ATEX HAZARDOUS-AREA RATED CONTAINER HEATERS AND CONTROLLER PRODUCT LAUNCH BOOK

Transcription

1 ATEX HAZARDOUS-AREA RATED CONTAINER HEATERS AND CONTROLLER PRODUCT LAUNCH BOOK Hazardous-area rated for Gas And Suitable for use in outdoor and wet environments - IP 65 Drum Heaters IBC Tank Heaters Gas Bottle Warmers Digital Controllers

2 ATEX HAZARDOUS-AREA FULL-COVERAGE DRUM HEATERS Ideal for a wide range of hazardous-area drum heating applications - ATEX Gas and Fully insulated and water resistant - Suitable for use in outdoor or wet environments - IP 65 rated Operating temperatures up to 200 C (392 F) - T3 Adjustable straps with buckles for easy on and off installation 2-RTD sensor system - For process and high temperature limit Explosion protection marking: Gas II 2G Ex e mb IIC T3 Gb II 2D Ex e mb IIIC T120 C Db -40 C Ta +60 C (ambient temperature) System approved with an EC-type examination certificate according to RL 2014/34/EU appendix III EC-type examination certificate TPS 11 ATEX X C C Specifications: A (length) Outer Material: Waterproof PTFE-coated glass fiber fabric Insulation: mm (0.8 to 1.0 in) glass needle mat Nominal Voltage : 230 VAC Nominal Power: 1200 W Heating Element: Grounded for your safety Operating Temperature: -40 C to 200 C (-40 F to 392 F) (steel drum) -40 C to 70 C (-40 F to 158 F) (plastic drum) Temperature Class: T6, T5, T4, T3 (depending on temperature limiter setpoint) Protection Ratings: IP65/I Zones: 1/2 (gas); 21/22 (dust) Sensor: 2 standard 3-wire PT100 RTD sensors Power Cord: 3 m (10 ft) long with crimped ferrule terminated leads B (width) litre (55 gal) A (Length) 2100 mm (87.7 in) B (Height) 800 mm (31.5 in) C (Circumference) Part No mm ( in) WEXHD ZE BHT3 ATEX certified temperature controller is required for use with this product Part No.: WEXRBL25-230ZESBH Custom sizes and designs available: Contact your local distributor or BriskHeat for more information.

3 ATEX HAZARDOUS-AREA IBC/TOTE TANK HEATERS Ideal for a wide range of hazardous-area IBC /Tote Tank heating applications - ATEX Gas and Fully insulated and water resistant - Suitable for use in outdoor or wet environments - IP 65 rated Operating temperatures up to 200 C (392 F) - T3 Adjustable straps with buckles for easy on and off installation 2-RTD sensor system - For process and high temperature limit Explosion protection marking: Gas II 2G Ex e mb IIC T3 Gb II 2D Ex e mb IIIC T120 C Db -40 C Ta +60 C (ambient temperature) System approved with an EC-type examination certificate according to RL 2014/34/EU appendix III EC-type examination certificate TPS 11 ATEX X A (length) *Shown with optional cover Specifications: Outer Material: Waterproof PTFE-coated glass fiber fabric Insulation: mm (0.8 to 1.0 in) glass needle mat Nominal Voltage : 230 VAC Nominal Power: 1200 W Heating Element: Grounded for your safety Operating Temperature: -40 C to 200 C (-40 F to 392 F) (steel IBC) -40 C to 70 C (-40 F to 158 F) (plastic IBC) Temperature Class: T6, T5, T4, T3 (depending on temperature limiter setpoint) Protection Ratings: IP65/I Zones: 1/2 (gas); 21/22 (dust) Sensor: 2 standard 3-wire PT100 RTD sensors Power Cord: 3 m (10 ft) long with crimped ferrule terminated leads B (width) 1000 litre (250 gal) A (Total length) 4400 mm (173.2 in) B (Height) (Heated length) Part No mm 3900 mm (153.4 in) IBC Tote Tank cover: minimizes heat loss and improves efficiency WEXHCIBC-230ZE BHT3 WEXHIIBC-0000BHT3 ATEX certified temperature controller is required for use with this product Part No.: WEXRBL25-230ZESBH Custom sizes and designs available: Contact your local distributor or BriskHeat for more information.

4 ATEX HAZARDOUS-AREA GAS BOTTLE WARMERS Improves process control and reduces wasted condensed gas in hazardous-areas - Creates convection current - Increases pressure inside Fully insulated and water resistant - Suitable for use in outdoor or wet environments (IP 65 rated) Adjustable straps with buckles for easy on and off installation 2-RTD sensor system - For process and high temperature limit Explosion protection marking: Gas II 2G Ex e mb IIC T3 Gb II 2D Ex e mb IIIC T120 C Db -40 C Ta +60 C (ambient temperature) EC-type examination certificate TPS 11 ATEX X Y X Specifications: Outer Material: Waterproof PTFE-coated glass fiber fabric Insulation: mm (0.8 to 1.0 in) glass needle mat Nominal Voltage : 230 VAC Nominal Power (10 l, 50 l, 79 l): 380 W, 850 W, 850 W Operating Temperature: Pressurized: -40 C to 50 C/60 C (-40 F to 122 F/140 F) Non-pressurized: -40 C to 200 C (-40 F to 392 F) Temperature Class: T6, T5, T4, T3 (depending on temperature limiter setpoint) Ingress Protection/Protection Class: IP65/I Zones: 1/2 (gas); 21/22 (dust) Sensor: 2 standard 3-wire PT100 RTD sensors Power Cord: 3 m (10 ft) long with crimped ferrule terminated leads X (Total Height) 10 litre 1010 mm 50 litre 1670 mm (65.7 in) 79 litre 1290 mm (50.8 in) Y (Cylinder Height) 800 mm (31.5 in) 1400 mm (55.1 in) 1000 mm (Diameter) Part No. 140 mm (5.5 in) 230 mm (9.1 in) 318 mm (12.5 in) WEXHB ZE BHT3 WEXHB ZE BHT3 WEXHB ZE BHT3 ATEX certified temperature controller is required for use with this product Part No.: WEXRBL25-230ZESBH Custom sizes and designs available: Contact your local distributor or BriskHeat for more information.

5 ATEX HAZARDOUS-AREA DIGITAL CONTROLLER WITH LIMITER Hazardous-area rated temperature controller with high temperature limiter - ATEX Gas and Suitable for wet areas or outdoor use - IP 64 Large display with clear glass window for easy viewing Include adjustable energy limiter to slow heat-up rates on low resistance elements Sensor break and short signal indicators Specifications: Voltage: (230 nominal) VAC Hz Max. Amp Load: 25 amp Temperature Control Type: On/Off Temperature Control Range: 0 C to 450 C (32 F to 42 F) Temperature Display Units: C Sensor Inputs: 2 PT100 RTD (2 or 3-wire) terminals for control and limit Limit Switching Point: 2 C below set point temperature Hysteresis: 2 K Alarms: LED indicators with dry contacts External Protection: 25 amp circuit breaker Input and Output Power Connections: Strain relief cable glands included Temperature Protection: Reversible temperature switch for enclosure Enclosure Type: Robust aluminum enclosure with mounting plates and hardware Enclosure Rating: IP64 Ambient Operating Range: -20 C to 40 C Enclosure Dimensions: 260 mm x 160 mm x 135 mm (10.2 in x 6.3 in x 5.3 in) Weight: 6 kg (13 lbs) Explosion protection marking: Gas II 2G Ex e ib [ib Gb] mb IIC T4 Gb II 2D Ex tb IIIC IP6X T90 C Db EC-type examination certificate TÜV 10 ATEX Nominal Voltage Sensor Input Temperature Range 230 VAC PT100 RTD 0 C to 450 C (32 F to 842 F) Maximum Amps Part No. 25 WEXRBL25-230ZESBH Required for use with all BriskHeat ATEX certified Gas Cylinder Warmers, IBC Heaters, and Full Coverage Drum Heaters.

6 FREQUENTLY ASKED QUESTIONS (FAQs) FOR ATEX HAZARDOUS AREA HEATERS AND CONTROLLER What is ATEX? ATEX is a set of European directives that defines the equipment that is allowed in an environment with an explosive atmosphere. It gets its name from ATmoshpheres EXplosibles. ATEX is also accepted in many countries outside of Europe. Are BriskHeat ATEX heaters approved for both gas and dust hazardous areas? Yes Can these ATEX products be used outdoors or in wet environments? Yes. BriskHeat ATEX drum, IBC, and gas cylinder heaters have an IP65 rating. What is the benefit of the adjustable energy limiter on a BriskHeat ATEX controller? The energy controller is a 10-step switch that can be used to set the desired power in 10% increments from 10% to 100%. This reduces the maximum current sent to the heating element. This is useful when using low-resistance heaters. Is a temperature controller required with BriskHeat ATEX drum, IBC, and gas cylinder heaters? Yes, we recommend the BriskHeat model WEXRBL25-230ZESBH. What makes the Temperature Limiter important? It is a safety device that acts as a high-limit temperature cut-off.

7 Freeze Protection and Warming Bulk Materials in ATEX Hazloc Environments A safe and effective way to warm and protect bulk materials in hazardous areas Application Various liquids, gasses, and even solids are often stored in bulk containers. Common containers include drums, IBC tanks, and gas bottles. In order to effectively protect the contents from cold, reduce viscosity, or increase efficiency for easy dispensing, the contents must be kept warm. If the temperatures of the contents fall below desired levels, the contents could be ruined or unable to dispense at all. Many of these containers are in hazardous areas where ATEX certification is a requirement for the type of heaters permitted for use. Application Note Solution BriskHeat offers ATEX certified heaters for drums, IBC tanks, and gas bottles. They are rated for zones 1/2 (gas) and 21/22 (dust) and are IP65/I for indoor and outdoor use. They fit most standard size units and certified for T6, T5, T4, and T3 operating temperatures. Common applications include viscosity control, freeze protection, temperature maintenance, heat-up, melting, and efficiency. BriskHeat offers an ATEX certified temperature controller with built-in high temperature limiter that can be used with all BriskHeat ATEX container heaters. It also has an energy output limiter for slower heat-up rates on low resistance elements. It features easy programming, dual digital displays with clear window for easy temperature monitoring, a DIN rail terminal block for easy and reliable electrical connections, a 25 A high operating capacity, and a temperature range up to 450 C. Industries: Chemical/Petrochemical Oil & Gas Power Generation/Energy General Manufacturing Mining Adhesives Specialty Gasses Fertilizer Pharmaceutical Cosmetics Types of Users: Facilities Maintenance Process Engineers Production Managers Toll Free: Phone: bhtsales1@briskheat.com Fax: BriskHeat Corporation. All Rights Reserved

8 ATEX CONTAINER HEATERS AND CONTROLLER PRICE LIST ATEX Full-Coverage Drum Heater: A (Length) B (Height) C (Circumference) Part No litre (55 gal) 2100 mm (87.7 in) 800 mm (31.5 in) mm ( in) List Price WEXHD ZE BHT3 $3742 B (height) A (length) ATEX Wrap-Around IBC TOTE Tank Heater: 1000 litre (275 gal) A (Total length) 4400 mm (173.2 in) B (Height) (Heated length) Part No mm 3900 mm (153.4 in) List Price WEXHCIBC-230ZE BHT3 $4939 IBC Tote Tank cover: minimizes heat loss and improves efficiency WEXHIIBC-0000BHT3 $787 B (height) A (length) ATEX Gas Bottle Warmers: X (Total Height) Y (Cylinder Height) (Diameter) Part No. List Price 10 litre 1010 mm 800 mm (31.5 in) 140 mm (5.5 in) WEXHB ZE BHT3 $3296 X 50 litre 1670 mm (66.7 in) 1400 mm (55.1 in) 230 mm (9.1 in) WEXHB ZE BHT3 $3713 Y 79 litre 1290 mm (50.8 in) 1000 mm 318 mm (12.5 in) WEXHB ZE BHT3 $4044 ATEX Temperature Controller with Limiter: Nominal Voltage Sensor Input Temperature Range Amps Part No. 230 VAC PT100 RTD 0 C to 450 C (32 F to 842 F) List Price 25 WEXRBL25-230ZESBH $ (Worldwide) bhtsales1@briskheat.com PN: ATEXLAUNCH Rev0