SINGLE-TURN AND MULTI-TURN ELECTRIC ACTUATORS

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Harold Sanders
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1 SINGLE-TURN AND MULTI-TURN ELECTRIC ACTUATORS

General information 2 3 Basic configuration: explosion-proof

shaft, manual drive, output shaft movement mechanical limiters

Options: digital position indication БСПЦ, actuator КИМ (КИМ2 or

shutoff and control pipeline valves in industrial processes

version Basic configuration: motor, gear reducer, bi-directional

output shaft travel for МЭО and МЭОФ actuators.

located on its front panel under actuator cover), КИМ (КИМ2 or

operation in explosive areas belonging to class 1 and 2 of

category IIA, IIB, IIC and temperature group Т1, Т2, Т3, Т4 may

Actuator features explosion safe ( high Gb ) explosion

type meeting the requirements of ТР ТС 012/2011 Regarding safety

4 ПЭМ-В1500-E3-IICT4-12 IP68 actuator automated control

..630-E3-10 IP68 actuator Fields of application Systems of

2 General information 2 3 Basic configuration: explosion-proof version motor, gear reducer, bi-directional limiter of output shaft, manual drive, output shaft movement mechanical limiters for МЭО and МЭОФ. Options: digital position indication БСПЦ, actuator КИМ (КИМ2 or КИМ3) in explosion-proof version (adjustment and control buttons located on БСПЦ and КИМ front panels). Explosion protection marketing: «1Ex d llb T4 Gb» or «1Ex d llс T4 Gb». Electric actuators are designed for remote and local control of shutoff and control pipeline valves in industrial processes automated control systems Versions General industrial use version Basic configuration: motor, gear reducer, bi-directional output shaft limiter, manual drive, mechanical limiters of output shaft travel for МЭО and МЭОФ actuators. Configuration options: sensor БД-2 (adjustment buttons are located on its front panel under actuator cover), КИМ (КИМ2 or КИМ3, adjustment and control buttons are located on the front panel).» Fig. 3 МЭОФ E2-IICT4-09К IP67 actuator Explosion-proof version For operation in explosive areas belonging to class 1 and 2 of premises and outdoor facilities where explosive gas mixtures of category IIA, IIB, IIC and temperature group Т1, Т2, Т3, Т4 may occur. Actuator features explosion safe ( high Gb ) explosion protection level and flameproof enclosure d explosion protection type meeting the requirements of ТР ТС 012/2011 Regarding safety of equipment operated in explosive environments.» Fig. 4 ПЭМ-В1500-E3-IICT4-12 IP68 actuator Electric actuators are designed for remote and local control of shutoff and control pipeline valves in industrial processes automated control systems» Fig. 1 МЭОФ E3-10 IP68 actuator Fields of application Systems of transportation and distribution of various gases, liquids and other pipelinetransportable mediums in heat energy production, metal industry, water supply, heating and ventilation systems, chemical, petrochemical, oil refining industry, etc..» Fig. 2 ПЭМ-Б250-E2-IICT4-12 IP68 actuator

General information 4 5 КИМ receives coands from a controller, controls electric motor, performs functions of a starter, provides feedback on actuator and valve state.

3 General information 4 5 КИМ receives coands from a controller, controls electric motor, performs functions of a starter, provides feedback on actuator and valve state. Functions Automatic control or manual opening and closing of shutoff and control valves with precise stopping in any set position. Control of actuator and valve state. Electric motor automatic shutdown: at reaching a set position of valve, at exceeding of an output shaft set value in any position, at electric motor overheating, at detection of actuator malfunction. Indication of actuator state (position, ) on a display. Indication of state of limit and switches, backup battery, main power source, MALFUNCTION signal. Connection via RS-485 with a ПБР-3ИМ-БД (for actuators equipped with БД, БСПЦ s (option С). Block from occasional repeated start of motor at valve breakaway. Valve breakaway from limit position with maximum. Software setup of actuator including adjustment of shutdown within the range from to 100% of maximum with deviation within ±10 % of maximum shutdown. Indication of current position and, settings, error codes. Actuators equipped with КИМ allow the following methods of valves control: LOCAL on site using buttons; REMOTE upon coands from a high level device using: via digital RS-485 (Profibus DP, Modbus RTU) interface allowing digital channel backing up; discrete control signals (OPEN, CLOSE, STOP); analog signal POSITION SETTING (Positioner); FAILURE signal (ESD). PID REGULATOR (for versions with КИМ3). Smooth start and speed adjustment (for versions with КИМ3). Major features Actuator and valve adjustment can be carried out without enclosure opening using buttons while parameters are indicated on a display. Adjustment can be carried out while main power source is on, so as while it is off using a manual drive and a backup battery. Adjustment settings would be saved to nonvolatile memory. Diagnostics of digital, КИМ, backup battery state, detection of motor overheating, indication of malfunction using discrete signals from switches and LED indicators. Switches can be prograed to indicate malfunctions with and without motor control blocking. Simultaneous triggering of limit switches shows malfunction with blocking, triggering of travel switches shows malfunction without blocking. Major specifications Power supply Protection rating Allowed noise level Climatic version Torque reserve (for valve breakaway) coefficient, for МЭО(Ф) for ПЭМ Duty mode Motor and digital can be supplied with power using single cable. Automatic heating of electronic internal space. Absolute contactless position sensor. Electronic allows to adjust an actuator for valves featuring different numbers of revolutions required for full travel from 0,5 to 000 (for ПЭМ). Torque digital sensor. Built-in contactless reversing starter (for actuators with КИМ). Wireless adjustment of actuator via Bluetooth interface using an Android-based device (for actuators with КИМ). Events log (for actuators with КИМ). Spaced version featuring wall-mounted version of КИМ3 for operation in severe conditions. ~ 380 V, 50 Hz; 220 V, 50 Hz IP54, IP65, IP67, IP68 (option) 80 dba У1 (from - С to +55 С) +85 С on demand; УХЛ1 (from -60 С to +60 С) Т2 (from -10 С to +50 С) 1,7 1,3 S3 6 cycles per hour with duty rating of 25 %, S4 630 starts per hour with duty rating of 25 %, S2 with duty period 20 minutes. Average life cycle at least 15 years Time to failure, h, at least Seismic resistance 9 points on the МSК-64. Resistance to electromagnetic impact (under ГОСТ Р 50746) group 3 featuring operation quality class А

МЭО(Ф) and ПЭМ. General industrial use 6 МЭО(Ф) and ПЭМ. Explosion-proof versions 7 МЭОФ. Single-turn electric actuators.

3-10К 0 600 25; 63; 250; 620 МЭОФ-320(480)/Х 1 -Х 2 Х 3-10К 320 480 10; 25 БД-2 / 620 МЭОФ-630(950)/Х 0,25; 0,63 КИМ2, 1 -Х 2 Х 3-10К 630

dimensions 410 х 260 х (450...500) 450 х 260 х (490.

МЭОФ-2500(3750)/Х 1 -Х 2 Х 3-09К 2500 3750 63; МЭОФ-00(6000)/Х 1 -Х 2 Х 3-09К 00 6000 63; Single-phase versions (220 V, 50 Hz)

600 25; 0,25; 0,63 КИМ2, МЭОФ-630(950)/Х 1 -Х 2 Х 3-10 630 950 63; КИМ3 0 ПЭМ. Multi-turn electric drives.

х 600 110 Electric connection F07 F12 F10 F14 Motor nominal 410 х 260 х (450...500) 450 х 260 х (490.

..635) 48 370 34 96 550 36 6 180 38 ПЭМ-Б250-Х 1 -Х 2 -Х 3 100 250 325 0 00 12 БД-2 / 250 39 24 320 х 390 х КИМ2, 1 / 2 550 (645.

..800) 370 х 0 х 97 ПЭМ-В1500-Х 1 -Х 2 -Х 3 900 1500 1900 25 00 99 1) Mnom nominal in S4 mode. 2) Mmax maximum shutdown in S2 mode. Note 1.

ПЭМ-А drives can be equipped with linear adaptor for 25000 N (ПЭП-А25000). МЭО(Ф). Single-turn electric actuators.

МЭОФ-100(150)/Х 1 -Х 2 Х 3 -Х 4 Т4-10(К) 100 150 10, 170, 350 МЭОФ-250(375)/Х 1 -Х 2 Х 3 -Х 4 Т4-10(К) 250 380 10, 170, 250, 6 380 х 45,

..520) МЭОФ-320(480)/Х 1 -Х 2 Х 3 -Х 4 Т4-10(К) 320 480 10, 25 6 МЭОФ-630(950)/Х 1 -Х 2 Х 3 -Х 4 Т4-10(К) 0,25, БСПЦ / 55 630 950 0,63

Т4-09(К) (600...6) 0 20 210, 310, 450 х 560 80 МЭО(Ф)-2000(3000)/Х 1 -Х 2 Х 3 -Х 4 Т4-09(К) 2000 3000 300 (600.

where А discrete and analog input signals and С network output signal, power supply voltage code 1 24 V or 2 220 V.

Operation of actuators in ЦС version requires ПБР-ИМ-БД starter.

analog outputs; А starter analog control, 2С 2xRS-485 channels.

** 1 quickly detachable connection for general industrial use versions of actuators 2 terminal connection.

ПЭМ-А100-Х 1 -Х 2 -Х 3 -Х 4 Т4-12 100 130 12 90 34 22 180 270 х 320 х 35 (730.

4 МЭО(Ф) and ПЭМ. General industrial use 6 МЭО(Ф) and ПЭМ. Explosion-proof versions 7 МЭОФ. Single-turn electric actuators. МЭОФ-100(150)/Х 1 -Х 2 Х 3-10К МЭОФ-250(375)/Х 1 -Х 2 Х 3-10К Mnom 1), Maximum starting Мmax 2), full travel time, s full travel, rev. Х 1 Х 2 Х 3 * Three-phase versions (380 V, 50 Hz) 10; 25; 63; 10; 25; 63; Consumed power, W, 350; ; 250; 620 МЭОФ-0(600)/Х 1 -Х 2 Х 3-10К ; 63; 250; 620 МЭОФ-320(480)/Х 1 -Х 2 Х 3-10К ; 25 БД-2 / 620 МЭОФ-630(950)/Х 0,25; 0,63 КИМ2, 1 -Х 2 Х 3-10К ; 63; КИМ3 250; 620 МЭОФ-1000(1500)/Х 1 -Х 2 Х 3-08К ; 25; 63 Connection type under ISO 5211/1 F07 F12 F10 F14 dimensions 410 х 260 х ( ) 450 х 260 х ( ) МЭОФ-0(20)/Х 1 -Х 2 Х 3-08К ; 63; 220; 320 F12 F16 3 х 4 х МЭОФ-2000(3000)/Х 1 -Х 2 Х 3-09К ; 63 МЭОФ-2500(3750)/Х 1 -Х 2 Х 3-09К ; МЭОФ-00(6000)/Х 1 -Х 2 Х 3-09К ; Single-phase versions (220 V, 50 Hz) МЭОФ-100(150)/Х 1 -Х 2 Х ; 63; 2 МЭОФ-250(375)/Х 1 -Х 2 Х ; 63; БД-2 / 2; 0 МЭОФ-0(600)/Х 1 -Х 2 Х ; 0,25; 0,63 КИМ2, МЭОФ-630(950)/Х 1 -Х 2 Х ; КИМ3 0 ПЭМ. Multi-turn electric drives. Torque adjustment range, Starting,, at least Number of revolutions for full travel Output shaft rotation speed, rpm kg, 320 F16 F25 3 х 4 х Electric connection F07 F12 F10 F14 Motor nominal 410 х 260 х ( ) 450 х 260 х ( ) Weight w/o installation parts, kg, Х 1 Х 2 * Х 3 ** ПЭМ-А100-Х 1 -Х 2 -Х х 390 х 33 ( ) ПЭМ-Б250-Х 1 -Х 2 -Х БД-2 / х 390 х КИМ2, 1 / ( ) 48 КИМ ПЭМ-В630-Х 1 -Х 2 -Х ПЭМ-В1000-Х 1 -Х 2 -Х ( ) 370 х 0 х 97 ПЭМ-В1500-Х 1 -Х 2 -Х ) Mnom nominal in S4 mode. 2) Mmax maximum shutdown in S2 mode. Note 1. Actuators МЭО(Ф) and ПЭМ are available with motor temperature detector. 2. ПЭМ-А drives can be equipped with linear adaptor for N (ПЭП-А25000). МЭО(Ф). Single-turn electric actuators. / maximum, Maximum shutdown Мmax 2), full travel time, s full travel, rev. Explosionproof Consumed equipment sub-group kg, up to Х 1 Х 2 Х 3 * Х 4 МЭОФ-100(150)/Х 1 -Х 2 Х 3 -Х 4 Т4-10(К) , 170, 350 МЭОФ-250(375)/Х 1 -Х 2 Х 3 -Х 4 Т4-10(К) , 170, 250, х 45, 53 МЭОФ-0(600)/Х ( ) 1 -Х 2 Х 3 -Х 4 Т4-10(К) , 6 х 50 ( ) МЭОФ-320(480)/Х 1 -Х 2 Х 3 -Х 4 Т4-10(К) , 25 6 МЭОФ-630(950)/Х 1 -Х 2 Х 3 -Х 4 Т4-10(К) 0,25, БСПЦ / ,63 КИМ2, IIB 250, 6 КИМ3 IIC МЭО(Ф)-1000(1500)/Х 1 -Х 2 Х 3 -Х 4 Т4-09(К) , 25, х 75 МЭО(Ф)-0(20)/Х 1 -Х 2 Х 3 -Х 4 Т4-09(К) ( ) , 310, 450 х МЭО(Ф)-2000(3000)/Х 1 -Х 2 Х 3 -Х 4 Т4-09(К) ( ) МЭО(Ф)-2500(3750)/Х х 560 х Х 2 Х 3 -Х 4 Т4-09(К) , МЭО(Ф)-00(6000)/Х 1 -Х 2 Х 3 -Х 4 Т4-09(К) , 320 ПЭМ. Multi-turn electric drives. Torque adjustment range, Starting,, at least Number of revolutions for full travel * 1) SENSOR UNIT БД-2 (БСПЦ) Ц, option code ( А or С ), where А discrete and analog input signals and С network output signal, power supply voltage code 1 24 V or V. Actuators featuring sensor with option С operate together with ПБР-ИМ-БД starters. Operation of actuators in ЦС version requires ПБР-ИМ-БД starter. Option codes in ПБР-ИМ-БД starter designation: С RS-485 interface channel (Modbus RTU protocol, Profibus DP option); Д, У discrete and analog outputs; А starter analog control, 2С 2xRS-485 channels. 2) КИМ CONTROLLING UNIT Е2 for КИМ2 and Е3 for КИМ3, КИМ configuration code ( М or А, or Д, or С, or Т, or Р ), then options set code. ** 1 quickly detachable connection for general industrial use versions of actuators 2 terminal connection. Output shaft rotation speed, rpm Electric connection Explosionproof equipment sub-group Motor nominal Х 1 Х 2 * Х 3 ** Х ПЭМ-А100-Х 1 -Х 2 -Х 3 -Х 4 Т х 320 х 35 ( ) ПЭМ-Б250-Х 1 -Х 2 -Х 3 -Х 4 Т БСПЦ / 24 КИМ2, 2 IIB х 320 х 45 КИМ3 IIC ( ) ПЭМ-В630-Х 1 -Х 2 -Х 3 -Х 4 Т ПЭМ-В1000-Х 1 -Х 2 -Х 3 -Х 4 Т ( ) 480 х 480 х 110 ПЭМ-В1500-Х 1 -Х 2 -Х 3 -Х 4 Т kg, up to Examples of designation of electric actuators with КИМ : 1) КИМ3 configuration С, options set code 24 (2 Profibus DP channels): МЭОФ-0(20)/63-0,63-E3C24-08К У2 ЯЛБИ ТУ; 2) КИМ2 configuration Д, options set code 00 (basic), explosionproof version: ПЭМ-В Е2Д00-IIСТ4-11 Т2 ЯЛБИ ТУ. Examples of designation of actuators with sensor : 1) БД-2 with option А, power supply voltage 220 V: МЭОФ-630(950)/63-0,25ЦА2-10К, У1; 2) БСПЦ with option С, power supply voltage 220 V, explosionproof version: МЭОФ-0(600)/25-0,63ЦС2-IICT4-10K, У1. All explosion-proof actuators are equipped with motor temperature detector. At actuator ordering state the method of actuator connection to a valve, type and number of cable glands.

«ABS Electro» 08.2016 ABS Electro Serebryanicheskaya naberezhnaya, 29, Moscow, 109028, Russian Federation Tel.: +7 (495) 735-44 Fax: +7 (495) 735-59 E-mail: info@abselectro.com www.

5 «ABS Electro» ABS Electro Serebryanicheskaya naberezhnaya, 29, Moscow, , Russian Federation Tel.: +7 (495) Fax: +7 (495) ABS ZEiM Automation OJSC pr. I. Yakovleva, 1, Cheboksary, Chuvash Republic, 8020, Russian Federation Tel.: +7 (8352) ; Факс: +7 (8352)

ABOUT US FACTORY WAS FOUNDED IN 1958

ABOUT US FACTORY WAS FOUNDED IN 1958 PRODUCT CATALOGUE FACTORY WAS FOUNDED IN 1958 ABOUT US ABS ZEiM Automation Open Joint-Stock Company (part of ABS Electro group) develops and offers turnkey production of industrial process automated control