PARTS MANUAL FOR PEMSERTER SERIES 2000 MODEL 2008/2018 FASTENER INSTALLATION PRESS

Transcription

1 PARTS MANUAL FOR PEMSERTER SERIES 2000 MODEL 2008/2018 FASTENER INSTALLATION PRESS

2 PARTS MANUAL FOR PEMSERTER SERIES 2000 PRESS MODEL 2008 / 2018 FASTENER INSTALLATION PRESS Document Part Number English Version Revision C 09/04

3 SERIES 2008 / 2018 PARTS MANUAL TABLE OF CONTENTS PEM / Parts Man / /004 PAGE SECTION 1 - MAIN PRESS ASSEMBLY GENERAL IDENTIFICATION DRAWING SECTION 2 - HYDRAULIC/PNEUMATIC ENCLOSURE HYDRAULIC/PNEUMATIC ENCLOSURE 2.1 AIR/OIL TANK ASSEMBLY 2.2 RAM VALVE REGULATOR ASSEMBLY SECTION 3 - ELECTRICAL ENCLOSURE ELECTRICAL OMRON PANEL ASSEMBLY SECTION 4 - MAIN CYLINDER ENCLOSURE MAIN CYLINDER ENCLOSURE 4.1 DISTRIBUTION BOX ASSEMBLY 4.2 SAFETY HOUSING ASSEMBLY 4.3 LIGHTSTREAM COLLAR ASSEMBLY SECTION 5 - PRESS THROAT AREA PRESS THROAT AREA 5.1 SLIDE & GRIPPER ASSEMBLY 5.2 ANVIL HOLDER ASSEMBLY SECTION 6 - OPERATOR CONTROLS GENERAL IDENTIFICATION DRAWING SECTION 7 - FEEDER BOWL AREA FEEDER BOWL AREA 7.1 SHUTTLE SUPPORT ASSEMBLY SECTION 8 - TOOLING VALVE/STORAGE ENCLOSURE STATION VALVE MANIFOLD 8.2 PRESSURE RESERVOIR ASSEMBLY SECTION 9 - FOOTSWITCH ASSEMBLY FOOTSWITCH ASSEMBLY SECTION 10 - FILTER/REGULATOR ASSEMBLY FILTER/REGULATOR ASSEMBLY 10.1 FILTER/REGULATOR ASSEMBLY REPLACEMENT PARTS SECTION 11 - GENERAL SPARE PARTS & PRESS ACCESSORIES... 36

4 SECTION 1 MAIN PRESS ASSEMBLY 1

5 FIGURE 1.0 2

6 SECTION 2 HYDRAULIC/PNEUMATIC ENCLOSURE 3

7 RAM VALVE ASSEMBLY W/ PILOT REGULATOR PIPE ASSEMBLY, SAFETY/TANKS T SAFETY VALVE ASSEMBLY SAFETY VALVE COIL ASSEMBLY PIPE ASSEMBLY, TANKS/BOOSTER PIPE ASSEMBLY, SAFETY/CYLINDER PIPE ASSEMBLY, BOOSTER/CYLINDER BOOSTER CYLINDER AIR OIL TANKS, 4IN DIA X 7.5 IN TALL ELECTRONIC AIR PRESSURE REGULATOR KIT ELECTRONIC AIR PRESSURE REGULATOR EXHAUSE VALVE KIT 1 ITEM PART NUMBER DESCRIPTION QTY FIGURE 2.0 4

8 FIGURE 2.1 5

9 FIGURE 2.2 6

10 FIGURE 2.2 (Ram Valve Assembly BOM) 7

11 SECTION 3 ELECTRICAL ENCLOSURE 8

12 FIGURE 3.0 ELECTRICAL ENCLOSURE 9

13 BILL OF MATERIAL POWER FILTER (NOT SHOWN) RESISTOR, LASER 400 OHM 5 W 5% CAPACITOR DC POWER SUPPLY FUSE 5 X 20 IEC POWER ENTRY MODULE MAIN CONTROL RELAY BUSS FUSE AGC ¾ BUSS FUSE AGC SOLID STATE RELAY ANALOG INPUT CARD OUTPUT CARD CPU POWER SUPPLY 1 ITEM PART NO. DESCRIPTION QTY. FIGURE 3.0 (Electrical Enclosure BOM) PEM / Parts Man / /004 10

14 SECTION 4 MAIN CYLINDER ENCLOSURE 11

15 SAFETY SENSOR REPLACEMENT KIT SAFETY SENSOR ASSEMBLY LASER SPOTTING LIGHT CYLINDER, MAIN PRESSURE SENSOR DISTRIBUTION BOX ASSEMBLY LONG ELBOW, 1-1/16 STRAIGHT THREAD ROD END, DETACHABLE SAFETY HOUSING ASSEMBLY LIGHTSTREAM COLLAR ASSEMBLY SHCS ¾-10 UNC-2A X 2-1/4 LG LINEAR VARIABLE DIFFERENTIAL TRANSFORMER 1 ITEM PART NUMBER DESCRIPTION QTY FIGURE

16 FIGURE

17 14 PEM / Parts Man / /004

18 15 PEM / Parts Man / /004

19 SECTION 5 PRESS THROAT AREA 16

20 FIGURE

21 FIGURE

22 SERIES 2000 SLIDE & GRIPPER ASSEMBLY BILL OF MATERIALS PART NUMBER FIGURE 5.1 BOM 19

23 20 PEM / Parts Man / /004

24 SECTION 6 OPERATOR CONTROLS 21

25 PUSHBUTTON LASER SPOTTING LIGHT PUSHBUTTON EMERGENCY STOP (RED) PUSHBUTTON OFF (AMBER) PUSHBUTTON ON (GREEN) BULKHEAD FITTING 1/4 TUBE TOUCH SCREEN AUDIO ALARM W/ VOLUME CONTROL 1 ITEM PART NUMBER DESCRIPTION QTY FIGURE

26 SECTION 7 FEEDER BOWL AREA 23

27 N/S BOWL POTENTIOMETER 100 KOHM (NOT SHOWN) 1 N/S BOWL CONTROL DRIVER, 230VAC (NOT SHOWN) BOWL CONTROL DRIVER, 120VAC (NOT SHOWN) FEEDER BOWL COIL (MAGNET) 230VAC FEEDER BOWL COIL (MAGNET) 120VAC BOWL ASSEMBLY, VIBRATORY FEEDER, 230VAC BOWL ASSEMBLY, VIBRATORY FEEDER, 120VAC STUD-IN-TUBE SENSOR, 15MM STUD-IN-TUBE SENSOR, 25MM CLAMPING HANDLE, ADJUSTABLE, #10-32 X 1-1/4 LG NUT GATE ADAPTER ESCAPEMENT ADAPTER ASSEMBLY ASSEMBY, T-HANDLE LARGE ASSEMBY, T-HANDLE SMALL SHUTTLE SUPPORT ASSEMBLY 1 ITEM PART NUMBER DESCRIPTION QTY FIGURE

28 FIGURE

29 FIGURE

30 SECTION 8 TOOLING VALVE ENCLOSURE 27

31 FIGURE 8.1-A (230V PRESS ONLY) 28

32 FIGURE 8.1-B (120V PRESS ONLY) 29

33 Reservoir Tank Sintered Filter Kit

34 SECTION 9 FOOTSWITCH ASSEMBLY 31

35 32 PEM / Parts Man / /004

36 SECTION 10 FILTER/REGULATOR ASSEMBLY 33

37 FIGURE

38 FIGURE

39 SECTION 11 GENERAL SPARE PARTS 36

40 SECTION 11 SPARE PARTS PEM / Parts Man / /004 PART DESCRIPTION PFT PART NUMBER QTY FIGURE NO. IN PARTS MANUAL Auto Transmission Fluid- Dextron Gal. N/A II VALVE, BOOSTER Figure 2.2 VALVE, RAM Figure 2.2 SENSOR, SAFETY Figure 4 VALVE, 4 WAY 2 POSITION (220V PRESS ONLY) VALVE, 3 WAY PORTED (110V Figure 8.1 A Figure 8.1 B PRESS ONLY) AIR CYL. (SHUTTLE) Figure 2.1 AIR CYL. (PUSHER) Figure 5.2 GRIPPER Figure 5.1 LINEAR SLIDE Figure 5.1 FUSE KIT Fuses in Figure 3 CPU / ANALOG I/O I Figure 3 POWER SUPPLY RACK Figure 3 ANALOG LVDT INPUT Figure 3 SIXTEEN (16) POINT DC OUTPUT MODULE Figure 3 POWER SUPPLY, 24V Figure 3 ELECTRONIC PILOT REGULATOR Figure 2 FILTER ELEMENT Figure 10.1 BOWL CONTROL DRIVER (120VAC) (230VAC) 1 Figure 7.0 (Not Shown) BOWL POTENTIOMETER 100 KOHM Figure 7.0 (Not Shown) RESERVOIR TANK SINTERED FILTER KIT Figure 8.2 (Not Shown) 37

41 TUBING FOR THE PEMSERTER SERIES 2000 PRESS: PEM / Parts Man / /004 PART NUMBER DESCRIPTION TUBING 1/2 DIA POLYURETHANE, BLACK TUBING 1/4 DIA POLYURETHANE, BLACK TUBING 5/32 DIA POLYURETHANE, BLACK TUBING 1/8 DIA POLYURETHANE, BLACK TUBING.500 OD x.320id POLYURETHANE, CLEAR TUBING 5/16 DIA POLYURETHANE, BLACK TUBING 1/4 DIA POLYURETHANE, CLEAR AVAILABLE OPTIONS FOR THE PEMSERTER SERIES 2000 PRESS: PART NUMBER DESCRIPTION mm DIA STUD-IN-TUBE SENSOR SWEEPER ASSEMBLY FOR FEEDER BOWL REPAIR KITS FOR THE PEMSERTER SERIES 2000 PRESS MODEL 2007/2008: PART NUMBER DESCRIPTION SHEFFER MAIN CYLINDER REPAIR KIT SHEFFER BOOSTER REPAIR KIT MILLER MAIN CYLINDER REPAIR KIT MILLER BOOSTER REPAIR KIT FILTERS FOR THE PEMSERTER SERIES 2000 PRESS MODEL 2008/18 PART NUMBER DESCRIPTION FILTER REGULATOR ELEMENT (FIGURE 10) FILTER ELECTRONIC REGULATOR (FIGURE 2) PRESS ACCESSORIES PART NUMBER DESCRIPTION FEATURES AND BENEFITS (120V) (US) (220V) (EUROPE) INDUSTRIAL WORK LIGHT FLEXIBLE, EFFICIENT COVERAGE OF WORKING AREA BRIGHT 20W HALOGEN BULB MAGNETIC BASE MOUNTS TO FRAME 120V/220V MODELS AVAILABLE 38

42 PRESS ACCESSORIES (Continued) PEM / Parts Man / /004 PART NUMBER DESCRIPTION FEATURES AND BENEFITS COALESCING FILTER ANTI-FATIGUE WORK MAT INDUSTRIAL WORK SEAT (UK) 220V SURGE SUPPRESSOR (GER) (FR) HIGHER LEVEL OF FILTRATION - REMOVES 93% OF 0.01 MICRON PARTICLES AUTOMATIC DRAIN WITH SIGHT-GLASS FOR MONITORING FLUID LEVELS BUILT-IN DIFFERENTIAL PRESSURE INDICATORS 1/4 TURN QUICK RELEASE BOWL FOR EASY MAINTENANCE SOLID POLYURETHANE NODULE DESIGN INCREASES BLOOD CIRCULATION AND REDUCES CUMULATIVE TRAUMA DISORDERS ASSOCIATED WITH PROLONGED STANDING. CHEMICAL RESISTANT DURABLE AND EASY TO CLEAN SHOCK ABSORBENT WITH TAPERED EDGES 24" BY 36" TWO YEAR WEAR WARRANTY ERGONOMIC DESIGN IMPROVES COMFORT AND INCREASES WORKER PRODUCTIVITY FOUR EASY TO USE HEIGHT (16" TO 32") AND TILT ADJUSTMENTS DURABLE POLYURETHANE SEAT FOOT REST STEP RAIL BUILT TOUGH FOR INDUSTRIAL ENVIRONMENT SWIVEL STOP FEATURE MAKES GETTING ON AND OFF THE CHAIR EASY AND SAFE FIVE YEAR, THREE SHIFT WARRANTY ADDED OVER-VOLTAGE PROTECTION FOR ELECTRONICS CONTINUOUSLY MONITORED BY BUILT-IN TEMPERATURE FUSE LIGHT AND AUDIO DEFECT SIGNAL CONVENIENT IN-LINE CONNECTION 39