APV CU3 Valve-Net Profibus

Transcription

1 INSTRUCTION MANUAL APV CU3 ValveNet Profibus CONTROL UNIT FORM NO.: H3705 REVISION: 6 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

2

3 APV_CU3 ValveNet Profibus_6_0807.indd Table of Contents Page. Information. Safety Instructions 3.. General terms.. Welding instructions.4. Connecting terminals.5. Guarantee 3. General description Description of the electronic module 3... Description of the electronic module 4. Cabling and power supply Installation example 4.. Installation example 4.3. Supply Merge 4.4. Supply Link 4.5. Supply Merge with repeater 4.6. Supply Link with repeater 4.7. Calculation Examples 4.8. Calculation Example 4.9. Calculation Example 5. Connection with other Profibus Systems CU3 ValveNet Profibus & external equipment with galvanic isolation 5.. CU3 ValveNet Profibus & external equipment without galvanic isolation 6. PLC Connection 3 7. Cable and Plugs 4 8. Connection of Electronic Module Installation of internal and external sensors 8.. Sensor signals to monitor valve status incl. Seat Lift Detection 8.3. Double seat mixproof valves 8.4. Replacement of a CU3 control unit 9. LED Indication Functionality and Features Setup of Profibus communication 0.. Replacement of old control units CU Profibus in existing installations 0.3. APV Toolbox for easy and simple configuration. Setup of Slave Address 3.. Setting up the slave address.. Using the service port. Technical Data 4.. General technical data.. Supply Spare parts list CU3 ValveNet Profibus Instruction Manual: 6

4

5 APV_CU3 ValveNet Profibus_6_0807.indd. Information Symbols The following symbols are used in the instruction manual. Attention: Note : Indicates information which, if not followed, can lead to danger to your health or to the functionality of the machine. Indicates important additional information, tips and recommendations.. Safety Instructions Important Information Always read the manual BEFORE using the control unit!.. General terms To ensure that the device works properly and will have a long service life, you have to comply with the information given in this instruction manual as well as with the operating conditions and permissible data specified in the data sheets of the control unit for process valves. When planning the application of the device, and during its operation, observe the general technical rules! Installation and maintenance work may only be carried out by specialist staff using the proper tools! Observe the relevant accident prevention and safety regulations applicable for electrical equipment while operating and servicing the device! Always switch off the electrical power supply before carrying out any work on the system! Note that piping or valves must not be removed from a system that is under pressure! Take suitable measures to prevent unintented operation or impermissible impairment! Following an interruption of the electric or pneumatic supply, provide for a defined and controlled restart of the process! If these instructions are not observed, we will not accept any liability and the guarantee for the device and its accessories will expire. CU3 ValveNet Profibus Instruction Manual: 6

6 APV_CU3 ValveNet Profibus_6_0807.indd. Safety Instructions.. Welding instructions In general, it is recommended to avoid welding work in process plants if the control units are already installed and electrically connected. If welding is absolutely necessary, switch off power in the complete network and always earth the devices in the welding area. Always ground the welding torch close to the welding point. Remove the cable of the control unit from the welding point so that the magnetic field around the welding arc does not enter the cable and damages the electronic parts..3. Connecting terminals To connect cables with the terminals at the electronic module only use short wire end ferrules without plastic collar!.4. Guarantee This document does not contain any guarantee commitment. We refer to our general terms of sale and delivery. Prerequisite for a guarantee is the correct use of the device in compliance with the specified application conditions. Attention! This guarantee only applies to the control unit. No liability will be accepted for consequential damage of any kind arising from failure or malfunction of the device. 3 CU3 ValveNet Profibus Instruction Manual: 6

7 APV_CU3 ValveNet Profibus_6_0807.indd 3. General description The control unit consists of an electronic part which scans the position of the valve and provides the information as signals which are compatible with Profibus DP protocol. For further information please study the Programners Guide for CU3 ValveNet Profibus! The solenoid valve is arranged in the control unit. The solenoid valve which is electrically activated, controls the compressed air. The solenoid valve is equipped with a throttling system for supply and exhaust air which provides for the reduction of the opening and closing speed of the valve. The control unit for DELTA DE3 / DA3 double seat mixproof valves is available with solenoid valve and with 3 solenoid valves. The control unit is equipped with LEDs which ensure quick visual indication of the valve position, solenoid status and service messages. Please see chapter 6. LED indication! Connections for air and power supply are installed in the control unit together with a valve which cuts off the air supply for removal of the control unit. The control unit can be removed by release of a quick coupling. This permits fast servicing of the valve. Label DELTA CU3 ValveNet Profibus DELTA CU3 ValveNet Profibus Profibus A () Profibus B () Shield supply supply 5V DC Sensor Sensor 3 Gnd 5V DC Sensor Sensor 4 Gnd The complete control unit is encapsulated, and all cable passages and air supplies are sealed so that the control unit complies with the requirements of IP Description of the electronic module The solenoid valve and feedback signals are controlled by an electronic module. The sensors for the upper and lower valve position consist of two Hall effect sensors or of two external proximity switches for APV DA3 and DE3 double seat mixproof valves. See chapter 5. Connections with other Profibus Equipment For the use of mixproof valves DA3 with Seat Lift Detection (SLD) 4 sensors can be installed to the electronic module. See chapter 5. Connections with other Profibus Equipment. CU3 ValveNet Profibus Instruction Manual: 6 4

8 APV_CU3 ValveNet Profibus_6_0807.indd 3. General description 3... Description of the electronic module ValveNet Profibus The CU3 ValveNet Profibus is made as Profibus DP slave, according to EN Beside signals to control the solenoids and to receive the feedback signals a comprehensive information package for diagnosis and service is implemented. Please see appropriate Programmer Guide for Profibus. All the information and valve settings can be observed via the PLC or via the service terminal with APV Toolbx Software or handheld terminal. Please see Programmers Guide for Toolbox. 5 CU3 ValveNet Profibus Instruction Manual: 6

9 APV_CU3 ValveNet Profibus_6_0807.indd 4. Cabling and supply 4.. Installation Example Segment divided into 6 valves per fuse/power supply fig. 3 Supply Merge with Repeater Link Term (busterminating resistor) (both end of network) fig.. 6 supply central 8.8V DC fig. 6 valves 6 valves max. 00 m Supply Merge without Repeater fig. 7 PLC fig. 5 Link Term (busterminating resistor) (both end of network) Supply Merge without Repeater CU3 ValveNet Profibus Instruction Manual: 6 6

10 APV_CU3 ValveNet Profibus_6_0807.indd 4. Cabling and supply 4.. Installation Example Segment with 3 valves on same supply/fuse Link Term (busterminating resistor) (both end of network) fig. Supply Merge for division to more fuses fig. 4 Supply Link with Repeater fig. 7 fig. max. length: 00m / max. 3 valves PLC Link Term (busterminating resistor) (both end of network) Supply Link 7 CU3 ValveNet Profibus Instruction Manual: 6

11 APV_CU3 ValveNet Profibus_6_0807.indd 4. Cabling and supply 4.3. Supply Merge fig. Bus out to next bus segment V DC power supply shield Data gnd. Data (B) Data (A) Data gnd Bus in from previous bus segment 4.4. Supply Link Abb. Bus out to next bus segment power supply PE L N V AC power supply PE PE L L N N F shield S F shield S Data gnd. Data (B) Data (A) Data gnd Bus in from previous bus segment if required power supply for Supply Merge CU3 ValveNet Profibus Instruction Manual: 6 8

12 APV APV_CU3 ValveNet Profibus_6_0807.indd 4. Cabling and supply 4.5. Supply Merge with repeater fig. 3 Bus out to next bus segment repeater 430 V DC power supply shield B A B A S Data gnd. Data (B) Data (A) Data gnd. Data (B) Data (A) Data gnd Bus in from previous bus segment 4.6. Supply Link with repeater fig. 4 Bus out to next bus segment power supply repeater PE L N B A B A PE PE L 030 V AC power supply L N N F shield S F shield S Data gnd. Data (B) Data (A) Data gnd. Data (B) Data (A) Data gnd Bus in from previous bus segment if required power supply for Supply Merge 9 CU3 ValveNet Profibus Instruction Manual: 6

13 APV_CU3 ValveNet Profibus_6_0807.indd 4. Cabling and supply 4.7. Calculation examples The cable type used for CU3 ValveNet Profibus can have a maximum length of 00 metres per segment. A repeater can be inserted which amplifies the communication signal and thus starts a new segment which can again be 00 metres long, where yet another repeater can be placed, and so on. A maximum of 3 units can be connected with each segment. This means that a repeater must be used either after 00 metres of cable, or after 3 units. The maximum distance between the different types of Supply Merge, Supply Merge Link and Supply Merge Link Term units is therefore 00 metres. The following two examples calculate with power consumption of 6 and 3 CU3 ValveNet Profibus per segment respectively. In a segment one or more Supply Merges can be inserted either if the voltage becomes too low or if distribution over several fuses per segment is required. Example with 6 valves calculates with all 6 valves mounted at the outermost end of the cable. Example with 3 valves calculates with the first 6 valves after 00 metres and the last sixteen at the farthest end of the cable Calculation Example The following example shows the calculation basis for 00 metres and 6 valves. Valve consumption:.56 W (0.065 A at 4V DC) with active solenoid valve 0.96 W (0.04 A at 4V DC) with passive solenoid valve Total consumption for the 6 valves with a demand factor of 0.5: (0.065 x 6 x 0.5) active (0.04 x 6 x 0.5) passive = 0.84 A Cable cross section mm² Cables for fixed installation copper conductor Ohm/km 0 C,5,,5 7,4 4,0 4,6 6,0 3,08 0,0,83 Resistance for the bus is:.4 Ohm/00 metres for bus cable wire supply voltage and 38 Ohm/00 metres for the bus cable wire shield The return route for the current from one valve goes through the neutral conductor and shield. So the total resistance for the parallel connection of the neutral conductor and the shield for the 00 metres is 0.98 Ohm/00 metres. The voltage drop over 00 metres is: (.4 x ) x 0.84 A (0.98 x ) x 0.84 = 4 volt The minimum voltage for a valve is 0 volt. If the output voltage for the power supply module is 8 volt, this means that the maximum permissible voltage drop between the power supply module and the SupplyMerge boxes with or without repeater is = 4 volt. Table shows the specific resistance for the different cable crosssections. In the power supply module each output is protected separately. CU3 ValveNet Profibus Instruction Manual: 6 0

14 APV_CU3 ValveNet Profibus_6_0807.indd 4. Cabling and supply 4.9. Calculation Example The following example shows the calculation basis for 00 metres and 3 valves. Valve consumption:.56 W (0.065 A at 4 VDC) with active solenoid valve 0.96 W (0.04 A at 4 VDC) with passive solenoid valve Total consumption for the 3 valves with a demand factor of 0.5: (0.065 x 3 x 0,5) active (0.04 x 3 x 0.5) passive =.68 A Resistance for the bus is:.4 Ohm/00 metres for the bus cable wire voltage supply 3.8 Ohm/00 metres for the bus cable wire shield The return route for the current from one valve goes through DCGND and shield. So the total resistance for the parallel connection of DCGND and the screen is 0.98 Ohm/00 metres. The voltage drop to the last valve will therefore be: 00 metres of cable with.68 A followed by 00 metres of cable with 0.84A The voltage drop over the 00 metres is: (.4 x.68) (0.98 x.68) (.4 x 0.84) (0.98 x 0.84) = 6 volt The minimum voltage for a valve is 0 volt. If the voltage for the power supply module is 8 volt, this means that the maximum permissible voltage drop between the power supply module and the Supply Merge boxes with or without repeater is = volt. It should be mentioned that the above calculation examples show a worstcase situation. Normally the mounted valves are distributed over the whole bus. The demand factor may be different from 0.5, and the number of mounted valves may be different. These are all important factors for the cable length between the various boxes. We recommend that the grounding for the PLC and power supply is taken from the same grounding system so that the voltage potential at these two points is the same. The voltage difference between the valve frame and PLC frame must not be more than 4V. Similarly, the Supply Merge boxes must not be terminated to ground. If the PLC or repeater has an isolated Profibus output, dataground in the plug must be connected to ground. CU3 ValveNet Profibus Instruction Manual: 6

15 APV_CU3 ValveNet Profibus_6_0807.indd 5. Connection with other Profibus Sytems To get the best possible protection against disturbances the communication interface is not galvanically isolated from the power supply. Supply and communication are carried by the same cable and from the same point. This means, however, that some factors must be considered when linking CU3 Valve Net Profibus with other equipment. Profibus equipment normally has an external power supply and, thus, has galvanic isolation. If the external equipment has a separate power supply it will normally have galvanic isolation. This type of equipment can be connected direct to CU3 ValveNet Profibus. If the external equipment does not have galvanic isolation, a repeater must be inserted between the external equipment and the CU3 ValveNet Profibus segments. It is important that the shield and DC return can be connected to ground at one point. If screen/dc return are connected to the plant, the communication cable will function as potential equalization cable which will cause disturbances in the communication and can destroy the CU3 ValveNet Profibus units, in the worst case. 0V AC DC supply G PLC RS 485 N P 5.. CU3 ValveNet Profibus & external equipment with galvanic isolaton G N P G N P G N P G N P 5V DC RS 485 5V DC RS 485 RS 485 RS 485 5V DC G N P RS 485 µp µp L N G DC supply L N G DC supply µp I/O I/O 0V AC 0V AC I/O CU3 ValveNet Profibus CU3 ValveNet Profibus isolated device isolated device CU3 ValveNet Profibus CU3 ValveNet Profibus Instruction Manual: 6

16 APV_CU3 ValveNet Profibus_6_0807.indd 5. Connection with other Profibus Sytems 0V AC DC supply PLC RS 485 G N P 5.. CU3 ValveNet Profibus & external equipment without galvanic isolaton galvanically isolated galvanically isolated 5V DC G N P RS 485 5V DC G N P RS 485 G N P RS 485 G N P RS 485 5V DC G N P RS 485 DC supply DC supply µp µp L N G L N G µp I/O I/O 0V AC 0V AC I/O CU3 ValveNet Profibus CU3 ValveNet Profibus nonisolated device nonisolated device CU3 ValveNet Profibus 6. PLC Connection Connection of standard Profibus plug. Connect the dataground to the shield in the cable. The installation must be grounded. The dataground / ground potential must be used as shared communication reference. The Profibus standard plug is a 9pole Dsub plug. Normally PIN is internally connected to the protective conductor. If this is not the case, the shield in the cable must be connected with an external protective conductor. fig.. 7 gnd. (PE) 3 Data (B) 4 5 Data gnd. 6 5V DC/DC 7 8 Data (A) 9 3 CU3 ValveNet Profibus Instruction Manual: 6

17 APV_CU3 ValveNet Profibus_6_0807.indd 7. Cable and Plugs male plug front female plug front Pin Colour Function Screen / Ground brown Bus V 3 blue Bus V 4 black Communication (B) 5 white Communication (A) For a simple installation of the Profibus cable connections we recommend to grease the stainless steel screw thread. Ensure that the grease does not get in contact with the elctric contacts of the plugs! We recommend grease type Klüber UH840 which can be used with stainless steel. If you have to dismantle the cables, you should always check the designation of the standard which is printed on the cable. ValveNet DeviceNet designation ValveNet Profibus designation SDS cable DeviceNet cable Mini connector round 5pole connector Shield Shield shield shield brown red gnd. gnd. blue black 3 Device Net high Profibus high / B black white 4 Device Net low Profibus low / A white blue 5 CU3 ValveNet Profibus Instruction Manual: 6 4

18 APV_CU3 ValveNet Profibus_6_0807.indd 8. Connection of Electronic Module Standard valves a) sensors: for activated / not activated valve position Profibus A () Profibus B () Shield 3 Profibus Supply 4 activated valve position not activated valve position Hall sensor Hall sensor red white black red white black NI5KKAN5X NI5KKAN5X Profibus Supply brown black blue brown black blue V DC Sensor Sensor 3 Gnd 5V DC Sensor Sensor 4 Gnd Service port Double mixproof valves with Seat Lift Detection (SLD) b) 4 sensors: for activated / not activated valve position and additional seat lift detection at DA3 double seat mixproof valve Profibus A () Profibus B () Shield Profibus Supply Profibus Supply Sensor Sensor 3 Sensor Sensor 4 brown brown brown brown blue black blue black black black V DC Sensor Sensor 3 Gnd 5V DC Sensor Sensor 4 Gnd Service port 5 CU3 ValveNet Profibus Instruction Manual: 6

19 APV_CU3 ValveNet Profibus_6_0807.indd 8. Connection of Electronic Module 8.. Installation of internal and external sensors External sensor A 5V DC NPN sensor must be used. Operating distance: 5 mm fig. for mm sensor Sensor (internal Hall sensor) Sensor (internal Hall sensor) Sensor 3 (external proximity switch) Sensor 4 (external proximity switch) CU3 ValveNet Profibus Instruction Manual: 6 6

20 APV_CU3 ValveNet Profibus_6_0807.indd 8. Connection of Electronic Module 8.. Sensor signals to monitor valve status incl. Seat Lift Detection feedback sensor Sensor internal Hall sensor Sensor internal Hall sensor Sensor 3 external proximity switch Sensor 4 external proximity switch valve position LED indication closed upper LED ON 0 open lower LED ON upper seat lift upper LED blink 0 0 lower seat lift upper LED blink 0 0 The open and closed position are shown at the LEDs. The appropriate seat lift position are indicated as follow: lower seat lift LED for closed valve position will blink with short blink upper seat lift LED for closed valve position will blink with short blink The solenoid status is indicated as well: main valve LED continuos ON lower seat lift solenoid LED blink upper seat lift solenoid LED blink All signals are communicated via Profibus DP response byte. PLEASE SEE DELTA CU3 ValveNet PROGRAMMER GUIDE. 7 CU3 ValveNet Profibus Instruction Manual: 6

21 APV_CU3 ValveNet Profibus_6_0807.indd 9. LED Indication Error / Service Request LED Constant OFF No Error long and 5 short red indication Feedback Error x short red indication Supply Voltage Error 3 x short blinks red indication Master Not Found long green indication Service Request Solenoid Valve LED Constant OFF green indication No Solenoid Controlled Constant ON green indication Main Solenoid Activated short blink green indication Lower Seat Lift Activated short blinks green indication Upper Seat Lift Activated short break green indication Solenoid Consumption too low CU3 ValveNet Profibus Instruction Manual: 6 8

22 APV_CU3 ValveNet Profibus_6_0807.indd 9. LED Indication Feedback LED (standard valves sensors) Constant OFF No feedback signal Constant ON yellow indication Position sensor signal OK short blink yellow indication No position sensor signal short break yellow indication Position sensor signal not expected Feedback LED (mixproof valves with Seat Lift Detection, SLD 4 sensors) upper Feedback LED blink yellow indication Lower seat lift activated blink yellow indication Upper seat lift activated 9 CU3 ValveNet Profibus Instruction Manual: 6

23 APV_CU3 ValveNet Profibus_6_0807.indd 0. Functionality and Features A CU3 ValveNet Profibus unit is built up as a DP slave and can thus communicate using Profibus DP. Maximum communication speed is,5 Mbps with automatic detection of communication speed. The DP communication is as follows: ID number 08F9 for CU3 Output: 4 bytes with consistency (data to ValveNet) = A3h = 63 Input: 4 bytes with consistency (data from ValveNet) = 93H = 47 Layout of the 4 byte DP data Control Command Data Data Response Command Data Data All signals are communicated via Profibus DP response byte. PLEASE SEE DELTA CU3 ValveNet PROGRAMMER GUIDE. 0.. Configuration of Profibus Communication Id number for CU3 Profibus: 08F9, GSD file available via SPX FLOW APV Sharepoint Id number for CU Profibus: 675, GSD file available via SPX FLOW APV Sharepoint The best way to configure the control units is to use the software APV Toolbox, available via SPX FLOW APV Sharepoint 0.. Replacement of old CU Profibus control units in existent installations The CU3 ValveNet Profibus control unit can be used to replace the old CU in existent installations (spare part). The main functionality of CU and CU3 is similar; response and control byte for DP communication consists of the same information. For an easy replacement of control units CU against CU3 without changing hardware configuration of the PLC, the CU3 must be set into CU mode only! To do this setup in CU mode please use the SPX FLOW APV Toolbox! CU3 ValveNet Profibus Instruction Manual: 6 0

24 APV APV_CU3 ValveNet Profibus_6_0807.indd 0. Functionality and Features 0.3. APV Toolbox for a simple configuration For a quick configuration and setup of the control unit SPX FLOW APV provides the Toolbox software. You will find all functions and features in the APV Toolbox Programmer Guide! The pictures below show the principle use and setup. CU for 4VDC APV RS3 Toolbox adapter (H07654) Only 3 examples of the APV Toolbox (screenshots). CU3 ValveNet Profibus Instruction Manual: 6

25 APV_CU3 ValveNet Profibus_6_0807.indd. Setup of Slave Address The slave address is stored in the internal FLASH PROM in CU3 ValveNet Profibus. To change the slave address the unit must be linked with a Profibus master station this may be a PLC or a PC with APV Toolbox configuration software. During production a CU3 ValveNet Profibus is configured to the slave address 4. The units are connected individually to the bus, and each unit is assigned an address. Then the next is connected, etc. At first the new slave number is sent to the unit, then a command is sent which transfers all the data to the FLASH memory. Command for new slave number Control Command Data Data XX 7 XX new mode no. Response Command Data Data XX echo (7) echo (XX) echo (new mode no. Command for save data in FLASH (DP) Control Command Data Data XX XX XX Response Command Data Data XX echo () echo (XX) echo (XX) Please also see Command system. PLEASE SEE DELTA CU3 ValveNet PROGRAMMER GUIDE. CU3 ValveNet Profibus Instruction Manual: 6

26 APV_CU3 ValveNet Profibus_6_0807.indd. Setup of Slave Address.. Setting up the slave address Profibus slave address can be set by a PC or handheld terminal connected to the service port of the CU. To read out the slave address the command: R <CR> is used. To change the bus address, the command: W XX <CR> is used. For a simple setup of the slave address, the APV Toolbox can be used!.. Using the service port Serial interface: Default communication: 9600, 8 bit, stop bit, no parity, no flow control. All received characters are repeated. RS3 communication adapter pinout on 9pole Dsub female: Pin TX data Pin 3 RX data Pin 5 ground Pin 9 5V DC max. 00 ma Connection to standard PC Commport: Com Port Serial adapter Pin: Pin: Normally the serial adapter is connected direct to the PC comport and a flat ribbon cable connects the adapter to the ValveNet Profibus control unit. CU3 flat ribbon cable converter cable (H07654) RS3 PC running Pocket Toolbox 3 CU3 ValveNet Profibus Instruction Manual: 6

27 APV_CU3 ValveNet Profibus_6_0807.indd. Technical Data.. General technical data Ambient temperature : C Enclosure rating: IP 67 EU: EMC 04/30/EU (89/336/EEC) Control air: quality class acc. to DIN ISO 8573 Content of solid particles: quality class 3, max. number of particles per m³ 0000 of 0.5 μm < d.0 μm 500 of.0 μm < d 5.0 μm Content of water: quality class 3, max. dew point temperature 0 C For installations at lower temperatures or at higher altitudes, additional measures must be considered to reduce the pressure dew point accordingly. Content of oil: quality class, max. 0.0 mg/m³ The oil applied must be compatible with Polyurethane elastomer materials... Supply The complete unit is power supplied from the ValveNet Profibus Supply voltage: Supply current: Electrical connection: Drop cable: 030 V DC, as specified for the ValveNet Profibus. max. 45 ma at 4V DC supply, without active solenoid. Max. 80 ma at 4V DC supply, with one solenoid active. Direct cable PG The unit is supplied with a 0.5 m drop cable. CU3 ValveNet Profibus Instruction Manual: 6 4

28

29 APV CU3 Profibus.05 Control unit DELTA CU3 ValveNet Profibus NOTElement Red dot a b c NC DELTA CU3 ValveNet Profibus Ersatzteillisten / Spare Parts Lists Rev.0.05

30

31 CU3 Profibus.05 Control unit DE DELTA CU3 ValveNet Profibus Pos Stk/Qty Maße / Dim. Benennung Description Ws.Nr./Part No. CU3Profibus Standard CU3NProfibus mit NOT Element CU3Profibus Standard CU3NProfibus with NOTelement H35495 H35496 Ø05x.5 /NBR CU Haube ORing CU Cap Oring H Magnetventil CU3 komplett TORX Schraube Magnetventil mit Dichtung Solenoid Valve CU3 complete TORXscrew Solenoid Valve with seal H Luftverteilerplatte CU3 komplett Luftverteilerplatte Dichtung für Luftverteilerplatte Air Distributing Plate CU3 cpl. Air Distributing Plate Gasket for Air Distributing Plate H Schalldämpfer Sound Reducer H a b c Ø7.65x.78 /NBR Ø9.5x.78 /NBR Ø4.3 A /DIN 90 40x /WN 45 40x45 /WN 45 Ø3x / NBR M4x80 /DIN 84A A Ø.4x.78 /NBR 40x50 /WN 45 Ø3.68x.78 /NBR 6x9x8mm Druckluftabsperrkolben CU3 kpl. ORing Kolben ORing Scheibe Schraube TORX Schraube CU3 EBox Profibus kpl. Stecker 8polig Stecker 5polig Hall Sensor komplett ORing Hall Sensor Justierschraube CU3 Sockel komplett Sockel Überströmventil Kabelverschraubung komplett Oring PG9 Kabelverschraubung 50mm Winkelverschraubung NOT Element CU3 komplett Schraube NOT Element Dichtungssatz NOT Element Oring Dichtung Luftverteilerplatte CU3N kpl. Luftverteilerplatte Dichtung für Luftverteilerplatte Druckreduzierventil Ferrithülse für CU3 Profibus Kabel für DeviceNET Shutoff Piston Comp. Air CU3 cpl. Oring Piston Oring Washer Screw TORXscrew CU3 EBox Profibus cpl. connector 8pole connector 5pole Hall sensor complete Oring Hall Sensor Adjusting screw CU3 Base complete Base Pressure relief Valve Screwed Cable Gland complete ORing PG9 Cable Inlet 50mm Elbow Connector NOTelement CU3 complete TORXscrew NOTelement Seal kit NOT element ORing Seal Air Distributing Plate CU3N cpl. Air Distributing Plate Seal for Air Distributing Plate Pressure reducer valve Ferrit bush for CU3 Profibus Drop cable for DeviceNET H3049 H0887 H3554 H0885 H08850 H3500 H3045 H3043 H0885 H3043 H08834 H30433 H30434 H0884 H36338 H088 Ersatzteile für Elektronikbox / Spare part for Electronic Box Ersatzteile für NOT Element / Spare part for NOT element Das Druckreduzierventil wird nur bei der mit NOT Element eingesezt. Für die Montage in den Antrieb ist das Druckreduzierventil beigefügt. The pressure reducing valves is used only for the with NOT element. For assembly in the actuator the pressure reducing valve forms part of the scope of supply. DELTA CU3 ValveNet Profibus Ersatzteillisten / Spare Parts Lists Rev.0.05

32

33 CU3 Profibus DA3 / DE3.cdr.05 Control unit DELTA CU3 ValveNet for DA3 / DE / 7a 8 7a 9 6a 8a a a 8a Position der Initiatoren / Position of proximity switchers DA3 CU DE3 CU geschlossene Position / closed position geschlossene Position / closed position geöffnete Position nur für DN 40,,5 / open position only for DN 40,,5 geöffnete Position nur für DN 4050,,5 / open position only for DN 4050,,5 geöffnete Position nur für DN 5000, 4 / open position only for DN 5000, 4 geöffnete Position nur für DN 6500,,5 4 / open position only for DN 6500,,5 4 DELTA CU3 ValveNet Profibus Ersatzteillisten / Spare Parts Lists Rev.0.05

34

35 DE CU3 Profibus DA3 / DE3.05 Control unit DELTA CU3 ValveNet for DA3 / DE3 Pos. Stk/Qty Maße / Dim. Benennung Description Ws.Nr. / Part No. CU3 DE3 Profibus EMV CU33 DA3 Profibus 3EMV CU3 DE3 Profibus Solenoid Valve CU33 DA3 Profibus 3 Sol. Valves H35497 H35498 Ø05x,5 /NBR CU Haube ORing Cap Oring H x5 /WN 45 Magnetventil CU3 komplett TORX Schraube Magnetventil Solenoid Valve CU3 complete TORXscrew Solenoid Valve H Luftverteilerplatte CU3 komplett Luftverteilerplatte Dichtung für Luftverteilerplatte Air Distributing Plate CU3 cpl. Air Distributing Plate Seal for Air Distributing Plate H3048 6a 7a 8a Luftverteilerplatte CU33 komplett Luftverteilerplatte Dichtung für Luftverteilerplatte Air Distributing Plate CU33 cpl. Air Distributing Plate Seal for Air Distributing Plate H Schalldämpfer Sound Reducer H Ø7,65x,78 /NBR Ø9,5x,78 /NBR Ø4,3 A /DIN 90 40x /WN 45 Druckluftabsperrkolben CU3 kpl. ORing Kolben ORing Scheibe Schraube Shutoff Piston Comp. Air CU3 cpl. Oring Piston Oring Washer Screw H x45 /WN 45 TORX Schraube TORXscrew H a 8 9 CU3 EBox CU33 EBox Stecker 8polig Stecker 5polig CU3 EBox CU33 EBox connector 8pole connector 5pole H3549 H3549 H0885 H08850 a 3 CU3 DE3 Sockel kpl. EMV CU33 DA3 Sockel kpl. 3EMV Sockel Übertrömventil CU3 DE3 Base cpl. SV CU33 DA3 Base cpl. 3 SV Base Pressure relief Valve H3046 H Ø,4x,78 /NBR Kabelverschraubung 48mm kpl. ORing PG9 Kabelverschraubung Screwed Cable Gland cpl. 48mm Oring PG9 Cable Inlet H a 9 30a Ø8,77x,78 NBR 70 Ø8,77x,78 NBR 70 Kabelverschraubung f. xinitiatoren kpl. ORing Kabelverschraubung Kabelverschraubung f. xinitiator kpl. ORing Screw. Cable Gland f. Prox. switch Oring Cable Inlet Screw. Cable Gland f. Prox. switch Oring H30437 H x9x8mm PG3.5 Kabelverschraubung Initiator für DA3, DE3, D3 Winkelverschraubung Ferrithülse für CU3 Profibus Kabel für DeviceNET PG 3.5 Cable Inlet Proximity Switch for DA3, DE3, D3 Elbow Connector Ferrit bush for CU3 Profibus Drop cable for DeviceNET H08844 H0885 H36338 H088 Ersatzteile für Elektronikbox / Spare part for Electronic Box DELTA CU3 ValveNet Profibus Ersatzteillisten / Spare Parts Lists Rev.0.05

36

37 Auxiliary Epuipment CU3 Valve Net / Auxiliary Equipment CU3 ValveNet Description Converter Cable RS3 for CU3 Toolbox Suitable for PC / Laptop Software PC Toolbox for CU3 ValveNet Profibus / Device Net APV utility software toolbox to use on PC or Laptop ValveNet Profibus Link Term ValveNet Profibus Link Guard ValveNet Toolbox cable subd 9pole / minit Profibus extension cable,5m / 9pole subd ValveNet Supply Hub 30VAC/4VDC0A Merger Utility Segment ValveNet Supply Hub OLM 30VAC/4VDC0A Merger optical Utility ValveNet Supply Hub 30VAC/4VDC0A Merger Utility Segments ValveNet Supply Hub OLM ValveNet Supply Hub Repeater ValveNet Supply Hub 3 30VAC/4VDC0A Merger Utility 3 Segments ValveNet Supply Hub 3 OLM 30VAC/4VDC0A Merger optical Utility ValveNet Supply Hub 3 Repeater ValveNet Supply Hub 4 Repeater ValveNet Supply Link with Optic ValveNet Supply Link with Optic Repeater ValveNet Supply Link with Optic Repeater ValveNet Supply Merge ValveNet Supply Repeater Part No.APV /93 / H /00 / H /3 / H /3 / H /3 / H /93 / H /3 / H /3 / H /3 / H /3 / H /3 / H /3 / H /3 / H /3 / H /3 / H /3 / H /3 / H /3 / H /3 / H /3 / H0793 Auxiliary Epuipment CU3 Valve Net 0.006

38

39 Auxiliary Epuipment CU3 Valve Net / Auxiliary Equipment CU3 ValveNet Description Type / SDS Part No. Turck Description Alternative Type / Device Net Alternative Part No. Turck MidCable 0,3M Type: RSVRKV530,3M/S MidCable 0,3M Alternative Type : RSVRKV570,3M/ROS MidCable,0M Type: RSVRKV53M/S MidCable,0M Alternative Type : RSVRKV57M/ROS MidCable,0M Type: RSVRKV53M/S MidCable,0M Alternative Type : RSVRKV57M/ROS MidCable 4,0M Type: RSVRKV534M/S MidCable 4,0M Alternative Type : RSVRKV574M/ROS MidCable 8,0M Type: RSVRKV538M/S MidCable 8,0M Alternative Type : RSVRKV578M/ROS MidCable 5,0M Type: RSVRKV535M/S MidCable 5,0M Alternative Type : RSVRKV575M/ROS Mid Cable / M Type: SDSBUSKABEL Mid Cable / M Alternative Type : CABLE Mini Tee Type: RSVRKV50/ROS Mini Tee Alternative Type : RSVRKV50/ROS Cables and connectors to be purchased direct from Turck. Auxiliary Epuipment CU3 Valve Net 0.006

40 CU3 ValveNet Profibus CONTROL UNIT SPX FLOW SPX FLOW Design Center Production GottliebDaimlerStraße 3 Stefana Rolbieskiego D59439 Holzwickede, Germany PL Bydgoszcz 8586, Poland P: (49) (0) P: (48) F: (49) (0) F: (48) SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit ISSUED 08/07 Original Manual COPYRIGHT 07 SPX FLOW, Inc.