SAA TEST REPORT On Behalf of : AOK LED LIGHT COMPANY LIMITED

Transcription

1 age 1 of 47 Report o. R I SAA TEST REORT On Behalf of AOK LED LIGHT COMAY LIMITED LED Street Light Model: AOK-30WiL, AOK-40WiL, AOK-60WiL, AOK-80WiL, AOK-90WiL, AOK-120WiL, AOK-160WiL, AOK-150WiL, AOK-200WiL, AOK-180WiL, AOK-240WiL repared For repared By : AOK LED LIGHT COMAY LIMITED Building 1 St George's Science and Technology Industrial ark, Outer Ring Road Bao'an, Shenzhen, Guangdong, China Tel: Fax: (86) (86) : Shenzhen Anbotek Compliance Laboratory Limited 1/F., Building 1, SEC Industrial ark, o Qianhai Road, anshan District, Shenzhen, Guangdong, China Tel: Fax: (86) (86) Date of Test: Jan. 19, 2015 to Jan. 29, 2015 Date of Report: Jan. 30, 2015 Report umber: R I

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3 age 3 of 47 Report o. R I Test item particulars Classifiction of installation and use... : Fixed Supply Connection... : on-detachable power cord without plug Classification of installation and use... : Class I Degree of protection... : I66 Test case verdicts Test case does not apply to the test object... : (.A.) Test item does meet the requirement... : (ass) Test item does not meet the requirement... : F(ail) Testing Date of receipt of test item......: Jan. 19, 2015 Date(s) of performance of test... : Jan. 19, 2015 to Jan. 29, 2015 General remarks This report shall not be reproduced except in full without the written approval of the testing laboratory. The test results presented in this report relate only to the item tested. Clause numbers between brackets refer to clauses in IEC "(see remark #)" refers to a remark appended to the report. "(see Annex #)" refers to an annex appended to the report. Throughout this report a comma is used as the decimal separator. Copy of marking plate Rating label is sticked on the enclosure of LED Street Light (Size: height of WEEE mark at least 7mm, height of CE mark at least 5mm, height of letters and numbers at least 2mm)

4 age 4 of 47 Report o. R I General product information roduct: LED street light, VAC, 50/60Hz, Class I, I66, suitable for mounting on normal flammable surface. 1. All models listed below are LED street light with approved LED drivers with SELV output. For detail, see components list. 2. All the models have the similar appearance, and the same mechanical construction and electrical construction, only quantities of LED module and LED driver are different; 3. LED modules enclosed by the same way for all modules have the same LED chip. 4. CCT K for all models. 5. For models have the same power are only different in model name. Model list: Model ower Driver LED quantity Module quantity Dimension (mm) AOK-30WiL 40W HLG-60H-48A 14 1 Module 495x300x107 AOK-40WiL AOK-60WiL 80W HLG-100H-48A 28 2 Module 576x300x107 AOK-80WiL AOK-90WiL 120W HLG-150H-48A 42 3 Module 657x300x107 AOK-120WiL AOK-160WiL 160W HLG-185H-48A 56 4 Module 738x300x107 AOK-150WiL 200W HLG-240H-48A 70 5 Module 819x300x107 AOK-200WiL AOK-180WiL AOK-240WiL 240W HLG-240H-48A 84 6 Module 900x300x107 Attachment to test report 1. Attachment I: Attached report of IEC 62031:2008+A1: Attachment II: Australian deviation of AS/ZS : Attachment III: hoto documentation.

5 age 5 of 47 Report o. R I 3.2 (0) GEERAL TEST REQUIREMETS (0.1) Information for luminaire design considered Standard Yes [ ] o [ ] (0.3) More sections applicable...: Yes [ ] o [ ] (2) CLASSIFICATIO (2.2) Type of protection...: Class I (2.3) Degree of protection...: I (2.4) Luminaire suitable for direct mounting on Yes -- normally flammable surfaces... : 3.4 (2.5) Luminaire for normal use...: Yes -- Luminaire for rough service...: o (-) Modes of installation of road or street lighting -- - on a pipe o -- - on a mast arm Yes -- - on a post top o -- - on span or suspension wires o -- - on a wall o (3) MARKIG (3.2) Mandatory markings osition of the marking On the enclosure Format of symbols/text 3.5 (3.3) Additional information Language of instructions English 3.5 (3.3.1) Combination luminaires 3.5 (3.3.2) ominal frequency in Hz 50/60Hz 3.5 (3.3.3) Operating temperature 3.5 (3.3.4) Symbol or warning notice 3.5 (3.3.5) Wiring diagram 3.5 (3.3.6) Special conditions 3.5 (3.3.7) Metal halid lamp luminaire warning 3.5 (3.3.8) Limitation for semi-luminaires 3.5 (3.3.9) ower factor and supply current 3.5 (3.3.10) Suitability for use indoors

6 age 6 of 47 Report o. R I 3.5 (3.3.11) Luminaires with remote control 3.5 (3.3.12) Clip-mounted luminaire - warning 3.5 (3.3.13) Specifications of protective shields 3.5 (3.3.14) Symbol for nature of supply 3.5 (3.3.15) Rated current of socket outlet 3.5 (3.3.16) Rough service luminaire 3.5 (3.3.17) The mounting instructions for luminaires with type X, Y or Z attachments 3.5 (3.3.18) Information of luminaires provided with a VC non-detachable cable or cord 3.5 (3.3.19) rotective conductor current in instruction if applicable 3.5 (3.3.20) rovided with information if not intended to be mounted within arms reach 3.5 (3.4) Test of marking Test with water Rubbed lightly for 15 s with a piece of cloth soaked with water Test with hexane For a further 15 s Legible after test Label attached 3.5 (-) Additional information See below a) design attitude (normal operating position); b) weight including control gear if any; c) overall dimensions; d) the maximum projected area subjected to wind force; e) the range of cross-sectional areas of suspension wires; f) suitability for use indoors provided with the 10, allowed for the effects of natural air movement, has not been deducted from measured temperature; g) dimensions of the compartment; h) torque setting in ewton metres 17 m i) Maximum mounting height 15 m

7 age 7 of 47 Report o. R I 3.6 (4) COSTRUCTIO (4.2) Components replaceable without difficulty 3.6 (4.3) Wireways smooth and free from sharp edges 3.6 (4.4) Lampholders (4.4.1) Integral lampholder 3.6 (4.4.2) Wiring connection 3.6 (4.4.3) Lampholder for end-to-end mounting 3.6 (4.4.4) ositioning 3.6 (4.4.5) eak pulse voltage 3.6 (4.4.6) Centre contact 3.6 (4.4.7) Rough service luminaires 3.6 (4.4.8) Lamp connectors 3.6 (4.4.9) Caps and bases correctly used 3.6 (4.5) Starter holders --- Starter holder in luminaires other than class II Starter holder class II construction Without starter 3.6 (4.6) Terminal blocks --- Tails Unsecured blocks 3.6 (4.7) Terminals and supply connections (4.7.1) Contact to metal parts 3.6 (4.7.2) Location stranded wires 8 mm test live conductor 8 mm test earth conductor 3.6 (4.7.3) Terminals for supply conductors Soldered connection 3.6 ( ) Welded connections: stranded or solid conductor - spot welding - welding between wires - Type Z attachment - mechanical test according to

8 age 8 of 47 Report o. R I - electrical test according to heat test according to and (4.7.4) Terminals other than supply connection Screwless terminal and soldered connection 3.6 (4.7.5) Heat-resistant wiring/sleeves 3.6 (4.7.6) Multi-pole plug 3.6 (4.8) Switches: adequate rating - adequate fixing - polarized supply - compliance with for electronic switches 3.6 (4.9) Insulating lining and sleeves (4.9.1) Retainment Method of fixing...: Form a part of luminaire 3.6 (4.9.2) Insulated linings and sleeves --- a) & c) Insulation resistance and electric strength b) Ageing test. Temperature ( )...: 3.6 (4.10) Insulation of Class II luminaries (4.10.1) o contact, mounting surface - accessible metal parts - wiring of basic insulation Safe installation fixed luminaires Capacitors Interference suppression capacitors according to IEC (4.10.2) Assembly joints: not coincidental - no straight access 3.6 (4.10.3) Retainment of insulation: fixed - unable to be replaced; luminaire inoperative - sleeves retained in position

9 age 9 of 47 Report o. R I - lining in lampholder 3.6 (4.11) Electrical connections (4.11.1) Contact pressure Contact pressure transmitted through metal parts 3.6 (4.11.2) Screws: spaced threaded screws - thread-cutting screws 3.6 (4.11.3) Screw locking: spring washer - rivets 3.6 (4.11.4) Material of current-carrying parts 3.6 (4.11.5) o contact to wood or mounting surface 3.6 (4.11.6) Electro-mechanical contact systems For LED driver output connector 3.6 (4.12) Mechanical connections and glands (4.12.1) Mechanical stress ot made of soft metal Screws of insulating material Torque test: torque (m); part...: Torque test: torque (m); part...: Torque test: torque (m); part...: 3.6 (4.12.2) Screw diameter up to 3 mm 3.6 (4.12.4) Locked connections: fixed arms; torque (m)...: - lampholder; torque (m)...: - push-button switches; torque (m)...: 3.6 (4.12.5) Screwed glands; force ()...: 3.6 (4.13) Mechanical strength (4.13.1) Impact tests: fragile parts; energy (m)...: - other parts; energy (m)...: 0,7m for metal parts, plastic parts of enclosure and LED cover 1) live parts

10 age 10 of 47 Report o. R I 2) linings 3) protection 4) covers 3.6 (4.13.3) Straight test finger (4.13.4) Rough service luminaires I54 or higher a) fixed b) hand-held c) delivered with a stand d) for temporary installations and suitable for mounting on a stand 3.6 (4.13.6) Tumbling barrel 3.6 (4.14) Suspensions and adjusting devices (4.14.1) Mechanical load: --- A) four times the weight Max. 11,6x4=46,4 Kg, 1h B) torque 2,5 m C) bracket arm; force ()...: D) load track-mounted luminaires E) clip-mounted luminaires, glass-shelve. Thickness (mm)...: Metal rod. diameter (mm)...: Fixed luminaire or independent control gear without fixing devices 3.6 (4.14.2) Load to flexible cables --- Mass (kg)...: Stress in conductors (/mm²)...: Mass (kg) of semi-luminaire...: Bending moment (m) of semi-luminaire...: 3.6 (4.14.3) Adjusting devices: flexing test; number of cycles...: 45 - strands broken - electric strength test afterwards 3.6 (4.14.4) Telescopic tubes: cords not fixed to tube; no strain on conductors

11 age 11 of 47 Report o. R I 3.6 (4.14.5) Guide pulleys 3.6 (4.14.6) Strain on socket-outlets 3.6 (4.15) Flammable materials: glow-wire test spacing > 30 mm - screen withstanding test of screen dimensions - no fiercely burning material - thermal protection - electronic circuits exempted 3.6 (4.15.2) Luminaires made of thermoplastic material --- a) construction b) temperature sensing control c) surface temperature 3.6 (4.16) Luminaires for mounting on normally flammable surfaces --- o lamp control gear 3.6 (4.16.1) Lamp control gear spacing: spacing 35 mm - spacing 10 mm 3.6 (4.16.2) Thermal protection: in lamp control gear - external - fixed position - temperature marked lamp control gear 3.6 (4.16.3) Design to satisfy the test of 12.6 (see 12.6) 3.6 (4.17) Drain holes Clearance at least 5 mm 3.6 (4.18) Resistance to corrosion: (4.18.1) - rust-resistance 3.6 (4.18.2) - season cracking in copper 3.6 (4.18.3) - corrosion of aluminium 3.6 (4.19) Ignitors compatible with ballast o ignitors

12 age 12 of 47 Report o. R I 3.6 (4.20) Rough service vibration 3.6 (4.21) rotective shield: (4.21.1) Shield fitted Shield of glass if tungsten halogen lamps 3.6 (4.21.2) articles from a shattering lamp not impair safety 3.6 (4.21.3) o direct path 3.6 (4.21.4) Impact test on shield Glow-wire test on lamp compartment 3.6 (4.22) Attachments to lamps 3.6 (4.23) Semi-luminaires comply Class II 3.6 (4.24) UV radiation for tungsten halogen lamps and metal halide lamps (Annex ) 3.6 (4.25) o sharp point or edges 3.6 (4.26) Short-circuit protection: (4.26.1) Uninsulated accessible SELV parts 3.6 (4.26.2) Short-circuit test 3.6 (4.26.3) Test chain according to IEC (4.27) Terminal blocks with integrated screwless earthing contacts tested according Annex V ull test of terminal fixing (20 ) After test, resistance < 0,05 ull test of mechanical connection (50 ) After test, resistance < 0,05 Voltage drop test, resistance < 0, (-) At least I X3 or X5 respectively I66 Column-integrated luminaires: parts below 2,5 m - parts above 2,5 m (-) Suspension on span wires (-) Means for attaching the luminaire or external parts to its support appropriate to the weight (-) Static load test - drag coefficient... : 1,2

13 age 13 of 47 Report o. R I - loaded area (m²)... : Max. 0,255m 2 - used load ()... : 506,8 - measured deformation (cm/m)... : o movement - no rotation (-) Adjustable lampholders (-) Luminaires installed above 5m, glass covers shall be: a) glass that fractures into small pieces (test according to ), or b) glass having a high impact shock resistance (test according to ), or c) protected by any means to retain glass fragments For tunnel luminaires apply Method of protection declared by the manufacturer (-) Glass covers fractures into small pieces - number of particles is more than : (-) Glass covers protected by the use of high impact resistant glass (-) Glass covers with high mechanical strength Test according IEC with test apparatus according IEC with impact energy of 5J (-) Glass covers not break into large pieces - test according , number of particles is more than : (-) Connection compartment of column-integrated luminaire - provides adequate space - means for attachment (-) Compliance with... : (-) Doors of column-integrated luminaires: - corrosion resistance - opening only possible for an authorized person - impact test (-) Column-integrated luminaire: - dimension of the entry slot (mm)... :

14 age 14 of 47 Report o. R I - cable path from the slot to the connection compartment (mm)... : - cable path free from obstruction that might cause abrasion of the cable 3.7 (11) CREEAGE DISTACES AD CLEARACES Working voltage (V)...: V --- Voltage form Sinusoidal [ ] on-sinusoidal [ ] TI < 600 [ ] > 600 [ ] --- Impulse withstand category (ormal category II) (Category III Annex U) Category II [ ] Category III [ ] Rated pulse voltage (kv)...: --- (1) Live parts of different polarity: cr (mm); cl (mm)...: (2) Live parts and accessible parts: cr (mm); cl (mm)...: Approved LED driver used Approved LED driver used LED module live parts to accessible parts: cr.=4,0mm>1,2mm; cl.=4,0mm>0,2mm (3) arts becoming live: cr (mm); cl (mm)..: (4) Outer surface of cable: cr (mm); cl (mm): (6) Live parts and supporting surface: cr (mm); cl (mm)...: Approved LED driver used LED module live parts to accessible parts: cr.=4,0mm>1,2mm; cl.=4,0mm>0,2mm 3.8 (7) ROVISIO FOR EARTHIG 3.8 ( ) Metal parts Accessible metal parts Metal parts and supporting surface Resistance < 0,5 Ω Between earth and metal enclosure of LED driver for 1 min.: 0,136 Two spaced threaded screws used Approved LED driver used Thread-forming screws Thread-forming screw used in a grove Earth makes contact first

15 age 15 of 47 Report o. R I 3.8 ( ) Terminal blocks with integrated screwless earthing contacts tested according Annex V Earth continuity 3.8 (7.2.4) Locking of clamping means Approved LED driver used Compliance with Approved LED driver used Terminal blocks with integrated screwless earthing contacts tested according Annex V 3.8 (7.2.5) Earth terminal integral part of connector socket 3.8 (7.2.6) Earth terminal adjacent to mains terminals 3.8 (7.2.7) Electrolytic corrosion of the earth terminal 3.8 (7.2.8) Material of earth terminal Contact surface bare metal 3.8 (7.2.10) Class II luminaire for looping-in Double or reinforced insulation to functional earth 3.8 (7.2.11) Earthing core coloured green-yellow Length of earth conductor (-) Attachment prevented from rotation 3.9 (14) SCREW TERMIALS --- Separately approved; component list (see Annex 1) art of the luminaire (see Annex 1) 3.9 (15) SCREWLESS TERMIALS --- Separately approved; component list (see Annex 1) art of the luminaire Screwless terminals and soldered connection 3.10 (5) EXTERAL AD ITERAL WIRIG (5.2) Supply connection and external wiring 3.10 (5.2.1) Means of connection...: Supply cords 3.10 (5.2.2) Type of cable...: H05R-F ominal cross-sectional area (mm²)...: 3 x 1,0mm 2 Cables equal to IEC or IEC (5.2.3) Type of attachment, X, Y or Z

16 age 16 of 47 Report o. R I 3.10 (5.2.5) Type Z not connected to screws 3.10 (5.2.6) Cable entries: suitable for introduction - adequate degree of protection 3.10 (5.2.7) Cable entries through rigid material have rounded edges 3.10 (5.2.8) Insulating bushings: - suitably fixed - material in bushings - material not likely to deteriorate - tubes or guards made of insulating material 3.10 (5.2.9) Locking of bushings 3.10 (5.2.10) Cord anchorage: covering protected from abrasion - clear how to be effective - no mechanical or thermal stress - no tying of cables into knots etc. - insulating material or lining 3.10( ) Cord anchorage for type X attachment: --- a) at least one part fixed b) types of cable c) no damaging of the cable d) whole cable can be mounted e) no touching of clamping screws f) metal screw not directly on cable g) replacement without special tool Glands not used as anchorage Labyrinth type anchorages 3.10( ) Adequate cord anchorage for type Y and type Z attachment 3.10 ( ) Tests: -- - impossible to push cable; unsafe - pull test: 25 times; pull ()...: 60

17 age 17 of 47 Report o. R I - torque test: torque (m)...: 0.25 m - displacement 2 mm no movement - no movement of conductors - no damage of cable or cord 3.10 (5.2.11) External wiring passing into luminaire 3.10 (5.2.12) Looping-in terminals 3.10 (5.2.13) Wire ends not tinned Wire ends tinned: no cold flow 3.10 (5.2.14) Mains plug same protection Class III luminaire plug 3.10 (5.2.16) Appliance inlets (IEC 60320) Appliance couplers of class II type 3.10 (5.2.17) o standardized interconnecting cables properly assembled 3.10 (5.2.18) Used plug in accordance with IEC other standard 3.10 (5.3) Internal wiring (5.3.1) Internal wiring of suitable size and type Through wiring not delivered/ mounting instruction - factory assembled - socket outlet loaded(a)... : - temperatures... : (see Annex 2) Green-yellow for earth only 3.10 ( ) Internal wiring connected directly to fixed wiring --- Cross-sectional area (mm 2 )...: Insulation thickness Extra insulation added where necessary 3.10 ( ) Internal wiring connected to fixed wiring via internal current-limiting device --- Adequate cross-sectional area and insulation thickness 2 1,0mm 2 or 2 1,5mm ( ) Double or reinforced insulation for class II

18 age 18 of 47 Report o. R I 3.10 ( ) Conductors without insulation 3.10 ( ) SELV current-carrying parts 3.10 ( ) Insulation thickness other than VC or rubber 3.10 (5.3.2) Sharp edges etc. o moving parts of switches etc. Joints, raising/lowering devices Telescopic tubes etc. o twisting over (5.3.3) Insulating bushings: suitable fixed - material in bushings - material not likely to deteriorate - cables with protective sheath 3.10 (5.3.4) Joints and junctions effectively insulated 3.10 (5.3.5) Strain on internal wiring 3.10 (5.3.6) Wire carriers 3.10 (5.3.7) Wire ends not tinned Wire ends tinned: no cold flow (-) Cord anchorage if applicable - pull test: 25 times; pull ()... : See clause 3.10 ( ) - torque test: torque (m)... : See clause 3.10 ( ) 3.11 (8) ROTECTIO AGAIST ELECTRIC SHOCK (8.2.1) Live parts not accessible Basic insulated parts not used on the outer surface without appropriate protection Basic insulated parts not accessible with standard test finger on portable and adjustable luminaires Basic insulated parts not accessible with Ø 50mm probe from outside, within arms reach, on wall-mounted luminaires Lamp and starterholders in portable and adjustable luminaires comply with double or reinforced insulation requirements

19 age 19 of 47 Report o. R I Basic insulation only accessible under lamp or starter replacement rotection in any position Double-ended tungsten filament lamp Insulation lacquer not reliable Double-ended high pressure discharge lamp Relevant warning according to fitted to the Luminaire 3.11 (8.2.2) ortable luminaire adjusted in most unfavourable position 3.11 (8.2.3.a) Class II luminaire: basic insulated metal parts not accessible during starter or lamp replacement - basic insulation not accessible other than during starter or lamp replacement - glass protective shields not used as supplementary insulation 3.11 (8.2.3.b) BC lampholder of metal in class I luminaires shall be earthed 3.11 (8.2.3.c) Class III luminaires with exposed SELV parts: --- Ordinary luminaire: touch current... : - no-load voltage... : Other than ordinary luminaire: nominal voltage... : 3.11 (8.2.4) ortable luminaire have protection independent of supporting surface 3.11 (8.2.5) Compliance with the standard test finger or relevant probe 3.11 (8.2.6) Covers reliably secured 3.11 (8.2.7) Discharging of capacitors > 0,5 μf Approved LED driver used ortable plug connected luminaire with capacitor Other plug connected luminaire with capacitor Discharge device on or within capacitor

20 age 20 of 47 Report o. R I Discharge device mounted separately 3.12 (12) EDURACE TEST AD THERMAL TEST (12.3) Endurance test: mounting-position...: Mounting according to the suggestion of manufacturer test temperature ( )...: total duration (h)...: supply voltage: Un factor; calculated voltage (V)...: lamp used...: Integral LED module (12.3.2) After endurance test: no part unserviceable - luminaire not unsafe - no damage to track system - marking legible - no cracks, deformation etc (12.4) Thermal test (normal operation) (See Annex 2) 3.12 (12.5) Thermal test (abnormal operation) (See Annex 2) 3.12 (12.6) Thermal test (failed lamp control gear condition): (12.6.1) Through wiring or looping-in wiring loaded by a current of (A)... : case of abnormal conditions...: - electronic lamp control gear - measured winding temperature ( ): at 1,1 Un...: - measured mounting surface temperature ( ): at 1,1 Un...: - calculated mounting surface temperature ( )...: - track-mounted luminaires 3.12 (12.6.2) Temperature sensing control case of abnormal conditions... : thermal link - manual reset cut-out

21 age 21 of 47 Report o. R I - auto reset cut-out - measured mounting surface temperature ( ):...: - track-mounted luminaires 3.12 (12.7) Thermal test (failed lamp control gear in plastic uminaries): (12.7.1) Luminaire without temperature sensing control ( ) Luminaire with fluorescent lamp 70W --- Test method or Annex W... : --- Test according to : case of abnormal conditions Ballast failure at supply voltage (V)... : Components retained in place after the test - Test with standard test finger after the test Test according to Annex W: case of abnormal conditions measured winding temperature ( C): at 1,1 Un...: - measured temperature of fixing point/exposed part ( C): at 1,1 Un...: - calculated temperature of fixing point/exposed part ( C)...: Ball-pressure test: part tested; temperature ( C)...: - part tested; temperature ( C)...: 3.12 ( ) Luminaire with discharge lamp, fluorescent lamp > 70W, transformer > 10 VA case of abnormal conditions --- measured winding temperature ( C): at 1,1 Un...: - measured temperature of fixing point/exposed part ( C): at 1,1 Un...: - calculated temperature of fixing point/exposed part ( C)...: Ball-pressure test: part tested; temperature ( C)...:

22 age 22 of 47 Report o. R I - part tested; temperature ( C)...: 3.12 ( ) Luminaire with short circuit proof transformers 10 VA - case of abnormal conditions Components retained in place after the test - Test with standard test finger after the test 3.12 (12.7.2) Luminaire with temperature sensing control thermal link Yes o manual reset cut-out Yes o auto reset cut-out Yes o case of abnormal conditions highest measured temperature of fixing point/exposed part ( C):...: --- Ball-pressure test: part tested; temperature ( C)...: - part tested; temperature ( C)...: (-) Temperature reduction if for outdoor use only (-) If I > I 20 relevant test of (12.4), (12.5) and (12.6) after (9.2) before (9.3) specified in (-) Glass covers used within the thermal limits declared by the glass manufacturer (9) RESISTACE TO DUST, SOLID OBJECTS AD MOISTURE (9.2) Tests for ingress of dust, solid objects and moisture: classification according to I...: I mounting position during test...: Mounting as normal use fixing screws tightened; torque (m)...: 1, tests according to clauses...: Clause and clause electric strength a) no deposit in dust-proof luminaire b) no talcum in dust-tight luminaire c) no trace of water on current-carrying parts or SELV parts or where it could become a hazard

23 age 23 of 47 Report o. R I d) i) For uminaries without drain holes no water entry d) ii) For uminaries with drain holes no hazardous water entry e) no water in watertight luminaire f) no contact with live parts (I 2X) f) no entry into enclosure (I 3X and I 4X) f) no contact with live parts (I3X and I4X) g) no trace of water on part of lamp requiring protection from splashing water h) no damage of protective shield or glass envelope 3.13 (9.3) Humidity test 48 h Humidity: 93% Temperature: (-) If I > I 20 the order of the test specified in clause (10) ISULATIO RESISTACE AD ELECTRIC STREGTH (10.2.1) Insulation resistance test: --- Cable or cord covered by metal foil or replaced by a metal rod of mm Ø...: --- Insulation resistance (MΩ): --- SELV: between current-carrying parts of different polarity...: - between current-carrying parts and mounting surface...: - between current-carrying parts and metal parts of the luminaire...: - between the outer surface of a flexible cord or cable where it is clamped in a cord anchorage and accessible metal parts...: - Insulation bushings as described in Section 5...: More than 100 MΩ More than 100 MΩ Other than SELV: between live parts of different polarity...: Approved LED driver - between live parts and mounting surface.: More than 100 MΩ - between live parts and metal parts...: More than 100 MΩ

24 age 24 of 47 Report o. R I - between live parts of different polarity through action of a switch...: - between the outer surface of a flexible cord or cable where it is clamped in a cord anchorage and accessible metal parts...: - Insulation bushings as described in Section 5...: 3.14 (10.2.2) Electric strength test: --- Dummy lamp Luminaires with ignitors after 24 h test o ignitor Luminaires with manual ignitors As above Test voltage (V): --- SELV: between current carrying parts of different polarity... : - between current carrying parts and mounting surface : - between current-carrying parts and metal parts of the luminaire...: - between the outer surface of a flexible cord or cable where it is clamped in a cord anchorage and accessible metal parts...: - Insulation bushings as described in Section 5...: 500V 500V Other than SELV: -- - between live parts of different polarity...: Approved LED driver - between live parts and mounting surface.: 1480 V - between live parts and metal parts...: 1480 V - between live parts of different polarity through action of a switch...: - between the outer surface of a flexible cord or cable where it is clamped in a cord anchorage and accessible metal parts...: - Insulation bushings as described in Section 5...:

25 age 25 of 47 Report o. R I 3.14 (10.3) Touch current or protective conductor current (ma)...: 0,7μA<0,7mA peak for touch current, 0,26 ma for protective conductor current 3.15 (13) RESISTACE TO HEAT, FIRE AD TRACKIG (13.2.1) Ball-pressure test: part tested; temperature ( ) : LED driver output connector:125 C, 0,8mm - part tested; temperature ( ) : LED cover:81 C, 0,8mm 3.15 (13.3.1) eedle flame test (10 s): part tested...: - part tested...: 3.15 (13.3.2) Glow-wire test (650 ): part tested...: LED driver output connector, o flame, no drop - part tested...: LED cover: o flame, no drop 3.15 (13.4.1) Tracking test: part tested...:

26 age 26 of 47 Report o. R I AEX 1 Components object/part o. LED driver For AOK-40WiL LED driver For AOK-80WiL LED driver For AOK-120WiL LED driver For AOK-160WiL LED driver For AOK-200WiL, AOK-240WiL code manufacturer/ trademark B MEA WELL HLG-60H-48A B B B B MEA WELL MEA WELL MEA WELL MEA WELL type/model technical data standard mark(s) of conformity HLG-100H- 48A HLG-150H- 48A HLG-185H- 48A HLG-240H- 48A LED chip C HILIS LUXEO-T Supply cords B ingbo Ousheng Electric Co., Ltd Input: AC V, 50/60Hz Output: 48V 0,64A Ta:60 C, Tc:80 C, Independent LED SELV Input: AC V, 50/60Hz Output:48V 3,20A Ta:60 C, Tc:90 C, Independent LED SELV Input: AC V, 50/60Hz Output: 48V 3,90A Ta:60 C, Tc:90 C, Independent LED SELV Input: AC V, 50/60Hz Output:48V 3,90A Ta:60 C, Tc:90 C, Independent LED SELV Input: AC V, 50/60Hz Ouput:48V 5,00A Ta:50 C, Tc:95 C, Independent LED SELV 2,5-3,25VDC K White light. 4V-75 H05VV-F 3x 1,0mm x 1,0mm 2 AS/ZS :200 2 IEC/E AS/ZS :200 2 IEC/E AS/ZS :200 2 IEC/E AS/ZS :200 2 IEC/E AS/ZS :200 2 IEC/E ESV /02 ESV /02 ESV /02 ESV /02 ESV /00 Test with appliance Alt. D Various H05R-F 3x 1,0mm 2 -- SAA SAA EA

27 age 27 of 47 Report o. R I Output wire of LED driver C Lucky United Electric Wire 4V-75 H05VV-F 2 1,0mm x 1,0mm 2 Alt. D Various H05R-F 2 1,0mm 2 -- SAA ingbo Dabu 4V-75 LED module C Electric Appliance H05VV-F 2 1,5mm 2 -- input cord Co., Ltd. 2x 1,5mm 2 Alt. D Various H05R-F 2 1,5mm 2 -- SAA LED cover C MITSUBISHI EGIEERIGLAS TICS COR S V-2, 125 C -- CB of LED module C SHEZHE YU XIDA SCIECE AD TECHOLOGY CO., LTD. YXD1 V-0, 130 C -- SAA EA SAA EA UL E41179 UL E Heavy ower Co., 450V, 24A, Terminal block B A10 -- Ltd. 140 C WAGO Connector for C KOTAKTTECHIK A, 250V/4KV -- output of driver GMBH & CO KG A - The component is replaceable with another one, also certified, with equivalent characteristics B C D - The component is replaceable if authorised by the test house - Integrated component tested together with the appliance - Alternative component VDE UL E69654 AEX 2 Temperature measurements, thermal tests of Section 12 Type reference...: AOK-40WiL Lamp used...: Integral LED module Lamp control gear used...: HLG-60H-48A Mounting position of luminaire...: Mounting according to the suggestion of manufacturer Supply wattage (W)...: Supply current (A)...: 0,175 Calculated power factor...: Table: measured temperatures corrected for Ta = 25 : - abnormal operating mode...: Short-circuit one output of LED driver - test 1: rated voltage...: - test 2: 1,06 times rated voltage or 1,05 times rated wattage...: - test 3: Load on wiring to socket-outlet, 1,06 times voltage or 1,05 times wattage...: 1.06x24V=25.4V

28 age 28 of 47 Report o. R I - test 4: 1,1 times rated voltage or 1,05 times rated wattage...: Through wiring or looping-in wiring loaded by a current of A during the test... : 264V for short-circuit one output of LED driver, shut down immediately. temperature ( ) of part clause 12.4 normal clause 12.5 abnormal test 1 test 2 test 3 limits test 4 Limit ower cord -- 25, Input terminal block -- 39, Tc point of driver -- 51, Output wire of LED driver -- 41,4 -- Ref LED driver output connector -- 42,6 -- Ref LED module wire -- 53, CB of LED module -- 58,2 -- Ref LED cover -- 44,2 -- Ref Light object (10cm) -- 45, Mounting surface -- 28, Type reference...: AOK-160WiL Lamp used...: Integral LED module Lamp control gear used...: HLG-185H-48A Mounting position of luminaire...: Mounting according to the suggestion of manufacturer Supply wattage (W)...: 160,38 Supply current (A)...: 0,663 Calculated power factor...: Table: measured temperatures corrected for Ta = 25 : - abnormal operating mode...: Short-circuit one output of LED driver - test 1: rated voltage...: - test 2: 1,06 times rated voltage or 1,05 times rated wattage...: - test 3: Load on wiring to socket-outlet, 1,06 times voltage or 1,05 times wattage...: - test 4: 1,1 times rated voltage or 1,05 times rated wattage...: 1.06x24V=25.4V 264V for short-circuit one output of LED driver, shut down immediately.

29 age 29 of 47 Report o. R I Through wiring or looping-in wiring loaded by a current of A during the test... : temperature ( ) of part clause 12.4 normal clause 12.5 abnormal test 1 test 2 test 3 limits test 4 Limit ower cord -- 26, Input terminal block -- 37, Tc point of driver -- 26, Output wire of LED driver -- 41,0 -- Ref LED driver output connector -- 38,6 -- Ref LED module wire -- 56, CB of LED module -- 58,9 -- Ref LED cover -- 56,8 -- Ref Light object (10cm) -- 49, Mounting surface -- 31, Type reference...: AOK-240WiL Lamp used...: Integral LED module Lamp control gear used...: HLG-240H-48A Mounting position of luminaire...: Mounting according to the suggestion of manufacturer Supply wattage (W)...: 239,6 Supply current (A)...: 0,97 Calculated power factor...: Table: measured temperatures corrected for Ta = 25 : - abnormal operating mode...: Short-circuit one output of LED driver - test 1: rated voltage...: - test 2: 1,06 times rated voltage or 1,05 times rated wattage...: - test 3: Load on wiring to socket-outlet, 1,06 times voltage or 1,05 times wattage...: - test 4: 1,1 times rated voltage or 1,05 times rated wattage...: Through wiring or looping-in wiring loaded by a current of A during the test... : 1.06x24V=25.4V 264V for short-circuit one output of LED driver, shut down immediately.

30 age 30 of 47 Report o. R I temperature ( ) of part clause 12.4 normal clause 12.5 abnormal test 1 test 2 test 3 limits test 4 Limit ower cord -- 26, Input terminal block -- 28, Tc point of driver -- 35, Output wire of LED driver -- 32,0 -- Ref LED driver output connector -- 31,3 -- Ref LED module wire -- 48, CB of LED module -- 51,6 -- Ref LED cover -- 47,3 -- Ref Light object (10cm) -- 38, Mounting surface -- 25, AEX 3 Screw terminals (part of the luminaire) --- (14) SCREW TERMIALS --- (14.2) Type of terminal... : --- Rated current (A)... : --- ( ) One or more conductors ( ) Special preparation ( ) Terminal size Cross-sectional area (mm²)... : (14.3.3) Conductor space (mm)... : (14.4) Mechanical tests (14.4.1) Minimum distance (14.4.2) Cannot slip out (14.4.3) Special preparation (14.4.4) ominal diameter of thread (metric ISO thread) : External wiring o soft metal (14.4.5) Corrosion (14.4.6) ominal diameter of thread (mm)... : Torque (m)... : (14.4.7) Between metal surfaces

31 age 31 of 47 Report o. R I Lug terminal Mantle terminal ull test; pull () (14.4.8) Without under damage AEX 4 Screwless terminals (part of the luminaire) --- (15) SCREWLESS TERMIALS --- (15.2) Type of terminal... : --- Rated current (A): --- (15.3.1) Material (15.3.2) Clamping (15.3.3) Stop (15.3.4) Unprepared conductors (15.3.5) ressure on insulating material (15.3.6) Clear connection method (15.3.7) Clamping independently (15.3.8) Fixed in position ( ) Conductor size Type of conductor (15.5.1) Terminals internal wiring ( ) ull test spring-type terminals (4, 4 samples) ( ) ull test pin or tab terminals (4, 4 samples) Insertion force not exceeding 50 (15.5.2) ermanent connections: pull-off test (20 ) (15.6) Electrical tests -- Voltage drop (mv) after 1 h (4 samples)... Voltage drop of two inseparable joints umber of cycles Voltage drop (mv) after 10th alt. 25th cycle (4 samples)... Voltage drop (mv) after 50th alt. 100th cycle (4 samples)... After ageing, voltage drop (mv) after 10th alt. 25th cycle (4 samples)...

32 age 32 of 47 Report o. R I After ageing, voltage drop (mv) after 50th alt. 100th cycle (4 samples)... (15.7) Terminals external wiring Terminal size and rating (15.8.1) ull test spring-type terminals (4 samples); pull () ull test pin or tab terminals (4 samples); pull () (15.9) Contact resistance test -- Voltage drop (mv) after 1 h --- terminal voltage drop (mv) Voltage drop of two inseparable joints -- Voltage drop after 10th alt. 25th cycle -- Max. allowed voltage drop (mv)... : --- terminal voltage drop (mv) Voltage drop after 50th alt. 100th cycle -- Max. allowed voltage drop (mv)... : --- terminal voltage drop (mv) Continued ageing: voltage drop after 10th alt. 25th cycle -- Max. allowed voltage drop (mv)... : --- terminal voltage drop (mv) Continued ageing: voltage drop after 50th alt. 100th cycle -- Max. allowed voltage drop (mv)... : --- terminal voltage drop (mv)

33 age 33 of 47 Report o. R I Attachment I: Attached report of IEC GEERAL REQUIREMETS 4.4 Integral modules tested assembled in the luminaire 4.5 Integral modules tested assembled in the luminaire 5 GEERAL TEST REQUIREMETS 5.5 SELV-operated LED modules comply with Annex I of IEC (see Annex 1) General conditions for tests in Annex A (see Annex A) 6 CLASSIFICATIO Built-in Yes o independent Yes o integral Yes o For Integral module; ote to in IEC applies. 7 MARKIG 7.1 Mandatory markings for built-in or independent modules 7.2 Location of marking For integral modules, no marking is required 7.3 Durability and legibility of marking Test with water 8 TERMIALS For screw terminals Separately approved; component list art of the luminaire For screwless terminals Separately approved; component list art of the luminaire 9 ROVISIOS FOR ROTECTIVE EARTHIG

34 age 34 of 47 Report o. R I Attachment I: Attached report of IEC The electrical connection / clamping means shall be adequately locked against loosening, and it shall not be possible to loosen the electrical connection/clamping means by hand without the use of a tool. For screwless terminals, it shall not be possible to loosen the clamping means/electrical connection unintentionally. Earthing of LED modules (other than independent LED modules) via means of fixing the LED modules to earthed metal is permitted. However, if a LED modules has an earthing terminal, this terminal shall only be used for earthing the LED modules All parts of an earthing terminal shall be such as to minimize the danger of electrolytic corrosion resulting from contact with the earth conductor or any other metal in contact with them. The screw and the other parts of the earthing terminal shall be made of brass or other metal no less resistant to corrosion, or material with a nonrusting surface and at least one of the contact surfaces shall be bare metal. 10 ROTECTIO AGAIST ACCIDETAL COTACT WITH LIVE ARTS 10.1 LED modules which do not rely upon the luminaire enclosure for protection against electric shock shall be sufficiently protected against accidental contact with live parts (see Annex A) when installed as in normal use Integral LED modules, which relies upon the luminaire enclosure for protection, shall be tested according to its intended use. Lacquer or enamel is not considered to be adequate protection or insulation for the purpose of this requirement. arts providing protection against accidental contact shall have adequate mechanical strength and shall not work loose in normal use. It shall not be possible to remove them without the use of a tool.

35 age 35 of 47 Report o. R I Attachment I: Attached report of IEC LED modules incorporating capacitors of total capacitance exceeding 0,5 μf shall be constructed so that the voltage at the LED modules terminations does not exceed 50 V, 1 min after disconnection of the LED modules from a source of supply at rated voltage. 11 MOISTURE RESISTACE AD ISULATIO LED modules shall be moisture-resistant. They shall not show any appreciable damage after being subjected to the following test. Humidity test 48 h Humidity: 93%; Temperature: 25 a) between live parts of different polarity which are or can be separated b) between live parts and external parts, including fixing screws c) between live parts and control terminals, where relevant 100 MΩ 100 MΩ 12 ELECTRIC STREGTH LED modules shall have adequate electric strength Immediately after the measurement of the insulation resistance Test voltage (V): a) between live parts of different polarity which are or can be separated... : - b) between live parts and external parts, including fixing screws... : - c) between live parts and control terminals, where relevant... : o flashover or breakdown shall occur during the test The overcurrent relay shall not trip when the output current is less than 100 ma. The metal foil referred to in Clause 11 shall be placed so that no flashover occurs at the edges of the insulation Glow discharges without drop in voltage are neglected. 500V 500V

36 age 36 of 47 Report o. R I Attachment I: Attached report of IEC FAULT CODITIOS 13.1 The module shall not impair safety when operated under fault conditions that may occur during the intended use When operated under fault conditions LED modules, compliance with : - does not emit flames or molten material - does not produce flammable gases - protection against accidental in accordance with 10.1 not impared - totally enclosed LED modules or components not be opened. -for LED modules marked with symbol of thermal protected, temperature at any place not exceed the marked temperature value Short circuit across creepage distance and clearance less than value specified in clause 16 Short circuit across or interruption of semiconductor devices Short circuit across insulation consisting of covering of acquer, enamel or textile Short circuit across electrolytic capacitors 13.2 Overpower condition The module shall be switched on and the power monitored (at the input side) and increased until 150 % of the rated voltage, current or power is reached. If the module contains an automatic protective device or circuit which limits the power, it is subjected to a 15 min operation at this limit After finalising the overpower mode, the module is operated under normal conditions until thermally being stable. 14 COFORMITY TESTIG DURIG MAUFACTURE see Annex 2 15 Construction Wood, cotton, silk, paper and similar fibrous material shall not be used as insulation

37 age 37 of 47 Report o. R I Attachment I: Attached report of IEC CREEAGE DISTACES AD CLEARACES The requirements of IEC , Section 11, apply. 17 SCREWS, CURRET-CARRYIG ARTS AD COECTIOS Screws, current-carrying parts and mechanical connections, the failure of which might cause the lamp controlgear to become unsafe, shall withstand the mechanical stresses occurring in normal use. Screws, current-carrying parts and connections in compliance with IEC (4.11) Electrical connections (4.11.1) Contact pressure o screws for electrical connections (4.11.2) Screws: - self-tapping screws - thread-cutting screws - at least two self-tapping screws (4.11.3) Screw locking: - spring washer - rivets (4.11.4) Material of current-carrying parts (4.11.5) o contact to wood (4.12) Mechanical connections and glands (4.12.1) Mechanical stress Screws not made of soft metal Screws of insulating material Torque test: part; torque (m) Torque test: part; torque (m) Torque test: part; torque (m) (4.12.2) Screw diameter < 3mm screwed into metal (4.12.3) Void (4.12.4) Locked connections (4.12.5) Screwed glands: force () 18 RESISTACE TO HEAT, FIRE AD TRACKIG

38 age 38 of 47 Report o. R I Attachment I: Attached report of IEC arts of insulating material either retaining live parts in position or providing protection against electric shock shall be sufficiently resistant to heat - retaining live part; test temperature ( ) - provide protection against electric shock part; test temperature ( ) 18.2 External arts of insulating material resistant to flame and ignition/fire rinted boards in accordance with IEC , External parts of insulating material preventing electric shock subjected for 30 s to the glow-wire test in accordance with IEC one specimen -a complete lamp controlgear -temperature of the tip of the glow-wire shall be arts of insulating material retaining live parts in position, needle-flame test in accordance with IEC one specimen -a complete lamp controlgear - test flame applied to the centre of the suface - duration of application 10s -extinguish within 30 s of removal of glow wire and any flaming drops not ignite a piece of tissue paper 18.5 Tracking test 19 RESISTACE TO CORROSIO Ferrous parts, protected against rusting - 10% solution of ammonium chloride in water - adequate varnish on the outer surface AEX A TESTS -A.1 Ambient temperature and test room

39 age 39 of 47 Report o. R I Attachment I: Attached report of IEC A.2 Supply voltage and frequency -A.2.1 Test voltage and frequency -A.2.2 Stability of supply and frequency -A.2.3 Supply voltage waveform for reference LED module only -A.3 Electrical characteristics of LED module -A.4 Magnetic effects -A.5 Mounting and connection of reference lamps -A.6 Reference LED module stability -A.7 Instrument characteristics -A.7.1 otential -A.7.2 Current circuits -A.7.3 RMS measurements -A.8 Invertor power sources -A.9 Reference LED module -A.10 Reference LED module -A.11 Test conditions -A.11.1 Resistance measurement delays -A.11.2 Electrical resistance of contacts and leads -A.12 LED module heating -A.12.1 Built-in LED module -A Temperature of LED module parts -A Temperature of l LED module windings -A.12.2 Independent LED module -A.12.3 Integral LED module -A.12.4 Test conditions Annex C Conformity testing during manufacture

40 age 40 of 47 Report o. R I Attachment I: Attached report of IEC This test is carried out at 100 % of production. It is combined with the measurement of input power at rated voltage/current. The luminous flux of no module should be significantly lower than that of the rest of the production.

41 age 41 of 47 Report o. R I Attachment II: Australian deviation of AS/ZS GEERAL ITRODUCTIO In Australia, for equipment, other than class III equipment, that is intended for connection to the supply mains and not marked with: a rated voltage of at least 240 V for singlephase equipment or a rated voltage of at least 415 V for three-phase equipment; or a rated voltage range that includes 240 V for single-phase equipment and 415 V for three-phase equipment, the rated voltage is equal to 240 V for singlephase equipment and 415 V for three-phase equipment, and the upper limit of the voltage range is equal to 240 V for single-phase equipment and 415 V for threephase equipment A Capacitors 1 DEFIITIOS 1.2 The following definitions were added: installation coupler; installation male connector; installation female connector; installation coupler system 2.2 Class 0 luminaires are not allowed in Australia or ew Zealand. Complied with Class I 3 MARKIG Supply cords without plug shall be marked with a cord tag with the symbol for installed by a licesed electrican 3.3 Instructions and other texts are in English Metal halide lamp luminaire warning Instructions shall contain details components that require replacement as part of a maintenance program 4 COSTRUCTIO 4.2A Capacitors 4.8 Switches that indicate an off position shall have contacts with an air break and comply with AS/ZS 3133 or AS/ZS Symbol or warning notice

42 age 42 of 47 Report o. R I Attachment II: Australian deviation of AS/ZS EXTERAL AD ITERAL WIRIG Means of connection... : Terminal block The plug shall comply with AS/ZS Type of cable: ominal cross-sectional area (mm²) : 3* Luminaire couplers (IEC ) rotable luminaires with flexible supply cord Installation couplers (AS/ZS 3131 or AS/ZS (Int)) Internal wires coloured green, yellow or green/yellow combination shall be used for marking protective earth connections only. 7 ROVISIO FOR EARTHIG All conductos shall be connected to earthing terminal 8 ROTECTIO AGAIST ELECTRIC SHOCK 8.2 G5 Lampholder Terminal block completely covered 13 RESISTACE TO HEAT, FIRE AD TRACKIG Glow-wire test (750 C) - part tested.. : Terminal block, CB, Bobbin, DC connector, LED cover Glow-wire test (650 C) - part tested.. : Terminal block, CB, Bobbin, DC connector, LED cover eedle-flame test (30s) - part tested.. : Terminal block, CB CBs in luminaires subjected to needle-flame test of AS/ZS : o flame

43 age 43 of 47 Report o. R I Appendix III: hoto documentation hoto 1 For model AOK-240WiL [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal hoto 2 For model AOK-240WiL [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal

44 age 44 of 47 Report o. R I Appendix III: hoto documentation hoto 3 For model AOK-240WiL [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal hoto 4 For model AOK-240WiL [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal

45 age 45 of 47 Report o. R I Appendix III: hoto documentation hoto 5 For model AOK-240WiL [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal hoto 6 For model AOK-200Wi [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal

46 age 46 of 47 Report o. R I Appendix III: hoto documentation hoto 7 For model AOK-160WiL [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal hoto 8 For model AOK-120Wi [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal

47 age 47 of 47 Report o. R I Appendix III: hoto documentation hoto 9 For model AOK-80WiL [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal hoto 10 For model AOK-40WiL [ ] front [ ] rear [ ] right side [ ] left side [ ] top [ ] bottom [ ] internal