION RANGE SHIFT ASSEMBLY REF. NO. PART NUMBER DESCRIPTION QTY. TT- Arm, Shift TT-80 Plate TT-800 Block, Shift TT-8 Switch TT-0000 Ring, TT-000 Packing, P. TT-0800 Tapping Screw, 8 x 0

32 -- TRANSMISSION DIFFERENTIAL GEAR ASSEMBLY 8 0 REF. NO. PART NUMBER DESCRIPTION QTY. TT-0 Gear, H, Final TT-0 Differential, Gear Kit TT-0 Gear (RR, Differential) TT-80 Shaft, Differential Pinion TT-80 Differential Side Gear, RH TT-0 Washer, Differential Gear TT-80 Pinion, Differential 8 TT-80 Washer, Differential Pinion TT-00 Differential, Case Kit 0 TT-0 Case (R, Differential) TT-0 Case (L, Differential) TT Washer, 8 0 TT Bearing, 008 TT Bolt, 8 x 0 0 TT Nut, 8 0 TT- Shaft, LH TT- Shaft, RH

33 -- TRANSMISSION DIFFERENTIAL LOCK ASSEMBLY 0 8 REF. NO. PART NUMBER DESCRIPTION QTY. TT-0 Seal, TC 0 TT-00 Differential Lock Kit TT-0 Fork, Differential Lock TT- Shaft, Differential Lock TT-000 Spring, Differential Lock TT-0000 Spacer, 0 x x. TT Ring, 0 8 TT-0800 Pin, 8.0A x TT Pin, 8.0A x 0 0 TT-80 Slider, Differential Lock TT-0 Arm, Differential Lock TT-0 Bracket, Differential Lock TT Pin, TT-8000 Pin, x 0 TT-0800 Tapping Screw, 8 x 0

34 -- TRANSMISSION BRAKE ASSEMBLY REF. NO. PART NUMBER DESCRIPTION QTY. TT-00 Plate Kit TT-0 Steel Plate TT- Friction Plate, TT-0 Cover, Brake TT-0 Actuator, LH TT-0 Actuator, RH TT-00 Cam Lever Complete, LH 8 TT-0 Cam Lever Shaft TT-0 Cam Lever, Complete, RH 0 TT-0 Cam Lever Shaft TT-0 Washer, x. x TT-0000 Ring, TT-0800 Pin, 8 x TT-0000 Bearing, 00 TT-0000 Ball, / TT-0000 Packing, P TT-008 Seal, TC008 8 TT-0800 Tapping Screw, 8 x 0 0

35 -- ELECTRICAL SCHEMATIC CIRCUIT BLU 0 CIRCUIT YEL CIRCUIT RED/BLK 0 CIRCUIT WHT 0 CIRCUIT RED/WHT 0 CIRCUIT GRN CIRCUIT ORG/WHT 8 CIRCUIT ORG CIRCUIT YEL/BLK CIRCUIT ORG/WHT CIRCUIT YEL/WHT CHARGE COIL REGULATOR CIRCUIT GRY CIRCUIT BRN OIL SENSOR FUEL SOLENOID MAGNETO SECONDARY GROUND TRANS REV TRANS NUE CIRCUIT CIRCUIT NUMBER COLOR INDEX 0- GRN 00-0 RED/WHT 0- BLU 0- RED/BLK 0- YEL 0- WHT 0- YEL/WHT 0- BLK 0- YEL/BLK 0- BLU/WHT 0- ORG/WHT 0- GRY 0- ORG/BLK 0- BRN 80-8 ORG 0- WHT/BLK 0- RED 80-8 BLK/WHT 0- VIOLET TRANS FWD DIFF. LOCK STARTER POST STARTER SOLENOID DASH MODULE MAIN HARNESS CONNECTION

36 -- ELECTRICAL SCHEMATIC

37 -- ELECTRICAL SYSTEM To fuel sensor To fuel pump (x only) To center power point (brn + grn w/straight blue faston) To reverse beeper (not used on x) Breakout for dash switches (push button not used on x) Breakout for dash interface To headlight switch To diff lock switch (not used on x) 8 To headlight (driver side) To horn (acc. not shown) To front aux lighting (grn+vio) 0 See Relay Center Label for Breakout Horn mount (accy not shown) Front aux power (red + red/wht) 0 To headlight (passenger side) Voltage regulator 8 Charge coils Fuel Solenoid Magneto Center aux pwr (brn + org/blk) Center aux lights (grn + VIO) Neutral switch 0 Bed lift (yel + red) Tail lights (blk + grn) Rear power (blk + VIO) Starter post Starter coil To oil pressure switch Motor ground

38 -- ELECTRICAL SYSTEM TOP REAR ACCESORY BED LIFT RELAY CENTER FRONT ACCESORY CENTER ACCESORY REAR AUX 0 AMP BED LIFT 0 AMP FRONT AUX 0 AMP CENTER AUX 0 AMP HORN. AMP CENTER POWER POINT 0 AMP R L F C R V/0A RELAYS ONLY L F LS LIGHTS / SWITCHES X JUMPER AMP LIGHTS / SWITCHES 0 AMP FRONT POWER POINT 0 AMP FUEL SENDER AMP X JUMPER AMP REAR FUEL PUMP AMP Relay Center Fuse Box REF. NO. PART NUMBER DESCRIPTION QTY. 0 Bracket, Retainer Hook Connection Assembly -000 Harness Assembly, Utility Starter -000 Harness Assembly, Ground Screw, Self-tapping / Screw, Self-tapping, /-0 x Screw, Hex Carriage, /-0 x Screw, Self-tapping, /-0 x A Screw, /-8 x Screw, #0- x Nut, Hex Sems, /-0-0 Cover, Protection -0 Strap, Battery -0* Cable, Tie / x.0 x Fuse, Amp -0 Harness, Utility Wire, Main -0 Harness, Kohler Motor Wire 8 -A Switch, Interlock -8A Battery, 00 CCA 0-00 Cable Tie, x Clip, Retainer, Panel -000* Double Tube Clamp -0 Lock Washer, / - Fuse,. Amp (Horn) -000 Fuse, Amp (Rear Outlet) - Fuse, 0 Amp (Electric Bed Lift) -8 Relay, V/0A 8-08 Rear Power Accessory Harness * Not Shown

39 -8- ALTERNATOR REF. NO. PART NUMBER DESCRIPTION QTY. 0-0 Front Mounting Bracket 0-08 Rear Bracket Support KH---0 Pulley Spacer 0-0 Screw, Hex, /-8 x.00 GR STD 0-08 Screw, Hex, /- x.00 GR STD 0-00 Screw, Hex, /8- x.880 GR STD 0- Screw, Hex, 0-. x mm GR0. STD 8 0-0A Screw, Hex, M8-. x GR8.8 STD -0 Nut, Flange Lock, / Nut, Hex Lock, /- -00 Square Key / x.0-08 Alternator Harness, Aux. -0 Alternator, AMP -0 Alternator Harness, Regulator -0 Washer, Bell,.0 x.8 x.00-0 Washer, Flat,.0 x. x. -08 Washer, Flat,.0 x.8 x V Belt, /8 x.8 long -00 Pulley,. OD x L 0-0 Pulley,. OD x Hub

40 -- LABELS S0 CARGO BOX LOAD CAPACITY: MAX 000 Lb. Spread load evenly. Secure load to prevent movement. Go slow. Avoid sudden starts and stops which could cause load to shift. Do not load above height this panel. Load could shift forward injuring driver passenger. S WARNING AVOID INJURY WHEN USING CARGO BOX LIFT Read and understand operator's manual for lifting, loading and unloading instructions. Stop vehicle on level ground and set No riders in cargo box anywhere other than seats. parking brake before operating lift. WARNING When using lift stay in seat and keep hands away from cargo box. CARGO BOX LOAD CAPACITY: MAX,000 Lb. Spread load evenly. Secure load to prevent movement. Go slow. Avoid sudden starts and stops which could cause load to shift. Do not load above height shift forward injuring driver this panel. Load could passenger. No riders in cargo box or anywhere other than seats. I I0 P PARKING B R A K E X I0 IMPORTANT I0 DO NOT BLOCK AIR INTAKE VENT. DIRECTLY BLOCKAGE WILL PERFORMANCE. EFFECT ENGINE S WARNING RIDERS CAN FALL OFF AND BE SERIOUSLY INJURED OR KILLED Only one person in each seat. No riders in the cargo box or anywhere other than seats. S8 WARNING This is an off-road utility vehicle. Do not operate on public highways. handles and maneuvers differently than a normal passenger car. Sharp, high speed turns abrupt maneuvers can cause vehicle to roll over go out control. Handling and maneuvering characteristics vehicle change depending upon cargo load. Heavy loads affect steering, braking, stability and overall handling of vehicle. Read and understand operator's manual before operating vehicle. MAX º FALLING OFF OR ROLLOVER MAY CAUSE SERIOUS INJURY OR DEATH Only one person in each seat. No other riders permitted. Keep hands and feet inside vehicle during operation. operate on slopes greater than º. Drive slowly when turning, on rough ground, carrying a cargo load. Spread load evenly in cargo box. Do not exceed load capacity specified on cargo box label. Secure load to prevent movement. D088 D00 or of or DIE CUT DIE CUT of or of Do not or will or It or of + DIE CUT P D080 D00 D00 I0 I0 (QTY: ) D08 (QTY) (I) I8 Center Accessory Horn/ Rev. Buzzer Front Accessory Fuel Pump/ Fuel Sender Bed Lift V Power Point Rear Accessory S Lights WARNING FRONT OF VEHICLE (I) To Avoid An Accident And Injury (i.e., trailer). Do not use as a tow vehicle I8 Never exceed 00 lb. Spread load evenly. TOP RELAY CENTER BED CENTER LIFT ACCESSORY tongue weight. Go slow and use extra care when towing. Optional Optional Rear Front Accessories Accessories increased braking distance. V/0A RELAYS ONLY LIGHTS D080 (QTY) D0808 (QTY) D080 DIE CUT L L C LS CUB CADET LLC, P.O. BOX CLEVELAND, OHIO -00 Allow for tow heavy loads on slopes over Do not incline. a º I00 I OIL PRESSURE DIE CUT HOURS /0 PARKING BATTERY FUEL X0