TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS DEEP FAT FRYER

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Alberta Rich
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1 TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS DEEP FAT FRYER

2 ULTRA GAS DEEP FAT FRYER 1. ELECTRIC DIAGRAMS DEEP FAT FRYER BATTERY FILTERING (OPTIONAL) GAS DIAGRAM BURNER PILOT BURNER SUBASSEMBLY FILTERING HYDRAULIC CIRCUIT ADAPTATION OF THE UNIT FROM ONE GAS TO ANOTHER VERIFICATION OF TEMPERATURE SENSORS PT100 SENSOR SUBSTITUTION OF COMPONENTS ACCESS TO THE COMPONENTS LOCATED BEHIND THE FRONT PANEL ELECTRONIC AND ELECTRIC COMPONENTS GAS COMPONENTS OTHER PARTS NECESSARY FOR AFTER SALES FRONT LINE PARTS

3 1. ELECTRIC DIAGRAMS Warning! This unit is equipped with a polarised electronic flame control box. When electrically connecting the appliance, verify that the neutral conductor is connected to the neutral and the phase to the phase. 1.1 DEEP FAT FRYER SCHEMATIC DIAGRAM S6: Optional battery filtering Regulating sensor Potentiometer On / Off Safety setting a: closes in absence of flames b: closes in the presence of flames Burner solenoid valve Regulation Ignition electrode Lifting option Basket lowering Right lifting Basket lifting bl: white R: red m: brown Basket lowering Left lifting Basket lifting 3

4 LIST OF PARTS Pos. Designation FR25.G Code A1 Regulating card A4 Flame control box A5 Temperature adjustment potentiometer B1 Temperature sensor H1 Safety indicator H2 Heating indicator Ebgr Ignition electrode F1 Fuse 3.15A F2 Fuse 2A S1 On/Off switch S6 Battery filtering switch Protection component OPTIONAL BASKET LIFTING Pos. Designation Quantity Code A3 Lifting card A6 Time adjustment potentiometer 1 (single lifting) (double lifting) C1 - C2 Lifting motor condensator M1 - M2 Lifting motor S2 - S3 Push button S4 - S5 Basket lifting microswitch OPTIONAL BATTERY FILTERING 4

5 LIST OF PARTS Pos. Designation Quantity Code F1 Fuse 4A Hm Heating ventilator indicator Hp Pump indicator M1 Heating ventilator Sma1 Heating ventilator switch Sma2, Sma3, Sma4, Sma5 Pump control Xa Supply terminal block Xb Heating ventilator terminal strip Xp Socket

6 2. GAS DIAGRAM 2.1 BURNER DIAGRAM LIST OF PARTS CODE 6 DESIGNATION N Burner reflector N Air adjustment flange Ø O Air adjustment flange Ø P Air adjustment flange Ø Q Air adjustment flange with square apertures Ø 40* M Back flange of blue flame burner Burner tubes welded with flange Welded gas ramp Pilot burner equipped (See pilot burner subassembly) Bicone connector at pilot burner outlet for valve Ignition box and flame control Connecting elbow to TANDEM 830 gas valve Gas valve TANDEM Brass gas nozzle13/flats length 15 drilled (See nozzle chart) Galvanised reduction nipple 15/21-12/17MF

7 2.2 PILOT BURNER SUBASSEMBLY DIAGRAM LIST OF PARTS CODE DESIGNATION M Pilot burner support, ionisation control Ignition wire electrode, 1,3 m in length Pilot burner nozzle Ø 40 (See nozzle chart) Pilot burner Pilot burner nozzle Ø 55 (See nozzle chart) Pilot burner nozzle Ø 25 (See nozzle chart) Pilot burner tube connector Ø 6 7

8 3. FILTERING HYDRAULIC DIAGRAM DIAGRAM LIST OF PARTS Pos. Designation 1 Pump automatic start contact 2 Reinjection lever 3 Filling valve 4 Integrated safety device: heating switches off on opening the valve 5 Drainage valve 6 Check valve 7 Male nipple of automatic quick connector 8 Oil lifting pump 9 Filter for filtering trolley 8

9 4. ADAPTATION OF THE APPLIANCE FROM ONE GAS TO ANOTHER See the instructions destined to the installer. 5. VERIFICATION OF TEMPERATURE SENSORS 5.1 PT100 SENSOR Component of PT100 sensor PT100 The temperature sensor is constituted of a resistance sensor with a value of 100 ohms for a temperature of 0 centigrade, ohms for the te mperature of 100 degrees. The resistance variation according to the temperature is linear. The resistance measurement gives directly the temperature measured. The sensor is not polarised. The sensor is lengthened with a copper wire. Correspondance of Temperature in C and Resistance in for PT100 sensor C

10 Hints for reading the chart: Find the resistance corresponding to the temperature of 164 C. Find the intersection of the line of 160 C and the column of 4 C. The reading indicated is Ohms. Verification PT100 Ω MΩ With a 200 ohm sized ohmmeter verify the sensor resistance (less than 107 ohms for 20 centigrade). Verify sensor insulation between one of the wires and the metallic part with the 20 megohms ohmmeter (the value is over 10 megohms). Verify the continuity between the screen and the metallic part of the sensor. 10

11 6. SUBSTITUTION OF COMPONENTS 6.1 ACCESS TO THE COMPONENTS LOCATED BEHIND THE FASCIA - Unlock the fixation screws of the control knobs. - Remove the control knobs. - Unscrew and remove both M5 x 16 screws under the strip. - Remove the fascia: for this purpose lift it up (1), then pull it forward by its lower part and free it with a movement downwards (2). For reassembly, carry out the operations reversely. 6.2 ELECTRONIC AND ELECTRIC COMPONENTS Potentiometer Lugs Follow the dismantling procedure of the control fascia. Remove the potentiometer of the on/off switch, for this purpose, unfold the fixation lugs. Potentiometer 11

12 Clips Support Supply cable Brass ring Dismantle the potentiometer support and mount it on the new potentiometer without forgetting the brass ring. Take care to position the potentiometer properly on its support. The supply wires must be on the same side as the fixation lug. Mount the potentiometer assembly on the electric on-off switch. Screw Open the fryer door. Unscrew both fixation screws from the electric box cover and remove it. Potentiometer connection Disconnect the connector from the old potentiometer and remove the cable together with the grommet. Connect the new potentiometer on the regulating card, without forgetting to put in place the ring protector. (See the regulating card). Be careful with the direction of the terminal strip. The foolproof system ensures that the wires are turned to the sensor terminal strip (upwards). Regulating card et Lifting card (option) Screw Open the fryer door Unscrew both fixation screws of the electric box lid. 12

13 Remove the lid. Now you have access to the control cards. Composition of the electric plate Connection of the regulating sensor Basket lifting sensor (option) Regulating card Fuse Parameterizing of the regulating card Blue wires connected according to the diagram to the outer terminal (not indicated). 13

14 Connection of one or more potentiometers on the lifting card Lifting 1 basket Connection of potentiometer (1 connection) Lifting 2 half-baskets Connection of potentiometer (2 connections) Nota: Both connectors are identical, so the right-left connection is not important. 6.3 GAS COMPONENTS Unscrew the 4 fixation screws of the fryer front lid. Screw Vis Disconnect the "burner drawer" by dismantling the gas inlet 3-piece connector. Connector Unscrew both fixation screws of the burner on the tank. Remove the burner by pulling it toward yourself. 14

15 7. OTHER PARTS NECESSARY FOR AFTER SALES FRYER FR Position Designation Code 1 Ready-to-mount collector cover, width M Ready-to-mount collector cover with optional basket lifting, width Right fascia end piece Left fascia end piece Assembled cover Gas fryer basket support Basket for Fr /2 basket for Fr Left cupboard panel P Left fryer panel with optional battery filtering Q Right cupboard panel N Right fryer panel with optional battery filtering R 7 Standard control fascia M Control fascia with lifting 1 x 1 basket M Control fascia with lifting 2 x ½ baskets O 8 Gas control tap Insert for pin size 6 with flat Control knob joint FR25 fryer label Left hinged door, complete, width Left hinged welded door, width Large size Lexan Cupboard handle cap Magnetic lock, strength x 12.4 x Left door hinge subassembly Lower door hinge M 17 Stainless steel screw TH 6 x Ball & plug tap with nut, diameter Drainage extension, diameter Double mesh tinned sieve, diameter 200 Not supplied in case of optional filtering Tinned bucket 300 depth 275 (17 litres) Not supplied in case of optional filtering Adjustable leg base Swivel and brake stainless steel castor with fixation by FORK Fixed stainless steel castor with fixation by FORK

16 Accessories and basket lifting Position Designation Code 1 Filtering screen for fried fish Gas fryer filtering screen Support subassembly for 1 basket Support subassembly for ½ basket Plunger Lifting tube subassembly Lifting block support M 6 3 mm thick lifting block Lifting rod M 8 Stainless steel ball-bearing, diameter Welded lifting crank Lifting mecanism for 1 basket Lifting mecanism for 2 x ½ baskets Fryer lifting basket timer label Electric control knob Insert for pin size 6 with flat Black silicone control knob joint

17 Battery filtering module Code DESIGNATION M Central linking tube N Outer drainage linking tube U Threaded end for drainage tube quick connection M Left reinjection control lever N Right reinjection control lever M Pump contact support P Front tank connecting tube M Glasswool blanket FR25 gas fryer tank subassembly Square tap diameter 28 for battery filtering Filtering feedtank with left outlet, assembled Filtering feedtank with right outlet, assembled Welded oil reinjection feedtank / Single tank fryer Oil collector / Double tank fryer subassembly Assembled drainage control lever Microswitch Plug and ball valve with nut Square plug and ball valve, diameter 28 F/F Brass square elbow diameter 16/ Compression connector 1'' 28 male (ring) Female connector of automatic quick coupler O ring in Viton R14 diameter 18.4 x Stainless steel screw TCL 3 x Square nut M3 8 x 2, Stainless steel screw TRL 4 x Square nut M4 size 7 thickness

18 ½ unit battery filtering Code DESIGNATION M Single ventilation support M Lid for heating battery filtering kit M Deflector for heating battery filtering kit M Collector cover, width P / P Right / left panel M Collector cover, width Filtering unit fascia with lexans and end pieces Upper hinge subassembly for battery filtering Filtering trolley assembled Left lower hinge subassembly for battery filtering Left lower hinge assembled for battery filtering Bi-material control knob for pin 6 assembled Heating tangential ventilator Door Battery filtering door subassembly On/Off switch Connecting strip 400V 32A 5 poles Plastic cable gland nut PG Plastic cable gland neoprene joint PG Plastic cable gland Green indicator, complete 230/400V Single and three-phase electric supply label Lexan with large size Garland logo ½ unit filtering Lexan Black silicone control knob joint MQ 160N Plug diameter 32 for door unit handle / Left/Right fascia end plate Smooth hub wheel diameter Magnetic lock, strength x 12.4 x Stainless steel blind nut H8 18

19 Filtering trolley Code DESIGNATION M Pump support M Spring fastener Filter Welded trolley for battery filtering Filtering trolley pump assembled Centrifugal pump 230/50 HZ Electric cord 3 x 1.5 length Plastic cable gland Rubber grommet, 17,5 outer diameter Silicone tube + stainless steel braid diameter Stainless steel nipple 12/ Stainless steel OETIKER type wing clamp Grooved tail pin connector 12-12/17M Stainless steel T-connector 3/8 FFF Pin plug for automatic quick connector Smooth hub wheel diameter Pedal spring, diameter 15 x Stainless steel blind nut H8 19

20 8. FRONT LINE PARTS GAS FRYERS DESIGNATION Gas tap Flame ignition and control box Pilot burner Ignition wire electrode, 1,3 m in length Temperature sensor Fuse 3.15 A Regulating card Potentiometer CODE See gas diagrams See electric diagrams BATTERY FILTERING DESIGNATION microswitch Contact for automatic pump start Check valve CODE See other parts necessary for after sales BASKET LIFTING DESIGNATION Lifting card Time adjustment potentiometer Basket lifting microswitch Push button CODE See electric diagrams 20

TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS DEEP FAT FRYER QUALIDOR TYPE

TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS DEEP FAT FRYER QUALIDOR TYPE ULTRA GAS DEEP FAT FRYER QUALIDOR TYPE 1. ELECTRIC DIAGRAMS...3 1.1 FRYER...3 1.2 OPTIONAL BATTERY FILTERING...4 2. GAS CIRCUIT...6