DEF Drum & IBC. Closed Systems. For Customer / End-User
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1 DEF Drum & IBC Closed Systems For Customer / End-User
2 Container Valve Systems CLOSED, SEALED & SECURE
3 DEF Distribution CLOSED, SEALED & SECURE Ways to Go, Sizes & Recommended Solution To determine which packaging choice best suits your operating requirements you need to answer three simple questions:. What is the size of the fleet to be serviced, and how many truck miles driven?. What size package will deliver the greatest level of operating effeciency?. What is the most cost-effective distribution option, i.e. ONE-WAY, RETURBLE or ON-SITE REFILLING? Distribution Options One-Way Returnable On-Site Refilling ONE-WAY Fill Transport Dispense Dispose / Recycle. RETURBLE / REFILLABLE Fill Transport Dispense Return Refill Transport... ON-SITE REFILLING Fill - Transport - Dispense - Refill On-site Dispense - Refill On-Site... Ways to Go -Gal -Gal 0-Gal Drum IBC (Tote) In cold climates, containers should be stored indoors to prevent freezing. Container Size Options -GALLON DRUM supplies up to,000 miles*. Ideal for one or two trucks operations and can last several months. -GALLON IBC supplies up to,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift. 0-GALLON IBC supplies up to,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift. NOTE: * Above calculations based at % usage at average fuel economy of miles per gallon. Container volume/mileage usage may vary depending on vehicle dosage rate. Sizes CLOSED SYSTEM Solutions Ensure ISO DEF Purity CLOSED, SEALED & SECURE -Gal / 0-Gal Container Valve Systems The Micro Matic CLOSED, SEALED & SECURE Container Valve Systems help maintain DEF purity from manufacturer to the end-user. Provides for tamper evidency and supports DEF Warranties.
4 Closed, Sealed & Secure Container Valve Systems Single Trip / One Way Economical EPV Economic Valve Economical & Low Cost Container Valve Consists of Recyclable Parts Proprietary DEF Keyed System Tamper Evident DEF Compatible Compatible With Threaded Gallon Drums and /0 Gallon IBC s Reusable Dispense Coupler Reusable A Orange Key Container Valve HDPE A Orange Key Down Tube HDPE Drum: Straight With 0 º Cut Bottom IBC: Tube With Flexible Bellows Economical & Low Cost Closed, Sealed & Secure for DEF Market. Distribution Option Single Use
5 Closed, Sealed & Secure Container Valve Systems Returnable / Refillable On-Site Filling RSV Reusable Stainless Valve Fill Coupler Pin Key On-Site Filling On-Site Filling Dispense Coupler 0 Pin Key Reusable - Refill without Cleaning or Reconditioning Robust & Durable Proprietary DEF Keyed System Tamper Evident DEF Compatible Compatible With & " BSP Threaded Gallon Drums and /0 Gallon IBC s Container Valve 0 Cam Key Down Tube HDPE Drum: Straight Tube With Flexible Bellows IBC: Tube With Flexible Bellows The Only On-Site Filling Closed, Sealed & Secure System for DEF Market. Distribution Options Mutli-Use Install Fill Transport Dispense Refill
6 DRUM - Gallon EPV Closed System Standard Installation - Detailed Diagram EPV Dispense Coupler Connects to the EPV Container Valve and pump hose. Preferred Component. Robust construction designed for many years of service life. HDPE EPV Container Valve Designed for a single trip / one way system. Threads into. HDPE EPV Valve Dust Cover Fits into the EPV Container Valve to protect against debris. HDPE EPV Down Tube with 0 º Cut Down tube connects to EPV Container Valve body housing. EPV Crimp On Tamper Evident Seal Tamper Evident seal secures the EPV Container Valve to Drum. This protects unauthorized removal of the EPV Container Valve from the Drum. Gallon - DRUM EPV Installation / Removal A Keyed Tool Connects to a standard / drive torque wrench to install the EPV Container Valve. Torque specification - ft./lb. Installer use only. EPV Down Tube Expansion Tool Used to prime Down Tube before attaching to EPV Container Valve. Ensures proper sealing of Down Tube over Container Valve O-ring. Installer use only. Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only.
7 DRUM - Gallon EPV Closed System Standard Installation - Parts Single Trip / One Way Install - Transport - Dispense - Disposal / Recycle Reusable Part Description Number DISPENSE COUPLER Thread / Key / Color Seal Type -00B (Preferred Component) -00 EPV Dispense Coupler FDA ( ) /" NPT Male Thread Outlet EPDM -00B EPV Dispense Coupler FDA ( ) /" Barbed Outlet EPDM CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only) 9- EPV " Crimp-On Tamper Evident Seal Orange 9- DUST COVER EPV Container Valve WWX-0 Dust Cover (Non-Tamper Evident) CONTAINER VALVE -00 EPV Container Valve (HDPE ) DOWN TUBE Orange EPDM WWX-0 0-/0 EPV Down Tube (HDPE ) For Gallon Drum 0 º Cut (0 mm length, /" diameter) INSTALLATION / REMOVAL TOOL (Installer Use Only) -00 EPV Container Valve Install / Removal Tool CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only) G-0 EPV Crimp-On Tamper Evident Installation Tool -00 DOWN TUBE EXPANSION TOOL (Installer Use Only) -9 EPV Down Tube Expansion Tool USER MANUAL EPV User Manual NOTE: All wetted metal components are HDPE &. Diameter: / in. 0 mm G-0 ( Installer Use Only) -00 (Installer Use Only) ( Installer Use Only) 0-/0 (For Gallon Drum)
8 DRUM - Gallon RSV Closed System Standard Installation - Detailed Diagram RSV Fill Coupler For filling in a closed system through the RSV Container Valve System. For use at manufacturer and on-site filling in the field. Provides flow rate of GPM. Tamper-Evident Wire Seal Tamper Evident wire cable secures the to Drum. This protects unauthorized removal of the from the Drum. RSV Dispense Coupler Attaches to the pump connector hose. Self venting and prevents vacuum build-up in the container. For use with. RSV Tamper Evident Cap Tamper Evident cap for the stainless steel. This is the that threads into a drum. For use with RSV Fill Head and RSV Dispense Couplers. For use after Drum is filled from DEF manufacturer thru transportation to end-user to ensure has not been tampered. RSV Dust Cover Simple dust cover for the RSV Container Valve (NON-Tamper Evident). For use when RSV Dispense Coupler and Fill Head Coupler is disconnected from RSV Container Valve. Gallon - DRUM HDPE RSV Down Tube with Flex Bellows Flex Tube Assembly for use with the. This tube is for use the Gallon Drum for use through the bung opening. Installation / Removal Tool Attaches to a standard /" drive torque wrench to install the and tube into a Drum. Torque specification - ft./lb. For use with. Installer use only.
9 DRUM - Gallon RSV Closed System Standard Installation - Parts Returnable / Refillable / On-Site Refilling Fill - Transport - Dispense - Returnable / Reusable (On-Site Filling) On-Site Filling Part Number Description Thread / Pin / Cam Seal Type FILL COUPLER (Filler Use Only) RSV Vapor Recovery Fill Head Coupler -0 ( GPM Flow Rate) " NPT Liquid Inlet, /" NPT Vapor Recovery Outlet DISPENSE COUPLER -0 RSV Dispense Coupler Horizontal /" Barbed Outlet RSV Dispense Coupler -00 Horizontal /" BSPP Female Threaded Outlet TAMPER EVIDENT SHIPPING CAP 0-0 Tamper Evident Cap (Red) DUST COVER 0-0 Dust Cover (Non-Tamper Evident) TAMPER EVIDENT WIRE RSV Tamper Evident Wire Brammal Seal, CE-Z- " length x /" diameter CONTAINER VALVE NOTE: All wetted metal components are stainless steel. Pin Viton Pin EPDM Pin EPDM Cam and/or " BSP -0 " BSP / Cam Viton -09." x / Cam Viton -09." x / Cam EPDM DOWN TUBE -0/0 RSV Down Tube (HDPE ) For Gallon Drum (0 mm length, " diameter) INSTALLATION / REMOVAL TOOL (Installer Use Only) -0 Install / Removal Tool Cam USER MANUAL 00-I00b RSV Comprehensive Instruction Manual Diameter: in CE-Z Horizontal /" Barbed Outlet 00-I00b -0 (Installer Use Only) -0/0 (For Gallon Drum) 0 mm 9
10 IBC - & 0 Gallon EPV Closed System Center Mounted - Detailed Diagram EPV Dispense Coupler Connects to the EPV Container Valve and pump hose. HDPE EPV Container Valve Designed for a single trip / one way system. Threads into. Preferred Component. Robust construction designed for many years of service life. Center Mount Cap The standard IBC usually comes with a NPT bung in the center cap. Customers will want to convert these caps to the." x buttress bung opening so they can use the EPV Container Valve System. HDPE EPV Valve Dust Cover Fits into the EPV Container Valve to protect against debris. HDPE Order this cap to ensure you have the correct threaded opening. EPV Down Tube with Flex Bellows EPV Crimp-On Tamper Evident Seal Tamper Evident seal secures the EPV Container Valve. This protects unauthorized removal of the EPV Container Valve from the IBC. & 0 Gallon - IBC EPV Tube for the EPV Container Valve and for applications where the valve is installed in the center cap of a or 0 Gallon IBC, flexes to the side for optimum product extraction. Installation / Removal A Keyed Tool Connects to a standard / drive torque wrench to install the EPV Container Valve. Torque specification - ft./lb. Installer use only. 9 EPV Down Tube Expansion Tool Used to prime Down Tube before attaching to EPV Container Valve. Ensures proper sealing of Down Tube over Container Valve O-ring. Installer use only. Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only. 0
11 IBC - & 0 Gallon EPV Closed System Center Mounted - Parts Single Trip / One Way Install - Transport - Dispense - Disposal / Recycle Reusable Part Number DISPENSE - COUPLER Description Thread / Key / Color Seal Type -00B (Preferred Component) B EPV Dispense Coupler FDA ( ) /" NPT Male Thread Outlet EPV Dispense Coupler FDA ( ) /" Barbed Outlet CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only) 9- EPV " Crimp-On Tamper Evident Seal DUST COVER EPV Container Valve WWX-0 Dust Cover (Non-Tamper Evident) CONTAINER VALVE EPDM EPDM -00 EPV Container Valve EPDM " CENTER MOUNT CAP 0-0 " Center Mount Cap EPDM DOWN TUBE EPV Down Tube (HDPE ) For Gallon IBC -/0 Flex Bellows (0 mm length, /" diameter) EPV Down Tube (HDPE ) For 0 Gallon IBC -/ Flex Bellows ( mm length, /" diameter) INSTALLATION / REMOVAL TOOL (Installer Use Only) -00 EPV Container Valve Install / Removal Tool CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only) G-0 EPV Crimp-On Tamper Evident Installation Tool 9 DOWN TUBE EXPANSION TOOL (Installer Use Only) -9 EPV Down Tube Expansion Tool USER MANUAL EPV User Manual NOTE: All wetted metal components are HDPE &. Diameter: / in. 9- WWX mm -9 ( Installer Use Only) G-0 (Installer Use Only) -00 (Installer Use Only) /0 (For Gallon IBC)
12 IBC - & 0 Gallon RSV Closed System Center Mounted - Detailed Diagram RSV Fill Coupler For filling in a closed system through the RSV Container Valve System. For use at manufacturer and on-site filling in the field. Provides flow rate of GPM. RSV Dispense Coupler Attaches to the hose to pump the DEF from the container. This is a self venting Coupler and allows atmospheric air into the container. For use with RSV Container Valve. RSV Tamper Evident Cap Tamper Evident cap for the stainless steel. For use after IBC is filled from DEF manufacturer thru transportation to end-user to ensure has not been tampered. Stainless Steel Tamper-Evident Wire Seal Tamper Evident wire cable secures the to Drum. This protects unauthorized removal of the from the Drum. Threads into an IBC. This is the only, no plastic tube is attached. For use with RSV Fill Head and RSV Dispense Couplers. Center Mount Cap The standard IBC usually comes with a NPT bung in the center cap. Customers will want to convert these caps to the." x buttress bung opening so they can use the tamper evident features of the RSV Container Valve System. Order this cap to ensure you have the correct threaded opening. RSV Dust Cover Simple dust cover for the RSV Container Valve (NON-Tamper Evident). For use when RSV Dispense and Fill Head Coupler is disconnected from. & 0 Gallon - IBC 9 RSV Container Valve Installation / Removal Tool HDPE Attaches to a standard torque wrench to install the Drum Valve and tube into an IBC. Torques to - ft./lb. For use with RSV Container Valve. Installer use only. RSV Down Tube with Flex Bellows Flex Tube Assembly for use with the. This tube is cut for a or 0 Gallon IBC for use through the center cap and flexes to the side for optimum product extraction.
13 IBC - & 0 Gallon RSV Closed System Center Mounted - Parts Returnable / Refillable / On-Site Refilling Fill - Transport - Dispense - Returnable / Reusable (On-Site Filling) -0 On-Site Filling Part Number Description FILL COUPLER (Filler Use Only) Thread / Pin / Cam Seal Type -0 RSV Vapor Recovery Fill Head Coupler ( GPM Flow Rate) " NPT Liquid Inlet, /" NPT Vapor Recovery Outlet Pin Viton DISPENSE COUPLER -0 RSV Dispense Coupler Horizontal /" Barbed Outlet Pin EPDM -0 Horizontal /" Barbed Outlet -00 RSV Dispense Coupler Horizontal /" BSPP Female Threaded Outlet TAMPER EVIDENT SHIPPING CAP 0-0 Tamper Evident Cap (Red) DUST COVER 0-0 Dust Cover (Non-Tamper Evident) TAMPER EVIDENT WIRE RSV Tamper Evident Wire Brammal Seal, CE-Z- " length x /" diameter CONTAINER VALVE Pin EPDM Cam and/or " BSP -0 " BSP / Cam Viton CE-Z " x / Cam Viton -09." x / Cam EPDM " CENTER MOUNT CAP 0-0 " Center Mount Cap EPDM DOWN TUBE -/0 RSV Down Tube (HDPE ) For Gallon IBC Flex Bellows (0 mm length, in. diameter) 0-0 -/ RSV Down Tube (HDPE ) For 0 Gallon IBC Flex Bellows ( mm length, " diameter) Diameter: in. 9 INSTALLATION / REMOVAL TOOL (Installer Use Only) -0 Install / Removal Tool Cam RSV USER MANUAL 00-I00b RSV Comprehensive Instruction Manual NOTE: All wetted metal components are stainless steel. 9 -/0 (For Gallon IBC) 0mm 00-I00b -0 (Installer Use Only)
14 IBC - & 0 Gallon EPV Closed System Top Side Mounted - Detailed Diagram EPV Dispense Coupler Connects to the EPV Container Valve and pump hose. Preferred Component. Robust construction designed for many years of service life. HDPE EPV Container Valve Designed for a single trip / one way system. Threads into. HDPE EPV Valve Dust Cover Fits into the EPV Container Valve to protect against debris. HDPE EPV Down Tube with 0 º Cut Tube for the EPV Container Valve and for applications where the valve is installed in the top side bung of a & 0 Gallon IBC. EPV Crimp-On Tamper Evident Seal Tamper Evident seal secures the EPV Container Valve. This protects unauthorized removal of the EPV Container Valve from the IBC. & 0 Gallon - IBC EPV Installation / Removal A Keyed Tool Connects to a standard / drive torque wrench to install the EPV Container Valve. Torque specification - ft./lb. Installer use only. EPV Down Tube Expansion Tool Used to prime Down Tube before attaching to EPV Container Valve. Ensures proper sealing of Down Tube over Container Valve O-ring. Installer use only. Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only.
15 IBC - & 0 Gallon EPV Closed System Top Side Mounted - Parts Single Trip / One Way Install - Transport - Dispense - Disposal / Recycle Reusable Part Number DISPENSE COUPLER Description Thread / Key / Color Seal Type -00B (Preferred Component) -00 EPV Dispense Coupler FDA ( ) /" NPT Male Thread Outlet EPDM -00B EPV Dispense Coupler FDA ( ) /" Barbed Outlet EPDM CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only) 9-9- EPV in. Crimp-On Tamper Evident Seal Orange DUST COVER WWX-0 EPV Container Valve Dust Cover (Non-Tamper Evident) CONTAINER VALVE -00 EPV Container Valve (HDPE ) EPDM WWX-0 DOWN TUBE 0-/9 TBD EPV Down Tube (HDPE ) For Gallon IBC 0 º Cut (9 mm length, / in. diameter) EPV Down Tube (HDPE ) For 0 Gallon IBC 0 º Cut (TBD mm length, / in. diameter) INSTALLATION / REMOVAL TOOL (Installer Use Only) -00 EPV Container Valve Install / Removal Tool -00 CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only) G-0 EPV Crimp-On Tamper Evident Installation Tool DOWN TUBE EXPANSION TOOL (Installer Use Only) -9 EPV Down Tube Expansion Tool USER MANUAL EPV User Manual Diameter: / in. NOTE: All wetted metal components are stainless steel. 9 mm -9 ( Installer Use Only) G-0 (Installer Use Only) -00 (Installer Use Only) /9 (For Gallon IBC)
16 IBC - & 0 Gallon RSV Closed System Top Side Mounted - Detailed Diagram RSV Fill Coupler For filling in a closed system through the RSV Container Valve System. For use at manufacturer and on-site filling in the field. Provides flow rate of GPM. Tamper-Evident Wire Brammal Seal Tamper Evident wire cable secures the RSV Container Valve to IBC. This protects unauthorized removal of the from the IBC. RSV Dispense Coupler Attaches to the hose to pump the DEF from the container. This is a self venting Coupler and allows atmospheric air into the container. For use with RSV Container Valve. RSV Tamper Evident Cap Tamper Evident cap for the stainless steel. Threads into IBC. This is the only, no plastic tube is attached. For use with RSV Fill Head and RSV Dispense Couplers. For use after IBC is filled from DEF manufacturer thru transportation to end-user to ensure has not been tampered. RSV Dust Cover Simple dust cover for the RSV Container Valve (NON-Tamper Evident). For use when RSV Dispense and Fill Head Coupler is disconnected from RSV Container Valve. & 0 Gallon - IBC Installation / Removal Tool HDPE Attaches to a standard torque wrench to install the and tube into an IBC. Torques to - ft./lb. For use with RSV Container Valve. Installer use only. RSV Down Tube with Flex Bellows Flex Tube Assembly for use with the. This tube is cut for the & 0 Gallon IBC for use through the top side bung opening.
17 IBC - & 0 Gallon RSV Closed System Top Side Mounted - Parts Returnable / Reusable / Refillable Fill - Transport - Dispense - Returnable / Reusable (On-Site Filling) On-Site Filling Part Number Description Thread / Pin / Cam Seal Type -0 FILL COUPLER (Filler Use Only) RSV Vapor Recovery Fill Head Coupler -0 ( GPM Flow Rate) " NPT Liquid Inlet, /" NPT Vapor Recovery Outlet DISPENSE COUPLER Pin Viton -0 RSV Dispense Coupler Horizontal / in. Barbed Outlet RSV Dispense Coupler -00 Horizontal / in. BSPP Female Threaded Outlet TAMPER EVIDENT SHIPPING CAP 0-0 Tamper Evident Cap (Red) DUST COVER 0-0 Dust Cover (Non-Tamper Evident) TAMPER EVIDENT WIRE RSV Tamper Evident Wire Brammal Seal, CE-Z- " length x /" diameter CONTAINER VALVE Pin EPDM Pin EPDM Cam and/or " BSP -0 " BSP / Cam Viton Horizontal /" Barbed Outlet -09." x / Cam Viton -09." x / Cam EPDM CE-Z- DOWN TUBE -0/9 RSV Down Tube (HDPE ) For Gallon IBC (9 mm length, " diameter) TBD RSV Down Tube (HDPE ) For 0 Gallon IBC (TBD mm length, " diameter) INSTALLATION / REMOVAL TOOL (Installer Use Only) -0 Install / Removal Tool Cam Diameter: in. -09 RSV USER MANUAL 00-I00b RSV Comprehensive Instruction Manual NOTE: All wetted metal components are stainless steel. -0/9 (For Gallon IBC) 9 mm 00-I00b -0 (Installer Use Only)
18 EPV Closed System Connect & Disconnect EPV Dispense Coupler - Instructions CONNECT Insert Coupler Push Coupler Down Turn Hose Clockwise DISCONNECT Coupler Clicks & Locks in Place 00-I00 Pull up Lever on Side of Coupler Turn Hose Counter-Clockwise Pull Coupler up & Remove
19 RSV Closed System Connect & Disconnect RSV Dispense Coupler - Instructions CONNECT Insert Coupler Turn Handle Clockwise Push Down Handle DISCONNECT Handle Clicks, Locks & Remains Down Push Down Handle Button with Thumb 00-I00 Handle Unlocks & Releases up Turn Handle Counter-Clockwise Pull up to Remove 9
20 00-I00 Copyright 009 Micro Matic USA, Inc. All Rights Reserved.
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