Parts Reference Manual
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1 KOOL KARE XTREME EEAC319A EEAC320A Parts Reference Manual April, 2004
2 All information contained or disclosed in this document is considered confidential and proprietary by Snap-on Tools Company. All manufacturing, use, reproduction, and sales rights are reserved by Snap-on Tools Company and the information contained herein shall not be used in whole or in part without the express written consent of Snap-on Tools Company.
3 PARTS GENERAL KOOL KARE XTREME This document describes assemblies/subassemblies/parts considered replaceable at on-site field installation. NOTE: The following is a breakdown description of the Serial Number. Serial # Location - Back side in front of scale assembly. Example: A 0150 Year MFG. Week MFG. Serial Rev. Number of Unit NS: NOT SHOWN IN PICTORIAL NOTE: NUMBERS MARKED WITH * ARE NOT ENTERED INTO THE SYSTEM AND ARE HERE FOR REFERENCE. EXTRA LEAD TIME MAY BE NEEDED TO ORDER. 04/2004 Page 1
4 PARTS BY PICTORIAL FRONT VIEW (KOOL KARE-XTREME) Plastic Cabinet Parts NOTE: NUMBERS MARKED WITH * ARE NOT ENTERED INTO THE SYSTEM AND ARE HERE FOR REFERENCE. EXTRA LEAD TIME MAY BE NEEDED TO ORDER. ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER 1 Gauge, Low A 10 Label, Model EAL0368L02A 2 Gauge, High A 11 Bottle, 8 oz. plastic A 3 Valve, Flow EAA0289L00A 12 Cap, 8 oz. Bottle A 4 Board, Control, w/ EAP0228L00A 13 Label, Vac. Pump (319 EAL0288L01A display and buttons only) 4a Button Assembly only EAC0072L00A 14 Label, Caution EAL0236C00A 5 Label, Control Panel EAL0368L00A 15a Cabinet, Plastic Top EAC0072L03A * 6 Label, Model EAL0368L01A 15b Cabinet, Plastic Middle EAC0072L02A * 7 Valve, Toggle A 15c Cabinet, Plastic Base EAC0062L00A * 8 Wheel, A 9 Caster, Page 2 04/2004
5 BACK VIEW (KOOL KARE XTREME) ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER 1 Strap, w/buckle A 11 Fitting, Bulkhead Hose Assy, red, Tank EAA0275L30A 12 Filter/Dryer a Hose Only, red, Tank EAH0040L04A 13 Label, EquiServ EAL0264C00A 3 Hose Assy, blue, Tank EAA0289L05A 14 Hose, Purge, yellow EAH0042L03A 3a Hose Only, blue, Tank EAH0042L02A 15 Label, Flow EAL0360L02A 4 Pump, Vacuum (319 only) EAA0275L18A 16a Strap, w/velcro A 5 Beeper, w/harness EAW0251L20A 16b Probe, Temperature EAA0223L19A 6 Switch, Power A 17 Load Cell EAA0232L00A 7 Label, Warning EAL0361L00A N/S Cord, Power Label, Comp. Oil change EAL0293L00A N/S Valve, Anti-Blowback Label, U.L spec. EAL0304L00A N/S Washer, Copper Crush A 10a Label, low (blue) EAL0358L05A N/S Manual, User s ZEEAC319A 10b Label, high (red) EAL0358L04A 04/2004 Page 3
6 PLUMBING SHELF 1 All Compressor Parts 6 Oil Separator and Heater, obscured in this view 5 Manifolds, see page 5 For Hoses and Tubes see page Condenser and Fan, obscured in this view ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER 1 Compressor Assembly (complete) EAA0289L06A 4a Condenser A 1a Compressor w/ fittings only EAA0025C01A 4b Fan b Relay, Compressor start Manifolds See Page 5 for details 1c Breaker, Thermal Overload a Separator (Accumulator) A 1d Capacitor, Start b O-ring, Accumulator A 2 Transformer A 6c Heater, Solenoid Assembly (S7) A 3a Plunger (S7) A 3b O-Ring (S7) c Coil (S7) A Page 4 04/2004
7 MANIFOLDS Main Manifold Oil Manifold S1 2 S5 S4 9 S2 8 S3 S MAIN MANIFOLD EAA0289L01A OIL MANIFOLD EAA0289L02A ITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER 1 Solenoid Assembly (S1) A 10 Solenoid Assembly (S5) A 1a Plunger (S1) A 10a Plunger (S5) A 1b O-Ring (S1) b O-Ring (S5) c Coil (S1) A 10c Coil (S5) A 2 Oil Separator Solenoid Assembly (S4) A 3 Solenoid Assembly (S6) A 11a Plunger (S4) A 3a Plunger (S6) A 11b O-Ring (S4) b O-Ring (S6) c Coil (S4) A 3c Coil (S6) A 12 Valve, Toggle (w/check) A 4 Switch, High Pressure Fitting, 1/8 NPT x 9/ A 5 Solenoid Assembly (S3) A 5a Plunger (S3) A 5b O-Ring (S3) c Coil (S3) A 6 Switch, Low Pressure A 7 Switch, Vacuum Solenoid Assembly (S2) A 8a Plunger (S2) A 8b O-Ring (S2) A 8c Coil (S2) A 9 Transducer, Pressure /2004 Page 5
8 HOSES AND TUBES DIAGRAM VACUUM SWITCH LOW PRESSURE SWITCH NOTE: Only present on EEAC319 model HIGH SIDE HIGH PORT FLOW VALVE IN S2 ACCUMULATOR FILTER DRYER NC LOW SIDE 16 HIGH SIDE GAUGE LOW PORT LOW SIDE GAUGE 15 BOTH HIGH LOW INLINE FILTER 14 CHECK VALVE IN S5 NC PRESSURE TRANSDUCER (YELLOW) 100 W HEATER OIL DRAIN BOTTLE IN S1 NC NC S7 VACUUM PUMP Discharge HIGH PRESSURE CUTOFF SWITCH COMP. OIL SEPARATOR IN NC S6 SUCTION DISCHARGE PROCESS COMPRESSOR OIL MANIFOLD OIL CHARGE BOTTLE S4 NC IN (BLUE) ABBV (RED) ABBV CONDENSER CHECK VALVE NC IN S3 MAIN MANIFOLD RECOVERY TANK 10 9 ITEM DESCRIPTION PART NUMBER 1a Hose, red, Service, high side, 96 EAH0001C01A 1b Adapter, Service, high side Hose Assembly, High Side Tee EAH0042L01A 3 Hose, yellow, Flow Valve - Main Manifold EAH0042L05A 4 Hose, blue, Solenoid Vacuum Pump (319 only) EAH0040L02A 5 Tube Assembly, Vacuum Pump Tee (319 only) EAH0042L11A 6a Hose, blue, w/orifice (319 hose) EAH0042L13A 6b Hose, blue, w/orifice (320 hose) EAH0042L04A 7 Tube, Compressor Main Manifold (Separator) EAH0042L07A 8 Hose, blue, Compressor to Filter/Drier EAH0040L24A 9 Tube, Compressor Oil Return EAH0042L06A 10 Tube Assembly, 3-Way EAH0042L08A 10a Check Valve A 11 Hose, yellow, Tank Purge EAH0042L03A 12 Hose Assembly, red, Tank Vapor EAA0275L30A 12a Hose Only, red, Tank Vapor EAH0040L04A 12b Washer, Copper Crush A 12c Valve, Anti-Blowback Hose Assembly, blue, Tank Liquid EAA0289L05A 13a Hose Only, blue, Tank Liquid EAH0042L02A 13b Washer, Copper Crush A 13c Valve, Anti-Blowback Hose, yellow, w/check Valve EAH0042L12A 15 Hose Assembly, Low Side Tee EAH0042L00A 16a Hose, blue, Service, low side, 96 EAH0040L22A 16b Adapter, Service, low side Page 6 04/2004
9 ACCESSORIES RECYCLED HFC 134a 3. ITEM DESCRIPTION PART NUMBER 1 Adapter, virg.- low side a Adapter, Service, high b Adapter, Service, low Tank, Recovery EAA0275L05A 04/2004 Page 7
10 PARTS IN ALPHABETICAL ORDER DESCRIPTION PART NUMBER COMMENTS Adapter, Service, high side Page 6, item 1b Adapter, Service, low side Page 6, item 16b Adapter, virg.- low side Page 7, item 1 Beeper, w/harness EAW0251L20A Page 3, item 5 Board, Control, w/ display and EAP0228L00A Page 2, item 4 buttons Bottle, 8 oz. plastic A Page 2, item 11 Breaker, Thermal Overload Page 4, item 1c Button Assembly only EAC0072L00A Page 2, item 4a Cabinet, Plastic Top EAC0072L03A * Page 2, item 15a Cabinet, Plastic Middle EAC0072L02A * Page 2, item 15b Cabinet, Plastic Base EAC0062L00A * Page 2, item 15c Cap, 8 oz. Bottle A Page 2, item 12 Capacitor, Start Page 4, item 1d Caster, Page 2, item 9 Coil (S1) A Page 5, item 1c, multiple uses Coil (S2) A Page 5, item 8c Coil (S3) A Page 5, item 5c Coil (S4) A Page 5, item 11c, multiple uses Coil (S5) A Page 5, item 10c, multiple uses Coil (S6) A Page 5, item 3c, multiple uses Coil (S7) A Page 4, item 3c, multiple uses Compressor Assembly (complete) EAA0289L06A Page 4, item 1 Compressor w/ fittings only EAA0025C01A Page 4, item 1a Condenser A Page 4, item 4a Cord, Power Main AC Power Fan Page 4, item 4b Filter/Dryer Page 3, item 12 Fitting, 1/8 NPT x 9/ A Page 5, item 13 Fitting, Bulkhead Page 3, item 11 Gauge, High A Page 2, item 2 Gauge, Low A Page 2, item 1 Heater, Page 4, item 6c Hose Assembly, blue, Tank Liquid EAA0289L05A Page 6, item 13 Hose Assembly, High Side Tee EAH0042L01A Page 6, item 2 Hose Assembly, Low Side Tee EAH0042L00A Page 6, item 15 Hose Assembly, red, Tank Vapor EAA0275L30A Page 6, item 12 Hose Only, blue, Tank Liquid EAH0042L02A Page 6, item 13a Hose Only, red, Tank Vapor EAH0040L04A Page 6, item 12a Hose, blue, Compressor to EAH0040L24A Page 6, item 8 Filter/Drier Hose, blue, Service, low side, 96 EAH0040L22A Page 6, item 16a Hose, blue, Solenoid Vacuum EAH0040L02A Page 6, item 4 Pump (319 only) Hose, blue, w/orifice (319 hose) EAH0042L13A Page 6, item 6a Hose, blue, w/orifice (320 hose) EAH0042L04A Page 6, item 6b Hose, Flow Valve - Main Manifold EAH0042L05A Page 6, item 3 Hose, Purge, yellow EAH0042L03A Page 3, item 14 Hose, red, Service, high side, 96 EAH0001C01A Page 6, item 1a Hose, yellow, Tank Purge EAH0042L03A Page 6, item 11 Hose, yellow, w/check Valve EAH0042L12A Page 6, item 14 Label, Caution EAL0236C00A Page 2, item 14 Label, Comp. Oil change EAL0293L00A Page 3, item 8 Label, Control Panel EAL0368L00A Page 2, item 5 Page 8 04/2004
11 DESCRIPTION PART NUMBER COMMENTS Label, EquiServ EAL0264C00A Page 3, item 13 Label, Flow EAL0360L02A Page 3, item 15 Label, high (red) EAL0358L04A Page 3, item 10b Label, low (blue) EAL0358L05A Page 3, item 10a Label, Model EAL0368L01A Page 2, item 6 Label, Model EAL0368L02A Page 2, item 10 Label, U.L spec. EAL0304L00A Page 3, item 9 Label, Vac. Pump(319 only) EAL0288L01A Page 2, item 13 Label, Warning EAL0361L00A Page 3, item 7 Load Cell EAA0232L00A Page 3, item 17 Manual, User s ZEEAC319A User s Guide Oil Separator Page 5, item 2 O-Ring (S1) Page 5, item 1b, multiple uses O-Ring (S2) A Page 5, item 8b O-Ring (S3) Page 5, item 5b, multiple uses O-Ring (S4) Page 5, item 11b, multiple uses O-Ring (S5) Page 5, item 10b, multiple uses O-Ring (S6) Page 5, item 3b, multiple uses O-Ring (S7) Page 4, item 3b, multiple uses O-ring, Accumulator A Page 4, item 6b Plunger (S1) A Page 5, item 1a, multiple uses Plunger (S2) A Page 5, item 8a Plunger (S3) A Page 5, item 5a, multiple uses Plunger (S4) A Page 5, item 11a, multiple uses Plunger (S5) A Page 5, item 10a, multiple uses Plunger (S6) A Page 5, item 3a, multiple uses Plunger (S7) A Page 4, item 3a, multiple uses Probe, Temperature EAA0223L19A Page 3, item 16b Pump, Vacuum (319 only) EAA0275L18A Page 3, item 4 Relay, Compressor start Page 4, item 1b Separator (Accumulator) A Page 4, item 6a Solenoid Assembly (S1) A Page 5, item 1 Solenoid Assembly (S2) A Page 5, item 8 Solenoid Assembly (S3) A Page 5, item 5 Solenoid Assembly (S4) A Page 5, item 11 Solenoid Assembly (S5) A Page 5, item 10 Solenoid Assembly (S6) A Page 5, item 3 Solenoid Assembly (S7) A Page 4, item 3 Strap, w/buckle A Page 3, item 1 Strap, w/velcro A Page 3, item 16a Switch, High Pressure Page 5, item 4 Switch, Low Pressure A Page 5, item 6 Switch, Power A Page 3, item 6 Switch, Vacuum Page 5, item 7 Tank, Recovery EAA0275L05A Page 7, item 3 Transducer, Pressure Page 5, item 9 Transformer A Page 4, item 2 Tube Assembly, 3-Way EAH0042L08A Page 6, item 10 Tube Assembly, Vacuum Pump EAH0042L11A Page 6, item 5 Tee (319 only) Tube, Compressor Main EAH0042L07A Page 6, item 7 Manifold (Separator) Tube, Compressor Oil Return EAH0042L06A Page 6, item 9 Valve, Anti-Blowback Used at tank hose ends Valve, Check, Condenser A Page 10, item 10a Valve, Flow EAA0289L00A Page 2, item 3 Valve, Toggle (w/check) A Page 2, item 7 04/2004 Page 9
12 DESCRIPTION PART NUMBER COMMENTS Washer, Copper Crush A Used with Anti-Blowback Valves Wheel, A Page 2, item 8 Page 10 04/2004
13 PARTS IN NUMERICAL ORDER PART NUMBER DESCRIPTION COMMENTS A Bottle, 8 oz. plastic Page 2, item A Separator (Accumulator) Page 4, item 6a A Cap, 8 oz. Bottle Page 2, item A Washer, Copper Crush Used with Anti-Blowback Valves Filter/Dryer Page 3, item Switch, High Pressure Page 5, item Switch, Vacuum Page 5, item Adapter, virg.- low side Page 7, item A Valve, Check, Condenser Page 10, item 10a A Switch, Low Pressure Page 5, item A Valve, Toggle (w/check) Page 2, item Fitting, Bulkhead Page 3, item Valve, Anti-Blowback Used at tank hose ends Adapter, Service, high side Page 6, item 1b Adapter, Service, low side Page 6, item 16b Oil Separator Page 5, item A Fitting, 1/8 NPT x 9/16-24 Page 5, item A Condenser Page 4, item 4a A Solenoid Assembly (S7) Page 4, item A Coil (S4) Page 5, item 11c, multiple uses A Coil (S7) Page 4, item 3c, multiple uses A Coil (S1) Page 5, item 1c, multiple uses A Coil (S5) Page 5, item 10c, multiple uses A Coil (S6) Page 5, item 3c, multiple uses A Coil (S3) Page 5, item 5c A Coil (S2) Page 5, item 8c A Solenoid Assembly (S1) Page 5, item A Solenoid Assembly (S3) Page 5, item A Solenoid Assembly (S6) Page 5, item A Solenoid Assembly (S4) Page 5, item A Solenoid Assembly (S5) Page 5, item A Solenoid Assembly (S2) Page 5, item A Plunger (S1) Page 5, item 1a, multiple uses A Plunger (S3) Page 5, item 5a, multiple uses A Plunger (S4) Page 5, item 11a, multiple uses A Plunger (S5) Page 5, item 10a, multiple uses A Plunger (S6) Page 5, item 3a, multiple uses A Plunger (S7) Page 4, item 3a, multiple uses A Plunger (S2) Page 5, item 8a Capacitor, Start Page 4, item 1d A Switch, Power Page 3, item Heater, 2 Page 4, item 6c Transducer, Pressure Page 5, item Breaker, Thermal Overload Page 4, item 1c Fan Page 4, item 4b Relay, Compressor start Page 4, item 1b A Strap, w/buckle Page 3, item A Strap, w/velcro Page 3, item 16a Cord, Power Main AC Power A Transformer Page 4, item A Gauge, High Page 2, item A Gauge, Low Page 2, item A O-ring, Accumulator Page 4, item 6b A O-Ring (S2) Page 5, item 8b 04/2004 Page 11
14 PART NUMBER DESCRIPTION COMMENTS Caster, 4 Page 2, item A Wheel, 7 Page 2, item O-Ring (S1) Page 5, item 1b, multiple uses O-Ring (S3) Page 5, item 5b, multiple uses O-Ring (S4) Page 5, item 11b, multiple uses O-Ring (S5) Page 5, item 10b, multiple uses O-Ring (S6) Page 5, item 3b, multiple uses O-Ring (S7) Page 4, item 3b, multiple uses EAA0025C01A Compressor w/ fittings only Page 4, item 1a EAA0223L19A Probe, Temperature Page 3, item 16b EAA0232L00A Load Cell Page 3, item 17 EAA0275L05A Tank, Recovery Page 7, item 3 EAA0275L18A Pump, Vacuum (319 only) Page 3, item 4 EAA0275L30A Hose Assembly, red, Tank Vapor Page 6, item 12 EAA0289L00A Valve, Flow Page 2, item 3 EAA0289L05A Hose Assembly, blue, Tank Liquid Page 6, item 13 EAA0289L06A Compressor Assembly (complete) Page 4, item 1 EAC0072L00A Button Assembly only Page 2, item 4a EAC0072L03A * Cabinet, Plastic Top Page 2, item 15a EAC0072L02A * Cabinet, Plastic Middle Page 2, item 15b EAC0062L00A * Cabinet, Plastic Base Page 2, item 15c EAH0001C01A Hose, red, Service, high side, 96 Page 6, item 1a EAH0040L02A Hose, blue, Solenoid Vacuum Pump (319 only) Page 6, item 4 EAH0040L04A Hose Only, red, Tank Vapor Page 6, item 12a EAH0040L22A Hose, blue, Service, low side, 96 Page 6, item 16a EAH0040L24A Hose, blue, Compressor to Filter/Drier Page 6, item 8 EAH0042L00A Hose Assembly, Low Side Tee Page 6, item 15 EAH0042L01A Hose Assembly, High Side Tee Page 6, item 2 EAH0042L02A Hose Only, blue, Tank Liquid Page 6, item 13a EAH0042L03A Hose, Purge, yellow Page 3, item 14 EAH0042L03A Hose, yellow, Tank Purge Page 6, item 11 EAH0042L04A Hose, blue, w/orifice (320 hose) Page 6, item 6b EAH0042L05A Hose, Flow Valve - Main Manifold Page 6, item 3 EAH0042L06A Tube, Compressor Oil Return Page 6, item 9 EAH0042L07A Tube, Compressor Main Manifold (Separator) Page 6, item 7 EAH0042L08A Tube Assembly, 3-Way Page 6, item 10 EAH0042L11A Tube Assembly, Vacuum Pump Tee (319 only) Page 6, item 5 EAH0042L12A Hose, yellow, w/check Valve Page 6, item 14 EAH0042L13A Hose, blue, w/orifice (319 hose) Page 6, item 6a EAL0236C00A Label, Caution Page 2, item 14 EAL0264C00A Label, EquiServ Page 3, item 13 EAL0288L01A Label, Vac. Pump(319 only) Page 2, item 13 EAL0293L00A Label, Comp. Oil change Page 3, item 8 EAL0304L00A Label, U.L spec. Page 3, item 9 EAL0358L04A Label, high (red) Page 3, item 10b EAL0358L05A Label, low (blue) Page 3, item 10a EAL0360L02A Label, Flow Page 3, item 15 EAL0361L00A Label, Warning Page 3, item 7 EAL0368L00A Label, Control Panel Page 2, item 5 EAL0368L01A Label, Model Page 2, item 6 EAL0368L02A Label, Model Page 2, item 10 EAP0228L00A Board, Control, w/ display and buttons Page 2, item 4 EAW0251L20A Beeper, w/harness Page 3, item 5 ZEEAC319A Manual, User s User s Guide Page 12 04/2004
15 WIRING HARNESSES PART NUMBER DESCRIPTION COMMENTS EAW0251L20A Wire Harness, Beeper EAW0256L00A Wire Harness, Main EAW0256L01A Wire Harness, Fan EAW0256L03A Wire Harness, Switch EAW0256L04A Wire Harness, Transformer EAW0256L05A Wire Harness, Solenoids power EAW0256L06A Wire Harness, Transducer 04/2004 Page 13
16 Page 14 04/2004
17
18 355 Exchange Ave. Conway, AR TEEAC319A3 Rev. B (04/2004) 2004 EquiServ Printed in U.S.A.
CHAPTER 4 PARTS. This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation.
CHAPTER 4 PARTS PARTS BY PICTORIAL This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation. NOTE: The following is a breakdown description of the Serial
CHAPTER 4 PARTS. This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation.
CHAPTER 4 PARTS PARTS BY PICTORIAL This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation. NOTE: The following is a breakdown description for Serial
CHAPTER 4 PARTS PARTS BY PICTORIAL. This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation.
CHAPTER 4 PARTS PARTS BY PICTORIAL This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation. NOTE: The following is a breakdown description for Serial
CHAPTER 4 PARTS. This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation.
CHAPTER 4 PARTS PARTS BY PICTORIAL This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation. NOTE: The following is a breakdown description for Serial
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CHAPTER 4 PARTS. This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation.
CHAPTER 4 PARTS PARTS BY PICTORIAL This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation. NOTE: The following is a breakdown description of the Serial
CHAPTER 4 PARTS. This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation.
CHAPTER 4 PARTS PARTS BY PICTORIAL This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation. NOTE: The following is a breakdown description of the Serial
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