Solatube SolaMaster Series

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1 Soltue SolMster Series Soltue 330 DS 0-10V Low Voltge Dylight Dimmer Soltue 750 DS 0-10V Low Voltge Dylight Dimmer Instlltion Instructions Prts List Quntity V Dylight Dimmer (1) 1 2 Dylight Dimmer Screw nd Fstener Kit. Screw #8 X 3/8 in (9.5 mm) (2) B. Screw #8 X 5/8 in (16 mm) (2). Foil Tpe 2in (50 mm) 6ft (1.82m) (1) 83 UL Listed Clss 2 Trnsformer 24VAC, Rted 96VA, or 24VAC, Rted 20VA *Sold Seprtely y Soltue Int. or Equivlent Sourced Loclly Note: Red ll Instructions to Choose Approprite Trnsformer. (1) 2 2 Additionl Mterils nd Tools 1 Screw Gun with Phillips #2 Screw Drive Bit 2 Precision Screwdrivers Slotted 2.5M & 1.8M 3 Junction Box 4 in (100 mm) X 4 in (100 mm) X 1-1/2 (38 mm) with Ground Bonding Screw. Note: Required for Trnsformer Mounting nd Connection. 2c *Components shown not included in ll kits, see lel on ox. 3 1

2 WARNING Do not proceed with the instlltion until you hve red the entire instructions, including these wrnings. (Use of mterils or methods not uthorized y Soltue Interntionl will result in n invlid wrrnty.) Soltue Interntionl, Inc. (seller) ssumes no responsiility or oligtion whtsoever for the filure of n rchitect, contrctor, instller, or uilding owner to comply with ll pplicle lws, ordinnces, uilding codes, electricl codes, energy codes, fire nd sfety codes nd requirements, roof wrrnties nd dequte sfety precutions. Instlltion of this product should e ttempted only y individuls skilled in the use of the tools nd equipment necessry for instlltion. Protect yourself nd ll persons nd property during instlltion. If you hve ny dout concerning your competence or expertise, consult qulified expert efore proceeding. Instll t your own risk! Soltue product instlltions my e dngerous nd include the potentil for deth, personl injury nd property dmge. The hzrdous conditions include ut re not limited to the following: During instlltion, the Soltue Dylighting System s reflective tues my focus sunlight, cusing intense het or fire. Remove protective film only fter the prts hve een instlled. Prior to nd during instlltion, do not leve tues in contct with comustile mterils or unttended, especilly ner direct sunlight. Avoid skin urns. Do not leve deris from instlltion process unttended. Scrp from tuing nd foil tpe re highly reflective nd if left unttended cn focus sunlight nd cn cuse intense het or fire. Clen up ll unused mteril nd trsh nd store or discrd in proper covered loctions. Soltue Dylighting System nd Solr Str products my hve shrp edges. Alwys wer lether or cnvs gloves while hndling nd instlling products. Soltue product instlltions require climing nd working t dngerous heights, including on ldders, scffolding, roofs nd in ttic spces. Risk of deth, personl injury nd property dmge my result from fll, or from flling ojects. Use extreme cution to minimize risk of ccidentl injury, including, ut not limited to the following procedures: Cler re elow your work spce of ll people, nimls nd other items. Avoid working on surfces tht re slippery or wet. Use foot-wer with excellent trction. Use only strong, well supported ldders. Work only in clm dry wether. When in the ttic, ensure tht your weight is supported t ll times with structurlly sound frming; drywll mteril is not designed to crry person s weight. To reduce the risk of fire, electric shock, nd personl injury, sic sfety precutions should lwys e followed when using electric tools, including lwys wering sfety goggles or other suitle eye protection, nd ensuring work re is cler of ll electricl wires, gs pipes, wter pipes, nd other ostcles. When working in the ttic or other dusty res, use of msk or respirtor is recommended to void lung irrittion. Attic spces my e drk, confined, nd suject to extreme tempertures. Bewre of shrp protruding ojects. Do not ttempt instlltion without hving someone within rnge of your voice or close enough to come to your id if necessry. Soltue products re not designed to withstnd the weight of person, tools or other ojects. Wlking or plcing ojects on the system could cuse personl injury nd property dmge. If the product is dmged, the structurl cpcity my e wekened; therefore the system should e repired immeditely. For sfe instlltion nd use, do not devite from these instlltion instructions. Additionl support is recommended for long verticl nd ll horizontl tue runs. Review locl uilding requirements nd consult with pproprite uilding code officil for proper mteril nd plcement of dditionl support. Avoid glvnic rection (corrosion) if dissimilr metls re used. Electricl Components Before instlling, servicing, or clening unit, switch power off t service pnel nd lock service pnel to prevent power from ecoming switched on ccidentlly. When the service disconnecting mens cnnot e locked, securely fsten prominent wrning device such s tg to the service pnel. Re-Roofing Soltue products require specil cre if removed for re-roofing. In order to ensure proper removl nd re-instlltion, plese contct your Soltue Interntionl representtive. Plese refer to the instlltion tips for the pproprite product elow: Dylighting Systems Instlltion Tips These instructions re step-y-step guide for the instlltion of Soltue Dylighting System in the following conditions. For other roof types, plese contct your Soltue Interntionl representtive for dditionl informtion. Built Up Flt Roof - Single Ply/Memrne - Asphlt Shingle - Low/No Pitched - Pitched - Prefricted Curs - Metl Roof Pnels 2

3 Dylighting Systems Instlltion Tips (Continued) Allow t lest 2-3 hours for the instlltion, prticulrly if this is your first instlltion. During the dy, turn off ll the lights in the room to see how much nturl light comes in through the windows, nd determine the est position for the Soltue Dylighting System. To light specific re, plce the system over the re, not in the center of the room. This will prevent the desired re from eing shded y tll ojects in the room. Mesure the distnce etween the roof nd the ceiling. If you don t hve enough tuing, contct your Soltue Interntionl representtive for dditionl tuing. Avoid roof loctions shded y trees, ridges nd chimneys, or ner wter chnnels or vlleys. Also void roof res with ostructions such s fire sprinklers, HVAC equipment, gs, wter or drin pipes, ir ducts or flues nd mke sure tht the roof is dequte to endure n instlltion without dmging its wterproofing properties or wekening the uilding structure. All dhesives, sels nd tpes re recommended to e pplied to clen nd dry surfce t minimum of 70 F (21 C) for mximum performnce. Foil tpe contins pressure sensitive dhesive nd pressure must e pplied t ll sems for proper onding. Foil tpe is not intended for use s structurl support of the extension tues. For structurl integrity use mnufcturer supplied fsteners on ll overlpping extension tue joints. Uninstlled product tht is stored nd exposed to excessive het nd or humidity cn experience dmge. Store product prior to instlltion in cool dry plce. For instlltions where high levels of suit or deris my e present it my e necessry to use foil tpe to sel the diffuser to the tuing to prevent the excess deris from entering the tuing. Dylight Dimmer Instlltion Tips Plese follow ll locl municipl nd uilding code requirements prior to mking electricl connections. WARNING: To void risk of fire or electric shock do not connect high voltge to the power input terminl on the Soltue 0-10v Dylight Dimmer. CAUTION: To void dmge to the Dylight Dimmer Circuit Bord use only 9V ttery to mnully operte dmpers. See Optionl Step on pge 11. Generl Circuit Limittions: (3) Soltue Dylight Dimmers per 20VA trnsformer nd (11) Soltue Dylight Dimmers per 96VA trnsformer. Mx cle length etween units 30 ft (9.14 m), ggregte control cle length not to exceed 2,110 ft (643 m). Ensure Plcement of Dylight Dimmer Junction Box is uniform for ll units in instlltion for ese of wire connection nd for est esthetics. For ese of wire connection to terminl locks do not strip wire more thn 3/16. Good ground connection is criticl to proper opertion of this system. Ensure tht ground connections re properly nd securely onded to terminl locks to reduce risk of noise nd ensure proper functionlity of system. Segregte power nd signl cles entering into junction ox to void crossover noise. Also, cross the control lines nd the power lines perpendiculr inside junction ox to void noise. (See digrm on pge 9 nd 10) Avoid umping cpcitors on PCB (Printed Circuit Bord) to reduce risk of dmge. If cpcitors re umped nd ecome loose, replce entire junction ox s improper functionlity of Dylight Dimmers is highly prole. When connecting to 0-10V Current Sinking Lighting Controllers, Keep resistor in Aux CNTR Terminl on first unit in control circuit series. Remove resistor from ll susequent units. When connecting to 0-10V Current Sourcing Lighting Controllers, Remove resistor in Aux CNTR Terminl on ll units. When connecting to Open/Close opertion to stndrd wll switch remove resistor from Aux CNTR Terminl on ll units. When connecting to dimming wll control remove resistor from Aux CNTR Terminl on ll units. Importnt Sourcing Notes The Soltue 0-10v Dylight Dimmer is dylight ctutor. It is importnt to source controls for n ctutor rther thn dimmer. The Soltue 0-10v Dylight Dimmer does not hve lod to control. When sourcing controls to use with the Soltue 0-10v Dylight Dimmer, it is est to source controller tht is dimming only nd does not hve n internl/externl rely or lod control. If using controls tht re equipped with n internl/externl rely or lod control, it is importnt to cp off this feture s it will not e used. Trouleshooting 3

4 Issue Possile Cuses Suggestions Check tht line voltge Circuit is ON. Dylight Dimmer(s) do not open or close Dylight Dimmer(s) do not open or close completely Wire/Connection Issue Lighting Control System Trim Ostruction Wire/Connection Issue Check line voltge wire connections to Lighting Controller nd Trnsformer Check low voltge power nd control wire connections to terminl locks. Trim is not correctly set on lighting control wll switch. See control mnufcturer's specifiction for djusting trim. Remove Dome & Diffuser to inspect for ostruction inside tue preventing dmpers from opening or closing completely. Remove ll ostructions. Check wire connections to ensure ll line, neutrl, ground cles re connected correctly. One or more Dylight Dimmer(s) in series oscillte without chnge in lighting control commnd Wiring/Connection Issue Wiring-Grounding Connection Ensure tht trnsformer is connected directly to Supply Line. Do not connect trnsformer to Lighting Controller lod circuit rely. Review nd test the first functioning Dylight Dimmer in series prior to the oscillting unit. Check ll wires re properly connected. Ensure ll strnds re in terminl locks; no strnds re loose or protruding from terminl connection. Once finished move on to the next Dylight Dimmer in series nd repet process. Test ech Dylight Dimmer efore moving on. Check wire connections t controller to ensure ll line, neutrl, ground nd lod re connected correctly. Check ground connections t trnsformer Junction Box nd t ground terminls t ech successive unit. Units mke "humming" sound fter moving from position A to position B. Dmged component on PCB Wiring-Grounding Connection Using Mutimeter, check for AC Voltge etween (+ & -) pins on CNTR IN nd CNTR OUT terminls. If >0.05VAC, review Printed Circuit Bord (PCB) to see whether ny components hve een compromised (during instlltion). If Cpcitors or Terminl Blocks re loose or missing, replce entire J-Box. Mke sure ground wire is ttched to known good erth ground. Check ll ord to ord ground connections. Lst unit not s open s first unit or ll units not t sme position. Units closest to power trnsformer open fster thn units frther from trnsformer. Sprking or flming in Dimmer Control Bord Wiring Connection & Cle Length Mke sure you hve properly ttched signl wires from unit to unit. Check In & Out ssignments nd polrity. Mke sure you hve not exceeded mximum distnce from either, unit to unit, or source to unit. Trnsformer Quntity My hve exceeded the mximum numer of units recommended for Dylight Dimmer Model or Trnsformer VA Rting. Line voltge connected to Dylight Dimmer inputs If it is determined tht line voltge hs een so connected nd energized, ll Dimmer Controllers my e compromised nd must e replced. 4

5 Closed Ceiling Instlltion Instructions 1 Instll 0-10V Dylight Dimmer to Trnsition Box Screw #8 X 5/8 in Pre Drill Screw #8 X 5/8 in Dylight Dimmer Trnsition Box 2 Instll Bottom Tue to 0-10V Dylight Dimmer Screw #8 X 3/8 in Bottom Tue Screw #8 X 3/8 in c d 3 Tpe Dylight Dimmer nd to Trnsition Box 4 Remove Junction Box Cover Foil Tpe Go to Pge 8 for Wiring Instructions. 5

6 Open Ceiling Instlltion Instructions 5 Instll 0-10V Dylight Dimmer to Extension Tue Ensure Extension Tue rests on top of Ts on Dylight Dimmer to ensure proper opertion of Dylight Dimmer fins NOTE: If Extension Tue is not resting on top of ts the Fins on the Dylight Dimmer my ind nd my not llow the Dylight Dimmer to operte Dylight Dimmer T Extension Tue Dylight Dimmer T Adjust Tue dimeter for proper fitment onto Dylight Dimmer Tue Ring Alternte Attchment It my e necessry to cut/djust tuing to meet proper overll tue length in some pplictions 6 Fsten Dylight Dimmer to Extension Tue Remove Junction Box nd Hold for Lter Steps c Screw #8 X 3/8 in Screw #8 X 3/8 in d 6

7 Open Ceiling Instlltion Instructions Continued 7 Instll Extension Tue to Dylight Dimmer Foil Tpe c Screw #8 X 5/8 in Screw #8 X 5/8 in 8 Instll Assemly into Roof Cur 9 Instll Spcer on ck side of Dylight Dimmer Junction Box Spcer 10 Instll Junction Box to Dylight Dimmer Ring Ensure Dylight Dimmer Dmpers re returned to the full closed position efore replcing junction ox. c Secure Junction Box using provided screws. 7

8 The Following Instructions Should Only Be Performed By A Licensed Electricin Note: Plese follow ll locl municipl nd uilding code requirements prior to mking electricl connections. 11 Determine Approprite Trnsformer Mximum Dylight Dimmer Unit QTY / Trnsformer Trnsformer 20VA 96VA Mx QTY Option 1 Instll 24VAC, Rted 20VA Trnsformer nd Connect Power (Mx 3 Dylight Dimmers) Connect wires with pproprite voltge connection. Junction Box Provided y Others Mke pproprite wire connections for supply voltge. Mke pproprite wire connections for power cle: Trnsformer Red Blck Whit Power Supply Line Line Voltge Cp ll unused wires. Ground Ensure good ond to Erth Ground. c Ground Metl Junction Box (Provided y Others) 11 Wrning: Risk of fire or electric shock. Do not connect line voltge to the low voltge side of the trnsformer. Do not connect high voltge to input terminl (power) on Soltue Dylight Dimmer. Option 2 Instll 24VAC, Rted 96VA Trnsformer nd Connect Power (Mx 11Dylight Dimmers) Connect wires with pproprite voltge connection. Junction Box Provided y Others Mke pproprite wire connections for supply voltge. Mke pproprite wire connections for power cle: Trnsformer Red Blck Whit Power Supply Line Line Voltge Cp ll unused wires. Ground Ensure good ond to Erth Ground. c Ground Metl Junction Box (Provided y Others) Note: Instlltion shown with Soltue supplied Trnsformer. If sourcing trnsformer from others plese follow wiring instructions provided from trnsformer mnufcturer. 8

9 The Following Instructions Should Only Be Performed By A Licensed Electricin Note: Plese follow ll locl municipl nd uilding code requirements prior to mking electricl connections. Generl Circuit Limittions: (11) Soltue Dylight Dimmers per Trnsformer, Mx Cle Length etween Units 30 ft (9.14 m), Aggregte Control Cle Length no to exceed 2,110 ft (643 m). 12 Option 1: Wire Connection for use with 0-10V Current Sinking or Sourcing Lighting Controller 0-10V Dimming Control Pnel Provided y Others Wrning: Risk of fire or electric shock. Low voltge only. Do not connect line voltge to ny input of the Soltue 0-10V Dylight Dimmer Blck Green Brown Current Sinking Lighting Controller: Keep resistor in AUX CNTR Terminl on first unit in control circuit series. *REMOVE RESISTOR FROM ALL SUBSEUENT UNITS. Current Sourcing Lighting Controller: *REMOVE RESISTOR FROM ALL UNITS. Blue Wrning: Risk of fire or electric shock. Low voltge only. Do not connect line voltge to ny input of the Soltue 0-10V Dylight Dimmer For est connections nd to void noise, segregte power nd signl cle, nd cross Control nd Power lines perpendiculr. Run Control lines here Run Supply lines here NOTE: For est ppliction nd ese of instlltion strip wires Min. 3/16 in (4.8 mm) /Mx 1/4 in (6.4 mm). Ensure ll strnds enter housing to correct terminl. 9

10 The Following Instructions Should Only Be Performed By A Licensed Electricin Note: Plese follow ll locl municipl nd uilding code requirements prior to mking electricl connections. Generl Circuit Limittions: (11) Soltue Dylight Dimmers per Trnsformer, Mx Cle Length etween Units 30 ft (12.19 m), Aggregte Control Cle Length no to exceed 2,110 ft (643 m). 12 Option 2: Wire Connection for Open/ Close Opertion Only Connecting to Stndrd Wll Switch Wll Switch Provided y Others. Wrning: Risk of fire or electric shock. Low voltge only. Do not connect line voltge to ny input of the Soltue 0-10V Dylight Dimmer Blck Green Brown Blue Remove Resistor from AUX CNTR Terminl on ll units For est connections nd to void noise, segregte power nd signl cle, nd cross Control nd Power lines perpendiculr. Run Control lines here Wrning: Risk of fire or electric shock. Low voltge only. Do not connect line voltge to ny input of the Soltue 0-10V Dylight Dimmer Run Supply lines here NOTE: For est ppliction nd ese of instlltion strip wires Min. 3/16 in (4.8 mm) /Mx 1/4 in (6.4 mm). Ensure ll strnds enter housing to correct terminl. 10

11 13 Replce Junction Box Cover Secure Dylight Dimmer Junction Box Cover with 4 provided screw fsteners. Optionl Step Note: If it is necessry to open the Dylight Dimmer Dmpers prior to electricl connection, Use only 9V ttery to operte Dmpers. A lrger power ttery or power supply will dmge the PCB ord. Test Point Terminls 9V Bttery Only use 9V ttery to prevent dmge to PCB. 11

12 Soltue Dylight Dimmer Typicl Single Controller Wire Digrm Dylight Dimmer Unit Supply: Line Voltge Conduit Trnsformer: Power Cle (Low Voltge Only) Lighting Controller: Control Cle R Resistor R 12

13 Soltue Dylight Dimmer Typicl Two (2) Controller Wire Digrm Dylight Dimmer Unit Supply: Line Voltge Conduit Trnsformer: Power Cle (Low Voltge Only) Lighting Controller: Control Cle R Resistor R R 13

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