ZF 3HP22, 4HP22H, EH & A 3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control) A C. Revision 04/2018
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- Lucas Johns
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1 A C 1072 Revision 04/2018
2 A C 1073
3 KITS Overhaul 3HP22 (Transtec) (BMW, Peugeot, Fiat) ON 1 3HP22.OHK01 Overhaul 3HP22 (Precision) (BMW, Peugeot, Fiat) ON 1 3HP22.OHK51 Overhaul 3HP22 (OEM) (BMW) ON 1 3HP22.OHK03 Overhaul 3HP22 (Citroen FWD) ON 1 NLA Overhaul 4HP22H/EH (Transtec) ON 1 4HP22.OHK03 Overhaul 4HP22H/EH (Precision) ON 1 4HP22.OHK51 Overhaul 4HP22H (OEM) (BMW, Peugeot, Volvo, Jaguar).83-ON 1 4HP22.OHK02 Overhaul 4HP22EH (OEM) (BMW, Jaguar) ON 1 4HP22.OHK05 Overhaul 4HP22H (OEM) (Land/Range Rover) ON 1 4HP22.OHK04 Overhaul 4HP22EH (OEM) (Land/Range Rover) ON 1 4HP22.OHK06 Clutch, 'A' Clutch (POWERPACK Alto) ON 1 4HP22.CK51 GASKETS 100J Pan Gasket (3HP22) ON 1 3HP22.GAS01 100J Pan Gasket (4HP22) ON 1 4HP22.GAS01 NI Stator to Case (3HP22) ON 1 3HP22.GAS04 101A Stator to Case (4HP22) ON 1 4HP22.GAS02 101A Stator to Case (4HP22 OEM) ON 1 4HP22.GAS22 102J Extension Housing (4HP22) ON 1 4HP22.GAS03 NI Valve Body Cover (3HP22) (Citroen FWD) ON 1 3HP22.GAS02 NI Side Cover (3HP22) (Citroen FWD) ON 1 3HP22.GAS03 NI Valve Body Gasket (3HP22) (Citroen FWD) ON 1 3HP22.GAS05 NI Filter Gasket (3HP22 RWD) ON 1 3HP22.GAS06 NI Bell Housing Gasket (3HP22) (Citroen FWD) ON 1 3HP22.GAS08 NI Valve Body Gasket (4HP22H) (Box Code Required) ON 1 4HP22.GAS04 NI Valve Body Gasket (4HP22H) (Box Code Required) ON 1 4HP22.GAS05 NI Valve Body Gasket (4HP22EH) (Box Code Required) ON 1 4HP22.GAS06 NI Valve Body Gasket (4HP22EH) (Box Code Required) ON 1 4HP22.GAS07 NI Valve Body Gasket (4HP22EH) (Box Code Required) ON 1 4HP22.GAS08 RUBBER COMPONENTS 120A Pump 'O' Ring ON 1 4HP22.OR03 121B Input Shaft 'O' Ring ON 1 4HP22.OR14 122B A Clutch Outer 'O Ring ON 1 4HP22.OR01 123B A Clutch Inner 'O Ring ON 1 4HP22.OR12 124C 'B' Clutch Inner 'O' Ring ON 1 4HP22.OR12 125C 'B' Clutch Outer 'O' Ring ON 1 4HP22.OR06 125C 'B' Clutch Outer 'O' Ring Codes: , 153, 161, 209, 325, 327, 328, 344,388, 390, 415, 416, 608, 610, 694,713, 740, 765, 767, 773) ON 1 5HP19.OR09 126C 'B' Clutch to Sun Shaft 'O' Ring.. 83-ON 1 4HP22.OR14 127J Filter to Valve Body 'O' Ring ON 1 4HP22.OR11 128J Lower Spout 'O' Ring (L.Rov) ON 1 4HP22.OR19 NI 'F' Brake Outer 'O' Ring ON 1 4HP22.OR RUBBER COMPONENTS Cont... NI 'F' Brake Inner 'O' Ring ON 1 4HP22.OR07 NI 'C1' Brake Inner 'O' Ring ON 1 4HP22.OR05 NI Output Shaft 'O' Ring ON 1 4HP22.OR15 NI 'D' Brake Cushion Rubber (Some Models) ON 1 4HP22.CUS01 NI V. Body to Case Seal 3HP ON 4 4HP22.RUB01 NI V. Body to Case Seal 4HP ON 8 4HP22.RUB01 NI V. Body to Case Seal Angled ON 1 4HP22.RUB02 NI Angled Rubber Spacer ON 1 4HP22.RK01 NI Rubber Spacer & Clip (For Valve Body) ON 1 4HP22.RK02 METAL CLAD SEALS 150A Front Pump Body (OEM) ON 1 3HP22.MCS01 150A Front Pump Body (AM) ON 1 3HP22.MCS51 151J Extension Housing (OEM) ON 1 3HP22.MCS02 151J Extension Housing (AM) ON 1 3HP22.MCS52 152J Selector Shaft ON 1 3HP22.MCS03 NI Differential 3HP22 FWD ON 2 3HP22.MCS04 NI Transfer Case Range Rover TF8.MCS05 NI Transfer Case Range Rover Later Chain Driven Unit (70mm OD x 48mm ID) ON 2 4HP22.MCS06 SEALING RINGS Sealing Ring 3HP ON 1 3HP22.SRK01 Sealing Ring 4HP ON 1 4HP22.SRK01 Sealing Ring 4HP22 (With Teflon Modification) ON 1 4HP22.SRK02 200B Input Shaft (Metal OEM) ON 2 4HP22.SSR01 201B Input Shaft Rear (Teflon*) ON 1 4HP22.SSR08 202C 'B' Clutch Drum (OEM) ON 1 4HP22.SSR02 203F Sun Gear Shaft (OEM) ON 2 4HP22.SSR03 204G Planetary Set (OEM) ON 1 4HP22.SSR07 205H 'F' Brake to 'E' Clutch (OEM) ON 2 4HP22.SSR04 206H 'F' Brake to Governor Assy (Rubber OEM) ON 3 4HP22.SSR06 207H 'F' Brake to Park Ring (Metal) (EH Models Only) ON 1 4HP20.SSR02 * See ATSG Bullitin FRICTION PLATES Friction Plate (3HP22) (Alto) HP22.FRK51 Friction Plate (4HP22) (48 Tooth 'D' Frictions) ON 1 4HP22.FRK01 Friction Plate (4HP22) (58 Tooth 'D' Frictions) ON 1 4HP22.FRK02 Friction Plate (4HP22) (Alto) ON 1 4HP22.FRK51 250B 'A' Clutch (Forward) ON 4-6 3HP22.FRP21 250B 'A' Clutch (Forward) (Alto) ON 4-6 3HP22.FRP51 251C 'B' Clutch (Third & Reverse) ON 3-4 3HP22.FRP22 251C 'B' Clutch (Third & Rev) (Alto) ON 3-4 3HP22.FRP52 252D 'C1' Brake (Intermediate & Overrun) ON 2 3HP22.FRP22 252D 'C1' Brake (Intermediate & Overrun) (Alto). 75-ON 2 3HP22.FRP52 253D 'C' Brake (Intermediate) ON 2 3HP22.FRP22 253D 'C' Brake (Intermediate) (Alto) ON 2 3HP22.FRP52 254E 'D' Brake ON 4-6 3HP22.FRP23 254E 'D' Brake (Alto) ON 4-6 3HP22.FRP53 254E 'D' Brake (58 Teeth Following Box Codes Only) ON 5 4HP24.FRP22 255H 'E' Clutch (Overdrive Clutch) ON 3-4 4HP22.FRP11 256H 'F' Brake (Overdrive Brake) ON 3-4 4HP22.FRP11
4 STEEL PLATES Steel Plate (3HP22) (Alto) HP22.STK51 Steel Plate (4HP22) ON 1 4HP22.STK01 Steel Plate (4HP22) (Alto) ON 1 4HP22.STK51 300B 'A' Clutch Selective (2.10mm) ON AR 3HP22.STP08 300B 'A' Clutch Selective (1.80mm) ON AR 3HP22.STP02 300B 'A' Clutch Selective (1.50mm) ON AR 3HP22.STP06 300B 'A' Clutch Selective (1.20mm) ON AR 3HP22.STP09 301C 'B' Clutch Selective (2.10mm) ON AR 3HP22.STP04 301C 'B' Clutch Selective (1.80mm) ON AR 3HP22.STP03 301C 'B' Clutch Selective (1.50mm) ON AR 3HP22.STP05 301C 'B' Clutch Selective (1.20mm) ON AR 4HP22.STP03 302D 'C1'' Brake Selective (2.10mm).. 75-ON AR 3HP22.STP04 302D 'C1' Brake Selective (1.80mm) ON AR 3HP22.STP03 302D 'C1' Brake Selective (1.50mm) ON AR 3HP22.STP05 302D 'C1' Brake Selective (1.20mm) ON AR 4HP22.STP03 303D 'C' Brake Selective (2.10mm) ON AR 3HP22.STP04 303D 'C' Brake Selective (1.80mm) ON AR 3HP22.STP03 303D 'C' Brake Selective (1.50mm) ON AR 3HP22.STP05 303D 'C' Brake Selective (1.20mm) ON AR 4HP22.STP03 304E 'D' Brake Selective (2.10mm) ON AR 3HP22.STP04 304E 'D' Brake Selective (1.80mm) ON AR 3HP22.STP03 304E 'D' Brake Selective (1.50mm) ON AR 3HP22.STP05 304E 'D' Brake Selective (1.20mm) ON AR 4HP22.STP03 304E 'D' Brake (1.20mm) ON 5 4HP24.STP01 305H 'E' Clutch (1.50mm) ON 4-5 4HP22.STP02 306H 'F' Brake (2.00mm) ON 3-4 4HP22.STP01 310B 'A' Clutch Waved (1.00mm) ON 2 3HP22.STP01 310B 'A' Clutch Waved (1.60mm) ON 2 3HP22.STP07 311C 'B' Clutch Waved ON 1 4HP22.STP06 312E 'D' Brake Selective (1.20mm) ON AR 4HP24.STP01 312E 'D' Brake Selective (1.50mm) ON AR 4HP24.STP02 312E 'D' Brake Selective (1.80mm) ON AR 4HP24.STP03 312E 'D' Brake Selective (2.10mm) ON AR 4HP24.STP04 PRESSURE PLATES 400C 'B' Clutch (4.50mm) ON 1 4HP22.PP02 400C 'B' Clutch (4.50mm) (Alto) ON 1 4HP22.PP07 401D 'C' Brake (4.00mm) ON 1 4HP22.PP03 401D 'C' Brake (4.50mm) ON 1 4HP22.PP02 401D 'C' Brake (4.50mm) (Alto) ON 1 4HP22.PP07 402H 'E' Clutch ON 1 4HP22.PP05 403H 'F' Brake ON 1 4HP22.PP06 SPRINGS & CIRCLIPS 410B 'A' Clutch Diaphragm Spring ON 1 4HP22.DIA01 411C 'B' Clutch Diaphragm Spring ON 1 4HP22.DIA05 412C 'C1' Brake Diaphragm Spring ON 1 4HP22.DIA06 SPRINGS & CIRCLIPS Cont 413E 'C' Brake Diaphragm Spring ON 1 4HP22.DIA06 414E 'D' Brake Diaphragm Spring ON 1 4HP22.DIA03 415H 'E' Clutch Diaphragm Spring ON 1 4HP22.DIA04 416H 'F' Brake Diaphragm Spring ON 1 4HP22.DIA02 417J Spring, Parking Pawl Return ON 1 4HP22.SPR12 430C Circlip 'B' Clutch to Sun Shaft ON 1 4HP22.CIR01 431B Circlip 'A' Clutch Retaining ON 1 4HP22.CIR02 436E Wire Circlip 'D' Clutch ON 1 4HP22.CIR06 NI Circlip Case sealing Rubber Compression Spring ON 8 4HP22.CIR03 FILTERS NI Filter 3HP ON 1 3HP22.FIL01 NI Filter 3HP22 Citroen FWD ON 1 3HP22.FIL02 450J Filter 4HP ON 1 4HP22.FIL01 450J Filter 4HP22 (OEM) ON 1 4HP22.FIL11 450J Filter 4HP22 450J (Range Rover/DAF) ON 1 4HP22.FIL02 Filter 4HP22 (OEM) (Range Rover/DAF) ON 1 4HP22.FIL12 450J Filter 4HP22 (With Spout) ON 1 4HP22.FIL03 450J Filter Porsche ON 1 4HP22.FIL04 450J Filter Pinzgauer Code ON 1 4HP22.FIL05 BUSHINGS 550A Front Pump Body Bush (13mm Wide) ON 1 3HP22.BUS01 550A Front Pump Body Bush (17mm Wide) ON 1 4HP22.BUS01 551B 'A' Clutch Housing ON 1 4HP18.BUS01 552D C1 Clutch Housing ON 1 4HP18.BUS01 NI Centre Support ON 1 4HP18.BUS01 NI Governor Support ON 1 4HP18.BUS01 THRUST WASHERS & BEARINGS 600A Pump Washer, Selective 4HP22 (1.20mm) ON 1 4HP22.THW02 (1.40mm) ON 1 4HP22.THW03 670H Bearing, 'E' Clutch to Overdrive OWC ON 1 4HP22.TK07 671J Bearing, Extension Housing (35mm x 42mm x 12mm) ON 1 4HP22.BE10 ELECTRICAL COMPONENTS NI Shift Solenoid (E7 Electronics) (Early 5 Solenoid V. Body) ON 4 4HP22.SOL01 NI Shift Solenoid (E9 Electronics) (Late 4 Solenoid V. Body) ON 3 5HP18.SOL01 NI Pressure Control Solenoid (OEM) (E7 Electronics 5 Sol V. Body) ON 1 4HP22.SOL02 NI Pressure Control Solenoid (Fitzall) (E7 Electronics 5 Sol V. Body) ON 1 4HP22.SOL22 NI Pressure Control Solenoid ( , OEM) (E9 Electronics 4 Sol V. Body) ON 1 5HP18.SOL02 NI Pressure Control Solenoid ( , OEM) (E9 Electronics 4 Sol V. Body) ON 1 4HP22.SOL05 NI Inductive Speed Sensor ON 1 4HP22.ELE01 NI Valve Body Loom (E7 Electronics 5 Sol V. Body) ON 1 4HP22.ELE02 NI Valve Body Loom (E9 Electronics 4 Sol V. Body) ON 1 4HP22.ELE06 NI Inhibitor Switch (Range Rover).. 87-ON 1 4HP22.ELE03 NI Range Switch (Range Rover Codes , 728 & 759) ON 1 4HP22.ELE04 NI Range Switch (Range Rover Codes , 766 & 773) ON 1 4HP22.ELE
5 VALVE BODY COMPONENTS Shift Correction Package (Hydraulic Units) ON 1 4HP22.SK02 Shift Correction Package (Electronic Units) ON 1 4HP22.SK03 NI Aluminum Tube 'U' Shape ON 1 4HP22.TU01 NI Valve Body Plastic Check Ball (6.50mm) ON AR 4HP22.BALL01 NI Valve Body Plastic Check Ball (4.50mm) ON AR 4HP22.BALL02 NI Encapsulated Plastic Ball Valve Fits in Rear of Lower Valve Body (4HP22H Codes , 152, 153, 161, 175, 209, 257, 323, 324, 325, 326, 327, 328, 330, 344, 345, 346, 388, 389, 390, 391, 415, 416, 446, 492, 493, 494, 551, 608, 610, 624, 681, 697, 698, 700, 701, 702, 707, 712, 713, 745, 746, 749, 762, 772) ON 1 4HP22.VA01 NI Encapsulated Plastic Ball Valve Fits in Rear of Lower Valve Body (4HP22EH Codes , 683, 684, 686, 687, 689, 695, 715, 716, 717, 723, 724, 727, 726, 728, 759, 763, 764, 765, , 768, 769, 773) ON 1 4HP22.VA01 NI "C" Accumulator Spring (Volvo) `(Codes; , 151, 161, 171, 172, 246 & 279) ON 1 4HP22.SPR07 NI "C" Accumulator Spring (4HP22) `(Codes; , 283, 373, 415, 416, 421, 461, 462, 490, 502, 503, 507, 508, 512, 577, 639, 656, 658, 660, 683, 684, 689, 695, 717, 724, 726, 727, 728, 738, 746, 749, 759, 762, 763, 764, 765, 766, 767, 768, 769, 773) ON 1 4HP14.SPR23 NI "C" Accumulator Spring (4HP22EH) `(Codes; ,286) ON 1 4HP14.SPR24 NI "C" Accumulator Spring (4HP22A) `(Codes; ,019) ON 1 4HP14.SPR23 NI "C' " Accumulator Spring (4HP22) (Codes; , 739, 740, 741, 747, 760, 771) ON 1 4HP14.SPR24 NI "C' " Accumulator Spring, Outer (Click here for Fitment List) (4HP22,EH,A) ON 1 4HP22.SPR13 NI "C' " Accumulator Spring, Inner (Click here for Fitment List) (4HP22,EH,A) ON 1 4HP22.SPR14 NI "E" Accumulator Spring (Codes , 722, 727, 728, 748, 759, 763, 764, 765, 766, 767, 768, 769, 773) ON 1 4HP22.SPR11 HARD PARTS 800A Pump Body & Gears (Box Code Required) ON 1 4HP22.PUM01 800A Pump Body & Gears (Box Code Required) ON 1 4HP22.PUM02 800A Pump Body & Gears Box Codes: ( , 770, 771 & 774).83-ON 1 4HP22.PUM02 801A Stator Support (Reconditioned) (No Valve Core Required) ON 1 4HP22.SUP01 801A Stator Support (Reconditioned) (With Valve Core Required) ON 1 4HP22.SUP02 801A Stator Support Reconditioned) (Large Cooler Union Late BMW) (Core Required) ON 1 4HP22.SUP03 801A Stator Support With Valve (New) (Box Code Required) ON 1 4HP22.SUP HARD PARTS Cont A Stator Support With Valve (New) (Box Code Required) ON 1 4HP22.SUP13 802A Stator Shaft Only ON 1 4HP22.SSH01 803B 'A' Clutch Cylinder (Except Codes , 770, 771, 772, 774) 803B ON 1 4HP22.DRU02 'A' Clutch Cylinder (Codes , 770, 771, 772, 774) HP22.DRU11 804B 'A' & 'B' Clutch Carrier ON 1 4HP22.HUB01 805C 'B' Clutch Cylinder (4 Plate) (Box Code Required) ON 1 4HP22.DRU06 805C 'B' Clutch Cylinder (4 Plate) (Box Code Required) ON 1 4HP22.DRU09 806D 'C1' Clutch Housing ON 1 4HP22.DRU01 807D 'C1' & 'C' Brake One Way Clutch Assy ON 1 4HP22.OWC01 808E Centre Support ON 1 4HP22.DRU07 809F 809F 809F Front Planet Assembly (3 Pinion with OWC Assy ON 1 4HP22.PL03 Front Planet Assembly (4 Pinion with OWC Assy ON 1 4HP22.PL02 Planetary Assembly (4 Pinion) (Fits Late Range Rover with 4HP24 Frictions) ON 1 4HP24.PL02 810G Over Drive Planet Assembly ON 1 4HP22.PL01 811G Over Drive One Way Clutch Assy (Late Units Box Code Required)87-ON 1 4HP22.OWC02 812H 'E' Clutch Cylinder ON 1 4HP22.DRU04 812H 'E' Clutch Cylinder (Range Rover) (Codes , 419, 464, 481, 485, 502, 507, 513, 531, 537, 556, 564, 575, 583, 591, 627, 630, 638, 640, 641, 642, 643, 644, 645, 662, 663, 664, 665, 683, 684, 686, 687, 689, 690, 691, 694, 695, 697, 698, 699, 700, 701, 702, 704, 709, 710, 712, 715, 716, 717, 722, 723, 724, 726, 727, 728, 738, 739, 740, 741, 742, 744, 745, 746, 747, 748, 749, 759, 760, 761, 762, 763, 764, 765, 766, 767, 768, 769, 770, 771, 772, 773, 774, 775, 776, ON 1 4HP22.DRU10 812H 'E' Clutch Cylinder (4HP22A) (Codes , 024) ON 1 4HP22.DRU10 813H 'F' Brake Cylinder Hydraulic (4 Plate) ON 1 4HP22.DRU03 813H 'F' Brake Cylinder Electronic (4 Plate) ON 1 4HP22.DRU05 814J 814J Governor Hub (Excluding Valve Assy) Single Governor ON 1 4HP22.GOV01 Governor Hub (Excluding Valve Assy) Double Governor ON 1 4HP22.GOV02 815G Splined Hub O.D. One Way Clutch (Late Units Box Code Required)87-ON 1 4HP22.HUB02 816G Output Shaft (Peugeot Only) (Box Code Required) ON 1 4HP22.SH01 816G Output Shaft (L.R. Discovery) (Code , 748, 766 & 773) HP22.SH03 817A Bell Housing, (L.R. Discovery) (Code , 748) HP22.CAS01 817A Bell Housing, (Land Rover) (Code , 773) HP22.CAS03 818B Input Shaft HP22.SH04 819J Housing, Governor Plunger (Codes: , 340, 341, , 348, 351, 352, 354, 356, 358, 359, 383, 385, 388, 390, 399, 411, 415, 416, 419, 431, 443, , 468, 473, 485, , 608, 610, 624, 627, 637, 681, 694, 698, , 705, 708, 709, 713, 737, , 748, 749, 761, 762, 771, 772, HP22.GOV14
6 HARD PARTS Cont B 'A' Clutch Piston (Codes , 770, 771, 772, 774) HP22.PIS01 834H Retainer 'E' Clutch Diaphragm HP22.CIR05 835H 'F' Brake Retainig 'C' Clip ON 1 4HP22.THW01 841J Output Flange (BMW) (Check Box Codes) HP22.FL01 842J Selector Shaft, 4HP22EH (Short) (Codes , 728, 759, 763, 764, ) ON 1 4HP24.SH01 846J Oil Pan, With Filler Level Plug (4HP22 Land Rover) (Codes: , 766, 767, 768, 769, 773) ON 1 4HP22.PAN01 NI Range Rover Transfer Shaft (Fits Over Transmission O. Shaft 1 4HP22.SH02 NI Extension Housing (L.R. Discovery) (Code , 748, 766 & 773) HP22.CAS02 NI Manual Shaft Range Rover (Single Side) HP22.SH06 SPECIAL ITEMS 900J Output Shaft Nut ON 1 4HP22.NUT02 901J Lock Tab Output Shaft Nut ON 1 4HP22.TAB01 902J 'F' Brake to Case Screw ON 10 4HP22.NUT01 903J Check Valve, Lower Rear Valve Body ON 1 4HP22.VA02 904J Check Valve Spring, Lower Rear Valve Body ON 1 4HP22.SPR15 NI Plastic Breather Body (Fits Inside Ext. Housing) ON 1 4HP22.BRE01 NI Plastic Breather Cap ON 1 4HP22.CAP01 NI Range Rover Sump Bung (Allen Head No Magnet) ON 1 4HP22.PLU01 NI Range Rover Sump Bung (17mm Head With Magnet) ON 1 4HP22.PLU02 NI Washer, Sump Drain Plug ON 1 4HP22.WA01 A full range of Kickdown cables is available, please furnish transmission code when ordering, SPECIAL TOOLS & MANUALS NI ATSG Rebuild Manual ON 4HP22.MAN01 Click here to view special tools for this transmission 1077
ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN) 5 SPEED RWD (Electronic Control) Codes: xxx. A C. Revision 01/2018
1144 Revision 01/2018 1145 1146 KITS Overhaul (OEM)... 92-ON 1 5HP30.OHK01 Overhaul (Precision)... 92-ON 1 5HP30.OHK51 Note: Box Code: 010 Replaced By 029 Box Code: 011 Replaced By 030 Box Code: 016 Replaced
ZF 4HP20 (LMO) (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES) 4 SPEED FWD (Electronic Control) Code: xxx A C.
A C 680 Revision 12/2008 A C 681 KITS (Renault, Citroen & Peugeot)... 95-ON 1 4HP20.OHK01 (Mercedes)... 97-ON 1 4HP20.OHK02 (Fiat, Lancia, Alfa)... 98-ON 1 4HP20.OHK03 Kit Overhaul Kit (Precision) (All
ZF4HP22/ZF4HP24. RWD 4 Speed. RWD 4 Speed. A Input Shaft 507 Pump. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated 210*
ZF4HP22/ZF4HP24 ZF4HP22/ZF4HP24 RWD 4 Speed 750 RWD 4 Speed 500 070 510 311 520 210* 310 530 034 212 211 564 335 334 554 964 670 233 574 129 108 231 177 380 047 974 128 129 880 876 575 146 878 235 232
Subaru EC8 / 4EAT ( )
Subaru EC8 / 4EAT (1987-98) 4 Speed FWD / AWD 9 105 8 A Input Shaft Differential Differential Housing 10 Pinion 60 30 31 B Reverse Drum 82 95 83 High Drum Reverse Clutch 36 37 39 40 C Forward Hub 42 43
Subaru M41 / M41A. FWD 3 Speed 2WD / AWD. C Turbine Shaft Park Pawl. Linkage. Converter Reactor. Pinion. Bell Housing.
Subaru M41 / M41A FWD 3 Speed 2WD / AWD Park Pawl A Linkage 10 11 B Converter Reactor Bell Housing 13 Pinion C Turbine Shaft Pump Shaft 30 31 D Ring Gear Rear Planet Low Sprag Forward Sun Gear Reverse
JF506E (JA5A-EL/5F31J/RE5F01A/09A)
FWD 5 Speed FWD 5 Speed 750 699 284 730 281 712 281 796 282 280 869 283 586 596 868 616 864 866 142 561 961 331 981 865 971 330 122 551 040 257 862 650 180 260 261 259 022 790 A A 698 715 077 293* 292
TH200/C, TH200-4R (Pictured)
TH200/C, TH200-4R (Pictured) RWD 4 Speed 63 68 134 100 2 135 138 101 136 137 101 69 140 5 6 A 7 Pump Body 122 121 3 4 Stator 130 50 51 71 84 85 86 B Overdrive Roller Clutch Overrun Clutch O.D. Sun Overdrive
Description and Operation
Description and Operation Clean the automatic transmission to prevent dirt entering when it is reassembled. Lay the removed parts out clearly to make it easier to assess damage and reassemble components.
ZF5HP19/ZF5HP19FL/ZF5HP19FLA
FWD 5 Speed 510 530 070 034 311 699 544 520 529 036 381 333 332 552 179 181 037 210 FWD 5 Speed AWD Only 299 896 345 410 A Pump Body Stator 104 144 562 125 124 972 982 962 873* 556 337 336 966 131 130
6F50 / 6F55 / 6T70 / 6T75
6F50 / 6F55 / 6T70 / 6T75 FWD 6 Speed 42 80 81 82 83 43 A 41 Differential 84 85 86 87 B 60 Driven Transfer Pinion 50 70 51 169 51 70 C 117 61 139 140 D 5 100 62 Pump Drive 141 90 142 Drive Transfer 71
4T80E. FWD 4 Speed Primary/Secondary Pump. 2-3 Accum. Valve Body Cover Channel Plate Upper Valve Body.
4T80E FWD 4 Speed 2 190 A 191 54 55 250 Valve Body Cover 156 Primary/Secondary Pump 155 129 151 152 157 3 Upper Valve Body 2-3 Accum. 183 53 182 Channel Plate 20 21 60 135 91 195 72 73 B 33 2nd Clutch
Page 1 of 10 Main Components and Functions Torque Converter 1 Cover (Part of 7902) 2 Converter Damper Plate 3 O-Ring (Part of 7902) 4 Turbine Assembly (Part of 7902) 5 Selective Spacer 6 Thrust Washer
A404 / A413 / A470 / A670
A404 / A413 / A470 / A670 FWD 3 Speed 25 30 69 68 50 31 40 2 3 60 71 32 33 A Pump Body Stator Kickdown Band High / Reverse Drum 19 20 42 43 78 34 44 44 80 B Forward Clutch Front Ring Gear Front Planet
Nissan RL/RE4-F03A/V, RE4-F03B
Nissan RL/RE4-F03A/V, RE4-F03B FWD 4 Speed A 10 50 51 52 40 53 23 24 Bell Housing 54 54 Pump Body 55 Stator 2-4 Band 26 27 Reverse Drum B High Clutch Hub Shell Low Sprag Low / Reverse Clutch 30 31 33 34
ALLISON AT540, 543, 545. To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
138 NOTE: Early AT540/545 parts up to serial number 3210775436. Late AT545 parts from serial number 3210775437. Allison Transmissions 21 Bolt Pan Rear Wheel Drive REBUILDER KITS DELUXE MASTER LESS STEELS
ALLISON AT540, 543, 545
111 154 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including
5L40E/5L50E. RWD 5 Speed. RWD 5 Speed E 994. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated 211* 878* 892* 507 Pump
RWD 5 Speed 750 070 540 176 034 313 531 538 532 538 534 539 533 036 311 179 520 209 211* 556 046 RWD 5 Speed 565 966 338 965 975 985 879 127 126 878* 146 106 151 131 130 110 150 892* 535 A A 536 787 314
4T80E (MH1) ELECTRONIC 4 SPEED FWD
4T80E (MH1) 4 SPEED A B C D E F Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit --------------------------
4T65E. FWD 4 Speed. E Final Drive Sun Gear Shaft Final Drive Ring Gear Output Shaft. Side Cover. 2nd Clutch Drum. Support
4T65E FWD 4 Speed 2 102 181 185 187 183 182 182 186 141 150 300 150 A 3 184 B Side Cover Output Shaft 153 152 151 267 69 125 97 135 268 70 71 146 38 39 37 36 40 C Support Rev. Band 2nd Clutch Drum 2nd
Transtar Part Numbering
000- -099 No Prefix = P & R Kits No Suffix = Kits w/ Cork Pan Gaskets or Default Gasket* No Prefix = Kits w/ Ray/Borg/Dynax Frictions * Default Gasket = Late models that are originally equipped with No
MAZDA, FORD J ATCO G4A-EL, G4A-HL, GF4EAT
MAZDA, FORD J ATCO G4A-EL, G4A-HL, GF4EAT A C 404 Revision 09/2010 A C 405 KITS Overhaul (Transtec)... 86-92 1 G4A.OHK01 Overhaul (Precision)... 86-92 1 G4A.OHK51 Overhaul (Transtec)... 93-ON 1 G4A.OHK02
TF-60SN, Audi/VW 09G, 09K, 09M, BMW Mini 6 Speed FWD & AWD
92 93 OVERHAUL KITS Overhaul with Bonded Pistons 09G, TF-60SN, Mini GA6F21WA... 03-ON 1 101000K Overhaul without Bonded Pistons 09G, TF-60SN, Mini GA6F21WA... 03-ON 1 101001K Overhaul with Bonded Pistons
COMPONENT LOCATOR > DISASSEMBLED VIEWS
Page 1 of 26 Service Manual: AUTOMATIC TRANSAXLE - 4T65-E - OVERHAUL COMPONENT LOCATOR > DISASSEMBLED VIEWS Fig 1: Case and Associated Parts Disassembled View (1 of 4) 2004 Buick LeSabre 3.8L Eng Limited
ZF6HP26/A, 6R60/6R80(FORD), 09E(VW/AUDI) ZF6HP26/A, 6R60/6R80(FORD), 09E(VW/AUDI) RWD 6 Speed. RWD 6 Speed. B O.Dr. Clutch Hub
RWD 6 Speed 070 898 295 510 311 530 528 381 520 181 181B 529 334 048B 037 036 RWD 6 Speed 564 554 048 964 974 877 335B 129 964B 128 108 148 876* 612 240 582 882 699 238 237 A A 507 Pump Pump Body 777 309
AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES 4 SPEED RWD (Electronic & Hydraulic Control) A C. Revision 09/2018
A C 3 Revision 09/2018 A C 4 A40 SERIES IDENTIFICATION HOW TO FIND TRANSMISSION TYPE FROM TRANSMISSION TAG OR CASE I.D. CASE I.D... TYPE 03-51... A40D 03-55... A40 03-56... A41 03-70... AW70 03-70L...
Trans Type. Trans. Vehicle Model
MERCEDES vehicle to transmission type guide Vehicle Model Vehicle Model Vehicle Model Vehicle Model Vehicle Model 190 722-402 190 722-411 190D 722-403 190D 2.5 722-414 190E 722-400 190E 2.3 722-410 200
INISSANI. Pump. 778 O.Dr. Sun Gear / Band Drum. Body. Pump. Stator. Parts B. Forward Sun Gear Rear Sun Gear
RE5R05A, A5SR1-2 750 500 070 311 510 034 530 520 209 344 210* 866 646 211 212 610 040 A 776 507 Pump Parts Pump Body 777 Stator 778 O.Dr. Sun Gear / Band Drum 144 873 594 232 582 238 239 881 592 584 251
5R110W (TorqShift)
5R110W (TorqShift) RWD 5 Speed 115 2 40 114 30 41 75 76 55 42 3 56 95 A Pump Body Stator 90 120 121 44 122 57 123 124 58 45 127 77 46 47 59 B Coast Diode Overdrive Planet Center Support 60 61 78 131 99
TH400(M40) 3L80 TH375 - TH475 3L80HD
A B C D 34 44 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical,
GENERAL MOTORS 4L60 TH700-R , 4L60E 1992-On 4L65E 2001-On, 4L70E 06-On
KITS *Add Suffix SK for Super Kit KT Rebuilding Kit - 4L60 82-84 057752E 057753E 057800 057901LS 057901 KT Rebuilding Kit - 4L60 with Heg Frictions 82-84 057752L 057753E 057800 057901HEGLS 057901HEG KT
TH180(MD3) 3L30 TH180C(MD2) w/l/u 4L30E (ML4) 4 SPEED ELECTRONIC UP
TH180(MD3) 3L30 4L30E (ML4) 4 SPEED 44 4L30E (ML4) 4 SPEED TH180(MD3) 3L30 TH180/4L30E 12 Bolt Pan 3 Speed - 3L30 3L30-3 SPEED - 69-Up Buick Opel 77-87 Chevette 77-87 GEO Tracker 90-Up Pontiac T-1000 77-87
F4A41 / 42 / 51 / A / B / F5A51/A
F4A41 / 42 / 51 / A / B / F5A51/A FWD 4 & 5 Speed 5 Speed Only A Pinion Driven Transfer Direct Planet B 50 Bell Housing. 11 Pinion Driven Transfer 11 66 Drive C Filter Differential 51 TISS 67 68 TOSS 24
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307-01-1 Automatic Transaxle/Transmission 307-01-1 DISASSEMBLY AND ASSEMBLY Transaxle Special Tool(s) Dial Indicator Gauge With Holding Fixture 100-002 (TOOL-4201-C) Special Tool(s) Test Plate Screw Set,
Group 1: Gearbox housing
1 Five-Speed gearbox crown wheel 11 Nylon socket for speed- 21 Screw 31 Tube 2 Plug 12 Cup 22 Screw 32 Deflector 3 Gearbox and clutch housing 13 Pinion f. speedometer 23 Screw 33 s 4 Front cover 14 Stop
Hyundai A4AF1/2/3 & A4BF1/2/3
Hyundai A4AF1/2/3 & A4BF1/2/3 FWD 4 Speed 10 50 11 51 100 20 52 101 53 A Pump Body Stator Direct Drum 36 37 110 45 B Forward Clutch Forward Hub Shell / Kickdown Drum Kickdown Band 55 23 55 56 56 65 C Reverse
4T40E(MN4), 4T45E(MN5) - 4 SPEED TURBO HYDRAMATIC
98 4T40E Chevrolet Cavalier/Pontiac Sunfire - 2.3L Quad 4 95-Up Oldsmobile Achieva/Cutlass 98-Up Chevrolet Malibu 98-Up Saturn LS - 4 Cyl. - 4T40E(MN4) 00-Up Saturn LS - 6 cyl. - 4T45E(MN5) 00-Up 12 Bolt
TH180 / 4L30E. RWD 4 Speed. Stator with Gears. Bell Housing. O.D. Sun Gear. Overdrive Planet. Overdrive Ring Gear. Overrun Clutch.
TH180 / 4L30E RWD 4 Speed 100 101 4 5 22 46 59 45 47 A 3 34 35 Bell Housing 110 49 111 60 112 Stator with Gears 61 B Overrun Clutch O.D. Sun Gear Planet Ring Gear 36 37 51 120 38 39 C Reverse Clutch 80
A604 (40TE, 41TE / TES, 41AE)
A604 (40TE, 41TE / TES, 41AE) FWD 4 Speed 40 132 50 90 133 2 3 60 91 51 52 69 61 A Input Shaft 20 21 71 Front Pump 72 22 23 73 74 24 25 30 135 75 139 Input Clutch Hub 62 63 B Underdrive Clutch Overdrive
TH400 (3L80), 375, 3L80-HD(475) RWD 3 SPEED Toll Free: Click here to visit our website Page 1
TH400 (3L80), 375, 3L80-HD(475) RWD 3 SPEED Page 1 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 18 19 Forward Clutch Drum 20 21 22 23 24 23 25 26 27 28 29 30 31 32 33 34 35 36 37 Direct Clutch Drum 38 39
CHRYSLER TF-8 A727 (36RH, 37RH) A518 (46RH, 46RE) A618 (47RH, 47RE, 48RE)
276 12776C Rear Wheel Drive Aluminum Case REBUILDER KITS DELUXE MASTER LESS STEELS OVERHAUL GASKET & DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT 14 Bolt Pan 12776F To order Kits with all Borg Warner
ALLISON MT/B 640, 643, 644, 647, 650, 653, 654. To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
144 AT640 Allison Transmissions 21 Bolt Pan REBUILDER KITS DELUXE MASTER LESS STEELS OVERHAUL GASKET & DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT Kits - 640-643 (1) 1 - K2100 K2100-LS Kits - 650-653
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CD4E (FORD)/LA4A-EL (MAZDA)
FWD 4 Speed 318 750 436 293* 847 292 715 063 063B 899 598 FWD 4 Speed 700 702 060 706 281 263 262* 264 076 064 A 991 995 701 848 369 070 032 529 Differential Diff. Ring Gear 671 Driven 705 279* 298A 058
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314 HYUNDAI MITSUBISHI CHRYSLER IMPORTS (All Plastic) F4A41, F4A42 23800 Filter - External Spin-On 23801 F4A51/F5A51 23800B (Metal/ Plastic) F4A41/42 23800A F4A41... Mirage, 1.5L... 96-Up F4A42... Mirage,
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200 17 Bolt Pan All (66-75) FK36423A 17 Bolt Pan 4WD & Trucks (73-Up) FK36423C Ford Passenger 66-80 Mercury 66-80 Lincoln & Mark III-IV-V 66-79 Ford Light Trucks 66-96 Ford Vans 91-96 Econoline Chateau
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RE4-F04A/B (4F20E), JF403E, LJ4A-EL FWD 4 Speed 10 50 40 A Bell Housing Pump Body Stator 2-4 Band Reverse Drum 23 24 65 B Hub High Clutch Shell Low Sprag 66 30 31 33 34 C Forward Sprag Forward Clutch Overrun
A404 (30TH)/A413 A470/A670 (31TH) CHRYSLER FWD
290 14 Bolt Pan 78-82 FK48776A 14 Bolt Pan 83-Up Deep Pan FK48776B 404 (1.7L), 413 (2.2L), 470 (2.6L), 670 (87-Up L/U) Chrysler (Exc. "K") Horizon, Omni w/1.7l 78-82 Chrylser "K" Cars: Acclaim, Aries,
6L45 / 6L50 / 6L80 / 6L90
6L45 / 6L50 / 6L80 / 6L90 RWD 6 Speed 39 79 3 44 4 153 155 80 7 159 45 8 81 92 A Pump Assembly Stator 52 53 57 55 56 173 174 95 93 B 1-2-3-4 Clutch 3-5 Reverse Clutch Input Planet Input Sun Gear 97 98
Volkswagen 095/096/01M, 097/01N, 098/01P
Volkswagen 095/096/01M, 097/01N, 098/01P FWD 4 Speed 50 20 21 30 31 45 10 A Pump Body Stator 2-4 Brake Clutch (B2) 37 67 36 46 82 B Forward Clutch (K1) Forward Hub 65 69 42 43 C Drive Sun Gear Shell Center
Toyota U140 / U240. FWD 4 Speed. D B-1 Accumulator. Pinion. Differential 120. Bell Housing. Forward Drum. Pump Body Stator. Case
Toyota U140 / U240 FWD 4 Speed Pinion 11 12 A 40 3 118 Differential 120 Bell Housing 10 B 85 Pump Body Stator 29 30 Forward Drum C Case 1st / Reverse Clutch 79 D B-1 Accumulator C-2 Accumulator 150 SLT
All w/various engines, inc. 2.2L, 2.5L, 2.6L, 3.0L, 3.6L. ill. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. DELUXE KITS (SUPER KITS) (1)
14 Bolt Pan 78-82 32010 14 Bolt Pan 83-Up Deep Pan 32010A 404 (1.7L), 413 (2.2L), 470 (2.6L), 670 (87-Up L/U) Chrysler (Exc. "K") Horizon, Omni w/1.7l 78-82 Chrysler "K" Cars: Acclaim, Aries, Caravelle,
AWTF80SC / 81SC (AF21/AF40-6)
AWTF80SC / 81SC (AF21/AF40-6) FWD 6 Speed 15 35 11 10 40 41 65 50 66 A Pump Assembly 2-6 (B1) Brake Band 3-5 Reverse (C3) Drum 75 Filter 80 20 21 51 52 57 16 17 58 B 24 3-5 Reverse (C3) Clutch 25 81 Front
4L40E 4 SPEED, 5L40E 5 SPEED (M82), 5L50E (M22) - ELECTRONIC - RWD
A B C D E F 134 54 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical,
REFERENCE ONLY. T12000 Series
MODEL NO. 11_O_4_F_T_1_2_36_6_-_1_0_0 PART NO. 4261513 ------------------------------------------------ DATE 7-6-99 --------------------------------------------------- Series GRP-T12 " ",. CONVERTER HOUSING,::1,
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AW55-50SN / AF23/33-5 / RE5-F22A
AW55-50SN / AF23/33-5 / RE5-F22A FWD 5 Speed 11 10 51 A Pump Assembly 65 B Filter C 12 Case D 84 SLT SLU 82 83 116 SLS Differential 150 Valve Body 115 81 1 80 Shift Solenoids Band Servo Linkage Assembly
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TRANSMISSION PARTS BOOK TH528C TH528C TURBO TH636C TH644C TH842C TH844C DATE: 3-7 -03 CLARK T2000 SERIES INTERMEDIATE DROP TEREX HANDLERS 455 N. Superior Ave., Baraga, MI 49908-0790 PH: (906) 353-6675;
45RFE, 68RFE. IChryslerI
CHRYSLER 45RFE, 68RFE A B C D 72 358 2014 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic
MODELNO~. 1_2_ 7_F_T_2 _3_1_7-_1_2 PARTNO~. 4_2_6_21_8_7 DATE ~2~4_-0~8~-~20~O~1. T20000 Series REFERENCE ONLY GRP-T
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A B C D Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit -------------------------- 004 Overhaul
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Magnesium Option, Late Model Front Seal, Viton, P/N 67256V Rear Seal, Viton, P/N 67257V Shifter Installed Heat Treated Yoke, P/N
DESCRIPTION OPTION Magnesium Option, Late Model 80100L Front Seal, Viton, P/N 67256V 80109 Rear Seal, Viton, P/N 67257V 80110L Shifter Installed 80112L Heat Treated Yoke, P/N 62946-6 80119-6 Heat Treated
60-40LE / 42LE / 41SN
A 750 369 774 311 848 999 034 070 281 280 276 735 730 712 500 510 520 530 179 778 211 228 037 229 072 278 277 273276 760 796 022 556 Reverse Drum 436 002 OHK Kit 004 Master L/Steels Kit 006 Master W/Steels
A440 / A442 TOYOTA. RWD 4 Speed. D Sun Gear. Fahrzeugtechnik Hetzel / Telefon: /
A440 / A442 A B 750 Bell Hsg. 217 070 034 311 590 185 600 777 868 223 224 530 RWD 4 Speed 510 036 520 037 310 210 211 185 778 860 861 140 100 120 000 P&R Kit 002 OHK Kit 004 Master L/Steels Kit 006 Master
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TRANSMISSION PARTS BOOK TH528C TH636C TH644C TH842C TH844C
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9.9MSHZ 00 Page of 47 9/8/04 9.9MSHZ 00 / TOP COWLING 04 Yamaha Motor Corporation, U.S.A. All rights reserved. 9.9MSHZ 00 Page of 47 9/8/04 Part List 9.9MSHZ 00 / TOP COWLING REF - NO PART NUMBER PART
2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or
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