Low Pressure Filter Pi 230
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1 Low Pressure Filter Pi 230 Operating pressure 25 (63) bar, Nominal size up to Features Efficient filters for modern hydraulic systems Modulardesign Compactdesign Minimal pressure loss Visual / electrical / electronical differential pressure indication SAE3boltflangeports Inlet sideways or atthe bottom, outlet sideways Qualityfilters, easy to service Highlyefficient Sm-xor Sm-N2 filter elements Optional with metallic support parts or a high differential pressure stability or with fully ashable and disposal-friendly MAHLE-CC elements ß-rated elements per ISO 4572 Large dirt holding capacity and high differential pressure stability providing optimal element service life Maintainablewith toggle-lockfor easyelement change MAHLE Filtersysteme GmbH Bereich Industriefilter Postfach Öhrin gen Telefon(07941 ) 67-0 Telefax (07941 )
2 Differential pressure p [bar] Pi Differential pressure p [bar] Differential pressure p [bar] Pi with mit Element CC Differential pressure p [bar] Flow rate / pressure drop curve compl. filter Pi Pi with mit Element CC
3 3. Separation characteristics 4. Filter performance data determined by multi-pass-tests (ISO 16889) Calibration according to ISO (NIST) tested according to ISO (multi-pass-test) Sm-x elements with ; p20bar Sm-x CC-elements with ; p5bar Beta ratio Sm-N 2 4(c) 200 Sm-x 3 5(c) 200 Sm-x 6 7(c) 200 Sm-x (c) 200 Sm-x (c) 200 at 20 bar differential pressure Sm-x 3 5(c) 200 Sm-x 6 7(c) 200 Sm-x (c) 200 Sm-x (c) 200 at 5 bar differential pressure 2 Thefilter element Sm-N2 is an elementwith very large dirt holding capacity, especiallyfor bypassfiltration particle size [ m] Examplefor ordering filters: 1. Housing design = 400 l/min, bypass, electrical indication, inlet atthe sight, for standard filter elements Type-no. Pi 23040/ Order-no Filter element Sm-x 10 Type-no Sm-x 10 Order no Part Numbers 7.1 Housing design Order-no. the bottom Type number the bottom Order-no. the sight Type number the sight Nominalsize NG [k/min] T with bypass with visual U with bypass with electrical V with visual W with electrical Pi 23040/ Pi 23040/ Pi 23040/ Pi 23040/ Pi 23040/ Pi 23040/ Pi 23040/ Pi 23040/ Pi 23080/ Pi 23080/ Pi 23080/ Pi 23080/ Pi 23080/ Pi 23080/ Pi 23080/ Pi 23080/ Housing design Pi 23040/1 C Pi 23040/2C Pi 23040/1C-058 Pi 23040/1C-068 Pi 23040/1C Pi 23040/2C-058 Pi 23040/2C-068 Pi 23040/2C Pi 23080/1 C Pi 23080/2C Pi 23080/1C-058 Pi 23080/1C Pi 23080/2C-058 Pi 23080/2C Pi 23080/1C Pi 23080/2C-069 Bei Verwendung von Filter ohne Bypass muß sichergestellt sein, daß der ollapsdruckdes Filterelementes nicht überschritten wird.
4 5. Test regulations MAHLEfilter elements are manufactured respectively, tested in accordancewith thefollowing international standards: Norm ISO 2941 ISO 2942 ISO 2943 ISO 3723 ISO 3724 ISO 3968 ISO ISO Designation Hydraulic-fluid power-filter elements-verification ofcollapse / burst resistance Hydraulic-fluid power-filter elements-verification offabrication integrityand determination ofthefirst bubble point Hydraulic-fluid power-filter elements-verification of material compatibilitywith fluids Hydraulicfluid power-filter elements-method for end load test Hydraulicfluid power-filter elements-verification offlowfatigue characteristics Hydraulicfluid power-filters-evaluation of pressure dropversusflowcharacteristics Fatigue pressure testing of metal containig envelopes in hydraulicfluid applications. Hydraulic Fluidpowerfilters-Multi-pass method for evaluation filtration performance ofa filterelement 6. Symbols T U V W 7.2 Filter elements standard* collapse pressure /filter surface / order number /type number Sm-N 2 Sm-x 3 Sm-x 6 Sm-x 10 Sm-x 25 (26440 cm ) (26440 cm ) [ Sm-N 2] [ Sm-x 3] [ Sm-x 6] [ Sm-x 10] [ Sm-x 25] (42275 cm ) [ Sm-N 2] [ Sm-x 3] [ Sm-x 6] [ Sm-x 10] [ Sm-x 25] 7.4 Filter elements CC* N.N [ CC Sm-x 3] collapse pressure /filter surface / order number /type number [ CC Sm-x 6] [ CC Sm-x 10] [ CC Sm-x 25] N.N [ CC Sm-x 3] [ CC Sm-x 6] [ CC Sm-x 10] [ CC Sm-x 25] *andere Elementausführungen aufanfrage.
5 8. Specifications E Nominal pressure (10 7 LW): 25 bar* Nominal pressure (statical): 40 bar Temperature range: -10 Cto +120 C (othertemperature ranges on request) Bypass valve opening pressure: p bar ±10 % Filter head material: GAl Filter bowl material: AL Sealing material: NBR Activating pressure of visual/electrical differential pressure : p 2,2 bar ±0,3 bar Electrical data of differential pressure : Maximum voltage: 230V~/= Maximum current on contact: A Maximum contact load: 60VA/40W Inrush current: 70VA Type of protection: IP 65 when inserted and secured Contact: bistable Cable connection: M 10 Ø 76 M D The electrical function can be changed from the Normally Open position to the Normally Closed position or visa versa by inverting the electrical section. L With the inrush current of 70 VAthecantriggersmall contactors or contactor relays. Inductivity in the direct current may require the use of a signal eraser. For further information and executions please see our leaflet "contamination s". Filters compatible with standard mineral oils. (according to fluids ofgroup 2 ofguideline 97/23 EG, art. 9) Ø 76 4XM 1 6 C IN C OUT 80 Please contact us in case of using other media. 48 IN 250 C A 9. Dimensions All dimensions (except "C" and "O") in mm Dimension Type Pi Pi XXX A B C SAE 3", 3000 psi SAE 3", 3000 psi D N E F O H M20 M16 G H I L 122,3 122,3 L 61,9 61,9 M 104,4 104,4 N O G 124 G 124 P M P Weight (kg) 29 38
6 10. Installation, operating and maintenance instructions 10.1 Filter installation When installing thefiltermake sure that sufficient space is available to removefilter element. The contamination must bevisible Connecting the electrical contamination The electrical is connected via a 2-pole appliance plug according to DlN 43650with poles marked 1 and 2. The electrical section can be inverted to changefrom Normally Open position to NormallyClosed position orvisa versa When mustthefilter element be replaced? 1. Filters equipped with visual and electrical contamination : During cold starts, the maygive a warning signal. Depressthe red button ofthevisual once again only after operating temperature has been reached. lfthe red button immediately pops out again and/orthe electrical signal has not switched offafter reaching operating temperature, thefilterelement must be replaced afterthe end ofthe shift. 2. Filterswithout contamination : Thefilter element should be replaced afterthe trial run or flushing ofthe system. Afterwardsfollow instructions ofthe manufacturer. 3. Please always ensure thatyou have original MAHLE-replacement elements in stock: disposable elements, Sm-x, Sm-N2 cannot be cleaned Element replacement 1. Stop system and relievefilter from pressure. 2. Loosen quick-action clamp, remove cover, and open drain valve. Housing completely vented. 3. Removefilterelementfrom thefilterbowl. 4. Checkseal fordamages, replace if necessary. 5. Make sure that the part number on the spare element correspondswith the part number on thefilter label. Remove the plastic bag and push element overthe spigot in thefilter head. 11. Spare Parts List Pos. T U V W Seal kit NBR FPM EPDM Housing design Differential pressure visual visual/electrical Pis 3098 / 2,2 Pis 3097 / 2,2 Seal kit for differential pressure Pis3098/2,2+Pis3097/2,2 NBR FPM EPDM MAHLE Filtersysteme GmbH Bereich Industriefilter Schleifbachweg 45 D Öhringen Postfach D Öhringen Telefon ( ) 67-0 Telefax ( ) Internet: ub2.industrie@mahle.com 6. Close drain valve. Putthe thumb screwtogether with the cover on the centre rod and tighten strong. Filter must be bleeded! Subjecttotechnical alteration without prior notice. Printed in Germany/Imprimé enallemagne 04/03 Ba
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