Stelron Trans-Part. Linear/Rotary Pick and Place

Transcription

1 Stelron Trans-Part Linear/Rotary Pick and Place

2 TYPE A- Oscillating - Linear Standard Pick and Place TYPE C - Cylindrical - Linear Walking Beam Style Pick and Place TYPE B - Intermittent Indexing Pick and Place TYPE D - Rotate Only Oscillating Rotary Motion INDEX OF PAGES 2 Introduction 3 Standard Sequences 4 Application Examples 6 JM0 Dimensions 8 J-0 Dimensions 10 J-1 Dimensions 12 J-2 Dimensions 14 J-3 Dimensions 16 J-4 Dimensions 18 Mounting Positions 19 Reducer Mounting Positions 20 Options 23 Engineering Guide 24 Applications 26 Customer Worksheet 27 Timing worksheet GENERAL: The Stelron TRANS-PART has been developed to provide smooth, positive, cam controlled Linear-Rotary motions to an external output shaft. A compact housing encloses the internal parts and provides for mounting on any of five different surfaces to suit a wide variety of installations. Four different standard output motion types are available. SIZE & RANGE: The J series TRANS-PART is offered in six standard sizes with output shaft diameters ranging from ½" up to 3", and linear strokes up to 10" maximum. Most size units are available in a wide variety of standard output rotation periods. Each model size includes four basic types of standard motions. Non standard output rotation and linear strokes can be designed as special. CAPACITY: The engineering and example guide section (ref. pages 24 & 25) contains the necessary information to determine the proper size and cam requirements for most applications. Speeds, strokes and cam timing can have a marked effect on both the dynamic loads generated and the capacity of the TRANS-PART. Stelron engineers are experts in the field of cam design and will provide assistance in determining the best motion for your application. ACCURACY & REPEATABILITY: The accuracy and repeatability are variable depending upon the size of the TRANS-PART selected, see table on (page 3). CONSTRUCTION: The cast aluminum housing design provides for a rigid enclosure. The Stelron TRANS-PART utilizes large diameter cams for low wear and maximum motion flexibility. Cams are hardened and ground. A cam follower attached to the rack carriage block directly engages the rotate cam. The "Y" linear axis operates through a lift lever and flange mechanism. The output shaft is supported by high quality linear guide bearings. Stelron TRANS-PART features all rolling contact throughout the mechanism and incorporates the latest advances in linear and rotary bearing design. 2

3 Standard Output Motions: The table below lists a variety of standard output linear strokes and angular rotation periods available for each of the six TRANS-PART models. The motion schematics, above each timing diagram, represent the output motion for each type listed. The figure shown at the left will establish the relationship between the direction of the cam rotation and the output motion with respect to the diagrams shown on this page. The cam shaft rotation shown may be reversed (CCW), however the output motion and direction will also be reversed. For other, "Non Standard" rotations or motions please submit drawings and/or cam worksheets. MODEL SIZE JMO J-0 J-1 J-2 J-3 J-4 LINEAR STROKE 3/4, 1, 1 1/2, 2 1, 1 1/2, 2 1, 1 1/2, 2, 2 1/2 1, 1 1/2, 2, 2 1/2, 3, 4 1, 2, 3, 4, 5, 6 1, 2, 3, 4, 5, 6, 8, 10 LINEAR ROTARY STROKE ROTARY 6 R. ) ACCURACY +/ / / / / /-.005 REPEATABILITY +/ / / / / /-.003 STYLE - A,, 30,,,, 120, ,,,, 120, ,,,, 120, ,,,, 120, ,,,, 120, 180 STYLE - B N/A 2, 4, 6 2, 4, 6, 8 2, 4, 6 2, 4, 6 2, 4, 6, 8 ACCURACY +/ / / / / /-.004 REPEATABILITY +/ / / / / / OSCILLATING ( type A ) INTERMITTENT ( type B ) ROTARY CAM ROTARY CAM ccw cw ccw LINEAR CAM LINEAR CAM STANDARD TIMING AND MOTIONS TYPE A OSCILLATING.518 x R..765 x R R R 0 x R R x R x R 0 x R R R R TYPE B INTERMITTENT 2 Position 4 Position 6 Position 8 Position 3

4 Application Examples Cycle on Demand Drive Packages: Many applications require non-synchronous operation of components. The Stelron TRANS-PART can be supplied with a cycling drive package allowing independent "Cycle on Demand" operation. The example below shows a STELRON RD series indexer designed with multiple TRANS-PARTS for a variety of pick and place or oscillating motions. Here the smooth cam controlled movement of the TRANS-PART is maintained while adding the control flexibility of having an independent motor drive. The TRANS-PART is ideally suited for "Cycle on Demand" applications. Extended and Support Bearing ( see page 22 ) Easy Access Below Table Mount Under Table Surface 4

5 Synchronous Motion ~ Continuous Drive - Synchronous Linear-Rotary pick and place applications are very common. Stelron has an extensive line of cam components that can provide synchronized motions in applications utilizing a high-speed continuous drive or line shaft drive. The example below shows a STELRON RWB (Recirculating Walking Beam Pallet Transfer System) designed with multiple TRANS-PARTS for a variety of pick and place or oscillating motions. The unique design of the TRANS-PART allows a single output shaft to extend through the top plate in close proximity to the transfer system. Extended and Support Bearing ( see page 22 ) J-1 Trans-Part 5

6 JM0 Size Output Range STELRON JM0 TRANS-PART DIMENSIONS Linear Rotary JM NOTES: 1 - OUTPUT SHAFT DIMENSION ON "M" AND "N" SIDES MAY BE SPECIFIED GREATER THAN MINIMUM SHOWN BELOW. 2 - SPECIAL MACHINING TO HOUSING, AND SHAFTS ARE AVAILABLE UPON REQUEST. PRINTS ARE REQUIRED OPTIONS AVAILABLE ARE LISTED IN BACK OF CATALOG. SOME LIMITATIONS MAY APPLY, CONTACT A STELRON APPLICATION ENGINEER WITH INQUIRIES "K" "L" MOUNTING PLATES ARE OPTIONAL. 5 - INTERMITTENT MOTIONS ARE NOT AVAILABLE FOR THE JM0 TRANS-PART shaft dia rad. 5/16-18 tap both ends "M" mount (far side) "N" mount (near side).375 Optional mounting plate "N" side output shaft dimension (shown retracted) = 2.06 minimum STELRON MODEL No SERIAL No shaft dia. "S" mount (far side only) 1/4-20 taps are supplied standard only for mounting assembly ordered. "Q" mount (far side) "R" mount (near side) /32 dia. holes "M" side output shaft dimension (shown extended) = stroke minimum Sample HOW TO ORDER: Motion Type Angular Output Linear Stroke Extensions Mounting Position Optional Mtg. Plate Output M N JM0 A 0 LK M P see page 3 see page 3 see page 3 see page 18 see page 20 6

7 STELRON JM0 DRIVE PACKAGE M A 3/8" 2" B J C D E F G / Size FLGR A dim. B dim. C dim. D dim. E dim. F dim. SFLGR FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR FLGR SFLGR 48C / GR Refer to reducer catalog for complete dimensional information 2.63 J dim. M dim. n/a FLGR SFLGR Reducer Size Code Output Speed1 Std. Capacity Torque in-lbs.2 High Capacity Torque in-lbs.3 90 VDC Inverter Duty 3 Phase 230 VAC GR :1 60 rpm GR :1 120 rpm GR :1 240 rpm 1. Output speed based on 1800 RPM input. 2. Delrin gear used in standard torque capacity model. 3. Bronze gear used in high torque capacity model /4 hp 48C /3 hp 48C /2 hp 48C /3 hp 48C /2 hp 48C 9.00 HOW TO ORDER: Slip Clutch Reducer Assembly J Dia. Bore M Dim. Flange Mounting Position Samples S FLGR-0 1 R 1/3 48C.625 D FLGR-0 2 L 1/4 48C a C see page 20 see page 19 see page 19 7

8 J-0 Size Output Range STELRON J-0 TRANS-PART DIMENSIONS Linear Rotary J NOTES: 1 - OUTPUT SHAFT DIMENSION ON "M" AND "N" SIDES MAY BE SPECIFIED GREATER THAN MINIMUM SHOWN BELOW. 2 - SPECIAL MACHINING TO HOUSING, AND SHAFTS ARE AVAILABLE UPON REQUEST. PRINTS ARE REQUIRED OPTIONS AVAILABLE ARE LISTED IN BACK OF CATALOG. SOME LIMITATIONS MAY APPLY, CONTACT A STELRON APPLICATION ENGINEER WITH INQUIRIES "K" "L" 4 - MOUNTING PLATES ARE OPTIONAL shaft dia rad. 3/8-16 tap both ends "M" mount (far side) "N" mount (near side) Optional mounting plate "N" side output shaft dimension (shown retracted) = 2.13 minimum STELRON MODEL No SERIAL No shaft dia. "S" mount (far side only) 1/4-20 taps are supplied standard only for mounting assembly ordered. "Q" mount (far side) "R" mount (near side) 9/32 dia. holes "M" side output shaft dimension (shown extended) = stroke minimum Sample HOW TO ORDER: Motion Type Angular Output Linear Stroke Extensions Mounting Position Optional Mtg. Plate Output M N J-0 A 0 LK M P see page 3 see page 3 see page 3 see page 18 see page 20 8

9 STELRON J-0 DRIVE PACKAGE M A 3/8" 2" B J C D E F G / Size A dim. B dim. C dim. D dim. E dim. F dim. FLGR SFLGR FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR FLGR SFLGR 48C / GR C / GR C / GR C / GR Refer to reducer catalog for complete dimensional information 2.63 J dim. n/a FLGR M dim. SFLGR.81 Reducer Size Code Output Speed1 GR :1 60 rpm GR :1 120 rpm Std. Capacity Torque in-lbs.2 High Capacity Torque in-lbs.3 GR :1 240 rpm GR :1 45 rpm GR :1 90 rpm GR :1 180 rpm Output speed based on 1800 RPM input. 2. Delrin gear used in standard torque capacity model. 3. Bronze gear used in high torque capacity model VDC 1/3 hp 48C /3 hp 56C /2 hp 48C /2 hp 56C Inverter Duty 3 Phase 230 VAC 1/3 hp 48C /2 hp 48C 9.00 HOW TO ORDER: Slip Clutch Reducer Assembly J Dia. Bore M Dim. Flange Mounting Position Samples S FLGR-0 1 R 1/2 48C.750 E S FLGR-1 2 L 1/2 56C a D see page 20 see page 19 see page 19 9

10 J-1 Size Output Range STELRON J-1 TRANS-PART DIMENSIONS Linear Rotary J NOTES: 1 - OUTPUT SHAFT DIMENSION ON "M" AND "N" SIDES MAY BE SPECIFIED GREATER THAN MINIMUM SHOWN BELOW SPECIAL MACHINING TO HOUSING, AND SHAFTS ARE AVAILABLE UPON REQUEST. PRINTS ARE REQUIRED. 3 - OPTIONS AVAILABLE ARE LISTED IN BACK OF CATALOG. SOME LIMITATIONS MAY APPLY, CONTACT A STELRON APPLICATION ENGINEER WITH INQUIRIES "K" "L" 4 - MOUNTING PLATES ARE OPTIONAL shaft dia rad. 3/8-16 tap both ends "M" mount (far side) "N" mount (near side) Optional mounting plate "N" side output shaft dimension (shown retracted) = 2.56 minimum STELRON MODEL No. SERIAL No shaft dia. 5/16-18 taps are supplied standard only for mounting assembly ordered. "Q" mount (far side) "R" mount (near side) "S" mount (far side only) 11/32 dia. holes Sample HOW TO ORDER: Motion Type 2.25 Angular Output Linear Stroke Extensions Mounting Position Optional Mtg. Plate "M" side output shaft dimension (shown extended) = stroke minimum Output M N J-1 A LK M P see page 3 see page 3 see page 3 see page 18 see page 20 10

11 STELRON J-1 DRIVE PACKAGE M A 3/8" 2" B J C D E F G / Size A dim. B dim. C dim. D dim. E dim. F dim. J dim. M dim. FLGR SFLGR FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR 48C / GR C / GR Refer to reducer catalog for complete dimensional information Reducer Size Code 1. Output speed based on 1800 RPM input. 2. Delrin gear used in standard torque capacity model. 3. Bronze gear used in high torque capacity model. Output Speed1 Std. Capacity Torque in-lbs.2 High Capacity Torque in-lbs.3 GR :1 45 rpm GR :1 90 rpm GR :1 180 rpm VDC 1/3 hp 48C /3 hp 56C /2 hp 48C /2 hp 56C /4 hp 56C Inverter Duty 3 Phase 230 VAC 1/3 hp 48C /2 hp 48C /4 hp 48C 9.50 HOW TO ORDER: Slip Clutch Reducer Assembly J Dia. Bore M Dim. Flange Mounting Position Samples S FLGR-1 1 R 1/2 48C E S FLGR-1 2 L 1/2 56C a D see page 20 see page 19 see page 19 11

12 J-2 Size Output Range STELRON J-2 TRANS-PART DIMENSIONS Linear Rotary J NOTES: 1 - OUTPUT SHAFT DIMENSION ON "M" AND "N" SIDES MAY BE SPECIFIED GREATER THAN MINIMUM SHOWN BELOW. 2 - SPECIAL MACHINING TO HOUSING, AND SHAFTS ARE AVAILABLE UPON REQUEST. PRINTS ARE REQUIRED OPTIONS AVAILABLE ARE LISTED IN BACK OF CATALOG. SOME LIMITATIONS MAY APPLY, CONTACT A STELRON APPLICATION ENGINEER WITH INQUIRIES "K" "L" MOUNTING PLATES ARE OPTIONAL rad. "M" mount (far side) "N" mount (near side) Optional mounting plate shaft dia /2-13 tap both ends "N" side output shaft dimension (shown retracted) = 3.88 minimum STELRON MODEL No. SERIAL No shaft dia. Sample "S" mount (far side only) 3.38 HOW TO ORDER: Motion Type Angular Output Linear Stroke 3/8-16 taps are supplied standard only for mounting assembly ordered. 13/32 dia. holes Extensions Mounting Position Optional Mtg. Plate "Q" mount (far side) "R" mount (near side) "M" side output shaft dimension (shown extended) = stroke minimum Output J-2 A LK M P M N see page 3 see page 3 see page 3 see page 18 see page 20 12

13 STELRON J-2 DRIVE PACKAGE M A 3/8" 2" B J C D E F G / Size A dim. B dim. C dim. D dim. E dim. F dim. J dim. M dim. FLGR SFLGR FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR 48C / GR C / GR Refer to reducer catalog for complete dimensional information Inverter Duty 3 Phase 230 VAC Reducer Size Code 1. Output speed based on 1800 RPM input. 2. Delrin gear used in standard torque capacity model. 3. Bronze gear used in high torque capacity model. Output Speed1 Std. Capacity Torque in-lbs.2 High Capacity Torque in-lbs.3 GR :1 30 rpm GR :1 60 rpm GR :1 120 rpm HOW TO ORDER: Slip Clutch Reducer Assembly 90 VDC 1 hp 56C /2 hp 48C /2 hp 56C /4 hp 56C J Dia. Bore M Dim. Flange Mounting Position 1/3 hp 48C /2 hp 48C /4 hp 48C hp 56C Phase 230/460 VAC 1/2 hp 56C /4 hp 56C hp 56C hp 56C Samples S FLGR-2 1 R 1/2 48C 0.81 B S FLGR-2 2 L 1/2 56C a D see page 20 see page 19 see page 19 13

14 J-3 Size J-3 Output Range Linear Rotary STELRON J-3 TRANS-PART DIMENSIONS NOTES: 1 - OUTPUT SHAFT DIMENSION ON "M" AND "N" SIDES MAY BE SPECIFIED GREATER THAN MINIMUM SHOWN BELOW SPECIAL MACHINING TO HOUSING, AND SHAFTS ARE AVAILABLE UPON REQUEST. PRINTS ARE REQUIRED "K" 4.00 "L" OPTIONS AVAILABLE ARE LISTED IN BACK OF CATALOG. SOME LIMITATIONS MAY APPLY, CONTACT A STELRON APPLICATION ENGINEER WITH INQUIRIES. 4 - MOUNTING PLATES ARE OPTIONAL O.D I.D rad. (Mounting Plate) 1.13 (S Mount) 2.44 "M" mount (far side) "N" mount (near side) Optional mounting plate "N" side output shaft dimension (shown retracted) = 5.44 minimum STELRON MODEL No. SERIAL No shaft dia. "S" mount (far side only) 1/2-13 taps are supplied standard only for mounting assembly ordered. "Q" mount (far side) "R" mount (near side) Sample 4.50 HOW TO ORDER: Motion Type Angular Output 17/32 dia. holes Linear Stroke Extensions Mounting Position see page 3 see page 3 see page 3 see page 18 see page 20 "M" side output shaft dimension (shown extended) = stroke minimum Optional Mtg. Plate Output M N J-3 A LK M P

15 STELRON J-3 DRIVE PACKAGE M A 3/8" 2" B J C D E F G / Size A dim. B dim. C dim. D dim. E dim. F dim. J dim. M dim. FLGR SFLGR FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR 48C / GR C / GR Refer to reducer catalog for complete dimensional information Inverter Duty 3 Phase 230 VAC Reducer Size Code 1. Output speed based on 1800 RPM input. 2. Delrin gear used in standard torque capacity model. 3. Bronze gear used in high torque capacity model. Output Speed1 Std. Capacity Torque in-lbs.2 High Capacity Torque in-lbs.3 GR :1 20 rpm GR :1 40 rpm GR :1 80 rpm VDC 1/2 hp 48C /2 hp 56C /4 hp 56C hp 56C /2 hp 48C /4 hp 48C hp 56C Phase 230/460 VAC 1 hp 56C hp 56C hp 56C HOW TO ORDER: Slip Clutch Reducer Assembly J Dia. Bore M Dim. Flange Mounting Position Samples S FLGR-3 1 R 1/2 48C 0.75 E S FLGR-3 2 L 1/2 56C a 0.75 B see page 20 see page 19 see page 19 15

16 J-4 Size Output Range STELRON J-4 TRANS-PART DIMENSIONS Linear Rotary J NOTES: 1 - OUTPUT SHAFT DIMENSION ON "M" AND "N" SIDES MAY BE SPECIFIED GREATER THAN MINIMUM SHOWN BELOW "K" 4.50 "L" SPECIAL MACHINING TO HOUSING, AND SHAFTS ARE AVAILABLE UPON REQUEST. PRINTS ARE REQUIRED. 3 - OPTIONS AVAILABLE ARE LISTED IN BACK OF CATALOG. SOME LIMITATIONS MAY APPLY, CONTACT A STELRON APPLICATION ENGINEER WITH INQUIRIES. 4 - MOUNTING PLATES ARE OPTIONAL "M" mount (far side) "N" mount (near side) O.D. I.D rad Optional mounting plate "N" side output shaft dimension (retracted) = 6.63 minimum STELRON MODEL No. SERIAL No shaft dia. Sample "S" mount (far side only) 6.50 HOW TO ORDER: Motion Type Angular Output 1/2-13 taps are supplied standard only for mounting assembly ordered. 17/32 dia. holes Linear Stroke Extensions Mounting Position Optional Mtg. Plate "Q" mount (far side) "R" mount (near side) "M" side output shaft dimension (extended) = stroke minimum Output M N J-4 A LK M P see page 3 see page 3 see page 3 see page 18 see page 20 16

17 STELRON J-4 DRIVE PACKAGE M A 1/2" 2" B J C D E F G / Size A dim. B dim. C dim. D dim. E dim. F dim. J dim. M dim. FLGR SFLGR FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR FLGR SFLGR n/a FLGR SFLGR 48C / GR C / GR Refer to reducer catalog for complete dimensional information Inverter Duty 3 Phase 230 VAC Reducer Size Code 1. Output speed based on 1800 RPM input. 2. Delrin gear used in standard torque capacity model. 3. Bronze gear used in high torque capacity model. Output Speed1 Std. Capacity Torque in-lbs.2 High Capacity Torque in-lbs.3 GR :1 20 rpm GR :1 40 rpm GR :1 80 rpm HOW TO ORDER: Slip Clutch Reducer Assembly 90 VDC 1 hp 56C /4 hp 56C J Dia. Bore 3 hp 56C M Dim. Flange Mounting Position 3/4 hp 48C hp 56C Phase 230/460 VAC 1 hp 56C hp 56C hp 56C Samples S FLGR-3 1 R 1/2 48C E S FLGR-3 2 L 1/2 56C a B see page 20 see page 19 see page 19 17

18 TRANS-PART MOUNTING ASSEMBLIES N Mount Top side S Mount Back side K Extension L Extension Q Mount K side M Mount Bottom side R Mount L side NOTE: All TRANS-PARTS are available in any of the five mounting positions shown above. Tapped holes, as noted on the dimension pages, are provided for mounting plates or flush mounting to a flat surface. Refer to the above assembly views to determine the correct mounting position for each specific application. All units are machined standard with "M" and "S" mounting surface tapped holes. Also note that the bearing cover, which provides pre-load to the cam shaft bearings, is always located on the "L" shaft extension or "R" side of the TRANS-PART. Units are shown in normal operating orientation with respect to the output shaft being vertical and access cover plate on top. Consult with a STELRON engineer for alternate orientations. 18

19 L REDUCER ASSEMBLY Left Hand L Extension K Extension Mounting Position A REDUCER MOUNTING POSITIONS Mounting Position E R REDUCER ASSEMBLY Right Hand L Extension K Extension Mounting Position A Mounting Position E Mounting Position B Mounting Position F Mounting Position B Mounting Position F Mounting Position C Mounting Position G Mounting Position C Mounting Position G Mounting Position D Mounting Position H Mounting Position D Mounting Position H REDUCER TO COMPONENT SELECTION GUIDE GR-0 GR-1 GR-2 JM0 X J-0 X X J-1 X J-2 X J-3 GR-3 J-4 X NOTES: 1. "SFLGR" and "FLGR" style motoreducers are hollow bored, for flange mounting to components C with the smaller flange "M" dimension are standard for most components, limited to 1/2 HP. 56C is standard on the GR-3 reducer, motors up to 3HP can be used. 3. Standard cam shaft extension is two inches (2 ) beyond the reducer shaft collar. Special shaft extensions are available. 4. Components and reducer matches for camshaft diameters and bores that do not correspond with above reference chart will be turned to size. 5. Maximum reducer output RPM based on 1800 RPM input motor. X Reducer Size Max. RPM GR : 1 60 GR : GR : GR : 1 45 GR : 1 90 GR : GR : 1 30 GR : 1 60 GR : GR : 1 20 GR : 1 40 GR :

20 Options NOTES REGARDING OPTIONS: 1. Standard options may be specified without engineering review; some additional detail may be required. 2. All special options require engineering review. STANDARD OPTIONS AVAILABLE FOR ALL TRANS-PARTS: DC MOTOREDUCER DRIVE PACKAGE - All TRANS-PARTS are available with reducer cycling or continuous operation motor and controller drive packages. All motor dimensions shown in catalog are for DC motors. C SIGNAL CAM and LS LIMIT SWITCH or PS PROXIMITY SENSOR - Adjustable or fixed lobe signal cam in conjunction with switch or sensor provides a positive feedback relative to cam position to system controls P MOUNTING PLATES - Allows for easy flange style mounting of TRANS-PART to any flat surface. Dimensions are shown with each size TRANS-PART. LRO LINEAR ROTARY OVERLOAD ADAPTER - Single position tapered key and seat style overload provides ultimate in overload protection for both the rotary and linear motions as provided by the TRANS-PART. Multiple sets of high strength magnets hold two piece over load assembly together during normal operation. Precision machined tapered keyways permit highly accurate single position relocation of overload after disengagement. Included is a provision for mounting of optional overload proximity sensor. RO ROTARY OVERLOAD ADAPTER - Ball and detent style overload provides simple overload protection in the rotary direction only. Die springs are interchangeable for varying torque applications, precision machined for accurate positioning. (2) #10-32 Set Screws 4" ref. 1/2 1/8 Bore to Size as Req'd. 1" ADJUSTABLE SIGNAL CAM 1/8 3 1/4" ref º 120º Order Part Number: "C" R 1 1/2 R 1 3/8 (Normally mounted to educer, ref. example page 4) ROLLER LEVER LIMIT SWITCH.88 (2).17 Dia. Thru EXTENDED SHAFT SUPPORT BEARING - Standard bearing support design as utilized in all TRANS-PART constructions. These can be used to extend shafts through plates for additional support as required for long output shaft extensions FJ FLUSH MOUNT - Features a unique design which eliminates the lower shaft and bearing projections for simplified mounting, while all other dimensions remain unchanged. Maximum stroke limitations apply, refer to option diagrams for clarification of limits SPECIAL OPTIONS AVAILABLE FOR TRANS-PARTS: AC DRIVE PACKAGE - Standard AC or Inverter duty motor and drive controls are available upon request. Subject to application review, control limitation may apply. Electrical requirements must be specified when inquiring. CLUTCH BRAKE CYCLING PACKAGE - Available in electric or pneumatic clutch and brake packages, used for high cycle duty rate or as a customer preference. CUSTOM MACHINING - Extended camshaft s, additional mounting surfaces, tapped, drilled, reamed holes, etc. Any special machining required can be provided at additional cost. Prints are required for feasibility review and price quotation. Order Part Number: "LS" (Normally mounted to educer) 8mm PROXIMITY SENSOR Ø0.32 [Ø8.00mm] Barrel Mounting Nuts & Lock Washer Right Angle Connector Order Part Number: "PS" 20

21 Options LRO RO LRO Series Linear Rotary Overload ORDER PART # LRO - M0 LRO - 0/1 LRO - 2 LRO - 3 Linear or Rotary overloads are detectable by linear movement of the overload body. Rotary overload will impart a 0.20 detectable linear motion (change in D dimension). Linear overload design consideration should allow full compliance of the linear stroke for maximum protection of the TRANS-PART. The values in the tables to the right are approximate. These are no load thrust values. In most cases, the customer load will add to the linear thrust value. Also, the units are generally sized according to rotary torque requirements. * * A B C D E F G H K L LRO-M / (4) 1/ LRO-0/ /0.625/ (4) 3/ D Dimension engaged as shown LRO / (4) 3/ CAPACITY LRO LINEAR THRUST (LBS) SIZE MIN MAX MIN MAX MO / ROTARY TORQUE (Inch-LBS) LRO / (6) 3/ WEIGHT LBS INERTIA LB-IN * D E K L ADJUSTABLE STOP COLLAR F A B C = STROKE + 1/4".032 TYP. G H OPTIONAL PROXIMITY SENSOR (NOT INCLUDED) RO Series Rotary Overload ORDER PART # RO - 1 RO - 2 RO - 3 RO - 4 Note: RO-1 Overload can be used with JM0 and J- 0 TRANS-PARTS. Adapter bushings are used to mate differing shaft diameters RO-1 A 4.00 B C.75 D 2.31 E 1.91 F 1.28 G.91 H I 2.50 J K (3) 3/8-24 L B.C. RO (4) 5/ B.C. RO (6) 3/ B.C. RO (6) 1/ B.C. K L A B C J CAPACITY RO ROTARY TORQUE (Inch-LBS) WEIGHT INERTIA SIZE MIN MAX LBS LB-IN D E F H I 21 G

22 Options EXB Series Extended Support Bearing Standard bearing support design as utilized in all TRANS-PART constructions. These can be remote mounted and used to support extended shafts through plates for additional support as required for long output shaft extensions. F D E J K ORDER PART # J - M0XB J - 0XB J - 1XB J - 2XB J - 3XB J - 4XB A B C D E F G H J-M0XB J-0XB J-1XB J 9/16 15/32 5/8 K J-2XB J-3XB J-4XB /32 7/8 1 1/ G B H A FJ Flush Mount TRANS-PART Insert prefix F to unit size (eg. FJ-1) "FJ" Flush mount option allows users to install the TRANS-PART directly on a flat surface without requiring any clearance machining for the bearing support and output shaft on the "M" mounting surface. 22 Size FJM0 FJ-0 FJ-1 FJ-2 FJ-3 FJ-4 Max. Linear with Mounting Plate / Max. Linear with NO Mounting Plate 1 1/2 1 1/ /2 3 1/2 5 Max. Angular Oscillation Intermittent Angular Stroke N/A 4, 6, 12 Only 4, 6, 8, 12 Only 4, 6, 10, 12 Only 4, 8 Only 4, 8, 10 Only

23 Stelron TRANS-PART Sizing Information Due to the wide variety of conditions affecting loading of the TRANS-PART, the following information should be used as a preliminary selection guide. This information is intended to help a designer in selecting a unit size based on weight, speed, stroke, life and motions required. Stelron application engineers should review all application information. A more detailed application example is outlined on pages 24 & 25. The TRANS-PART should be sized for the dynamic load conditions at a given speed for the desired life. A designer's selection of motions will have a significant influence on these loads. Stelron Components, Inc. offers a wide variety of standard motions to satisfy most applications. We can also offer special motions when a standard sequence does not meet your particular requirements. A customer worksheet and timing diagram is provided on pages 26 & 27. Please use them to define the application parameters for the proper sizing of units. Contact your local Stelron sales representative or the application-engineering department for assistance in completing this form. (Note, these worksheet pages may be photo-copied and faxed as required) 1. Selecting a TRANS-PART based on required stroke and output rotation Determine the maximum linear stroke displacement and the maximum rotary displacement required and eliminate units that do not meet these criteria. (Refer to table on page 3). In most instances, this will greatly reduce the available choices. 2. Selecting a TRANS-PART based on linear thrust relative to linear stroke The amount of available linear thrust is related to the total linear stroke and the lift period. For a given period, longer linear strokes provide lower thrust values. Longer lift periods will reduce the cam pressure angle and therefore increase the available lift thrust. Lift thrust accounts for the mass to be moved in addition to the acceleration force encountered while moving the mass. Pages 24 and 25 provide a step-by-step approach for a common TRANS-PART pick & place application. Please note that the internal weight and shaft weight as well as the "preload lift force" must also be considered when calculating the thrust requirements. When designing the tooling / payload, ensure that the lightest materials are used. (Refer to page 25 for "LINEAR STROKE - LIFT PERIOD - LINEAR THRUST" chart) 3. Selecting a TRANS-PART based on output rotation relative to output torque The available output rotary torque is related to the rotate stroke and the rotate period. For longer output rotations, lower rotary torque will be available. In most applications, rotary torque requirements are due to inertial loading. Table #2 on page 24 shows the torque capacities for "B-10" life of 8000 hours at 30 RPM. The " Torque" listed is the maximum transmittable torque for the rotational components regardless of the required life. Some applications require a rotary work torque. Please consult the application-engineering department for assistance in calculating the additional effects for this type of load. 4. Selection of a TRANS-PART using the customer worksheet The customer worksheet helps define the motions and application data. This worksheet allows our engineering staff to work with you to select standard or special motions that meet your selection criteria. The information provided also allows Stelron to make recommendations that may improve the operating characteristics for each application such as running speed, life, load capacity, motion dynamics and torque demand. Application assistance is available from your local Stelron sales representative and our in house application-engineering department. 5. Selection of TRANS-PART overload protection The use of overload protection is strongly recommended. The Stelron "LRO" and "RO" units can provide optional overload protection. These provide a simple but effective means of disengaging the output load from the TRANS-PART. Please note that these overloads are intended to provide protection for the TRANS-PART only, and may not protect the "end of arm" tooling. For more information on the "LRO" and "RO" overloads please see pages 20 &

24 TRANS-PART APPLICATION EXAMPLE LOAD PARAMETERS ARM OUTPUT SHAFT Number of Arms Na 1 Length of Arms Xa 1 Width of Arms Ya 3.00 Weight of Arms Wa 3.6 lbs. Total Payload Wp 10 lbs. Radius to Payload Rp Internal Weight Wj 9.5 lbs. Internal Inertia Ij 24 lbs-in 2 Output Weight Ws 7 lbs. LRO Clutch Weight WcL 9 lbs. LRO Clutch Inertia IcL 28 lbs-in 2 Pre-Load Force Fp 32 lbs. PAYLOAD LRO CLUTCH ( see page 21 ) MOTION PARAMETERS Lift Stroke SL 3.00 Lift Period BL 65 Rotate Stroke Sr Rotate Period Br 105 Cam Speed RPM 30 TABLE #1 INTERNAL SHAFT GEAR PITCH DIAMETER Inertia Weight Diameter Weight UNIT Rot. 120 Rot. 180 Rot. lbs-inch 2 lbs. inches lbs. / inch JM0 J-0 J-1 J-2 J-3 J N/A N/A PRELOAD LIFT FORCE 12 lbs. 12 lbs. 15 lbs. 32 lbs. 45 lbs. 45 lbs. TABLE #2 Rotate Stroke Rotate Period TRANS-PART Torque Capacities in inch-lbs ( Tr is B10 life of 8000 hours at 30 RPM ) JM0 RATINGS J-0 RATINGS J-1 RATINGS J-2 RATINGS J-3 RATINGS J-4 RATINGS Torque Tr Torque Torque Tr Torque Torque Tr Torque Torque Tr Torque Torque Tr Torque Torque Tr Torque TABLE #3 TABLE #4 RPM CS SPEED FACTORS Hours CL LIFE FACTORS 4,000 8,000 16,000 32,000 50, ,

25 C A L C U L A T E Lift Stroke Radius of Gyration K = Itot = 1229 = inches Wtot 39.1 Cam Torque for Rotary Motion Tcamr = Tq *.56 * 1.76 * Sr Br JM0 THRUST CAPACITY Lift Period WEIGHT & INERTIA CALCULATIONS Total System Weight Wtot = Wa + Wp + Wj + Ws + WcL = = 39.1 lbs. Arm Inertia Ia = ((((Xa / 2) 2 + (Ya / 2) 2 ) /3) + (Xa / 2) 2 ) * Wa Payload Inertia Ip = Wp * Na * Rp2 = 10 * 1 * 10 2 = 1,000 lb-in 2 Output Inertia (usually negligible) Is = Ws * D2 = 7 * = 1.4 lb-in Total System Inertia Itot = Ij + IcL + Ia + Ip + Is = , = 1,229 lb-in 2 = 81.4 *.56 * 1.76 * 90 = 68.8 inch-lbs. 105 Thrust Fr (lbs.) Data highlighted in yellow were used in formula examples = ((((12 / 2) 2 + (3 / 2) 2 ) /3) + (12 / 2) 2 ) * 3.6 = lb-in 2 ROTARY LOAD CALCULATIONS Rotary Time ( in seconds ) tr = Br = 105 =.583 seconds 6 * RPM 6 * 30 Output Torque Tq =.090 * Itot =.090 * 1229 = 81.4 inch-lbs. 360 * tr *.5832 Sr 90 Minimum Pitch Diameter ( see Table #1 ) Dg = K = = inches Horse Power for Rotary Motion ( assuming 75% Efficiency ) Hp = Tcamr * RPM = 68.8 * 30 =.04 Hp 63,025 * Eff 63,025 *.75 Dynamic Capacity & Percent Loading Ta = Tr Cs * CL Ta = 439 = inch-lbs. 1 * 2.32 Tq * 100% = 81.4 * 100 = 43% (@ 30 RPM T a & 100,000 hr. life) Where: Tr = value from Table #2 Cs = Speed Factor from Table #3 CL = Life Factor from Table #4 J-0 THRUST CAPACITY Lift Stroke Lift Period Thrust Fr (lbs.) Lift Force from Acceleration (see note #1 above) Faccel = Accel g ravity LIFT LOAD CALCULATIONS Lift Time ( in seconds ) BL tl = = 65 =.361 seconds 6 * RPM 6 * 30 * Wtot = 127 * 39.1 = lbs Total Required Lift Thrust (see note #2 above) Ftot = ( Wtot + Faccel + Fp ) = ( ) = 83. lbs. J-1 THRUST CAPACITY Lift Stroke Lift Period Thrust Fr (lbs.) Note: 1) Accelerations above 1g ( 386 in/sec 2 ) require a shock factor and must be approved by Stelron. ( consult factory ) 2) The minimum cam angle is the first listing for each given lift stroke. 3) Preload lift force is the No Load force required to overcome the preload and friction of the internal components. 4) Table #2 includes (2) ratings. The B-10 Tr rating is for calculating life at a given speed. The gear torque is the maximum transmittable torque for the rotational components regardless of the required life. 5) Most applications should be sized for a minimum of 50,000 hour life. Lift Acceleration Accel = * SL = * 3.00 = 127 inch/sec 2 tl Horse Power for Lift Motion ( assuming 75% Efficiency ) Hp = Ftot * SL = 83. * 3.00 =.141 Hp tl * 6,600 * Eff.361 * 6,600 *.75 Cam Torque for Lift Motion TcamL = Hp * 63,025 =.141 * 63,025 = 296 inch-lbs. RPM 30 Dynamic Capacity & Percent Loading Fa = Fr Cs * CL Fa = 226 = 97.4 lbs. 1 * 2.32 Ftot * 100% = 83. * 100 = 86% 30 RPM Fa 97.4 & 100,000 hr. life) Where: Fr = value from J-2 Thrust Capacity Table Cs = Speed Factor from Table #3 CL = Life Factor from Table #4 J-2 THRUST CAPACITY Lift Stroke Lift Period Thrust Fr (lbs.) J-3 THRUST CAPACITY Lift Stroke Lift Period Thrust Fr (lbs.) J-4 THRUST CAPACITY Lift Stroke Lift Period Thrust Fr (lbs.)

26 Stelron Trans-Part Worksheet Customer: Date: Project: Phone: Engineer: Fax: Specify items as shown in sample motion diagram with respect to views on page 27. APPLICATION PARAMETERS Number of Arms Length of Arms (inches) Width of Arms (inches) Weight of Arms (pounds) Total Payload (pounds) Radius of Payload (inches) Lift Stroke (inches) Minimum Straight Pure Linear Stroke Rotate Stroke (degree of output rotation) Cam Speed APPLICATION TYPE Cycle Rate (cycles per minute) Cycle on Demand Full Cycle Time (seconds) Move Cycle Time (seconds) Continuous Run Move Cycle Time (seconds) Na Xa Ya Wa Wp Rp Sl Slp Sr RPM Cr Fct Mct Mct Check One Sample Motion Diagram for J-2 Trans-Part 3.00 MINIMUM PURE LINEAR PICK & PLACE DWELLS 90 OUTPUT ROTATION Description of load including weight and dimensions: 5 6 Standard Motion Types Please check applicable block A Oscillating B Intermittent C Cylindrical D Rotate Only 26 Stelron Components, Inc. ~ T ~ F ~ E - customerservice@stelron.com

27 Trans-Part Cam Worksheet 90 MOTION DIAGRAM STANDARD ROTATION ROTATION LINEAR ROTARY Stelron Components, Inc. ~ T ~ F ~ E - customerservice@stelron.com 27

28 Stelron Components, Inc. 14 MacArthur Boulevard, Mahwah, NJ phone fax web site Stelron Components, Inc. Cat #JO5-2001