U140/U240/U241. FWD 4 Speed. FWD 4 Speed. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated * 103

Transcription

1 U140/U240/U241 U140/U240/U241 FWD 4 Speed FWD 4 Speed * * Underdrive Planet * Underdrive Drum Underdrive Clutch # A A Underdrive Sprag Bell Hsg B * B Pump Pump Body Underdrive Clutch #2 639 Stator Forward Drum Forward Clutch * 873 C C 761 Case 999 Case 446 D 925 C C B-3 Ac- 935 C B Output Planet E Valve Body 010 V.B COPYRIGHT 2009 DACCO Incorporated Park Pawl D Rear Sprag Forward Planet 146* E Linkage nd Brake Clutch 386 Low / Rev Clutch Direct Clutch Direct Drum Rear Cover COPYRIGHT 2009 DACCO Incorporated 961

2 U150/U151/U250 U150/U151/U250 FWD 5 Speed FWD 5 Speed * A A Underdrive Planet * * Underdrive Sprag Underdrive Drum Underdrive Clutch # B B Bell Hsg. 999 C Pump Body * C Underdrive Clutch # Pump 567 Forward Drum Stator Forward Clutch * D D Forward Planet Output Planet Case 925 C C B-3 Ac- 930 B1 Ac F 440 V.B F Linkage Park Pawl COPYRIGHT 2009 DACCO Incorporated O.Dr. Clutch Direct Clutch Valve Body 146* 106 Rear Sprag E C nd Brake Clutch 999 Case E 386 Low / Rev Clutch Direct / O.Dr. Drum Rear Cover COPYRIGHT 2009 DACCO Incorporated 963

3 ILL# PART# DESCRIPTION QTY REF # OVERHAUL KIT K57900 Overhaul Kit, U140E/F W/ Pistons, 1998-Up 1 K57900X Overhaul Kit, U140E/F W/ Out Pistons, 1998-Up 1 K57900E Overhaul Kit, U240E/U241E W/ Pistons, 2000-Up 1 K57900X Overhaul Kit, U240E/U241E W/ Out Pistons, 2000-Up 1 K57900F Overhaul Kit, U150/U151 W/ Pistons 2002-Up 1 K57900X Overhaul Kit, U150/U151 W/ Out Pistons 2002-Up 1 K57900G Overhaul Kit, U250E W/ Pistons 2002-Up 1 K57900GX Overhaul Kit, U250E W/ Out Pistons 2002-Up 1 *All Kits W/ Out Transfer Case Components- Use Sub Kit K * SUB KITS & BONDED PISTON KITS K Sub Kit, Transfer Case, U140F/U151F, 1998-Up 1 K Kit, Bonded Pistons, U140E/F (4-Pistons) 1999-Up 1 K57900E-99 Kit, Bonded Pistons, U240E/241E (6-Pistons) 2000-Up 1 K57900F-99 Kit, Bonded Pistons, U151E/F (6-Pistons) 2002-Up 1 MASTER L/STEELS KIT DK5700S Master L/Steels Kit, U140E/F W/ Pistons Camry (V6) 02-04, Highlander 01-07, RAV4 1 (4WD) , Lexus RX ES DK5700XS Master L/Steels Kit, U140E/F W/Out Pistons Camry (V6) 02-04, Highlander 01-07, RAV4 1 (4WD( , Lexus RX ES DK5700ES L/Steels Kit, U240E/U241E W/ Pistons, Camry (4Cyl) 02-04,Matrix 03-06, Highlander , Corolla 2001, Celica GTS (1.8L Dual Cam), Solara (4Cyl.) 02-05, RAV4 (2WD) , Scion tc, 05-07, Pontiac Vibe 2003 DK5700EXS L/Steels Kit, U240E/U241E W/Out Pistons, Camry (4Cyl) 02-04,Matrix 03-06, Highlander , Corolla 2001, Celica GTS (1.8L Dual Cam), Solara (4Cyl.) 02-05, RAV4 (2WD) , Scion tc, 05-07, Pontiac Vibe 2003 DK5700FS L/Steels Kit, U150E/U151E/F W/ Pistons, Camry 03-07, Sienna 04-07, Solara (6-Cyl) , Avalon 05-07, Highlander 04-07, RAV , Sienna 04-07, Lexus ES , RX , RX DK5700GS Master L/Steels Kit, U250E W/ Pistons 2002-Up 1 MASTER W/STEELS KIT DK5700 Master W/Steels Kit, U140E/F W/ Pistons Camry (V6) 02-04, Highlander 01-07, RAV4 1 (4WD) , Lexus RX ES DK5700X Master W/Steels Kit, U140E/F W/Out Pistons Camry (V6) 02-04, Highlander 01-07, RAV4 1 (4WD( , Lexus RX ES DK5700E W/Steels Kit, U240E/U241E W/ Pistons, Camry (4Cyl) 02-04,Matrix 03-06, Highlander , Corolla 2001, Celica GTS (1.8L Dual Cam), Solara (4Cyl.) 02-05, RAV4 (2WD) , Scion tc, 05-07, Pontiac Vibe 2003 DK5700EX W/Steels Kit, U240E/U241E W/Out Pistons, Camry (4Cyl) 02-04,Matrix 03-06, Highlander , Corolla 2001, Celica GTS (1.8L Dual Cam), Solara (4Cyl.) 02-05, RAV4 (2WD) , Scion tc, 05-07, Pontiac Vibe 2003 DK5700F W/Steels Kit, U150E/U151E/F W/ Pistons, Camry 03-07, Sienna 04-07, Solara (6-Cyl) , Avalon 05-07, Highlander 04-07, RAV , Sienna 04-07, Lexus ES , RX , RX DK5700G Master W/Steels Kit, U250E W/ Pistons 2002-Up 1 FILTERS Filter, U140/F/141E/240E 2WD & 4x4 (Metal & Plastic-Replaces All Metal Filter) 1998-Up 1 TBA Filter, U150E/U151E/U151F 2002-Up (Lexus ES300/ES Up, RX Up) 1 TBA (Toyota Camry 2003-Up & Sienna 2004-Up)(OE) FILTER KITS 011 FK57710 Filter Kit, U140E/U140F/U141E/U240E 2WD & 4x Up 1 TBA BUSHINGS 030 K57901 Bushing Kit, U140E Use TBA Bushing, U140 Pump Body 1 TBA A Bushing, U140/U240/U241 Stator (Front) (.840 ID) 1999-Up 2 TBA A Bushing, U140/U240/U241 Underdrive Drum (1.275 ID) 1999-Up 2 TBA A Bushing, U151 Overdrive Clutch Hub (1.005 OD)(.902 ID) 2001-Up 2 TBA B Bushing, U140/U240/U241 Forward Hub (.905 ID) 1999-Up 2 TBA C Bushing, U140/U240/U241 Direct Hub (1.190 ID) 1999-Up 1 TBA A Bushing, U140/U240/U241 Forward Planet (1.075 ID) 1999-Up 1 TBA METAL CLAD SEALS A Seal, Front Pump (Vamac-OE Recommended) 1999-Up Seal, Front Pump (Silicone) 1999-Up Seal, Manual Lever 1999-Up Seal, U140/150/U151E/F Axle (Bell Hsg/Right Side) (2.210 OD) 1999-Up Seal, U140F (4x4) Axle (Bell Hsg/Right Side) (2.920 OD) 1999-Up Seal, U240E Axle (Celica) (Both Sides) (2.180 OD) 1999-Up A Seal, U241/U250 Axle (Except Celica) (Bell Hsg/Right Side) (2.520 OD) 1999-Up Seal, U140/150/151E, Axle (Case/Left Side) (3.160 OD) 1999-Up B Seal, U241/U250 Axle (Except Celica) (Case/Left Side) (2.680 OD) 1999-Up A Seal, Transfer Case Right Side (Outer) 1999-Up B Seal, Transfer Case Right Side (Inner) 1999-Up A Seal, Transfer Case Left Side To Transmission 1999-Up A Seal, Transfer Case Extension Housing 1999-Up 1 FRICTION CLUTCH Friction, U151/U250 Overdrive Clutch (.067 ) 40 Teeth (5.950 OD) (Grooved) 2001-Up Friction, U140/U151 Underdrive Clutch #2 (.072 ) 28 Teeth (4.625 OD) 1999-Up E Friction, U240/U241/U250 Underdrive Clutch #2 (.072 ) 28 Teeth (4.430 OD) 1999-Up Friction, U140/U151 Underdrive Clutch #1 (.073 ) 40 Teeth (4.920 OD) 1999-Up E Friction, U240/U241/U250 Underdrive Clutch #1 (.073 ) 40 Teeth (4.482 OD) 1999-Up Friction, U140/240/241/(250 Some) 2nd Brake Clu (.073 ) 40T 1999-Up (Straight Grooves) A Friction, U151 (U250 Some) 2nd Brake Clutch (.073 ) (40 Teeth) 1999-Up (Waffle) COPYRIGHT 2009 DACCO Incorporated COPYRIGHT 2009 DACCO Incorporated 965

4 Friction, U140/U240/U241/U250 Direct Clutch (.073 ) 40 Teeth (6.25 OD) 1999-Up A Friction, U151/U250 Direct Clutch (.062 ) 40 Teeth (6 1/4 OD) 1999-Up Friction, U140/151/240/241/(U250 Some) Fwd Clu (.074 ) 40T (5.382 OD) 1999-Up Friction, U140/U150/U240/U241/U250 Low/Rev Clu (.075 ) 40T (6 3/8 OD) 1999-Up K57F Friction Module, U140E/U140F 1999-Up K57EF Friction Module, U240/U Up K57FF Friction Module, U Up 1 STEEL CLUTCH Steel, U151/U250 Overdrive Clutch (.071 ) 40 Teeth (5.010 ID) 2001-Up Steel, U140/U151 Underdrive Clutch #2 (.070 ) 11 Teeth (3.660 ID) 1999-Up E Steel, U240/U241/U250 Underdrive Clutch #2 (.070 ) 11 Teeth (3.520 ID) 1999-Up Steel, U140/U151 Underdrive Clutch #1 (.079 ) 40 Teeth (3.903 ID) 1999-Up E Steel, U240/U241/U250 Underdrive Clutch #1 (.079 ) 40 Teeth (3.572 ID) 1999-Up Steel, U140/240/241/250 2nd Brake Clu (.079 ) 12T (Rounded Notch Tooth) A Steel, U151 2nd Brake Clutch (.079 ) 12 Teeth (With V Notch Tooth) 1999-Up Steel, U140/U240/U241/U250 Direct Clutch (.118 ) 40 Teeth (5.536 ID) 1999-Up A Steel, U151/U250 Direct Clutch (.072 ) 40 Teeth (5.536 ID) 1999-Up FA Steel Cushion, U151/U250 Overdrive Clutch (.058 ) 40 Teeth (5.575 ID) 2001-Up Steel, U140/U151/U240/U241/U250 Forward Clu (.071 ) 40 Teeth (4.499 ID) 1999-Up Steel, U140/U151/U240/U241/U250 Low/Reverse Clutch (.070 ) 12 Teeth 1999-Up A Steel, U140/U151/U240/U241/U250 Low/Rev Clutch (.078 ) #3 (12 Teeth) 1999-Up B Steel, U140/U151/U240/U241/U250 Low/Rev Clutch (.083 ) #4 (12 Teeth) 1999-Up C Steel, U140/U151/U240/U241/U250 Low/Rev Clutch (.091 ) #6 (12 Teeth) 1999-Up K57S Steel Module, U Up K57ES Steel Module, U240/U241/U Up K57FS Steel Module, U150/U Up 1 PRESSURE PLATES F Press Plate, U151/U250 Overdrive Clu (.134 ) 40 Teeth (5.005 ID) (Stepped) 2001-Up Press Plate, U140/U151 Underdrive Clu (#2) (.118 ) (#1) (11 Teeth) (3.662 ID) 1999-Up A Press Plate, U140/U151 Underdrive Clu (#2) (.125 ) (#2) (11 Teeth) (3.662 ID) 1999-Up B Press Plate, U140/U151 Underdrive Clu (#2) (.133 ) (#2) (11 Teeth) (3.662 ID) 1999-Up E Press Plate, U240/U241/U250 Underdrive Clu (#2) (.119 ) (#A) (11T) (3.524 ID) 1999-Up EA Press Plate, U240/U241/U250 Underdrive Clu (#2) (.126 ) (#B) (11T) (3.524 ID) 1999-Up Pressure Plate, U140/U151 Underdrive Clutch (#1)(.118 )(40 Teeth)(3.905 ID) 1999-Up A Pressure Plate, U140/U151 Underdrive Clutch (#1)(.125 )(40 Teeth)(3.905 ID) 1999-Up B Pressure Plate, U140/U151 Underdrive Clutch (#1)(.133 )(40 Teeth)(3.905 ID) 1999-Up E Press Plate, U240/U241/U250 Underdrive Clutch (#1)(.118 )(40T)(3.575 ID) 1999-Up EA Press Plate, U240/U241/U250 Underdrive Clutch (#1)(.122 )(40T)(3.575 ID) 1999-Up EB Press Plate, U240/U241/U250 Underdrive Clutch (#1)(.126 )(40T)(3.575 ID) 1999-Up B Pressure Plate, U140/U151/U240/U241/U250 2nd Brake Clutch (.125 ) (#3) 1999-Up C Pressure Plate, U140/U151/U240/U241/U250 2nd Brake Clutch (.130 ) (#4) 1999-Up D Pressure Plate, U140/U151/U240/U241/U250 2nd Brake Clutch (.134 ) (#5) 1999-Up E Pressure Plate, U140/U151/U240/U241/U250 2nd Brake Clutch (.138 ) (#6) 1999-Up AA Pressure Plate, U140/U151/U240/U241/U250 Direct Clutch (.118 )(40 Teeth) 1999-Up Pressure Plate, U140/U151/U240/U241/U250 Direct Clutch (.122 )(40 Teeth) 1999-Up A Pressure Plate, U140/U151/U240/U241/U250 Direct Clutch (.126 )(40 Teeth) 1999-Up B Pressure Plate, U140/U151/U240/U241/U250 Direct Clutch (.130 )(40 Teeth) 1999-Up C Pressure Plate, U140/U151/U240/U241/U250 Direct Clutch (.134 )(40 Teeth) 1999-Up A Press Plate, U140/U151/U240/U241/U250 Forward Clu (.124 )(#2)(40 Teeth) 1999-Up B Press Plate, U140/U151/U240/U241/U250 Forward Clu (.129 )(#3)(40 Teeth) 1999-Up C Press Plate, U140/U151/U240/U241/U250 Forward Clu (.135 )(#4)(40 Teeth) 1999-Up 1 SEALING RINGS 170 K57903 Ring Kit, U140/U240/U241, 1999-Up K75903A Ring Kit, U150/151/U250, 2002-Up T Ring, U140/U240/U241 Forward Drum Shaft (Teflon) 1999-Up 1 TBA T Ring, U140/U240/U241 Rear Cover (Teflon) 1999-Up 2 TBA T Ring, U140/U240/U241 Stator (Rear) (Teflon) 1999-Up 2 TBA WASHERS & BEARINGS A Caged Needle Bearing, U140/U151/U240/U241/U250 Stator (Rear) 1999-Up A Bearing W/Races, U140/U240/U241 Stator To Forward Drum 1999-Up A Bearing W/Race, U140/U151/U240/U241/U250 Underdrive Drum To Case 1999-Up A Race, U140/151/240/241/250 UD Brng #214 To Case (Selective, OD, ID) A Caged Needle Bearing, U140/U151/U240/U241/U250 Underdrive Planet Shaft To Case 1 (Cast # DB NSK or F INA USA) 1999-Up A Brng W/Race, U151/U250 OD Hub To Dir Drum (.130 Thick)(1.547 OD)(.947 ID) 2001-Up A Race, U151/U250 OD Hub To Direct Drum (.097 Thick)(1.480 OD)(.939 ID) 2001-Up A Caged Needle Bearing, U140/U240/U241 Rear Cover (F INA) 1999-Up A Brng W/Race, U140/240/241/250 Dir Hub To Dir Drum (.109 Thk)(1.893 OD, ID) A Race, U151/U250 Dir Hub To Dir Drum (.032 Thick)(1.800 OD)(1.305 ID) 1999-Up A Race, U140/U240/U241/U250 Direct Hub To Direct Drum (1.805 OD)(1.197 ID) 1999-Up E Brng W/Race, U151/U250 Dir Hub To Dir Drum (.110 Thk)(1.815 OD)(1.262 ID) 1999-Up A Use 57426A E Brng W/Races, U151/(U250 Some) Dir/OD Drum To Rear Cover (.140 Thick) 01-Up A Bearing W/Races, U140/U151/U240/U241/U250 Forward Drum To Hub 1999-Up A Race, U140/U151/U240/U241/U250 Forward Hub To Drive Gear (Front) 1999-Up A Bearing W/Race, U140/U151/U240/U241/U250 Forward Hub To Drive Gear 1999-Up A Race, U140/240/250 Sun Gr To Fwd Planet (Front) (.032 Thk)(2.275 OD)(1.587 ID) E Race, U151/U241 Sun Gr To Fwd Planet (Front) (.032 Thk)(2.333 OD)(1.587 ID) 1999-Up A Brng, U140/U151/U240/U241/U250 Sun Gr To Fwd Planet (.118 Thick)(2.354 OD) 1999-Up K57425A Kit, Bearing & Race, U140/U240 Fwd Planet / Output Planet (Includes #237/#238/#239/#247) A Race, U140/U240/U241/U250 Sun Gr To Fwd Planet (Rear)(.032 Thk)(2.275 OD) 1999-Up E Race, U151/U241 Sun Gr To Fwd Planet (Rear) (.032 Thk)(2.335 OD)(1.528 ID) 1999-Up A Use 57402A COPYRIGHT 2009 DACCO Incorporated COPYRIGHT 2009 DACCO Incorporated 967

5 A Wsh, U151 Sprag Retainer To Dir Clu Hub (3 Tab)(Plastic)(.085 Thick)(3.980 OD) 99-Up A Washer, U140/151/240/241/250 Forward Planet To Sprag Retainer (2 Tab)(Plastic) 1-2 (.086 Thick)(4.086 OD)(3.570 ID) 1999-Up (Also Washer #241) A Brg W/Races, U140/151/240/241/250(Some) Rear Sprag Inner Race To Dir Hub W/ Sun 1 Gear (.140 Thick)(2.732 OD)(2.110 ID) 1999-Up (Also Dir Drum To Rear Cover) 1999-Up E Race, U151 Output Planet To Sun Gear (.031 Thick)(2.230 OD)(1.335 ID)(2 Piece) 99-Up A Bearing W/Races, U140/U240/U241/U250 Output Planet To Sun Gear (.145 Thick) 1 (2.033 OD)(1.350 ID)(1 Piece) 1999-Up E Brng W/Race, U151 Output Planet To Sun Gr (.130 Thick)(2.220 OD)(1.280 ID) 1 (2 Piece Type) 1999-Up G Use 57440G A Use 57978A G Use 57978G A Use 57977A G Use 57977G A Collar, U140/U151 Between Nut And Pinion Gear (2.085 OD)(1.375 ID) 1999-Up E Collar, U240 Between Nut And Pinion Gear (.884 Thick)(1.965 OD)(1.375 ID) 1999-Up EA Collar, U241/U250 Between Nut And Pinion Gear (.884 )(1.888 OD)(1.375 ID) 1999-Up A Caged Needle Brng, U140/U151 UD Planet Shaft To Bell Hsg (14 Needles) 1999-up E Caged Needle Brng, U240/U241/U250 UD Planet Shaft To Bell Hsg (17 Needles) A Bearing W/Race, U140/U151 Bell Hsg To Pinion Gear (3.333 OD)(2.260 ID) 1999-Up E Brng W/Race, U240/241/250 Bell Hsg To Pinion Gr(.130 )(3.068 OD, 2.09 ID) 1999-Up A Shim, U140/U151 Bell Hsg To Pinion Gear (.138 Thick)(3.260 OD)(2.228 ID) 1999-Up E Race, U240/U241/U250 Bell Hsg To Pinion Gr (.149 )(2.955 OD)(2.057 ID) 1999-Up G Inner Race, U250 Drive Gear To Ball Bearing (Cast # UR) (Also U250 (#249) 99-Up A Cup Race, U140/151/240/241 Drive Gr To Case (R59Z-7 NSK) (Also Fits #250) 99-Up G Cup Race, U250 Drive Gear To Case (BA56Z-2 NSK) 1999-Up (Also Fits U250 #250) A Cone Brng, U140/151/240/241 Drive Gear To Case (R59Z-7 NSK) (30 Rollers) 99-Up G Cone Brng, U250 Drive Gear To Case (BA59Z-2 NSK) (22 Balls)(Also Fits #251) 99-Up F Inner Race, U151/241/250 Driven Transfer Gear (Fits Ball Brng Type #281) 99-Up AA Cone Brng, U140 Driven Transfer Gr (Cast# 45T KOYO) 27 Tapered, 99-Up EA Cone Brng, U240 Driven Transfer Gr (Cast# 43KC092 NACHI)(22 Tapered) 99-Up EB Ball Brng, U241 (U250 Some) Driven Transfer Gear (13 Balls W/ Cage) 1999-Up F Ball Bearing, U151 Driven Transfer Gear (16 Balls W/ Cage) W/O Inner Race 01-Up GA Ball Bearing, U250 (Some) Driven Transfer Gear (14 Balls With Cage) 2001-Up A Washer, U140/U151/U240/U241/U250 Nut To Drive Gear 1999-Up AA Cup Race, U140/U151 Diff (Case Side) & Diff (Bell Hsg Side) (3.545 OD) 1999-Up E Cup Race, U240 Differential (Case Side) (2.835 OD) 1999-Up EA Cup Race, U241/U250 Differential (Case Side) (3.150 OD) 1999-Up AB Cone Brng, U140 Diff (Case Side) & Diff (Bell Side) (STB5090 KOYO)1.960 ID, 28 Rollers EC Cone Bearing, U240 Diff (Case Side) (44KB721 NACHI) ID (23 Rollers) 1999-Up ED Cone Brng, U241 (U250 Some) Diff (Case Side) (STB5080) (1.965 ID) (26 Rollers) 99-Up FA Cone Brg, U151 Diff(Case Side) & Diff(Bell Hsg) (30210JR-1)(1.965 ID) (19 Rollers) 99-Up GB Cone Brng, U250 Diff(Case Side) & Diff(Bell Hsg) (STA5076) (1.965 ID) (29 Rollers) 99-Up A Shim, U140/U151 Diff(Case Side) & U140 Diff(Bell Hsg Side( Selective (3.525 OD) 1999-Up E Shim, U240 Differential (Case Side) Selective (2.820 OD) 1999-Up G Shim, U241/U250 Differential (Case Side) Selective (3.130 OD) 1999-Up AA Use 57978AA EE Cup Race, U240 Diff(Bell Housing Side) (TRA KOYO) (2.680 OD) 1999-Up EF Cup Race, U241/U250 Differential (Bell Housing Side) (R50-41 NSK) (2.992 OD) 1999-Up AA Use 57978AA AB Use 57977AB EG Cone Brg, U240 Diff (Bell Hsg Side) (TRA KOYO) (1.570 ID) 24 Rollers, 1999-Up EH Cone Bearing, U241 Differential (Bell Housing Side) (R50-41 NSK) (1.965ID) 1999-Up FA Use 57977FA GB Use 57977GB A Use 57447A 1 GASKETS & RUBBER COMPONENTS Gasket, U140/U150/U151/U240/U241/U250 Bottom Pan (Cork) 1999-Up F Gasket, U140/U240/U241 Bottom Pan (Farpak) 1999-Up A O-Ring, U140/U240/U241 Pump Body 1999-Up 1 ELECTRICAL COMPONENTS 410 TBA Nuetral Safety Swi, U140 (9 Pin Conn) (Has 6 Screws That Holds It Together) 1999-Up TBA Nuetral Safety Switch, U151/U240/U241/U250 (9 Pin Conn) (Has 7 Rivits) 1999-Up K57958 Solenoid Kit, U140E / F, U240E / F (5 Solenoids) 1999-Up K57958F Solenoid Kit, U151 (7 Solenoids) 2002-Up Solenoid, U140/U150/U240 (#1 Shift) Linear 1999-Up Solenoid, U140/U150/U240 (#2 Shift) Linear 1999-Up Solenoid, U140/U150/U240 TCC (Lock-Up) 1999-Up Solenoid, U140/U150/U240 EPC (Electronic Pressure Control) Solenoid, U140/U150/U240 LC-Line Control (3-Way) 1999-Up Solenoid, U140/U150/U240 (#3 Shift) P Solenoid, U150/151/U250/251, Shift, S1, Linear 2002-Up P Solenoid, U150/151/U250/251, Shift, S2, 2002-Up N Solenoid, U150/151/U250/251, Shift, SS3, S Up P Solenoid, U150/151/U250/251, Shift, SL2, SL3, Linear, 2002-Up M Solenoid, U150/151/U250/251, TCC (Lock-Up), 2002-Up P Solenoid, U150/151/U250/251, EPC, Linear, 2002-Up TBA Sensor, U140/240/241/250 Input & Output (2 Prong)(With.075 Long Metal Tip) 99-Up TBA Sensor, U151 Input & Output (2 Prong) (With.175 Long Metal Tip) 2001-Up TBA Wire Harness, U140/U240/U241/U250 Internal (10 Prong Connector) 1999-Up TBA Wire Harness, U151/U250 Internal (13 Prong Connector) 2001-Up COPYRIGHT 2009 DACCO Incorporated COPYRIGHT 2009 DACCO Incorporated 969

6 MISCELLANEOUS COMPONENTS 492 TBA Drain Plug, U140/U151/U240/U241/U250 (Allen Head) 1999-Up 1 HARD PARTS A Pump Body W/Gears, U140/U240 (With Crescent) 1999-Up (Can Use 57916AA) AA Pump Body W/Grs, U140/U241/(U250 Some) (W/Out Crescent) (.422 Thick Gears) 1999-Up G Pump Body W/Gears, U151/(U250 Some) (Without A Crescent)(.460 Thick Gears) 1999-Up A Stator, U140/U240 (Fits Body That Has A Crescent) (Vented) 1999-Up AA Stator, U140 (Fits Body That Has No Crescent) (Vented) 1999-Up F Stator, U151/U241/U250 (Fits Body That Has No Crescent) (Non-Vented) 1999-Up A Drum, U140/U151 Underdrive Clutch #1 (4 Clutch) (With 35 Teeth Sun Gear) 1999-Up E Drum, U240/U241/U250 Underdrive Clutch #1 (3 Clutch) (With 32 Teeth Sun Gear) 1999-Up A Drum, U140 Forward W/Shaft (6 Clutch) (26 Spline Shaft) 1999-Up F Drum, U151/U241/U250 Forward W/Shaft (5 Clutch) (26 Spline Shaft) 1999-Up E Drum, U240 Forward W/Shaft (4 Clutch) (26 Spline Shaft) 1999-Up A Drum W/Shaft, U140/U240 Direct Clutch (4 Clutch) 1999-Up E Drum W/Shaft, U241/(U250 Some) Direct Clutch (3 Clutch)(1 1/4 Tall Clutch Splines) 1999-Up F Drum W/Shaft, U151/(U250 Some) Direct/Overdrive Clutch (2 Tall Clutch Splines) 2001-Up F Hub, U151/U250 OD Clu (40T Clu Hub) (3.505 Overall Height) (W/Eight Oval Slots, 2001-Up A Hub, U140/U151/U240/U241/U250 Forward Clutch (40 Teeth)(25 Splines) 1999-Up A Hub, U140/U240/U241/U250 Dir Clu W/ 31T Sun Gear (Hub Height Is Tall) 1999-Up F Hub, U151/U250 Dir Clu W/ 31T Sun Gear (Clutch Spline Length Tall) 2001-Up A Hub, U140/U151/U240/U241/U250 Low/Reverse Clutch (40 Teeth)(15 Lugs) 1999-Up A Planet, U140/U240/U241/U250 Forward (Rear)(31 Teeth Sun Gear # 575) (3 Gear) 1999-Up AA Planet, U140/U240/U241/(U250 Some) Fwd (Rear)(4-Gr)(31T Sun Gr, Has Bsh Inside) G Planet, U151/(U250 Some) Fwd (4-Gr) (31T Sun Gr # 575)(Splines Inside, No Bsh) 2001-Up K57747A Planet Kit, U140/U240/U241/U250 (With 3 Gear Output Or Front Planet) 1999-Up 1 (Contains: #594/577/584/247/614/237/238/239/582/575)(The 575 Hub Height Is Tall) 583 K57747AA Planet Kit, U140/U240/U241/U250 (With 3 Gear Output Or Front Planet) 1999-Up 1 (Contains: #594/577/584/247/614/237/238/239/582/575)(The 575 Hub Height Is Tall) 583 K57747E Planet Kit, U140/U240/U241/(U250 Some) (With 4 Gear Output Or Front Planet) 1999-Up 1 (Contains: #594/577/584/247/614/237/238/239/582/575)(The 575 Hub Height Is Tall) 583 K57747EA Planet Kit, U140/U240/U241/(U250 Some) (With 4 Gear Output Or Front Planet) 1 (Contains: # 594/577/584/246/247/614/237/238/239/582/575)(The 575 Hub Is Tall) 583 K57747F Planet Kit, U151 (With 4 Gear Output Or Front Planet) (Contains: # 594/577/584/246/247/614/ 1 237/238/239/582/575) A Planet, U140/U240/U241/U250 Output (Front)(3 Gear)(Uses A 43 Teeth Sun Gear) 1999-Up AA Planet, U140/U151/U240/U241/U250 Output (Front)(4 Gear)(Uses A 43 Teeth Sun Gear) A Planet, U140 Underdrive (3 Gear) 9 1/8 Long (Uses 25 Teeth Sun Gear) 1999-Up E Planet, U240/U241 Underdrive (3 Gear) 8 7/8 Long (Uses 32T Sun Gear) 1999-Up F Planet, U151 Underdrive (4 Gear) (9 1/8 Long) (Uses 35 Teeth Sun Gear) 2001-Up G Planet, U250 Underdrive (4 Gear) (8 7/8 Long) (Uses 32 Teeth Sun Gear) 1999-Up A Ring Gear, U140/U151/U240/U241/U250 Output Planet (77 Teeth, 40 Lugs) 1999-Up A Ring Gear, U140 Underdrive Planet (91 Teeth) (5 3/4 OD) 1999-Up E Ring Gear, U240/U241/U250 Underdrive Planet (83 Teeth) (5 5/16 OD) 1999-Up F Ring Gear, U151 Underdrive Planet (91 Teeth)(5 3/4 OD) 2001-Up A Sun Gear, U140/U240/U241 Output Planet (43 Teeth)(No Groove) 1999-Up F Sun Gear, U151 Output Planet (43 Teeth)(1 Groove) 1999-Up G Sun Gear, U250 Output Planet (43 Teeth)(2 Groove) 1999-Up A Shell, U140/U151/U240/U241/U250 Driving (12 Lugs Each Side) 1999-Up TBA Spring, U140/U151/U250 Underdrive Sprag Outer Race (Anti-Clunk) 1999-Up 1 SPRAGS & ONE WAY CLUTCHES Sprag, U140/U151 Underdrive (24 Elements) (With Brass Caps) 1999-Up E Sprag, U240/U241/U250 Underdrive (15 Elements) (With Brass Caps) 1999-Up Sprag, U140/U151/U240/U241/U250 Rear (28 Elements) (With Brass Caps) 1999-Up K57724 Sprag Assembly, U140/U151/U240/U241/U250 Rear (28 Elements) 1999-Up (Contains: #662, 652, 663, And 2 # 695) A Sprag, U140/U151/U240/U241/U250 Rear (22 Elements) (With Brass Caps) 1999-Up A Outer Race, U140/U151 Underdrive Sprag (3.915 ID) 1999-Up E Outer Race, U240/U241/U250 Underdrive Sprag (3.780 ID) 1999-Up A Inner Race, U140//U151/U240/U241/U250 Rear Sprag (.848 Thick)(2.895 OD) 1999-Up AA Outer Race, U140/U151/U240/U241/U250 Rear Sprag (12 Lugs) 1999-Up 1 HARD PARTS (Continued) A Parking Gear, U140/U151 (15 Lugs) (6 3/8 OD) 1999-Up E Parking Gear, U240/U241/U250 (15 Lugs) (5 13/16 OD) 1999-Up TBA Retainer, U140/U151 Underdrive Sprag (4 Tabs)(4.350 OD) 1999-Up TBA Retainer, U240/U241/U250 Underdrive Sprag (4 Tab)(4.150 OD) 1999-Up TBA Retainer, U140/U151/U240/U241/U250 Rear Sprag (4 Tab)(Steel)(4.260 OD) 99-Up TBA Tin Shield, U140/U240 For Differential 1999-Up A Gear, U140 Drive Transfer (52 Teeth, No Groove) 1999-Up E Gear, U240/U241/U250 Drive Transfer (50 Teeth, 1 Groove) 1999-Up F Gear, U151 Drive Transfer (52 Teeth, 2 Groove) 1999-Up A Gear, U140 Driven Transfer With Outer Bearing Races (53T, No Groove) 1999-Up E Gear, U240 Driven Transfer W/ Outer Brng Races (51T, 1 Groove) (Tapered Cone) EA Gear, U241/250 Driven Transfer W/ Outer Brng Races (51T, 1 Grv) (Uses Ball Brng) F Gear, U151 Driven Transfer W/ Outer Brng Races (57T, 2 Grv) (Uses Ball Brng) 01-Up E Differential, U240 (79 Teeth, 2 Groove, 16 Bolt Ring Gear) AWD (With 33 Roller Bearing 1 On Housing Side, 28 Rollers On Ring Gear Side) 716 TBA Hsg, U140 Diff (Less Ring Gr) (12 Bolt) No Speed-O (28 Roller Brng On Both Sides) TBA Housing, U240 Differential (Less Ring Gear) 8 Bolt (25 Teeth Speed-O) 24 Rollers On 1 Bell Side, 23 Rollers On Case Side 1999-Up 716 TBA Hsg, U241 Diff (Less Ring Gr) 12 Bolt (27T Speed-O) 26 Roller Brg Both Sides, TBA Hsg, U151 Diff (Less Ring Gr) 16 Bolt (No Speed-O) 19 Roller Brg Both Sides, 99-Up COPYRIGHT 2009 DACCO Incorporated COPYRIGHT 2009 DACCO Incorporated 971

7 716 TBA Housing, U250 Differential (Less Ring Gear) 8 Bolt (No Speed-O) 29 Roller Bearing 1 On Bell Housing Side & 26 Roller Bearing On Case Side) 1999-Up 720 TBA Ring Gear, U140 Differential (74 Teeth, 4 Grooves) (12 Bolt) 1999-Up TBA Ring Gear, U240 Differential (78 Teeth, 5 Grooves) (8 Bolt) 1999-Up TBA Ring Gear, U241 Differential (74 Teeth, 3 Grooves) (12 Bolt) 1999-Up TBA Ring Gear, U151 Differential (77 Teeth, 3 Grooves) (16 Bolt) 1999-Up TBA Ring Gear, U250 Differential (78 Teeth, No Grooves) (8 Bolt) 1999-Up TBA Ring Gear, U250 Differential (78 Teeth, 3 Grooves) (8 Bolt) 1999-Up TBA Pinion Gear, U140 (28 Teeth, 4 Grooves) (3.325 OD) 1999-Up TBA Pinion Gear, U240/U250 (25 Teeth, No Groove) (2.800 OD) 1999-Up TBA Pinion Gear, U241 (27 Teeth, 3 Grooves) (3.075 OD) 1999-Up TBA Pinion Gear, U151 (25 Teeth, 1 Groove) (3.015 OD) 2001-Up TBA Pinion Gear, U250 (23 Teeth, 3 Groove) (2.700 OD) 2001-Up 1 VALVE BODIES (DACCO VB#) 740 TO-8620 Valve Body, U140E/F (5-Solenoid) 1999-Up 740 TO-8621 Valve Body, U241E (5-Solenoid) 2000-Up VALVE BODIES A Valve Body, U140 (5 Switch, With 2 Rubber Boot Seals To Case) 1999-Up AA Valve Body, U140 (5 Switch, With 3 Rubber Boot Seals To Case) 1999-Up E Valve Body, U240 (5 Switch, With 3 Rubber Boot Seals To Case) 1999-Up EA VB, U241 (5 Switch, W/ 2 Rubber Boot Seals To Case) (Cast # Filter Side) 99-Up F VB, U151/U250 (7 Switch, With 2 Rubber Boot Seals To Case) (Cast # On 1 Filter Side, On Case Side) 2001-Up (With 2 ulators On Case Side) FA Valve Body, U151/U250 (7 Switch, With 2 Rubber Boot Seals To Case) (Cast # 9181 On 1 Both Sides) (With 3 ulators On Case Side) 2001-Up G Valve Body, U250 (5 Switch, With 2 Rubber Boot Seals To Case) (Cast # On Filter 1 Side, On Case Side) 1999-Up VALVE BODY COMPONENTS E-01K Boost Valve & Sleeve, U140/U240/U241 (1-Valve, 1-Sleeve) 1 Sonnax 57917E-03K Kit, Valve & Sleeve, L/Up Control Plunger, U140/240/241/151/250 (1-Valve, 1-Sleeve) 1 Sonnax 57917E-05K Kit, Valve & Sleeve, Clu Apply Control Plunger, U140/U240/U241 (1-Valve, 1-Sleeve) 1 Sonnax 57917E-08K Kit, Oversize Press Reg & Boost Valves, U140/U240/U241 (1-Press Reg Valve, 1-Press 1 Sonnax Reg Spring, 1-Boost Vavle & Sleeve Ass y, 1-Boost Valve Plug) Requires: TL E-13K Kit, Solenoid Modulator Valve, U140/U240/U241 (1-Sol Mod Valve, 1-Sol Mod Sleeve, 1 Sonnax 1-Spring) Requires Tool # s F-57917E-TL13 & VB-FIX 57917E-16K Kit, Oversize Secondary Press Regulator Valve, U140/240/241/151/250 (1-Secondary 1 Sonnax PR Valve, 1-matched Spring, 1-End Plug) Requires Tool # s F-57917E-TL16 & VB-FIX HARD PARTS (Continued) A Bell Hsg, U140 (Open Starter Hole 1:00) Cast# U140E (2.21 OD Axle Seal) AA Bell Housing, U140F AWD (Open Starter Hole At 1:00) (2.910 OD Axle Seal) 99-Up E Bell Hsg, U240 (Closed Starter Hump At 1:00) Cast# U240Z (2.175 OD Axle Seal EA Bell Housing, U241 (Open Starter Hole At 1:00) (Cast # U241E) (2.520 OD Axle 1 Seal) (No Mount Holes Below Speed-O) 1999-Up F Bell Hsg, U151 (Open Starter Hole 1:00) Cast# U151E (2.200 OD Axle) G Bell Housing, U250 (Open Starter Hole At 1:00) (Cast # U241) (2.520 OD Axle 1 Seal) (With 3 Mount Holes Below Speed-O) 1999-Up GA Bell Housing, U250 (Open Starter Hole At 1:00) (Cast # U250) (2.520 OD Axle 1 Seal) (With 3 Mount Holes Below Speed-O) 2001-Up A Rear Cover, U140 (Cast #1K) 11 Bolt (4 Bolt Mount) (No Tin 2 Bolt Oil Baffle) 99-Up AA Rear Cover, U140 (Cast #2K) 11 Bolt (4 Bolt Mount) (HasTin 2 Bolt Oil Baffle) 99-Up E Rear Cover, U240 (11 Bolt) No Mounting Holes 1999-Up (Has No Tin 2 Bolt Oil Baffle) EA Rear Cov, U241/(U250 Some) 11 Bolt (1 Bolt Mount Boss)(Tin 2 Bolt Oil Baffle) 99-Up EB Rear Cover, U240 (11 Bolt) No Mounting Holes 1999-Up (Has A Tin 2 Bolt Oil Baffle) F Rear Cover, U151/(U250 Some) 11 Bolts (1 Bolt Mount Boss) (No Tin 2 Bolt Baffle) 3-Ring Tower A Case, U140 (Cast # U140 On Top) Uses 2 Rubber Boot Seals VB To Case 99-Up AA Case, U140 (Cast # U140 On Top) Uses 3 Rubber Boot Seals VB To Case 99-Up E Case, U240 (Cast # U240 On Top) Uses 3 Rubber Boot Seals VB To Case 99-Up EA Case, U241 (Cast # U241 On Top) Uses 2 Rubber Boot Seals VB To Case 99-Up F Case, U151 (Uses A OD Axle Seal) 2 Rubber Boot Seals VB To Case 01-Up G Case, U250 (Cast # U250 On Top) Uses 2 Rubber Boot Seals VB To Case 99-Up A Pan, U140/U240 Bottom (18 Bolts With 8 Bottom Ribs) 1999-Up E Pan, 241/250 Bottom (18 Bolts, 7 Bottom Ribs) (3 Short Ribs On A Flat Bottom) 99-Up F Pan, U151 Bottom (18 Bolt, 7 Bottom Ribs) (3 Short Ribs On A Sloped Bottom) 01-Up A Nut, U140/151/240/241/250 Holds Output Planet To Drive Gear (9 Notches) 1999-Up A Nut, U140/U151/U240/U241/U250 Underdrive Planet Shaft (Pinion) 1999-Up TBA Gear, U240 Speed-O (25 Teeth, Yellow) (Plastic) 1999-Up TBA Gear, U241 Speed-O (27 Teeth, Black) (Plastic) 1999-Up K089 Fix Kit, U140 / 240 / U150 / U250, Contains: 6 Teflon Ringed Pistons & Bore 1 K089 Brush. Kit Will Fix (3) U140 / U240 Series And Will Fix (2) U150 / U250 Series Trans (Superior) 925 TBA ulator Assembly, U140/U240/U241 C-1 ulator (Front) 1999-Up 1 TBA 945 TBA ulator Assembly, U140/U240/U241 C-3 ulator (Middle) 1999-Up 1 TBA 950 TBA ulator Assembly, U140/U240/U241 B-3 ulator (Rear) 1999-Up 1 TBA 956 TBA Housing, U140/151/240/241/250 2nd Brake Clu (Aluminum) 13 Outer Lugs 99-Up Piston, U140/U151 Underdrive Clutch #1 (Bonded) (2.120 ID) 1999-Up K Piston Kit, U140 (Bonded) (Contains: 1 #960, 1 #980, 1 #965 & 1 #985) 1999-Up K57531A Piston Kit, U140/U151 (Bonded) (Contains: 1 #960, 1 # 980) 1999-Up Piston, U240/U241/U250 Underdrive Clutch #1 (Bonded) (1.945 ID) 1999-Up Piston, U140/U151/U240/U241/U250 Underdrive Clutch #2 (Aluminum) 1999-Up A Piston, U140/U240 2nd Brake Clutch (Aluminum) (.770 Thick) 1999-Up E Piston, U241/U250 2nd Brake Clutch (Aluminum) (.927 Thick) 1999-Up F Piston, U151 2nd Brake Clutch (Aluminum) (.790 Thick) 1999-Up F Piston, U151/U250 OD Clu (Bonded) (.705 Thick) (5.625 OD) (2.095 ID) 2001-Up Piston, U140/U240/(U250 Some) Forward Clutch (Aluminum) 1999-Up F Piston, U151/U240/U241/(U250 Some) Forward Clutch (Bonded) 1999-Up COPYRIGHT 2009 DACCO Incorporated COPYRIGHT 2009 DACCO Incorporated 973

8 964 K57529E Piston Kit, U151/U240/U241 (Bonded) Fwd Clu (Contains: 1 #964, 1 #984) 1999-Up 1 Sonnax Makes it Easy to Fix the Toyota Right! Piston, U140/U240/U241/U250 Direct Clutch (Bonded)(6 3/16 OD)(2.077 ID) 1999-Up K57528 Piston Kit, U140/240/241/250 Direct Clu (Bonded) 1999-Up (Contains: 1 #965, 1 #985) TBA Piston/Housing, U151/250 Direct Clu (Bonded) (6 1/2 OD)(1.708 Tall)(Uses An Inner 1 O-Ring)(This Is Also The Overdrive Clutch Housing) 2001-Up A Piston, U140 Low/Reverse Clutch (Aluminum) (.551 Thick At Edge) 1999-Up 1 Upper Valve Body Toyota U151E/F, U250E E Piston, U240/U241/U250 Low/Rev Clutch (Aluminum) (.850 Thick At Edge) 1999-Up F Piston, U151 Low/Reverse Clutch (Aluminum) (.690 Thick At Edge) 1999-Up TBA Springs, U140/U151 Underdrive Clutch #1 Return (16 Springs) 1999-Up TBA Springs, U240/U241/U250 Underdrive Clutch #1 Return (18 Springs) 1999-Up TBA Springs W/Retainer, U140/151/240/241/250 Underdrive Clutch #2 (24 Springs) 99-Up TBA Retainer W/Springs, U140/U151/U240/U241/U250 2nd Brake Clutch 1999-Up 1 Lower Valve Body TBA Retainer W/Springs, U140/240/(250 Some) Forward Clu Return (2.270 ID) 1999-Up TBA Retainer W/Springs, 151/241/(250 Some) Forward Clu Return (2.970 ID) 1999-Up TBA Springs, U140/U240/U241/U250 Direct Clutch Return (20 Springs) 1999-Up TBA Springs, U151/U250 Direct/Overdrive Clutch Return (22 Springs) 2001-Up TBA Retainer W/Springs, U140/U151/U240/U241/U250 Low/Rev Clutch Return 1999-Up TBA Retainer, U140/U151 Underdrive Clutch #1 Spring (Bonded) (4.200 OD) 1999-Up TBA Retainer, U240/U241/U250 Underdrive Clu #1 Spring (Bonded) (4.160 OD) 1999-Up 1 More information is available at TBA Retainer, U151/U240/U241/(U250 Some) Forward Clutch Spring (Bonded) 1999-Up TBA Retainer, U140/240/241/(250 some) Dir Clu Spring (Bonded)(4.540 OD)(1.588 ID) TBA Retainer, U151/U250 Overdrive Clu Spring (Bonded) (4.775 OD)(1.335 ID) 2001-Up TBA Linkage Assembly, U140/U151/U240/U241/U250 Internal 1999-Up TBA Shift Lever, U140/U151/U240/U241/U250 External (Cast #A) 1999-Up TBA Park Pawl Assembly, U140/U151 (Uses A.471 OD Pin) 1999-Up TBA Park Pawl Assembly, U240/U241/U250 (Uses A.463 OD Pin) 1999-Up TBA Cooler Line Fitting, U140/U151/U240/U241/U250 (Elbow) 1999-Up TBA Cooler Line Fitting, U140/U151/U240/U241/U250 (Straight) 1999-Up 1 PROBLEM SOLUTION Tool Required Part Number Harsh lockup Converter apply/release complaints 1. Oversized Secondary Pressure Regulator F-57917E-TL E-16K* Burned converters Valve Kit & VB-FIX TCC apply/release problems Converter codes 2. Lockup Control Plunger Valve & Sleeve Kit 57917E-03K* Burned converters Harsh/flare upshifts TCC slip or RPM cycling 3. Solenoid Modulator Valve Kit F TL K Loss of cooler flow/overheating & VB-FIX Burned B2 brake/clutch Delayed reverse 4. B2 Apply Control Plunger Kit K Loss of engine braking in manual low Burned B1 brake/clutch 2-3 or 4-3 bind-up condition 5. B1 Apply Control Plunger Kit K Harsh 1 through 4 maneuver shifts Insufficient line rise in drive ranges Higher than normal reverse pressures 6. Boost Valve Assembly K Soft shifts Low/high line pressure Soft and/or harsh shifts 7. Oversized Pressure Regulator Boost Valve Kit 57917E-TL8* K Clutch and band failures *Note: These kits also fit the Toyota U140E/F, U240E & U241E Valve Body. Automatic Drive P.O. Box 440 Bellows Falls, VT USA F: info@sonnax.com 2009 Sonnax Industries, Inc. 974 COPYRIGHT 2009 DACCO Incorporated COPYRIGHT 2009 DACCO Incorporated 975