Filter elements for liquid filters Degree of filtration 2 µm up to 500 µm

Transcription

1 MAHLE Industrialfiltration is now Filtration Group. For more information, visit Filter elements for liquid filters Degree of filtration 2 µm up to 00 µm up to 1800 Differential pressure resistant up to bar (304 psi) 1. Features _ High performance elements for nearly all fluids PS: new Filtration Group Premium Select high performance disposable filter elements with innovativ design for hydraulic oils and lubricants, fuels, aqueous media and synthetic media SmN: disposable deep filtration elements with highest degree of filtration and dirt holding capacity Smx: standard disposable glass fibre filter elements for various applications Mic: inexpensive disposable filter elements Drg: cleanable surface filter element, made of wire mesh KSMic: high efficient disposable depth filter elements for cooling emulsions _ WSMic WSPS and WSSmx: Filter elements with additional water absorption ability Designed for Filtration Group filter housings, as alternative elements in the dimensions of other manufacturers and according to a customized specification Complete product range according DIN 240 Beta rated elements according to ISO multipass test Elements with high differential pressure stability and dirt holding capacity Worldwide distribution

2 2. Preface Filter elements are the virtual part of a filter through which the filtration process is realised. For the different liquids and applications Filtration Group developed different filter materials. Therefore a variety of elements are available which would fit into the same housing, but would suit different applications. 3.1 PS and SmN Depth filters consisting of several layers of glass fibre (progressive design) to filter hydraulic oils and lubricants, flame resistant liquids, fuels and synthetic liquids. PS is available in ratings of µm (c), 7 µm (c), µm (c), 1 µm (c) and µm (c) according to ISO (3µm, 6 µm, µm, 16 µm and 2 µm according to ISO 472) with a very high dirt holding capacity and simultaneous very low flow resistance. SmN 2 is available in ratings of 4 µm (c) according to ISO (2 µm according to ISO 472) with an extremely high dirt holding capacity for very demanding requirements in regards to the filtration quality, for offline filtration and for singlepass applications. _ Separation grade characteristics Filter performance data 1 tested according to ISO (multipass test) 3 PS/SmN elements with max. p bar SmN 2 β4(c) 0 β(c) 0 β7(c) 0 β(c) 0 β1(c) 0 β(c) 0 12 y = betavalue x = particle size [µm] 14 determined by multipass tests (ISO 16889) calibration according to ISO (NIST) values guaranteed up to bar differential pressure. In a hydraulic or lubrication system a filter has the task to reduce the contamination to the accepted cleanliness level and to keep it for as long as possible. For the identification of solid particles in industrial hydraulics it is common practice to count particles according to ISO Subsequently the achievable cleanliness classes of the Smx and SmN. These values mirror our longtime experience in designing hydraulic filters and could be considered as guide values. _ Cleanliness classes Cleanliness classes according to ISO 4406 (1999), > 4 µm(c)/ > 6 µm (c)/ >14 µm (c) SmN 2 13/11/08 14/12/09 16/13/ 17/1/11 /17/12 23/19/ Smx Deep filters with glasfibre filter material for all purposes. Filter performance, retention rates and the achievable cleaniness classes are fully corresponding to the new PS filter material. 2

3 3.3 Mic Depth filters made of cellulose or glass fibre layers with a high dirt holding capacity and a low flow resistance. Degree of filtration µm and 2 µm according to FGC norm. Use in hydraulic oil and lubricants filtration as suction filter as well as low cost filtration in plants with minor demands in regards to the filtrat quality. Separation grade characteristics 1 Filter performance data tested according to ISO (multipass test) 3 Mic β 2 Mic 12 y = betavalue x = particle size [µm] 2 β2 2 determined by multipass tests (ISO 16889) calibration according to ISO (NIST) 3.4 Drg Surface filters made of stainless steel wire mesh with a very low flow resistance designed in the following weaves: plait, twill and linen. Degree of filtration µm, 2 µm, 40 µm, 60 µm, 0 µm, 0 µm, 300 µm and 00 µm. For a wire mesh filter element the degree of filtration is determined by the largest diameter of a globular particle which would be able to pass the fabric. Wire mesh filter elements are used in hydraulic oil and lubricants filtration as suction or coarse filters, for high viscose fluids as well as safety filters for coolant filtration. Wire mesh elements possess a defined removal size as surface filter and a low dirt holding capacity as depth filter. _ 3. KSMic Depth filter consisting of several, coordinated, binderfree polyester materials with a very high dirt holding capacity and low flow resistance. Degree of filtration: 2 µm according to FGC norm. Use as disposable filter in coolant filtration. Separation grade characteristics 1 Filter performance data tested according to ISO (multipass test) 3 KSMic 2 β2 12 y = betavalue x = particle size [µm] determined by multipass tests (ISO 16889) calibration according to ISO (NIST) 3

4 3.6 s WSMic, WSSmx and WSSmN Filtration Group WSelements for water removal are available as water absorber elements WS with a low filter efficiency for particles or in combination with the highly efficient SmN 2 and Smx configuration. A super absorper will change its chemical structure while absorbing water and indicates the amount of absorbed free water by an increase of flow resistance. The free water will be absorbed until the saturation limit is reached. WSelements are applicable for all common lubrication and hydraulic fluids. The filter property complies with the corresponding Mic, Smx and SmN 2 element. The flow resistance of a waterfree liquid would be insignificantly higher. 4. Quality assurance Filtration Group filters and filter elements are produced according to the following international standards: Norm DIN ISO 2941 DIN ISO 2942 DIN ISO 2943 DIN ISO 3723 DIN ISO 3724 ISO 3968 ISO ISO Designation Hydraulic fluid power filter elements; verification of collapse/burst resistance Hydraulic fluid power filter elements; verification of fabrication integrity Hydraulic fluid power filter elements; verification of material compatibility with fluids Hydraulic fluid power filter elements; method for end load te Hydraulic fluid power filter elements; verification of flow fatigue characteristics Hydraulic fluid powerfiltersevaluation of pressure drop versus flow characteristics Fatigue pressure testing of metal containing envelopes in hydraulic fluid applications Hydraulic fluid power filtersmultipass method for evaluation filtration performance of a filter element. Technical specifications Pleated filter elements Flow direction from outside to inside Corrosion protected, chrome VI free, end caps and support tube Berst pressure resistance up to bar and filter area see table Temperature range of application: C to +1 C Possible applications see description chapter 3.1 Standard sealings for DIN elements: NBR, other sealing materials available Elements with stainless steel parts available 4

5 6.1 number key and order numbers filter elements for inline filters number key filter elements for inline filters Pi inline filter and degree of filtration 01 SmN 2 11 _ Pi _ PS vst PS vst Drg 0 Drg 300 Drg special version Drg vst Drg vst 2 Drg vst 0 Drg vst 0 Drg vst 300 Drg vst 00 metal edge 0 NG 0 08 NG NG 1 1 NG NG NG 40 0 Selection example

6 6.1.2 Filter elements* for inline filters Pi Pi Pi Pi Pi Pi Pi Pi Pi 3 PS vst PS vst Pi 4 PS vst 2 PS vst Pi Pi Pi Pi Pi Pi 860 Drg 0 Drg Pi 870 Drg 300 Drg Pi Pi 9 Drg vst Drg vst Pi 9 Drg vst 2 Drg vst Pi Pi Pi 90 Drg vst 0 Drg vst Pi 960 Drg vst 0 Drg vst Pi 970 Drg vst 300 Drg vst Pi 980 Drg vst 00 Drg vst KSMic2 SmN Pi Pi Pi Pi Pi Pi Pi Pi Pi 38 PS vst PS vst Pi 48 PS vst 2 PS vst Pi Pi Pi Pi * A wider range of element types is available. 6

7 6.1.2 Filter elements* for inline filters Pi Pi 8608 Drg 0 Drg Pi 8708 Drg 300 Drg Pi Pi 98 Drg vst Drg vst Pi 98 Drg vst 2 Drg vst Pi Pi Pi 908 Drg vst 0 Drg vst Pi 9608 Drg vst 0 Drg vst Pi 9708 Drg vst 300 Drg vst Pi 9808 Drg vst 00 Drg vst KS SMN Pi Pi Pi Pi Pi Pi Pi 2211 PSvst Pi Pi 3211 PS vst PS vst Pi 4211 PS vst 2 PS vst Pi Pi Pi Pi Pi Pi 8611 Drg 0 Drg Pi 8711 Drg 300 Drg Pi Pi 9111 Drg vst Drg vst Pi 9211 Drg vst 2 Drg vst Pi Pi Pi 911 Drg vst 0 Drg vst Pi 9611 Drg vst 0 Drg vst Pi 9711 Drg vst 300 Drg vst Pi 9811 Drg vst 00 Drg vst Pi 11 KS KS 1240 SmN 2 * A wider range of element types is available. 7

8 6.1.2 Filter elements* for inline filters Pi Pi Pi Pi Pi Pi Pi Pi Pi 321 PS vst PS vst Pi 421 PS vst 2 PS vst Pi Pi Pi Pi Pi Pi 861 Drg 0 Drg Pi 871 Drg 300 Drg Pi Pi 911 Drg vst Drg vst Pi 921 Drg vst 2 Drg vst Pi Pi Pi 91 Drg vst 0 Drg vst Pi 961 Drg vst 0 Drg vst Pi 971 Drg vst 300 Drg vst Pi 981 Drg vst 00 Drg vst KS Pi 011 SMN 2 SmN Pi Pi Pi Pi Pi Pi Pi Pi Pi 3230 PS vst PS vst Pi 4230 PS vst 2 PS vst Pi Pi Pi Pi * A wider range of element types is available. 8

9 6.1.2 Filter elements* for inline filters Pi Pi 8630 Drg 0 Drg Pi 8730 Drg 300 Drg Pi Pi 9130 Drg vst Drg vst Pi 9230 Drg vst 2 Drg vst Pi Pi Pi 930 Drg vst 0 Drg vst Pi 9630 Drg vst 0 Drg vst Pi 9730 Drg vst 300 Drg vst Pi 9830 Drg vst 00 Drg vst Pi 30 KS KS Pi 0130 SmN 2 SmN Pi Pi Pi Pi Pi Pi Pi Pi Pi 324 PS vst PS vst Pi 424 PS vst 2 PS vst Pi Pi Pi Pi Pi Pi 864 Drg 0 Drg Pi 874 Drg 300 Drg Pi Pi 914 Drg vst Drg vst Pi 924 Drg vst 2 Drg vst Pi Pi Pi 94 Drg vst 0 Drg vst Pi 964 Drg vst 0 Drg vst Pi 974 Drg vst 300 Drg vst Pi 984 Drg vst 00 Drg vst Pi 4 KS KS Pi 014 SmN 2 SmN * A wider range of element types is available. 9

10 6.2 number key and order numbers filter elements for DIN filters number key filter elements acc. DIN 240 part 3 and part 4 Typ Pi inline filter 1 Mic 2 PS 3 Drg 7 8 Pi PS vst Drg vst Degree of filtration 1 3 µm µm 3 µm 4 16 µm 2 µm 6 40 µm 7 60 µm 8 0 µm 9 20 µm S optional 004 NG NG 60 0 NG NG NG NG NG NG 00 Version D pressure filter R return line filter Seal material N NBR E EPDM F FPM P PTFE or PTFE coated C CR 006 D N Selection example Optional degree of filtration: the degree of filtration (µm) will be added to the corresponding type designation, e.g. Pi 3S 004 DN 00

11 6.2.2 Filter elements for inline filters acc. DIN 240 part Pi DN Pi 1004 DN Pi 04 DN Pi 204 DN Pi DN Pi DN Pi 2004 DN Pi 704 DN Pi 704 DN Pi DN PS vst PS vst Pi DN PS vst 16 PS vst Pi 7004 DN PS vst 2 PS vst Pi DN Pi 3004 DN Pi DN Pi DN Pi DN Pi DN Pi DN Drg vst Drg vst Pi 8004 DN Drg vst 2 Drg vst Pi DN Pi DN 44 Pi DN Drg vst 0 Drg vst Pi DN Pi 1006 DN Pi 06 DN Pi 206 DN Pi DN Pi DN Pi 2006 DN Pi 706 DN Pi 706 DN Pi DN PS vst PS vst Pi DN PS vst 16 PS vst Pi 7006 DN PS vst 2 PS vst Pi DN Pi 3006 DN 83 Pi DN Pi DN Pi DN 83 Pi DN Drg vst Drg vst Pi 8006 DN Drg vst 2 Drg vst 2 Pi DN Pi DN Pi DN Drg vst 0 Drg vst Pi DN Drg vst 0 Drg vst

12 6.2.2 Filter elements for inline filters acc. DIN 240 part Pi 130 DN Pi 10 DN Pi DN Pi DN Pi 230 DN Pi 240 DN Pi 20 DN Pi 7 DN Pi 7 DN Pi 730 DN PS vst PS vst Pi 740 DN PS vst 16 PS vst Pi 70 DN PS vst 2 PS vst Pi 330 DN Pi 30 DN Pi 360 DN Pi 370 DN Pi 380 DN Pi 390 DN Pi 830 DN Drg vst Drg vst Pi 80 DN Drg vst 2 Drg vst Pi 860 DN Pi 870 DN 127 Pi 880 DN Drg vst 0 Drg vst Pi DN Pi 1016 DN Pi 16 DN Pi 216 DN Pi DN Pi DN Pi 2016 DN Pi 716 DN Pi 716 DN Pi DN PS vst PS vst Pi DN PS vst 16 PS vst Pi 7016 DN PS vst 2 PS vst Pi DN Pi 3016 DN Pi DN Pi DN Pi DN 222 Pi DN Drg vst Drg vst Pi 8016 DN Drg vst 2 Drg vst Pi DN Pi DN Pi DN Drg vst 0 Drg vst

13 6.2.2 Filter elements for inline filters acc. DIN 240 part Pi 1302 DN Pi 102 DN Pi 2 DN Pi 22 DN Pi 2302 DN Pi 2402 DN Pi 202 DN Pi 72 DN Pi 72 DN Pi 7302 DN PS vst PS vst Pi 7402 DN PS vst 16 PS vst Pi 702 DN PS vst 2 PS vst Pi 3302 DN Pi 302 DN Pi 3602 DN Pi 3702 DN Pi 3802 DN 330 Pi 8302 DN Drg vst Drg vst Pi 802 DN Drg vst 2 Drg vst 2 Pi 8602 DN Pi 8702 DN Pi 8802 DN Drg vst 0 Drg vst Pi DN Pi 1040 DN Pi 40 DN Pi 240 DN Pi DN Pi DN Pi 2040 DN Pi 740 DN Pi 740 DN Pi DN PS vst PS vst Pi DN PS vst 16 PS vst Pi 7040 DN PS vst 2 PS vst Pi DN Pi 3040 DN Pi DN Pi DN Pi DN 900 Pi DN Drg vst Drg vst 4900 Pi 8040 DN Drg vst 2 Drg vst Pi DN Pi DN Pi DN Drg vst 0 Drg vst

14 6.2.2 Filter elements for inline filters acc. DIN 240 part Pi DN Pi 1063 DN Pi 63 DN Pi 263 DN Pi DN Pi DN Pi 2063 DN Pi 763 DN Pi 763 DN Pi DN PS vst PS vst Pi DN PS vst 16 PS vst Pi 7063 DN PS vst 2 PS vst Pi DN Pi 3063 DN Pi DN Pi DN Pi DN Pi DN Pi 130 DN Pi 10 DN Pi 210 DN Pi 20 DN Pi 230 DN Pi 240 DN Pi 20 DN Pi 710 DN Pi 70 DN Pi 730 DN PS vst PS vst Pi 740 DN PS vst 16 PS vst Pi 70 DN PS vst 2 PS vst Pi 330 DN Pi 30 DN Pi 360 DN Pi 370 DN Pi 380 DN Pi 390 DN

15 6.2.3 Filter elements for tank top return line filters acc. DIN 240 part Pi RN Pi 1004 RN Pi 04 RN Pi 204 RN Pi RN Pi RN Pi 2004 RN Pi RN Pi 3004 RN Pi RN Pi RN Pi RN Pi RN Pi 1006 RN Pi 06 RN Pi 206 RN Pi RN Pi RN Pi 2006 RN Pi RN Pi 3006 RN Pi RN Pi RN Pi RN Pi 130 RN Pi 10 RN Pi RN Pi RN Pi 230 RN Pi 240 RN Pi 20 RN Pi 330 RN Pi 30 RN Pi 360 RN Pi 370 RN Pi 380 RN Pi RN Pi 1016 RN Pi 16 RN Pi 216 RN Pi RN Pi RN Pi 2016 RN Pi RN Pi 3016 RN Pi RN Pi RN Pi RN

16 6.2.3 Filter elements for tank top return line filters acc. DIN 240 part Pi 1302 RN Mic Pi 102 RN Pi 2 RN Pi 22 RN Pi 2302 RN Pi 2402 RN Pi 202 RN Pi 3302 RN Pi 302 RN Pi 3602 RN Pi 3702 RN Pi 3802 RN Pi RN Pi 1040 RN Pi 40 RN Pi 240 RN Pi RN Pi RN PS Pi 2040 RN Pi RN Pi 3040 RN Pi RN Pi RN Pi RN Pi RN Pi RN Pi 1063 RN Pi 63 RN Pi 263 RN Pi RN Pi RN Pi 2063 RN Pi RN Pi 3063 RN Pi RN Pi RN Pi RN Pi RN

17 6.2.3 Filter elements for tank top return line filters acc. DIN 240 part Pi 130 RN Pi 10 RN Pi 210 RN Pi 20 RN Pi 230 RN Pi 240 RN Pi 20 RN Pi 330 RN Pi 30 RN Pi 3630 RN Pi 370 RN Pi 380 RN Filter elements 82 xxx series Filter elements 82 xxx series SmN Smx 3 16 Smx Smx Smx Smx vst 3 10 Smx vst Smx vst Smx vst Drg Drg vst Drg vst Used in housing Pi 4301 Pi 4301 Pi Drg vst 0 10 Pi

18 6.3.1 Filter elements 82 xxx series SmN PS vst PS vst PS vst Drg 0 30 Drg Drg vst Drg vst Drg vst Smx Smx Smx 60 Smx Smx Smx 3 8 Smx Smx Smx 16 Pi 402 Pi 402 Pi Used in housing Smx Pi 402 Pi 3003 Pi 3003 Pi 300 Pi

19 6.3.1 Filter elements 82 xxx series KS SmN Drg Smx Smx * Smx Smx Used in housing Pi 197 Pi 1607 * Pi 161 * Suction filters: flow direction from inside to outside 19

20 6.3.1 Filter elements 82 xxx series Smx Smx * KS SmN KS SmN Pi 16 Pi Used in housing Pi 13 Pi 160 Pi 160 * Suction filters: flow direction from inside to outside

21 6.3.1 Filter elements 82 xxx series KS SmN KS SmN KS SmN Used in housing Drg 0 0 Pi Pi 1907 Pi 281 Pi

22 6.3.1 Filter elements 82 xxx series Used in housing KS SmN Pi Pi When should the filter element be replaced? 8. Possibilities of cleaning wire gauge elements 1. Filters equipped with visual and electrical maintenance 1. Ultrasonic cleaning indicator: Immerse contaminated filter element into the ultrasonic bath for During cold starts, the indicator may give a warning signal. approx minutes, then flush with clean solvent. Then carefully Press the red button of the visual indicator once again only after blow out filter element from the clean side in outward direction operating temperature has been reached. lf the red button using compressed air. As solvent, cleaning gasoline etc. may be immediately pops up again and/or the electrical signal has not used. switched off after reaching operating temperature, the filter 2. Manual cleaning element must be replaced after the end of the shift. Only for degree of filtration 40 µm. 2. Filters without maintenance indicator: 1. Remove coarse external dirt with a brush or similar tool in a The filter element should be replaced after the trial run or separate cleaning container filled with solvent such as cleaning flushing of the system. Afterwards follow instructions of the gasoline. manufacturer. 2. Put filter element into a clean liquid solvent (approx. 3. Please always ensure that you have original Filtration Group minutes). spare 3. Flush filter element with liquid solvent from inside to outside. elements in stock. Disposable elements (Mic, KSMic, PS and 4. Blow out filter element from the clean side in outward direction Smx) cannot be cleaned. using compressed air. With either method ascertain that no dirt can deposit on the inside LEER (clean side) of the filterelement. Further it needs to be considered LEER that the element will not damaged because of proper handling. An LEER entire cleaning (0 %) cannot be achieved (especially at a grade of LEERfiltration 2 µm. The service life of the element will decrease continiously per cleaning! LEER LEER LEER LEER LEER LEER LEER LEER Filtration Group GmbH Schleifbachweg 4 D74613 Öhringen Phone Fax fm.de.sales@filtrationgroup.com /18 22