A604 (40TE, 41TE / TES, 41AE)
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- Erica Long
- 6 years ago
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1 A604 (40TE, 41TE / TES, 41AE) FWD 4 Speed A Input Shaft Front Pump Input Clutch Hub B Underdrive Clutch Overdrive Clutch Reverse Input Clutch Underdrive Hub C 2-4 Clutch Low / Reverse Clutch D Differential Cover Drive Sprocket Pinion Driven Sprocket Rear Cover E Ext. Hsg. Differential 3.2-1
2 FWD 4 Speed A604 (40TE, 41TE / TES, 41AE) A Overdrive / Reverse Piston Input Clutch Retainer B Overdrive Hub 2-4 Hub with Sun Gear Front Planet Ring Gear Rear Sun Gear Rear Planet C Low / Rev. Accumulator D Overdrive Accumulator Underdrive Accumulator Accumulator E 170 Park Pawl 3.2-2
3 A604 Ultradrive (40TE/TES, 41TE/TES, 41AE) TMA604 TMA604U TMA604DC TMA604DCS Technical Manual On Technical Manual Update On Technical Manual (Code Book, English) On Technical Manual (Code Book, Spanish) On REBUILDER BOX KITS --- MRK3200-S 1 Master Rebuilder Kit (w/o Steels) MRK3200A-S 1 Master Rebuilder Kit (w/o Steels) MRK3200B-S 1 Master Rebuilder Kit (w/o Steels)... High Energy Frictions MRK3200J-S 1,2,3 Master Rebuilder Kit (w/o Steels)... High Energy Frictions On --- K3200-S 1 Master Kit (w/o Steels) K3200A-S 1 Master Kit (w/o Steels) K3200B-S 1 Master Kit (w/o Steels)... High Energy Frictions K3200J-S 1, 2, 3 Master Kit (w/o Steels)... High Energy Frictions On Steel Plate Sub Kits: --- K Steel Plate Kit K3200A-9 Steel Plate Kit On OVERHAUL KITS, GASKET SETS AND SEAL KITS --- K Overhaul Kit K32900J 1, 2, 3 Overhaul Kit On --- K Gasket & Rubber Kit... Duraprene K32900J-1 1, 2, 3 Gasket & Rubber Kit... Duraprene On --- K External Seal-up Kit... Duraprene On --- K Front Pump Seal-up Kit On 1 A Duraprene pan gasket will be the only gasket supplied in the kits On units utilize molded rubber L/R, 2-4, Accumulator Pistons and L/R Accumulator Cover, please order K32900J-4 for 40TE or K32900JT-4 for 41TE/AE separately. 3 For 2007-On Avenger and Sebring, please order 32526T Pump Seal Separately.. GASKET AND RUBBER COMPONENTS 1E Pan Gasket... Duraprene On 2A Oil Pump Housing Seal On 3A Oil Pump Housing Gasket On SL 5 Pump Washers On 4D Differential Cover Gasket... Duraprene On 5D End Cover Gasket... Duraprene On 6D 2627W 1 Neutral Safety Switch Washer Seal On 7D Solenoid Gasket... For Early Design Solenoid D 32115H 1 Solenoid Gasket... For Late Design Solenoid On 8D 3410L 1 Filter O Ring On A AR Valve Body Check Ball... Plastic - 1/ On Shifter Cable Rod Grommet On CLUTCH PLATES 20A Underdrive Friction... 28T, O.D On 20A 32308HE* 4 Underdrive Friction (High Energy)... 28T, O.D On 21A Underdrive Steel... 8T, I.D On 22B Overdrive Friction... 28T, O.D B Overdrive Friction... 28T, O.D On 22B 32308HE* 3-4 Overdrive Friction (High Energy)... 28T, O.D On 23B Overdrive Steel... 8T, I.D B Overdrive Steel... 8T, I.D On 24B Reverse Input Friction... 28T, O.D On 24B 32308HE* 2 Reverse Input Friction (High Energy)... 28T, O.D On 3.2-3
4 A604 Ultradrive (40TE/TES, 41TE/TES, 41AE) CLUTCH PLATES - Cont d. 25B Reverse Input Steel... 8T, I.D On 26C Friction... 32T, O.D On 26C 32304HE* Friction (High Energy)... 32T, O.D On 27C Steel... 14T, I.D On 28C Low/Reverse Friction... 32T, O.D On 28C 32321HE* 4-5 Low/Reverse Friction (High Energy)... 32T, O.D On 29C Low /Reverse Steel... 14T, I.D On * Warning: Do not use sanded or tumbled steel plates with high energy frictions!! PRESSURE PLATES 30B K Under/Overdrive Reaction Plate w/.075 Snap Ring/32254B B K32312A 1 Under/Overdrive Reaction Plate w/.075 Snap Ring/32254B B K32312B 1 Under/Overdrive Reaction Plate w/.075 Snap Ring/32254B B K32312C 1 Under/Overdrive Reaction Plate w/.075 Snap Ring/32254B B K32312HA 1 Under/Overdrive Reaction Plate w/.090 Snap Ring/32254H On 30B K32312HB 1 Under/Overdrive Reaction Plate w/.090 Snap Ring/32254H On 30B K32312HC 1 Under/Overdrive Reaction Plate w/.090 Snap Ring/32254H On 33C K32313J 3 1 Low/Reverse & 2-4 Reaction Plate On 33C K32313JB 3 1 Low/Reverse & 2-4 Reaction Plate On 33C K32313JD 3 1 Low/Reverse & 2-4 Reaction Plate On 33C K32313JF 3 1 Low/Reverse & 2-4 Reaction Plate On 3 This 2nd design kit, with a recessed pressure plate and thicker snap ring, retrofits all early designs. METAL CLAD SEALS 40A Converter Hub Case On 40A 32526T 1 Converter Hub Case On 42E Extension Housing On 42E Extension Housing... Use w/milestone Bushing On 43E Differential Bearing Retainer On Transfer Case Input/Bearing Retainer... All Wheel Drive On Transfer Case Axle/Half Shaft... All Wheel Drive On 46D Manual Lever Seal On BUSHINGS --- K Bushing Assortment Kit (* Not Included) On 50A 12502* 1 Front Pump...Bronze On 50A 12502A 1 Front Pump... Babbit On 50A 12502W* 1 Front Pump... Sonnax, Tighter Tolerance On 51A Input Shaft O.D On 51A 32002N* 1 Input Shaft O.D On 52A Input Clutch Hub O.D On 52A 32004W* 1 Input Clutch Hub O.D., Sonnax Tighter Tolerance, Use w/k32912w On 53B Overdrive Clutch Hub... O/D Hub I.D B 32003W* 1 Overdrive Clutch Hub (1-piece)... O/D Hub I.D B 32003G 4 2 Overdrive Clutch Hub... O/D Hub I.D On 53B 32003GW* 4 1 Overdrive Clutch Hub (1-piece)... O/D Hub I.D On 53B 32003HW* 4 1 Overdrive Clutch Hub (1-piece)... O/D Hub I.D On 54B nd & 4th Clutch Hub I.D B 32006G 4 2 2nd & 4th Clutch Hub I.D On 55B Rear Planetary Pinion Carrier O.D On 56E Extension Housing... Not Used on All Models These may be found in early units. A
5 A604 Ultradrive (40TE, 41TE/TES, 41AE) - Cont d. THRUST WASHERS AND BEARINGS --- K32941L 1 Thrust Washer and Bearing Kit... No Selectives On 60A Stator Shaft to Input Clutch Bearing On 61A Input Clutch Hub to Underdrive Hub Bearing On 62B Underdrive Hub to Overdrive Hub... 5 Tabs On 63B Thrust Plate (O/D Hub to Underdrive Hub)... 3 Tabs On 64B O/D Clutch Hub Thrust Plate On 64B 32409A 1 O/D Clutch Hub Thrust Plate On 64B 32409B 1 O/D Clutch Hub Thrust Plate On 64B 32409C 1 O/D Clutch Hub Thrust Plate On 64B 32409D 1 O/D Clutch Hub Thrust Plate On 64B 32409E 1 O/D Clutch Hub Thrust Plate On 64B 32409F 1 O/D Clutch Hub Thrust Plate On 64B 32409G 1 O/D Clutch Hub Thrust Plate On 64B 32409H 1 O/D Clutch Hub Thrust Plate On 65B Overdrive Hub to 2-4 Hub... 4 Tabs On 66B Hub to Rear Sun Gear Bearing On 67B Rear Sun Gear to Rear Planetary Bearing On --- K32440 AR Transfer & Output Gear Shim Kit... Ten Shims On --- K48441 AR Differential Shim Kit... Ten Shims / K48441C AR Differential Shim Kit (Matches 48433C)... Ten Shims... 3/95-On SNAP RINGS --- K32289C 1 Snap Ring Kit... Complete On 69A Input Shaft Retaining On 70A Reverse & Overdrive Belleville Retaining On 71B Under/Overdrive Reaction Plate...Flat B 32255H 1 Under/Overdrive Reaction Plate...Flat On 72B Under/Overdrive Reaction Plate... Taper B 32254B 1 Under/Overdrive Reaction Plate... Taper B 32254H 1 Under/Overdrive Reaction Plate... Taper On 73B 32253W 1 O/D-Reverse Pressure Plate... Waved On 74B O/D-Reverse Pressure Plate...Flat On 75B Reverse Pressure Plate...Flat On 75B 32250A 1 Reverse Pressure Plate... Flat On 75B 32250B 1 Reverse Pressure Plate...Flat On 75B 32250C 1 Reverse Pressure Plate... Flat On 78C Housing Retainer On 79C 32251A 1 Low/Reverse Pressure Plate... Taper C 32251J 1 Low/Reverse Pressure Plate... Taper On 80C Low/Reverse Pressure Plate...Flat On SEALING RINGS --- K Sealing Ring Kit On 90A Reaction Shaft Support... Seal Plated On 91A 32201T 3 Input Shaft... Teflon On D 32202T 8 Accumulator... Teflon
6 A604 Ultradrive (40TE, 41TE/TES, 41AE) - Cont d. TRANSMISSION OIL FILTERS 95E Oil Filter (w/round Locators) On 96E ATK-99 1 Oil Filter Kit On --- K Solenoid Screens and Gasket Set... For Early Design Solenoid / K32900H-2 1 Solenoid Screens and Gasket Set... For Late Design Solenoid...10/98-On * 1 Low/Reverse Piston Screen On * 1 Solenoid Screen / * 1 Regulator Valve Screen... In the Valve Body On * 1 O/D Piston Screen On * Please See Page for Visual Identification. DIFFERENTIAL BEARINGS AND RACES --- K Differential Bearing Kit... Except All Wheel Drive / K32434A 1 Differential Bearing Kit... Except All Wheel Drive...3/95-On --- K32434C 1 Differential Bearing Kit... All Wheel Drive / K32434D 1 Differential Bearing Kit... All Wheel Drive...3/95-On 100B Output Shaft (Rear Planet) Bearing (Cone) On 101B Output Shaft (Rear Planet) Bearing Race (Cup) On 102D Output Shaft Gear Bearing (Cone) On 103D Output Shaft Gear Bearing Race (Cup) On 104D Transfer Shaft Bearing (Cone) On 105D Transfer Shaft Bearing Race (Cup) On 106D Transfer Shaft Gear Bearing (Cone) On 107D Transfer Shaft Gear Bearing Race (Cup) On 108E Differential Bearing (Cone)... Left - 36mm I.D /95 108E 48432C 1 Differential Bearing (Cone)... Left - 41mm I.D....3/95-On 108E Differential Bearing (Cone)... Right - 36mm I.D On 108E 48432D 1 Differential Bearing (Cone)... Right - AWD - 46mm O.D On 109E Differential Bearing Race (Cup)... Left - 63mm O.D /95 109E 48433C 1 Differential Bearing Race(Cup)... Left - 73mm O.D....3/95-On 109E Differential Bearing Race (Cup)... Right - 63mm O.D On 109E K48433D 1 Differential Bearing Race (Cup, w/retaining plate) Right - AWD On PISTONS --- K32900J-4 1 Molded Rubber Piston Kit (* Included)... 40TE/TES On --- K32900JT-4 1 Molded Rubber Piston Kit (+ Included)... 41TE/TES/AE On 118A Underdrive Clutch Piston (Metal,.550 Tall).Except 40T/TES On 118A 32843J 1 Underdrive Clutch Piston (Metal,.700 Tall)... 40TE/TES On 119A 32847* 1 Underdrive Piston Spring Retainer (Bonded Rubber) On 120C 32842J* Clutch Piston (Molded Rubber,.846 Tall)... 40TE/TES On 120C 32842JA Clutch Piston (Molded Rubber,.670 Tall) 41TE/TES/AE On A C 32840J* 1 Low/Reverse Clutch Piston (Molded Rubber, Tall - 40TE) On 121C 32840T+ 1 Low/Reverse Clutch Piston (Molded Rubber, Tall - 41TE/TES/AE) On J*+ 1 Low/Reverse Accumulator Piston Cover... All, Retrofits to On 125D 32782J 1-4 Accumulator Piston (Molded Rubber)... Factory Discontinued On 125D Accumulator Piston... Metal, Replaces All Plastic Versions On 125D K Accumulator Bore Sleeve and Piston Kit... Sonnax On 5 It will fit all four accumulator location and salvages worn cases and valve bodies
7 A604 Ultradrive (40TE, 41TE/TES, 41AE) - Cont d. SHIFT ENHANCEMENTS, VALVES AND MISCELLANEOUS --- K SK604 Jr. No Limp Kit... TransGo On --- SC-41TE 1 Sure Cure Kit... Sonnax On --- K32840W 1 Low/Reverse Retainer Kit (Sonnax, Plate and Grommet, Prevents Codes 24, 41, 60) On Boost Valve Bushing (Prevents High Line Pressure Instability) On --- K Converter Regulator Valve Kit... Sonnax On 6 This kit addresses high converter pressure which is responsible for converter shudder, friction failure, cooler restriction, and ultimately, geartrain failure W 1 Pressure Regulator Valve (Oversized, Non-TES Models, Use w/k32598w Reamer) TES 1 Pressure Regulator Valve (Oversized, TES Models, Use w/k32598tes Reamer) On VP 7 1 Solenoid Switch Valve Plugs (Non-TES Models). Sonnax VPL 7 1 Solenoid Switch Valve Plugs (Oversized, Non-TES Models, Use w/32586l Reamer) TES 7 1 Solenoid Switch Valve Plugs (Oversized, TES Models, Use w/32586tes Reamer) On 7 Prevents Plugs from Cocking, Which Causes Erratic TCC Operation and Codes W 1 Solenoid Switch Valve (Oversized, Non-TES Models, Use w/32585w Reamer) TES 1 Solenoid Switch Valve (Oversized, TES Models, Use w/32585tes Reamer) On B 1 Cooler Bypass Plug (OEM) On --- K32881E 1 Cooler Bypass Plug (Directs All Oil Through the Cooler, Eliminates TCC Slip/Overheat) On --- K48995A 1 Axle Stabilizer Bushing (Narrow)... Passenger Side On --- K48995B 1 Axle Stabilizer Bearing...Both Sides On ELECTRONIC COMPONENTS Note : When ordering a Solenoid Body, please add the suffix (-R) for a Remanufactured Unit, if Desired. 126D 32879H 8 1 Shift Solenoid and Switch Assembly... Late Design - 7 Bolt Cover On --- K Solenoid Screens and Gasket Set... For Early Design Solenoid / K32900H-2 1 Solenoid Screens and Gasket Set... For Late Design Solenoid...10/98-On --- K W 1 Solenoid Pack Repair Kit (Sonnax, Three Diaphragms and Contacts) On VC 1 Solenoid Body Connector Repair Kit... Renews Harness Side On 8 Late design solenoid (1999-On) will retrofit to early units; just discard the sound shield, plate and gaskets. Install the new solenoid and gasket supplied JC 1 Variable Force Solenoid (TES Models) On JC 1 Pressure Transducer Sensor (TES Models) On JC 1 Internal Wiring Harness (TES Models) On 127D Input Speed Sensor (TISS)... Fine Thread On 128D Output Speed Sensor (TOSS)... Coarse Thread On VC 1 Speed Sensor Connector Repair Kit Renews Vehicle Harness Side On 129D K2627C 1 Neutral Safety Switch (Fine Thread)... External D 32878A 1 Neutral Safety Switch (Fine Thread)... External D PRNDL Switch (Coarse Thread)... External D 32877A 1 PRNDL Switch (Coarse Thread)... External D 32877G 9 1 Transmission Range Sensor... Internal (Round Pin) /98 131D 32877H 9 1 Transmission Range Sensor... Internal (Spade Pin)... 10/98-On VC 1 NSS and PRNDL Connector Repair Kit (Renews Vehicle Harness Side) HVC 1 Transmission Range Sensor Connector Repair Kit (Spade Pin Sensor)... 10/98-On 9 Replaces the Neutral Safety Switch and the PRNDL Switch. HARD PARTS AND MISCELLANEOUS Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket. 132A K Pump Assembly (4-Ring Stator Style - 25-Tooth Inner Gear) A K32895H 1 Pump Assembly (Dual Cycloidal w/12-tooth Inner Gear) A K32895JC 1 Pump Assembly (TES Models, Shorter Stator) On 133A K Pump Gears (25-Tooth Inner Gear Thick) A K32965H 1 Pump Gears (12-Tooth Inner Gear Thick) On 134A Reverse/Overdrive Belleville Spring On 3.2-7
8 A604 Ultradrive (40TE, 41TE/TES, 41AE) - Cont d. HARD PARTS AND MISCELLANEOUS - Cont d. Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket. 135A Overdrive/Reverse Piston (4-Lug)... L/90-On 135A/B K Overdrive/Reverse Piston and Pressure Plate (4-Lug) On 136A K32844H 10 1 Updated Input Clutch Retainer Package On 10 Includes Two Selective Plates (.224 &.244 ) and Two Snap Rings (32254H & 32255H) 136A 32844H 1 Updated Input Clutch Retainer... Use w/32255h, 32254H Snap Rings On 139B Underdrive Hub (Solid Shaft) On 140B Overdrive Hub (29mm) B 32804G 1 Overdrive Hub (29.5mm) On 140/1B K Hub/Sun Gear and Overdrive Hub Upgrade Kit On 11 Kit includes ill. # 140B and 141B 141B Hub and Sun Gear (29mm) B 32863G Hub and Sun Gear (29.5mm) On --- K32835D 12 1 Geartrain Kit (6 Pieces w/long Spline Rear Planetary) On 12 Kit includes: Both Planets, 2-4 Hub, O/D Hub, Rear Sun Gear and Rear Ring Gear. 142B Front Planetary On 142B K Front Planet, 2-4 Hub & Overdrive Hub Upgrade Kit On 13 Kit includes ill. # 140D, 141D, & 142D 143B Rear Ring Gear On 144B Rear Sun Gear On 145B Rear Planetary (Short, Spline Area From the Base, 4-Pinion) B 32831D 1 Rear Planetary (Long, Spline Area From the Base, 4-Pinion) On 145B 32831HD 1 Rear Planetary (Long, Spline Area From the Base, 5-Pinion) On 145B K32831A 14 1 Rear Planetary Kit (49/47 Tooth Gear Set Overall Gear Ratio Only, 4-Pinion) On 14 Also fits 1991 Caravan and Voyager with All Wheel Drive Includes: Rear Planetary, Rear Ring Gear, Output Gear, Transfer Shaft Gear, and Cover. 147C Belleville Spring On 148C Low/Reverse Belleville Spring C 32760J 1 Low/Reverse Belleville Spring (use w/bonded Piston) On 149C Low/Reverse Clutch Piston Retainer (w/4 Holes) C 32837J 1 Low/Reverse Clutch Piston Retainer (w/5 Holes -Bleed Hole)... L/03-On 155D Transfer Gear Bearing Retainer On --- K Differential Pinion Shaft Retainer Kit (TransGo) On --- ST Differential and Case Saver (Superior)... Fits.661 Pinion Shaft On --- ST32882A 1 Differential and Case Saver (Superior)... Fits.735 Pinion Shaft On 160E 32861F 1 Differentail (Large O.D. Bearing Style)... 3/95-On --- K48969A 15 1 Differential Spider Gear Set Bolt On 15 Includes Differential Side and Pinion Gears, Thrust Washers, Roll Pin and Cross Shaft. 170E Valve Body (Reman)... Fits Units w/external MLPS E Valve Body (Reman)... Fits Units w/internal MLPS - Round Pin /98 170E Valve Body (Reman)... Fits Units w/internal MLPS - Spade Pin... 10/ E A 1 Valve Body (Reman)... Fits Units w/variable Force Solenoid (TES Models) On A604 TOOLS --- T1420K 1 O/D and Reverse Reaction Plate Spring Compressor Kit On --- T Input Clutch Outer Lip Seal Installer/Protector On --- T Output Shaft/Rear Planetary Bearing Remover On --- T Transfer Shaft Bearing Snap Ring Remover/Installer On --- T Spring Compressor Kit On --- T Output Gear and Transfer Gear Bearing Remover On --- T Differential Bearing Remover On --- K32912W 1 Bushing Installation Tool for 32004W On 3.2-8
4T80E. FWD 4 Speed Primary/Secondary Pump. 2-3 Accum. Valve Body Cover Channel Plate Upper Valve Body.
4T80E FWD 4 Speed 2 190 A 191 54 55 250 Valve Body Cover 156 Primary/Secondary Pump 155 129 151 152 157 3 Upper Valve Body 2-3 Accum. 183 53 182 Channel Plate 20 21 60 135 91 195 72 73 B 33 2nd Clutch
A404 / A413 / A470 / A670
A404 / A413 / A470 / A670 FWD 3 Speed 25 30 69 68 50 31 40 2 3 60 71 32 33 A Pump Body Stator Kickdown Band High / Reverse Drum 19 20 42 43 78 34 44 44 80 B Forward Clutch Front Ring Gear Front Planet
Subaru EC8 / 4EAT ( )
Subaru EC8 / 4EAT (1987-98) 4 Speed FWD / AWD 9 105 8 A Input Shaft Differential Differential Housing 10 Pinion 60 30 31 B Reverse Drum 82 95 83 High Drum Reverse Clutch 36 37 39 40 C Forward Hub 42 43
Subaru M41 / M41A. FWD 3 Speed 2WD / AWD. C Turbine Shaft Park Pawl. Linkage. Converter Reactor. Pinion. Bell Housing.
Subaru M41 / M41A FWD 3 Speed 2WD / AWD Park Pawl A Linkage 10 11 B Converter Reactor Bell Housing 13 Pinion C Turbine Shaft Pump Shaft 30 31 D Ring Gear Rear Planet Low Sprag Forward Sun Gear Reverse
4T65E. FWD 4 Speed. E Final Drive Sun Gear Shaft Final Drive Ring Gear Output Shaft. Side Cover. 2nd Clutch Drum. Support
4T65E FWD 4 Speed 2 102 181 185 187 183 182 182 186 141 150 300 150 A 3 184 B Side Cover Output Shaft 153 152 151 267 69 125 97 135 268 70 71 146 38 39 37 36 40 C Support Rev. Band 2nd Clutch Drum 2nd
F4A41 / 42 / 51 / A / B / F5A51/A
F4A41 / 42 / 51 / A / B / F5A51/A FWD 4 & 5 Speed 5 Speed Only A Pinion Driven Transfer Direct Planet B 50 Bell Housing. 11 Pinion Driven Transfer 11 66 Drive C Filter Differential 51 TISS 67 68 TOSS 24
TH200/C, TH200-4R (Pictured)
TH200/C, TH200-4R (Pictured) RWD 4 Speed 63 68 134 100 2 135 138 101 136 137 101 69 140 5 6 A 7 Pump Body 122 121 3 4 Stator 130 50 51 71 84 85 86 B Overdrive Roller Clutch Overrun Clutch O.D. Sun Overdrive
6F50 / 6F55 / 6T70 / 6T75
6F50 / 6F55 / 6T70 / 6T75 FWD 6 Speed 42 80 81 82 83 43 A 41 Differential 84 85 86 87 B 60 Driven Transfer Pinion 50 70 51 169 51 70 C 117 61 139 140 D 5 100 62 Pump Drive 141 90 142 Drive Transfer 71
Volkswagen 095/096/01M, 097/01N, 098/01P
Volkswagen 095/096/01M, 097/01N, 098/01P FWD 4 Speed 50 20 21 30 31 45 10 A Pump Body Stator 2-4 Brake Clutch (B2) 37 67 36 46 82 B Forward Clutch (K1) Forward Hub 65 69 42 43 C Drive Sun Gear Shell Center
Toyota U140 / U240. FWD 4 Speed. D B-1 Accumulator. Pinion. Differential 120. Bell Housing. Forward Drum. Pump Body Stator. Case
Toyota U140 / U240 FWD 4 Speed Pinion 11 12 A 40 3 118 Differential 120 Bell Housing 10 B 85 Pump Body Stator 29 30 Forward Drum C Case 1st / Reverse Clutch 79 D B-1 Accumulator C-2 Accumulator 150 SLT
TH180 / 4L30E. RWD 4 Speed. Stator with Gears. Bell Housing. O.D. Sun Gear. Overdrive Planet. Overdrive Ring Gear. Overrun Clutch.
TH180 / 4L30E RWD 4 Speed 100 101 4 5 22 46 59 45 47 A 3 34 35 Bell Housing 110 49 111 60 112 Stator with Gears 61 B Overrun Clutch O.D. Sun Gear Planet Ring Gear 36 37 51 120 38 39 C Reverse Clutch 80
5R110W (TorqShift)
5R110W (TorqShift) RWD 5 Speed 115 2 40 114 30 41 75 76 55 42 3 56 95 A Pump Body Stator 90 120 121 44 122 57 123 124 58 45 127 77 46 47 59 B Coast Diode Overdrive Planet Center Support 60 61 78 131 99
CHRYSLER TF-8 A727 (36RH, 37RH) A518 (46RH, 46RE) A618 (47RH, 47RE, 48RE)
276 12776C Rear Wheel Drive Aluminum Case REBUILDER KITS DELUXE MASTER LESS STEELS OVERHAUL GASKET & DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT 14 Bolt Pan 12776F To order Kits with all Borg Warner
JF506E (JA5A-EL/5F31J/RE5F01A/09A)
FWD 5 Speed FWD 5 Speed 750 699 284 730 281 712 281 796 282 280 869 283 586 596 868 616 864 866 142 561 961 331 981 865 971 330 122 551 040 257 862 650 180 260 261 259 022 790 A A 698 715 077 293* 292
Nissan RL/RE4-F03A/V, RE4-F03B
Nissan RL/RE4-F03A/V, RE4-F03B FWD 4 Speed A 10 50 51 52 40 53 23 24 Bell Housing 54 54 Pump Body 55 Stator 2-4 Band 26 27 Reverse Drum B High Clutch Hub Shell Low Sprag Low / Reverse Clutch 30 31 33 34
4T80E (MH1) ELECTRONIC 4 SPEED FWD
4T80E (MH1) 4 SPEED A B C D E F Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit --------------------------
5L40E/5L50E. RWD 5 Speed. RWD 5 Speed E 994. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated 211* 878* 892* 507 Pump
RWD 5 Speed 750 070 540 176 034 313 531 538 532 538 534 539 533 036 311 179 520 209 211* 556 046 RWD 5 Speed 565 966 338 965 975 985 879 127 126 878* 146 106 151 131 130 110 150 892* 535 A A 536 787 314
4T40E(MN4), 4T45E(MN5) - 4 SPEED TURBO HYDRAMATIC
98 4T40E Chevrolet Cavalier/Pontiac Sunfire - 2.3L Quad 4 95-Up Oldsmobile Achieva/Cutlass 98-Up Chevrolet Malibu 98-Up Saturn LS - 4 Cyl. - 4T40E(MN4) 00-Up Saturn LS - 6 cyl. - 4T45E(MN5) 00-Up 12 Bolt
6L45 / 6L50 / 6L80 / 6L90
6L45 / 6L50 / 6L80 / 6L90 RWD 6 Speed 39 79 3 44 4 153 155 80 7 159 45 8 81 92 A Pump Assembly Stator 52 53 57 55 56 173 174 95 93 B 1-2-3-4 Clutch 3-5 Reverse Clutch Input Planet Input Sun Gear 97 98
CD4E (FORD)/LA4A-EL (MAZDA)
FWD 4 Speed 318 750 436 293* 847 292 715 063 063B 899 598 FWD 4 Speed 700 702 060 706 281 263 262* 264 076 064 A 991 995 701 848 369 070 032 529 Differential Diff. Ring Gear 671 Driven 705 279* 298A 058
AW55-50SN / AF23/33-5 / RE5-F22A
AW55-50SN / AF23/33-5 / RE5-F22A FWD 5 Speed 11 10 51 A Pump Assembly 65 B Filter C 12 Case D 84 SLT SLU 82 83 116 SLS Differential 150 Valve Body 115 81 1 80 Shift Solenoids Band Servo Linkage Assembly
Hyundai A4AF1/2/3 & A4BF1/2/3
Hyundai A4AF1/2/3 & A4BF1/2/3 FWD 4 Speed 10 50 11 51 100 20 52 101 53 A Pump Body Stator Direct Drum 36 37 110 45 B Forward Clutch Forward Hub Shell / Kickdown Drum Kickdown Band 55 23 55 56 56 65 C Reverse
ZF5HP19/ZF5HP19FL/ZF5HP19FLA
FWD 5 Speed 510 530 070 034 311 699 544 520 529 036 381 333 332 552 179 181 037 210 FWD 5 Speed AWD Only 299 896 345 410 A Pump Body Stator 104 144 562 125 124 972 982 962 873* 556 337 336 966 131 130
A404 (30TH)/A413 A470/A670 (31TH) CHRYSLER FWD
290 14 Bolt Pan 78-82 FK48776A 14 Bolt Pan 83-Up Deep Pan FK48776B 404 (1.7L), 413 (2.2L), 470 (2.6L), 670 (87-Up L/U) Chrysler (Exc. "K") Horizon, Omni w/1.7l 78-82 Chrylser "K" Cars: Acclaim, Aries,
4L30E (ML4) 4 SPEED ELECTRONIC UP. TH180(MD3) 3L30 TH180C(MD2) w/l/u
A B C D Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit -------------------------- 004 Overhaul
Transtar Part Numbering
000- -099 No Prefix = P & R Kits No Suffix = Kits w/ Cork Pan Gaskets or Default Gasket* No Prefix = Kits w/ Ray/Borg/Dynax Frictions * Default Gasket = Late models that are originally equipped with No
All w/various engines, inc. 2.2L, 2.5L, 2.6L, 3.0L, 3.6L. ill. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. DELUXE KITS (SUPER KITS) (1)
14 Bolt Pan 78-82 32010 14 Bolt Pan 83-Up Deep Pan 32010A 404 (1.7L), 413 (2.2L), 470 (2.6L), 670 (87-Up L/U) Chrysler (Exc. "K") Horizon, Omni w/1.7l 78-82 Chrysler "K" Cars: Acclaim, Aries, Caravelle,
Page 1 of 10 Main Components and Functions Torque Converter 1 Cover (Part of 7902) 2 Converter Damper Plate 3 O-Ring (Part of 7902) 4 Turbine Assembly (Part of 7902) 5 Selective Spacer 6 Thrust Washer
FWD(4spd)F4A41/42, F4A51 (5spd)F5A51 - RWD (4spd)R4A/V4A51 (5spd)R5A/V5A51
314 HYUNDAI MITSUBISHI CHRYSLER IMPORTS (All Plastic) F4A41, F4A42 23800 Filter - External Spin-On 23801 F4A51/F5A51 23800B (Metal/ Plastic) F4A41/42 23800A F4A41... Mirage, 1.5L... 96-Up F4A42... Mirage,
ZF4HP22/ZF4HP24. RWD 4 Speed. RWD 4 Speed. A Input Shaft 507 Pump. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated 210*
ZF4HP22/ZF4HP24 ZF4HP22/ZF4HP24 RWD 4 Speed 750 RWD 4 Speed 500 070 510 311 520 210* 310 530 034 212 211 564 335 334 554 964 670 233 574 129 108 231 177 380 047 974 128 129 880 876 575 146 878 235 232
2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or
TH440-T4(ME9), 4T60 4 SPEED - FWD A B C D E 84 102 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by
AWTF80SC / 81SC (AF21/AF40-6)
AWTF80SC / 81SC (AF21/AF40-6) FWD 6 Speed 15 35 11 10 40 41 65 50 66 A Pump Assembly 2-6 (B1) Brake Band 3-5 Reverse (C3) Drum 75 Filter 80 20 21 51 52 57 16 17 58 B 24 3-5 Reverse (C3) Clutch 25 81 Front
TH400(M40) 3L80 TH375 - TH475 3L80HD
A B C D 34 44 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical,
FORD AX4N (4F50N) Note: Not all items are available for all transmissions
A B C D Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit -------------------------- 004 Overhaul
Ford 6R60/75/80 (ZF6HP26)
Ford 6R60/75/80 (ZF6HP26) RWD 6 Speed 30 2 3 39 75 76 40 41 42 A Pump Body Forward Drum (A) 77 43 14 15 B 18 O.Dr. Drum (E) O.Dr. Clutch (E) 19 45 78 45 C Direct Drum (B) Direct Clutch (B) 22 23 D Intermediate
4-5 Clutch Driven Transfer Gear * 962AA C nd Coast Clutch 2nd Clutch Filter
FWD 5 Speed 750 690 281 283 282 273* 730 184 796 274 280 869 712 280 FWD 5 Speed 696 281 586 185 184 284 596 868 864 561 865 961 330 122 981 331 102 142* 040 551 022 246 587 246 247 A A B 077 291 698 492
45RFE, 68RFE. IChryslerI
CHRYSLER 45RFE, 68RFE A B C D 72 358 2014 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic
ALLISON AT540, 543, 545. To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
138 NOTE: Early AT540/545 parts up to serial number 3210775436. Late AT545 parts from serial number 3210775437. Allison Transmissions 21 Bolt Pan Rear Wheel Drive REBUILDER KITS DELUXE MASTER LESS STEELS
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RWD 6 Speed 070 898 295 510 311 530 528 381 520 181 181B 529 334 048B 037 036 RWD 6 Speed 564 554 048 964 974 877 335B 129 964B 128 108 148 876* 612 240 582 882 699 238 237 A A 507 Pump Pump Body 777 309
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200 17 Bolt Pan All (66-75) FK36423A 17 Bolt Pan 4WD & Trucks (73-Up) FK36423C Ford Passenger 66-80 Mercury 66-80 Lincoln & Mark III-IV-V 66-79 Ford Light Trucks 66-96 Ford Vans 91-96 Econoline Chateau
ALLISON MT/B 640, 643, 644, 647, 650, 653, 654. To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
144 AT640 Allison Transmissions 21 Bolt Pan REBUILDER KITS DELUXE MASTER LESS STEELS OVERHAUL GASKET & DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT Kits - 640-643 (1) 1 - K2100 K2100-LS Kits - 650-653
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ALLISON AT540, 543, 545
111 154 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including
TRANSMISSION PARTS Instructions. Solenoid Regulator Valve Retainer Shim. Main Pressure Regulator Valve
TRANSMISSION PARTS Instructions Sure Cure Kit Part No. SC-AODE NOTE: This kit is fully compatible with '91 '95 only. Identified by alignment pins 13mm heads. This kit will not work on '96 Later units.
GENERAL MOTORS 4L60 TH700-R , 4L60E 1992-On 4L65E 2001-On, 4L70E 06-On
KITS *Add Suffix SK for Super Kit KT Rebuilding Kit - 4L60 82-84 057752E 057753E 057800 057901LS 057901 KT Rebuilding Kit - 4L60 with Heg Frictions 82-84 057752L 057753E 057800 057901HEGLS 057901HEG KT
TH200-4R (MW9) Note: Not all items are available for all transmissions
TH200-4R (MW9) A B C D E Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit --------------------------
TF-60SN, Audi/VW 09G, 09K, 09M, BMW Mini 6 Speed FWD & AWD
92 93 OVERHAUL KITS Overhaul with Bonded Pistons 09G, TF-60SN, Mini GA6F21WA... 03-ON 1 101000K Overhaul without Bonded Pistons 09G, TF-60SN, Mini GA6F21WA... 03-ON 1 101001K Overhaul with Bonded Pistons
HIGH PERFORMANCE TRANSMISSION PARTS Instructions. Line Pressure Booster Kit. TCC Control Plunger Valve Kit. Line Pressure Modulator Plunger Valve Kit
Performance Pack Ford 4R100 Part No. HP-4R100-01 Line Pressure Booster Kit Line-to-Lube Pressure Regulator Valve Line Pressure Booster Kit Valve Sleeve O-Rings (2) TCC Control Plunger Valve Kit Front Lube/Drainback
ICHRYSLER & JEEPI B Stator Pump Body. Kickdown Band. Direct Drum
A404, A413, A470, A670 500 070 034 510 530 520 179 037 211 311 310 022 046B 555 046 336 337 A 777 778 Stator Pump Body Kickdown Band Direct Drum 149 108 128 148 876 268* 881 882 050 602 592 882 238 582
HIGH PERFORMANCE TRANSMISSION PARTS Instructions. Line Pressure Booster Kit. TCC Control Plunger Valve Kit. Line Pressure Modulator Plunger Valve Kit
Performance Pack Ford 4R100 Part No. HP-4R100-01 Line Pressure Booster Kit Line-to-Lube Pressure Regulator Valve Line Pressure Booster Kit Valve Sleeve O-Rings (2) TCC Control Plunger Valve Kit Front Lube/Drainback
AODE ( 96 & LATER) SC-AODE-1. Transmission Reconditioning Kit FULL COMPATIBILITY IMPORTANT VALVE BODY PARTS REASSEMBLY PARTS
AODE ( 96 & LATER) Transmission Reconditioning Kit FULL COMPATIBILITY SC-AODE-1 Full compatibility with 1996 and later units. Identified by alignment pins with 10mm head and.173" pin diameter. IMPORTANT
125, 125C, 3T40 I IGM C
125, 125C, 3T40 A B C D E F G 64 6 2014 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic
INISSANI. Pump. 778 O.Dr. Sun Gear / Band Drum. Body. Pump. Stator. Parts B. Forward Sun Gear Rear Sun Gear
RE5R05A, A5SR1-2 750 500 070 311 510 034 530 520 209 344 210* 866 646 211 212 610 040 A 776 507 Pump Parts Pump Body 777 Stator 778 O.Dr. Sun Gear / Band Drum 144 873 594 232 582 238 239 881 592 584 251
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2004 Mitsubishi Truck Endeavor V6-3.8L SOHC Vehicle > Transmission and Drivetrain > Automatic Transmission/Transaxle > Service and Repair > Overhaul > F4A5A > Disassembly and Assembly DISASSEMBLY TRANSAXLE
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307-01-1 Automatic Transaxle/Transmission 307-01-1 DISASSEMBLY AND ASSEMBLY Transaxle Special Tool(s) Dial Indicator Gauge With Holding Fixture 100-002 (TOOL-4201-C) Special Tool(s) Test Plate Screw Set,
4T60E(M13), 4T65E(MN3, M15, MN7 H.D., M76) ELECTRONIC 4 SPEED - FWD
4T60E(M13), ELECTRONIC A B C D E 84 112 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means,
DISASSEMBLY. Transmission. All vehicles
307-01-1 Automatic Transmission 5R44E and 5R55E 307-01-1 DISASSEMBLY Transmission Special Tool(s) Holding Fixture, Transmission 307-262 (T93T-77002-AH) Special Tool(s) Remover, Servo 307-347 (T97T-7D021-A)
4L40E 4 SPEED, 5L40E 5 SPEED (M82), 5L50E (M22) - ELECTRONIC - RWD
A B C D E F 134 54 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical,
RE5R05A. RWD 5 Speed. RWD 5 Speed. 826 COPYRIGHT 2009 DACCO Incorporated COPYRIGHT 2009 DACCO Incorporated 827. Pump. 778 O.Dr. Sun Gear / Band Drum
RE5R05A RE5R05A RWD 5 Speed RWD 5 Speed 750 070 311 510 034 530 500 520 209 344 210* 866 646 211 212 610 040 020 867 580 215 214 217 380 177 552 047 332 562 124 104 333 962 972 982 874 A 776 507 Pump Pump
NISSAN RE4F02A RL4F02A. 2WD, 4WD FWD w/l/u
380 17 Bolt Holes RE4F02A/ Upper Cover Gasket RE4F02A/ P/N 68800 Axxess - 2/4WD 89-Up Maxima 7/84-7/88 Pulsar 8/87-9/89 Stanza, Stanza Station Wagon - 2/4WD 3/85-7/89 RE4F02A Maxima 8/88-Up Stanza 7/89-Up
2007 Dodge Nitro R/T
ASSEMBLY AUTOMATIC TRANSMISSION - 42RLE NOTE: If the transmission assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the TCM QUICK LEARN Procedure using the
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U140/U240/U241. FWD 4 Speed. FWD 4 Speed. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated * 103
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368 NISSAN L3N71B - 3 SPEED E/L4N71-4 SPEED 3 Speed (Exc. Ford) - Internal Servo FK45800 L3N71B 3N71B 3 SPEED w/l/u 3 SPEED w/o L/U NISSAN B110, 210, B210, 200SX, 240Z, 260Z, 280Z, 510, 610, 710, 810,
ZF 3HP22, 4HP22H, EH & A 3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control) A C. Revision 04/2018
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A340/A341/A343 A340/A341/A343 RWD 4 Speed RWD 4 Speed 750 500 070 510 036 520 034 530 179 037 311 210 038 551 038B 211 340 341 561 961 971 865 122 102 142 864 867 213 650 661 214 580 042 217 216 218 590
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FWD 4 Speed 070 211 560 209 870 A FWD 4 Speed 529 179 215 879 381 214 356 672 356 217 803 047 220 223 226* 861 140* 100 120 850 872 980 970 960 550 332 333 2nd Mainshaft 2nd / 4th Drum 2nd Clutch 120 100
Step 3: Remove the six 8mm retaining bolts for the pressure manifold switch assembly. The manifold switch will not be re-installed.
1 INSTRUCTIONS TCI 274500/274501 4L80E Trans Brake Valve Body Thank you for choosing TCI products. We are proud to be your manufacturer of choice. Please read this instruction sheet carefully before beginning
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