valve communication and control

Transcription

1 StoneL: valve communication and control Now Featuring Wireless Link

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3 Quick reference All product names used herein are trademarks of their respective owners. Quick reference Application guidelines for platforms and switches/vcts page 4 table of contents Axiom AX Explosionproof with integral pneumatic control in aluminum or stainless steel page 8 Hawkeye HK & HX Linear point sensors page 58 Axiom AMI Nonincendive with integral pneumatic control. See new Wireless Link. page Prism PM Diaphragm and angle valve applications page 6 Eclipse & VI Compact and modular with integral proximity sensors page 38 Prism PI Intelligent valve communication and control for linear applications. See new Wireless Link. page 68 Quartz Versatile explosionproof monitoring platform page 44 Process environment Area classifications and chemical compatibility charts page StoneL Valve communication & control 3

4 Quick reference Platform guide Quarter-turn Communication/monitoring with integral control Platform Hazardous ratings* Enclosure ratings Capabilities Typical applications Axiom AX Class I & II Div 1& explosionproof Nema 4, 4X Discrete & analog monitoring ¼ turn Class I & II Div 1& intrinsically safe IP 66, IP 67 Communication terminal (VCT) pneumatically Class I & II Div nonincendive Discrete pneumatic control actuated valves Ex d IIC T6 explosionproof (Zone Diagnostics 1, ) Uses advanced analog sensing technology Intermediate control page 8 Axiom AMI Class I & II Div 1& intrinsically safe Class I & II Div nonincendive Ex ia IIC T5 intrinsically safe (Zone 0, 1, ) Ex na, nc IIC nonincendive (Zone ) Nema 4, 4X and 6 IP 67 Discrete & analog monitoring Communication terminal (VCT) Discrete pneumatic control Diagnostics Uses advanced analog sensing technology Intermediate control Wireless Link ¼ turn pneumatically actuated valves page Quarter-turn Communication/monitoring Platform Hazardous ratings* Enclosure ratings Capabilities Typical applications Eclipse Class I & II Div 1& intrinsically safe Nema 4, 4X and 6 Discrete monitoring ¼ turn Class I & II Div nonincendive IP 67 Communication terminal (VCT) pneumatically Ex ia IIC T5 intrinsically safe (Zone Uses dual module system actuated valves 0, 1, ) page 38 Quartz Class I & II Div 1& explosionproof Class I & II Div 1& intrinsically safe Class I & II Div nonincendive Ex d IIC T5 explosionproof (Zone 1, ) Ex ia IIC T5 intrinsically safe (Zone 0, 1, ) Nema 4, 4X and 6 IP 67 Discrete & analog monitoring Communication terminal (VCT) Uses dual module system Uses individual sensor/ switches (multiples of, 4 or 6) and position transmitters ¼ turn pneumatically actuated valves ¼ turn manually operated valves Positioner mounted Linear globe, gate (Stroke lengths from ½ to 6 ) page 44 * Only models listed on StoneL's official web site are approved per specific rating. 4 Valve communication & control StoneL.com

5 Quick reference Linear Communication/monitoring with integral control Platform Hazardous ratings* Enclosure ratings Capabilities Typical applications Prism PI Class I & II Div 1& intrinsically safe Nema 4, 4X and 6 Class I & II Div nonincendive IP 66, IP 67 Discrete monitoring Communication terminal (VCT) Discrete pneumatic control Uses intelligent linear magnetic resistive sensor system Wireless Link Linear diaphragm valves Linear angle valves (Stroke lengths from 1/8 to ⁵ ₈ ) page 68 Prism PM Class I & II Div 1& intrinsically safe Class I & II Div nonincendive Nema 4, 4X and 6 IP 67 Discrete monitoring Communication terminal (VCT) Discrete pneumatic control Uses dual module system Linear diaphragm valves Linear angle valves (Stroke lengths from 1/8 to ) page 6 Point sensing Monitoring Platform Hazardous ratings* Enclosure ratings Capabilities Typical applications Hawkeye HK Class I & II Div 1& intrinsically safe Class I & II Div nonincendive Ex ia IIC T6 intrinsically safe (Zone 0, 1, ) Nema 4, 4X and 6 IP 67 Discrete monitoring Single switch/sensors Linear globe, gate (Stroke lengths from 3/8 to unlimited) page 58 Hawkeye HX Ex d, Class I & II Div 1 (Zone 1) Explosionproof Class I & II Div 1 intrinsically safe Ex ia intrinsically safe (Zone 0) Nema 4, 4X and 6 IP 66/68 Discrete monitoring Single switch/sensor Linear globe, gate (Stroke lengths from 3/8 to unlimited) page 60 * Only models listed on StoneL's official web site are approved per specific rating Valve communication & control 5

6 Quick reference Switch/VCT guide Solid state switches/sensors Platform Function Electrical Application Axiom AX pg. 1 Axiom AMI pg () SST NO switching (SPST) VAC/15 VDC AC & DC computer inputs 35 () SST NO switching (SPST) VAC/15 VDC; VAC/VDC AC & DC computer inputs (global) 44 () NAMUR outputs (EN ) I < 1 ma to I > VDC Intrinsically safe repeater barrier input Eclipse pg. 40 Quartz pg. 48 Prism PM pg. 64 Prism PI pg () SST NO switching VAC or 4 VDC AC & DC computer inputs 35 () SST NO switching Quartz only VAC or 8-50 VDC AC & DC computer inputs (global) 44 () NAMUR sensors (EN ) I < 1 ma to I > VDC Intrinsically safe repeater barrier input 45 () NAMUR sensors (EN ) Quartz and Prism PI only I < 1 ma to I > VDC Intrinsically safe repeater barrier input Hawkeye HK pg (1) SST NO switching VAC or 4 VDC AC & DC computer inputs 40 (1) NAMUR (EN ) I < 1 ma to I > VDC Intrinsically safe repeater barrier input 50 DC 3-wire PNP 6-8 VDC, 00 ma Foundation Fieldbus I/O inputs Hawkeye HX pg (1) SST NO switching VAC or 8-50 VDC AC & DC computer inputs (global) 45 (1) NAMUR (EN ) I < 1 ma to I > VDC Intrinsically safe repeater barrier input Valve Communication Terminals VCTs Platform Function Electrical Application Axiom AX pg. 1 71D HART 4-0 ma, VDC feedback 4-0 with HART diagnostics Axiom AMI pg. 6 Eclipse pg. 40 Prism PM pg. 64 Prism PI pg. 71 Quartz pg Axiom AX and AMI only Expeditor Axiom AX and AMI only HART overlay 4-0 ma, 9-35 VDC feedback 4-0 ma, 9-35 VDC control input Intermediate position control 9 DeviceNet All platforms DI & DO, 1 AI auxiliary 4-wire network with 6 devices/ segment, optional Wireless Link 93 Foundation Fieldbus Axiom, Quartz and Prism PM only DI & DO (bus powered outputs) -wire intrinsically safe, low power network 96 AS-Interface All platforms 97 AS-Interface (extended addressing) All platforms DI & DO, DI auxiliary -wire discrete bus network (31 devices/network), optional Wireless Link DI & 1 DO, DI auxiliary -wire discrete bus network (6 devices/network), optional Wireless Link 6 Valve communication & control StoneL.com

7 Quick reference Quartz switches/sensors Type Function Electrical Application Maxx-Guard G SPDT (rhodium contacts) VAC; Computer input for AC & DC circuits (hermetically sealed proximity H SPDT (tungsten contacts) VDC 40 volts max; 3 amp max High power switching switches) pg watts max;.0 watts min J SPST passive (ruthenium contacts) VDC Intrinsically safe passive switching input M SPDT; passive (rhodium contacts) VDC Intrinsically safe passive switching input P SPST (ruthenium contacts) VAC/30 VDC Computer input for AC & DC circuits S SPDT (LED); (rhodium contacts) VAC; VDC Computer input for AC & DC circuits Mechanical pg. 50 V SPDT silver contacts 10 15/50 VAC; VDC High power switching and AC computer inputs W SPDT gold contact VAC; VDC AC & DC computer inputs; intrinsically safe; limited life 14 () DPDT switches /50 VAC High power switching and AC computer inputs Other sensors N P+F NAMUR sensors I<1 ma to I>3 6-9 VDC Intrinsically safe repeater barrier input (EN ) F P+F 3-wire PNP sourcing sensor VDC Special solid state, no leakage current X SST NO switching (LED) VAC or 4 VDC AC & DC computer inputs Position transmitter pg Standard VDC Standard analog feedback 7 High performance VDC Long life analog feedback with high vibration tolerance Valve communication & control 7

8 Axiom AX Axiom Explosionproof Advanced performance and reliability in harsh environments The Axiom explosionproof platform, available in epoxycoated anodized aluminum or stainless steel, will withstand your most challenging plant environments. Its advanced position monitoring and integral pneumatic control offer the ultimate in reliability, convenience, and value. Exceptional reliability The Axiom is designed to perform reliably in adverse conditions. Its non-contact position sensing system, with fully potted and sealed electronics, is completely protected inside the water-tight explosionproof enclosure. The integral pneumatic control is tolerant of contaminants and able to operate on standard plant air. A rebreather capability is also standard, eliminating potential ingestion of outside contaminants into the spring side of single-acting actuators. Space efficient design The Axiom AX encloses all electrical components in an explosionproof compartment with less than 5 (130 mm) clearance requirement above the top of the actuator. Additional clearance for cover removal is less than (50 mm) because there is no shaft to lift over. The automated valve spacing envelope is minimized without compromising performance or maintainability. Universal application One conventional model will satisfy most applications with standard 0 to 40 VAC or VDC monitoring feedback and solenoid control. Standard models also feature high flow five-way, two-position pneumatic control suitable for both single- and double-acting actuation. Bus communication models offer the same pneumatic control and have pilots tuned for very low power consumption minimizing voltage drops on long cable runs. Rugged construction Choose from the robust epoxycoated anodized aluminum or the 316 stainless steel enclosure designed for explosionproof applications. This platform is extremely durable and is also well-suited for use in corrosive, heavy washdown and high seas environments. Axiom AX 8 Valve communication & control StoneL.com

9 Axiom AX Features 1. Universal voltage solenoid system operates on less than 0.6 watts of power and is burn out proof. Standard version will accept 4 VDC, 10 VAC or 40 VAC reducing stocking requirements.. Prefiltered pilot valve provides additional protection from contaminants. 3. Easy removal from automated valve package is accomplished with captured stainless steel fasteners and unique modular design. 4. Integral pneumatic valve operates on standard plant air, will cycle most actuators in less than two seconds, and is modularized for easy clean out if fouling occurs. 5. External pneumatic valve override options are available enabling local automated valve operation. (Internal pilot momentary override is standard on all solenoids.) 6. Standard 5-way, -position valve operates both single-acting and doubleacting actuators and features a standard rebreather to feed instrument air into spring side of actuator to keep out corrosives. 7. Highest explosionproof ratings suitable for use in Ex d IIC Zone I and Class I, Division 1 areas. 8. Durable enclosure and manifold/ mounting plate are available in epoxy-coated anodized aluminum or 316 stainless steel. All fasteners, indicator couplers, and pneumatic valve end-caps are made of 316 stainless steel. 9. Push button set points for open and closed accurately lock in position settings which remain in place when power is removed and reapplied. 10. Electronic components are sealed and potted inside function module to protect against residual moisture, vibration, and corrosives. 11. Rapid enclosure access with the screw-on cover saves valuable maintenance and set-up time. The cover provides a vapor tight seal and allows entry to internal components in seconds. 1. High accuracy position sensor system is solid state with no moving wear points for highly reliable and precise position feedback. 13. No bushings or shafts will wear out. Electronic module, with magnetically driven position sensor, is fully isolated from the outside environment. Actuator wear causing shaft wobble will not affect monitoring performance. 14. High visibility mechanical and electronic indication confirms open/ closed position and solenoid status for greater safety and convenience. 15. Axiom directly attaches to VDI/ VDE 3845 (NAMUR) actuators and many others using a compact mounting manifold system (sold separately). Stainless steel enclosure Epoxy-coated aluminum enclosure Valve communication & control 9

10 Axiom AX Pneumatic control The Axiom s pneumatic valve system consists of a low-power pilot that drives the main highflow spool valve. Pilots may be selected for conventional or bus networking applications. Both stages of the pneumatic valve system have been designed for long life, high tolerance to air line contaminants, and ease of maintenance should components become fouled. Special features Pilot and main spool design offer long life, exceptional tolerance to dirty air, and tight shut-off. Spool and pilot valve may be conveniently removed and cleaned if large contaminants become lodged in the valve. Universal voltage solenoid system may be used for standard AC or DC applications. Five-way, two-position spring return configuration may be used for either single- or double-acting actuators. Dual coil shuttle piston versions are also available for fail-in-last position. Low power consumption of solenoid reduces current flow on bus networks enabling more units and longer distances on a single segment. Rebreather channels exhausted air from pressurized side of actuator into spring side, preventing ingestion of contaminated air from the environment that may corrode springs or actuator internals. Standard internal manual override enables convenient set-up. Removable stainless steel sintered metal prefilter reduces potential for fouling pilot valve. Available in 0.7 or 1. Cv to satisfy pneumatic flow requirements for most actuators. Dual pilot configuration Dual pilot options may be selected for special applications such as shuttle piston for fail-in-last position. External manual override options are also readily available. For special valve configurations with non-standard manual override features please consult StoneL. Specifications Pneumatic valves Valve design Pilot operator options Flow rating Axiom porting Manifold porting Operating pressure Filtration requirements Operating temperature Manual override Materials of construction Pilot operated spool valve Solenoid coil or piezo Single pilot: 5-way, -position spring return Dual pilot: 5-way, -position shuttle piston 0.70 Cv or 1. Cv ¼ NPT (0.70 Cv); 3/8 (1. Cv) ¼ NPT (0.70 Cv and 1. Cv) 40 to 10 psi (.7 to 7.5 bar) 40 micron (Piezo, 30 micron) See pilot specifications below Internal momentary standard External momentary available External latching available Spool: nickel-plated aluminum Body: epoxy-coated anodized aluminum Seal spacers: Polysulfone Aluminum enclosure End-caps and fasteners: 316 stainless steel Spool seals: nitrile compound O-rings: nitrile compound Spool: nickel-plated Teflon-coated stainless steel Body: 316 stainless steel Seal spacers: Polysulfone Stainless steel enclosure End-caps and fasteners: 316 stainless steel Spool seals: nitrile compound O-rings: nitrile compound Piezo pilot (bus powered Foundation Fieldbus) Filtration requirements Dried/30 micron Operating temperature -10 to 60 C (14 to 140 F) Electrical ratings _A option 6.5 VDC Solenoid pilot Filtration requirements 40 micron Electrical ratings _H option _D option _E option VAC/VDC VDC VDC (intrinsically safe) Operating temperature 0.7 Cv 1. Cv Standard (S) -18 to 50 C (0 to 1 F) -10 to 50 C (14 to 1 F) Extended (T) -40 to 80 C (-40 to 176 F) Consult factory 10 Valve communication & control StoneL.com

11 Axiom AX Manifold and mounting system The mounting manifold system directly attaches the Axiom to the actuator and ports air from the pneumatic valve to the actuator. Included in the manifold system are: 1. Actuator shaft adaptor and fastener.. Epoxy-coated anodized aluminum or stainless steel mounting plate manifold with o-rings and stainless steel fasteners. The manifold system readily adapts to VDI/VDE 3845 NAMUR sizes 1 and. Special variations may be made for sizes 3, 4 and non standardized quarter-turn actuator mounting patterns. Modular mounting design cuts valve removal costs The Axiom enclosure may be quickly and conveniently disconnected from the actuator. Electrical components and wiring, along with pneumatic supply, may remain attached to the explosionproof enclosure while it is removed from the mounting/manifold plate (pneumatic supply should be shut off ). Mounting/ manifold with pneumatic tubing remains attached to the valve/actuator which then may be pulled out of line. The mounting manifold system is specified and sold separately. Kits are specific to actuator manufacturer. For kit numbers visit: StoneL.com/mounting. Actuator configuration The same Axiom model is suitable for both single-acting and doubleacting actuators. And the rebreather capability for single-acting is also standard. Field configuration may be made by conveniently removing and reinserting the pneumatic plug for the appropriate actuator type. Spring return actuator Double-acting actuator Valve communication & control 11

12 40Axiom AX Sensing and communication module Overview The Axiom platform has all position sensing, communication or switching integrated into StoneL's C-module. Users may set position switches conveniently and accurately on all modules. And easy to view instructions, along with LED indication, are boldly displayed on the module itself. Switching and sensor specifications SST switching sensors (33) Wiring diagram () -wire solid state switches (NO) (1) or () Solenoid power inputs (33) (35) SST SSTMaximum current continuous 0.10 amps Operation Normally open (solid state) VSingle solenoid Minimum on current Maximum leakage current Voltage range Maximum voltage drop Short circuit Solenoid input.0 ma 0.5 ma 0-15 VAC/15 VDC ma; ma Protected from direct application of up to 15 VAC/VDC VAC/VDC Valve open Valve closed Solenoid 1 Output Solenoid 1 Power Normally Open Common Normally Open Common Signal conditioner Smart sensor SST switching sensors (35) Operation Maximum current continuous () -wire solid state switches (NO) (1) or () Solenoid power inputs Normally open (solid state) 0.10 amps Dual solenoid Solenoid Output Solenoid Output Minimum on current Maximum leakage current Voltage range Maximum voltage drop Short circuit Solenoid input.0 ma 0.5 ma 0-50 VAC; 8-50 VDC ma; ma Protected from direct application of up to 15 VAC/VDC only 0-50 VAC; 0-60 VDC Valve open Valve closed Specify solenoid option _H Solenoid 1 Power 1 Solenoid 1 Power Normally Open Common Normally Open Common Signal conditioner Signal conditioner Smart sensor NAMUR sensors (44) Wiring diagram Operation Current ratings Voltage range () NAMUR sensors (EN ; I.S.) (1) or () Solenoid power inputs Normally closed NAMUR sensors (solid state) Target on I < 1.0 ma Target off I >.1 ma 7-4 VDC (44) NAMUR Single solenoid Solenoid Output Solenoid Power Valve open Valve closed Smart sensor Dual solenoid option also available but not shown. Specify solenoid option _E 1 Valve communication & control StoneL.com

13 Axiom AX Sensing and communication module Valve Communication Terminal (VCT) specifications AS-Interface (96) Maximum current Auxiliary inputs Outputs Outputs, voltage code AS-i version 3.0 Devices per network 31 () Discrete sensor inputs () Auxiliary discrete inputs () Power outputs (solenoids) 160 ma, both outputs combined 4 ma (self-powered) 4 4 VDC both outputs combined 1-6 VDC ID=F; IO=4 (4DI/DO) Wiring diagram OUT1 - OUT1 + (96) OUT - OUT + 3 WIRE RTN AUX IN - AUX IN1 - Specify solenoid option _D AUX IN + AS-i - AS-i + AS-Interface VCT with extended addressing (97) () Discrete sensor inputs () Auxiliary discrete inputs () Power outputs (solenoids) Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network ma 4 ma (self-powered) 4 VDC 1-6 VDC ID=A; IO=7 (4DI/DO) Wiring diagram OUT1 - OUT1 + (97) OUT - OUT + 3 WIRE RTN AUX IN - AUX IN1 - Specify solenoid option _D AUX IN + AS-i - AS-i + Valve Communication Terminal (VCT) with diagnostics AS-Interface (96) with diagnostics (D) () Discrete position sensor inputs (1) Low air supply pressure input (1) Stuck valve/actuator input () Remote sensor settings (1) Power output (solenoid) (1) Wink feature (1) Parameter bit spring to open/close (1) Peripheral fault bit (bad coil or stuck spool) Maximum current Output Outputs, voltage code AS-i version 3.0 Devices per network 31 Wiring diagram (96) with diagnostics (D) Specify solenoid option 1D < 50 ma VDC 4 VDC ID=F; IO=7 (4DI/4DO) OUT1 - OUT + AS-i - AS-i Valve communication & control 13

14 Axiom AX Sensing and communication module continued Valve Communication Terminal (VCT) specifications Foundation Fieldbus VCT, bus powered (93) () Discrete sensor inputs () Power outputs (solenoids) Multiple DI/DO blocks or modified output block Outputs Devices per network Wiring diagram (93) Specify solenoid option _A 6.5 VDC each; current limited to ma (bus powered) Max of 16 devices recommended SIM JMPR SIM JMPR OUT - OUT + OUT1 - OUT1 + FB - FB + Valve Communication Terminal (VCT) with diagnostics HART (71) with diagnostics Local indication LEDs Special configuration attributes Local diagnostic LEDs Position feedback Current output Voltage Loop resistance Pressure accuracy Solenoid power Conventional model 1D Intrinsic safety model 1E HART version 7.0 Wiring diagram (71) with diagnostics (D) Specify solenoid option 1D or 1E Valve open, valve closed, solenoid power Remote sensor settings Wink High/low air pressure Stuck valve/actuator Bad coil Stuck spool/pilot 4-0 ma VDC (4 VDC nominal) 50 ohms (min) to 400 hms (max) at 4 VDC +/- 1% of full scale 0.5 watt (0.0 4 VDC) 0.5 watt ( VDC) Solenoid - Solenoid + Solenoid Power - Solenoid Power + Ground Ground HART - HART + Valve Communication Terminal (VCT) specifications DeviceNet (9) Transmission rate Messaging Outputs Outputs, voltage Other features () Discrete sensor inputs () Remote sensor settings () Power outputs (solenoids) (1) Wink feature (1) 4-0 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 15K, 50K or 500K baud Polling, cyclic and change of state 4 4 VDC both outputs combined 4 VDC Predetermined output fail state Wiring diagram SOL 1 OUT + SOL 1 OUT - SOL OUT + SOL OUT - (9) Specify solenoid option _D Expeditor specifications Expeditor (80) Position feedback control (AI) Intermediate position control (AO) Position monitoring accuracy Intermediate control accuracy Solenoid voltage Wiring diagram (80) Expeditor Specify pneumatic valve option D or E 4-0 ma Transmitter DeviceNet Bus NC Ain - Ain + V - CAN L SH CAN H V ma loop, 9-35 VDC 4-0 ma loop, 9-35 VDC +/- 1 of rotation +/- 3 of rotation 4 VDC (conventional models) 1 VDC (Intrinsic safety models) Solenoid Valve Solenoid Valve 4-0 ma Secondary - Secondary + Primary - Primary + Solenoid Power - Solenoid Power + Position Feedback - Position Feedback + Control - Control + 14 Valve communication & control StoneL.com

15 Axiom AX Position sensor and module Position sensor The Axiom utilizes a magnetic resistive (Mag Res) sensor system that monitors exact valve position. The Mag Res sensor system is tolerant of lateral and vertical shaft movement which may be experienced in high cycle worn actuators without affecting rotational measurement. No cams, shafts or other mechanical apparatus are required that are prone to wear and binding. C-module Used in the Axiom platform, the C-module (continuous sensing) integrates a magnetic resistive sensor system to monitor exact valve position throughout the rotational range. Push button or remote open and closed position setting along with microprocessor based operation make this state-of-the-art system convenient, reliable, and smart. Open and closed settings Switches correspond to a particular valve position and are set using the push button panel on the module s sealed membrane pad. Simply operate the actuator to the open position (using standard internal manual override) and push the Set Open button. Operate the actuator to the closed position and push the Set Closed button. Position settings remain locked in when power is removed and reapplied. Visual indicator Visual indicator designations Clearly view valve position status from up to 75 feet with the Axiom's visual indicator. The indicator s rugged Lexan construction makes it resistant to physical damage and tolerant to most corrosives. DESIGNATION 0 90 R RED CLOSED GREEN OPEN G GREEN CLOSED RED OPEN 1 A C B A C B X A B A B C C Specialty configuration - please consult factory Valve communication & control 15

16 Axiom AX Diagnostic systems Reduce plant downtime and cut maintenance costs The Axiom AS-Interface and HART models feature on-board diagnostics that predict potential automated valve malfunctions. As a result, plant downtime may be reduced by repairing automated valves during planned shutdowns instead of process operations. Should problems occur during process operation, maintenance personnel will be aided by rapidly locating failure causes, consequently speeding up valve repair and operation renewal. Identify potential problems Check air supply pressure Alerts are activated if low or high levels exceed preset thresholds that would threaten pneumatic valve or actuator performance. Determine solenoid condition Voltage and current levels are monitored to determine the health of the solenoid coil whenever energized. Local trouble-shooting display Device LED array identifies problem sources for rapid trouble-shooting and maintenance at the valve/actuator site. Monitor pneumatic spool and pilot valve operation Pneumatic valve spool position is monitored to determine proper shifting performance when the solenoid is energized and de-energized. Remote switch setting Open and closed limit switch settings may be made with on-board push buttons or remotely through the control system. Field identify with winking To positively confirm the field device identity, the control room may initiate the Wink function that flashes both open and closed LEDs without affecting valve operation. Stuck process valve/actuator If the Axiom stalls in mid stroke and no Axiom problem sources are identified an alert will be energized to indicate the problem source is in the valve/actuator assembly. Axiom with AS-Interface diagnostics in AX & AMI (96) T416 alarm: low air supply pressure The AX and AMI (96) offers basic diagnostics for AS-Interface network applications that enable end use customers to increase uptime and reduce maintenance costs. Axiom AS-Interface diagnostic systems interface with any version.1 or greater masters/gateways. Electrical connections The Axiom with AS-Interface diagnostics uses standard (1-31) addressing with a 4DI/4DO profile to maximize the diagnostic data available via the network. Diagnostic units may be integrated on the same network as other AS-Interface devices. Control system interface Interface up to 31 Axiom units into your control system. Communication bits may be mapped into standard DCS or PLC as desired. No special software is required. See the StoneL FieldLink program for information about the cost saving benefits and easy installation of the AS-Interface protocol. 16 Valve communication & control StoneL.com

17 Axiom AX Axiom with HART in AX & AMI (71) features comprehensive predictive diagnostics The AX71 and the AMI71 is a valve monitoring and control device for discrete quarter-turn automated valves. Used in conventional applications, it has the added capability of providing diagnostic information for the pilot solenoid, spool valve, and actuator. And, the device stores historical data on each open and closed operation. Excessive valve torque changes Open and closed breakaway actuator differential pressures are measured and compared to baseline levels during each operation. This enables operators to observe unusual pressure/ torque level trends, which may ultimately lead to a malfunction. Erratic valve/actuator performance Total travel time and dead time (time between energizing and initial actuator movement) are measured during each operation, recorded, and compared to the baseline. This gives maintenance staff additional clues on potential automated valve problems. Valve/actuator end-stop changes Exact valve position is continuously measured and may be used to determine if changes have occurred at end-oftravel. Deviations from zero or span endpoints are graphically portrayed to alert maintenance staff of worn end-stops. Easy control system integration System connections Two, -wire connections attach to the control system to provide discrete solenoid control and continuous position monitoring. A standard 4 VDC discrete output (DO) powers and controls the solenoid valve. Intrinsically safe solenoid pilot may also be selected. A conventional 4-0 ma analog input (AI) provides continuous exact valve position feedback into the control system. Discrete Output (DO)* HART Modem 4 VDC Solenoid Power Logic Sensor Systems HART signal The HART communication signal is overlaid on the 4-0 ma analog position monitoring input. The signal may be read via internal modem in the DCS system or external modem. External modems may transmit information to a DCS or to a remote PC via a hardwired or a wireless connection. Software integration Integration to various DCS or asset management systems may be achieved using open, standardized technologies such as enhanced EDDL (Electronic Device Description Language) or FDT/DTM (Field Device Tool/Device Type Manager). Most DCS vendors use one or both of these technologies, which provides open access to device intelligence and allows easy use of all features and benefits available from the Axiom HART device. Analog Input (AI)* 4-0 ma Position Monitoring Control System C-module Axiom HART Pneumatics Actuator External HART Modem Bluetooth * 4 VDC power supply assumed as part of the loop. or USB Maintenance PC Spring return actuator shown. May be used on doubleacting or spring return Valve communication & control 17

18 Axiom AX Axiom Expeditor Improve process performance and prevent damage to equipment with intermediate control With expanded control and monitoring capabilities, the Axiom Expeditor offers unparalleled value in batch processing applications. Below are a few examples of applications where the Axiom Expeditor may improve your plant operation. Fill control Fill tanks and hoppers rapidly and accurately. You can set the Axiom Expeditor to partially close the valve to reduce flow as the full level approaches. You get fast, economical topping off of every batch with a single valve sized for high flow rates, which may be throttled back at the end of the fill cycle. Flow dampening The Axiom Expeditor allows valves to close using multiple steps, which inhibits water hammer resulting from a sudden full closure. You get prolonged valve and piping life, improved process flow performance and less potential for catastrophic failure. Thermal shock reduction By partially opening a standard discrete valve, steam lines are heated gradually; thus preventing thermal shock. Once lines are heated, full opening may occur minimizing any potential damage to steam lines. This is especially critical in CIP (clean-in-place) and SIP (steam-in-place) applications. Closed Partial open Fill Top off Full Full open Fast, convenient set-up Calibration may be performed quickly and easily using the Axiom Expeditor s readily accessible membrane control pad. By simply following the on-board instructions, with the unit powered up, all set-up procedures may be performed in a few easy steps and the actuator evaluated for proper stroke timing. During set-up, as mentioned above, the Axiom Expeditor automatically gages the speed of the actuator to determine if flow restrictors are needed. If full stroke is less than one second, flow restrictors (included with each Expeditor from the factory) are required to assure smooth, consistent intermediate control operation. 18 Valve communication & control StoneL.com

19 Axiom AX Simple operation and control system integration Full open and closed cycling is performed by energizing and de energizing the discrete 4 VDC output (DO) from the control system. A preset intermediate position may be achieved by maintaining power from the discrete output (DO) and switching on the analog output (AO) at a preset level between 4 and 0 ma. Intermediate control is achieved by maintaining power from the discrete output (DO) and energizing the control system s analog output (AO). By changing the AO signal, the Axiom control output will toggle the solenoids to the desired position within ±4% of full scale. The valve/actuator operates to the fail-safe position whenever the discrete output (DO) is de-energized. Control System Axiom Expeditor Actuator C-Module Pneumatics Discrete Output (DO)* 4 VDC Solenoid Power 3 Analog Output (AO)* 4-0 ma Control Input Control Output Analog Input (AI)* 4-0 ma Position Monitoring *4 VDC power supply assumed as part of the loop. E3 E Spring return actuator shown. May be used on double-acting or spring return. S1 Expeditor specifications Expeditor (80) Position feedback control (AI) Intermediate position control (AO) Position monitoring accuracy Intermediate control accuracy Solenoid voltage Wiring diagram (80) Expeditor Specify pneumatic valve option D or E 4-0 ma loop, 9-35 VDC 4-0 ma loop, 9-35 VDC +/- 1 of rotation +/- 3 of rotation 4 VDC (conventional models) 1 VDC (Intrinsic safety models) Solenoid Valve Solenoid Valve 4-0 ma Secondary - Secondary + Primary - Primary + Solenoid Power - Solenoid Power + Position Feedback - Position Feedback + Control - Control + Expeditor specifications Cycle life 500,000 cycles (full cycles with intermediate position; cycle life may vary depending on intermediate toggling) Cycle life may be extended by installing solenoid spool service kit. Temperature rating -18 to 50 C (0 to 1 F) Extended temperature when -T suffix specified -0 to 80 C (-4 to 176 F) Supply pressure Solenoid power 40 psi (.7 bar) minimum 10 psi (8. bar) maximum 0.5 watt 4 VDC) 0.5 watt Intrinsically Safe (I.S.) 1 VDC) Valve communication & control 19

20 Axiom AX Model selector SERIES AX Explosionproof FUNCTIONS Sensor/switching modules Valve communication Terminals (VCTs) 33S SST NO sensor [select pneumatic valve option 1H or H] 71D 4-0 ma HART with diagnostics [select pneumatic valve option 1D or 1E] 35S SST 40 V Universal (NO sensor) [select valve option 1H or H] 9S DeviceNet [select pneumatic valve option 1D or D] 44S NAMUR module (EN ; I.S.) [select pneumatic valve option 93S Foundation Fieldbus (bus powered; I.S.) [select pneumatic valve option 1A or A] 1E or E] 96S AS-Interface [select pneumatic valve option 1D or D] 80S Expeditor [select pneumatic valve option D or E] 96D AS-Interface with diagnostics [select pneumatic valve option 1D] 97S AS-Interface with extended addressing [select pneumatic valve option 1D or D] PNEUMATIC VALVE Single pilot Dual pilot 1H Universal voltage solenoid H Universal voltage solenoid 1D 0.5 W 4 VDC solenoid D 0.5 W 4 VDC solenoid 1E 1 VDC I.S. solenoid E 1 VDC I.S. solenoid 1A Piezo A Piezo PNEUMATIC OVERRIDE / CV For single pilot For dual pilot N Internal momentary override only / 0.7 Cv N Internal momentary override only / 0.7 Cv M External momentary & internal override / 0.7 Cv M External momentary & internal override / 0.7 Cv L External latching & internal override / 0.7 Cv L External latching & internal override / 0.7 Cv E Internal momentary override only / 1. Cv E Internal momentary override only / 1. Cv Y External momentary & internal override / 1. Cv Y External momentary & internal override / 1. Cv G External latching & internal override / 1. Cv G External latching & internal override / 1. Cv PNEUMATIC TEMPERATURE For single pilot For dual pilot S Standard S Standard T Extended [select pneumatic valve option _H or _E] T Extended [select pneumatic valve option _H or _E] ENCLOSURE Epoxy-coated aluminum Stainless steel A North American (NEC/CEC) S North American (NEC/CEC) V International (IEC) T International (IEC) L Brazilian M Brazilian CONDUIT/CONNECTORS 0 () 3/4 NPT 05 () M5 VISUAL INDICATOR [see chart on page 15] RM Red closed/green open 1M Three-way 1 XM Special GM Green closed/red open M Three-way Model number example AX 96S 1D L S A 0 RM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. 0 Valve communication & control StoneL.com

21 Axiom AX Specifications Materials of construction Housing and mounting manifold Visual indicator Drum Lens Fasteners and mounting adaptors Epoxy-coated anodized aluminum or 316 stainless steel Polysulfone Lexan polycarbonate 316 stainless steel Pneumatic valve See pneumatic valve specifications on page 10. Temperature ratings (pneumatic valve dependent) Piezo pilots (_A) -10 to 60 C (14 to 140 F) Solenoid pilots _D, _E and _H Standard (S) Extended (T) Postition sensor system Accuracy Within 1 Repeatability Within 1 Setting buffer Dead band Maximum rotational range Cv -18 to 50 C (0 to 1 F) -40 to 80 C (-40 to 176 F) 1. Cv -10 to 50 C (14 to 1 F) Consult factory 4 from setpoint Rotational distance from original setpoint where switch will energize on return stroke. 6 from setpoint Rotational distance from original setpoint where switch will de-energize. Operating life Pneumatic valve Warranty Mechanical components (pneumatics included) Electronic components Ratings Explosionproof (Ex d, Zone 1 or Class I and II, Div. 1) Nonincendive (Ex n, Zone or Class I and II, Div. ) Intrinsically safe (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4X Ingress Protection 66 and 67 Approvals* 1 million cycles Cycle life may be extended by installing solenoid spool service kit. Five years Five years AX models* AX models* Functions 44 and 93* All models All International models (enclosure options V or T) See StoneL.com/approvals * Only models listed on StoneL's official website are approved per specific rating. Dimensions Inches [mm].67 in [67.9 mm].6 in [57.3 mm] 6.57 in [167.0 mm] 5.17 in [131.4 mm] in [160. mm] 1/4" NPT () E3 E S1 3/4" NPT () or M5 () 1/4" NPT (3) [0.7Cv] or 3/8" NPT (3) [1.Cv] Valve communication & control 1

22 Axiom AMI Axiom AMI Advanced monitoring and control in nonincendive and general purpose applications The Axiom AMI integrates solid state continuous sensing and pneumatic control to give long life and reliable performance in process applications. The AMI also features the capability for intermediate valve control and diagnostics to offer more cost saving benefits. Advanced performance The AMI features StoneL s non-contact continuous position sensing system which eliminates shafts, bushings, and wear parts prone to failure. It also has an o-ring sealed pneumatic valve spool with pilot that is tolerant of contaminants found in most process plant air systems. The result of these design features is consistent reliable performance over the life of the automated valve system. Corrosion-resistant The AMI features an anodized epoxy-coated aluminum housing with a Lexan cover to withstand corrosive process environments. The Lexan cover may also be optionally fusion coated for organic solvents. Or an aluminum cover may be selected for special highly corrosive applications. Wide variety of functions offer exceptional value Select from standard SST sensors for conventional switching, NAMUR sensors for intrinsically safe applications or a broad array of communication options including AS- Interface, DeviceNet and Foundation Fieldbus. The Expeditor version provides the capability to offer additional value for special filling and flow dampening applications with intermediate control. And maintenance costs may be reduced using the diagnostic systems available with AS-Interface or in conventional 4-0 ma applications with the HART protocol. Standard Lexan polycarbonate cover (Consult factory for optional aluminum cover) Valve communication & control StoneL.com

23 Axiom AMI Features 1. The Axiom is corrosion proof, temporarily submersible and suitable for use in hazardous areas. Designed for NEMA 4, 4X & 6; (IP67) Class I & II Div nonincendive (Ex na, Zone ) and Class I & II Div 1 & (Ex ia, Zones 0, 1, & ) Intrinsically Safe.. High strength durable enclosure and pneumatic manifold are constructed of anodized aluminum and epoxy coated. Impact-resistant cover is made of high strength Lexan polycarbonate. All fasteners are stainless steel. 3. High visibility mechanical and electronic indication confirm open and closed position and solenoid status for greater safety and convenience. 4. Universal voltage solenoid system operates on less than 0.6 watts of power and is burn out proof. Standard version will accept 4 VDC, 10 VAC or 40 VAC, reducing stocking requirements. 5. Electronic sensing, switching and communication components are sealed and potted inside function module to protect against residual moisture, vibration and corrosives. 6. High accuracy position sensor system is solid state with no moving wear points for highly reliable and precise position feedback. 7. Push button set points for open and closed accurately lock in position settings. Settings remain in place when power is removed and reapplied. 8. Integral pneumatic valve operates on standard plant air and will cycle most actuators in less than two seconds. 9. Wiring and maintenance access is quick and convenient for easy set-up and installation. 10. Internal manual pneumatic valve override is standard enabling local automated valve operation. 11. Standard 5-way, -position valve operates both double and single-acting actuators and features a rebreather to feed instrument air into spring side of actuator to keep out corrosives. 1. Axiom directly attaches to VDI/VDE 3845 (NAMUR) actuators and many others using a compact mounting manifold system (sold separately) Valve communication & control 3

24 Axiom AMI Pneumatic control The Axiom s pneumatic valve system consists of a low-power pilot that drives the main highflow spool valve. Pilots may be selected for conventional or bus networking applications. Both stages of the pneumatic valve system have been designed for long life, high tolerance to air line contaminants, and ease of maintenance should components become fouled. Special features Pilot and main spool design offer long life, exceptional tolerance to dirty air, and tight shut-off. Spool and pilot valve may be conveniently removed and cleaned if large contaminants become lodged in the valve. Universal voltage solenoid system may be used for standard AC or DC applications. Five-way, two-position spring return configuration may be used for either single- or double-acting actuators. Dual coil shuttle piston versions are also available for fail-in-last position. Low power consumption of solenoid reduces current flow on bus networks enabling more units and longer distances on a single segment. Rebreather channels exhausted air from pressurized side of actuator into spring side, preventing ingestion of contaminated air from the environment that may corrode springs or actuator internals. Standard internal manual override enables convenient set-up. Dual pilot configuration Dual pilot options may be selected for special applications such as shuttle piston for fail-in-last position. External manual override options are also readily available. For special valve configurations with non-standard manual override features please consult StoneL. Specifications Pneumatic valves Valve design Pilot operator options Flow rating Axiom porting Manifold porting Operating pressure Filtration requirements Operating temperature Manual override Materials of construction Aluminum enclosure Pilot operated spool valve Solenoid coil or piezo Single pilot: 5-way, -position spring return Dual pilot: 5-way, -position shuttle piston 0.70 Cv ¼ NPT ¼ NPT 40 to 10 psi (.7 to 7.5 bar) 40 micron (Piezo, 30 micron) See pilot specifications below Internal momentary standard External momentary available External latching available Piezo pilot (bus powered Foundation Fieldbus) Filtration requirements Spool: nickel-plated aluminum Body: epoxy-coated anodized aluminum Seal spacers: Polysulfone End-caps and fasteners: stainless steel Spool seals: nitrile compound O-rings: nitrile compound Dried/30 micron Operating temperature -10 to 60 C (14 to 140 F) Electrical ratings _A option 6.5 VDC Solenoid pilot Filtration requirements Electrical ratings _H option _D option _E option Operating temperature Standard (S) Extended (T) IS entity parameters 40 micron VAC/VDC VDC VDC (intrinsically safe) -18 to 50 C (0 to 1 F) -40 to 80 C (-40 to 176 F) Ui = 8 VDC Ii = 10 ma Ci = 0 Li = 0 Pi = 1.0 watt 4 Valve communication & control StoneL.com

25 Axiom AMI Manifold and mounting system The mounting manifold system directly attaches the Axiom to the actuator and ports air from the pneumatic valve to the actuator. Included in the manifold system are: 1. Actuator shaft adaptor and fastener.. Epoxy-coated anodized aluminum actuator adaptor and pneumatic manifold with o-rings and stainless steel fasteners. The manifold system readily adapts to VDI/VDE 3845 NAMUR sizes 1 and. Special variations may be made for sizes 3, 4 and non standardized quarter-turn actuator mounting patterns. 1 The mounting manifold system is specified and sold separately. Kits are specific to actuator manufacturer. For kit numbers visit: StoneL.com/mounting. Actuator configuration The same Axiom model is suitable for both single-acting and doubleacting actuators. And the rebreather capability for single-acting is also standard. Field configuration may be made by conveniently removing and reinserting the pneumatic plug for the appropriate actuator type. Spring return actuator Double-acting actuator Valve communication & control 5

26 40Axiom AMI Sensing and communication module Overview The Axiom platform has all position sensing, communication or switching integrated into StoneL's C-module. Users may set position switches conveniently and accurately on all modules. And easy to view instructions, along with LED indication, are boldly displayed on the module itself. Switching and sensor specifications SST switching sensors (33) Wiring diagram () -wire solid state switches (NO) (1) or () Solenoid power inputs (33) (35) SST SSTMaximum current continuous 0.10 amps Operation Normally open (solid state) VSingle solenoid Minimum on current Maximum leakage current Voltage range Maximum voltage drop Short circuit Solenoid input.0 ma 0.5 ma 0-15 VAC/15 VDC ma; ma Protected from direct application of up to 15 VAC/VDC VAC/VDC Valve open Valve closed Solenoid 1 Output Solenoid 1 Power Normally Open Common Normally Open Common Signal conditioner Smart sensor SST switching sensors (35) Operation Maximum current continuous () -wire solid state switches (NO) (1) or () Solenoid power inputs Normally open (solid state) 0.10 amps Dual solenoid Solenoid Output Solenoid Output Minimum on current Maximum leakage current Voltage range Maximum voltage drop Short circuit Solenoid input.0 ma 0.5 ma 0-50 VAC; 8-50 VDC ma; ma Protected from direct application of up to 15 VAC/VDC only 0-50 VAC; 0-60 VDC Valve open Valve closed Specify solenoid option _H Solenoid 1 Power 1 Solenoid 1 Power Normally Open Common Normally Open Common Signal conditioner Signal conditioner Smart sensor NAMUR sensors (44) Wiring diagram Operation Current ratings Voltage range () NAMUR sensors (EN ; I.S.) (1) or () Solenoid power inputs Normally closed NAMUR sensors (solid state) Target on I < 1.0 ma Target off I >.1 ma 7-4 VDC (44) NAMUR Single solenoid Solenoid Output Solenoid Power Valve open Valve closed Smart sensor Dual solenoid option also available but not shown. Specify solenoid option _E 6 Valve communication & control StoneL.com

27 Axiom AMI Sensing and communication module Valve Communication Terminal (VCT) specifications AS-Interface (96) Maximum current Auxiliary inputs Outputs Outputs, voltage code AS-i version 3.0 Devices per network 31 () Discrete sensor inputs () Auxiliary discrete inputs () Power outputs (solenoids) 160 ma, both outputs combined 4 ma (self-powered) 4 4 VDC both outputs combined 1-6 VDC ID=F; IO=4 (4DI/DO) Wiring diagram OUT1 - OUT1 + (96) OUT - OUT + 3 WIRE RTN AUX IN - AUX IN1 - Specify solenoid option _D AUX IN + AS-i - AS-i + AS-Interface VCT with extended addressing (97) () Discrete sensor inputs () Auxiliary discrete inputs () Power outputs (solenoids) Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network ma 4 ma (self-powered) 4 VDC 1-6 VDC ID=A; IO=7 (4DI/DO) Wiring diagram OUT1 - OUT1 + (97) OUT - OUT + 3 WIRE RTN AUX IN - AUX IN1 - Specify solenoid option _D AUX IN + AS-i - AS-i + Valve Communication Terminal (VCT) with diagnostics AS-Interface (96) with diagnostics (D) Maximum current Output Outputs, voltage code AS-i version 3.0 Devices per network 31 Wiring diagram (96) with diagnostics (D) () Discrete position sensor inputs (1) Low air supply pressure input (1) Stuck valve/actuator input () Remote sensor settings (1) Power output (solenoid) (1) Wink feature (1) Parameter bit spring to open/close (1) Peripheral fault bit (bad coil or stuck spool) < 50 ma VDC 4 VDC ID=F; IO=7 (4DI/4DO) OUT1 - OUT + AS-i - AS-i + Specify solenoid option 1D AS-Interface with Wireless Link (AMI96 _W models and AMI97) () Discrete sensor inputs () Auxiliary discrete inputs () Power outputs (solenoids) Maximum current Auxiliary inputs Output 170 ma 4 ma (self-powered) 4 4 VDC Output, voltage 4 VDC ( + /- 10%) code AMI96 AMI97 AS-i version 3.0 Devices per network AMI96 AMI97 ID=F; IO=4 (4DI/DO) ID=A; IO=7 (4DI/DO) Wiring diagram OUT1 - (96) and (97) with OUT1 + OUT - Wireless Link (W) Specify solenoid option _D OUT + 3 WIRE RTN AUX IN - AUX IN1 - AUX IN + AS-i - AS-i Valve communication & control 7

28 Axiom AMI Sensing and communication module continued Valve Communication Terminal (VCT) specifications Foundation Fieldbus VCT, bus powered (93) Outputs Devices per network Wiring diagram (93) Specify solenoid option _A () Discrete sensor inputs () Power outputs (solenoids) Multiple DI/DO blocks or modified output block 6.5 VDC each; current limited to ma (bus powered) Max of 16 devices recommended SIM JMPR SIM JMPR OUT - OUT + OUT1 - OUT1 + FB - FB + Valve Communication Terminal (VCT) with diagnostics HART (71) with diagnostics Local indication LEDs Special configuration attributes Local diagnostic LEDs Position feedback Current output Voltage Loop resistance Pressure accuracy Solenoid power Conventional model 1D Intrinsic safety model 1E HART version 7.0 Wiring diagram (71) with diagnostics (D) Specify solenoid option 1D or 1E Valve open, valve closed, solenoid power Remote sensor settings Wink High/low air pressure Stuck valve/actuator Bad coil Stuck spool/pilot 4-0 ma VDC (4 VDC nominal) 50 ohms (min) to 400 hms (max) at 4 VDC +/- 1% of full scale 0.5 watt (0.0 4 VDC) 0.5 watt ( VDC) Solenoid - Solenoid + Solenoid Power - Solenoid Power + Ground Ground HART - HART + Valve Communication Terminal (VCT) specifications DeviceNet (9) Transmission rate Messaging Outputs Outputs, voltage Other features () Discrete sensor inputs () Remote sensor settings () Power outputs (solenoids) (1) Wink feature (1) 4-0 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 15K, 50K or 500K baud Polling, cyclic and change of state 4 4 VDC both outputs combined 4 VDC Predetermined output fail state Wiring diagram (9) SOL 1 OUT + SOL 1 OUT - SOL OUT + SOL OUT - Specify solenoid option _D Expeditor specifications Expeditor (80) Position feedback control (AI) Intermediate position control (AO) Position monitoring accuracy Intermediate control accuracy Solenoid voltage Wiring diagram (80) Expeditor Specify pneumatic valve option D or E 4-0 ma Transmitter DeviceNet Bus NC Ain - Ain + V - CAN L SH CAN H V ma loop, 9-35 VDC 4-0 ma loop, 9-35 VDC +/- 1 of rotation +/- 3 of rotation 4 VDC (conventional models) 1 VDC (Intrinsic safety models) Solenoid Valve Solenoid Valve 4-0 ma Secondary - Secondary + Primary - Primary + Solenoid Power - Solenoid Power + Position Feedback - Position Feedback + Control - Control + 8 Valve communication & control StoneL.com

29 Axiom AMI Position sensor and module Position sensor The Axiom utilizes a magnetic resistive (Mag Res) sensor system that monitors exact valve position. The Mag Res sensor system is tolerant of lateral and vertical shaft movement which may be experienced in high cycle worn actuators without affecting rotational measurement. No cams, shafts or other mechanical apparatus are required that are prone to wear and binding. C-module Used in the Axiom platform, the C-module (continuous sensing) integrates a magnetic resistive sensor system to monitor exact valve position throughout the rotational range. Push button or remote open and closed position setting along with microprocessor based operation make this state-of-the-art system convenient, reliable, and smart. Open and closed settings Switches correspond to a particular valve position and are set using the push button panel on the module s sealed membrane pad. Simply operate the actuator to the open position (using standard internal manual override) and push the Set Open button. Operate the actuator to the closed position and push the Set Closed button. Position settings remain locked in when power is removed and reapplied. Visual indicator Visual indicator designations Clearly view valve position status from up to 75 feet with the Axiom's visual indicator. The indicator s rugged Lexan construction makes it resistant to physical damage and tolerant to most corrosives. DESIGNATION 0 90 R RED CLOSED GREEN OPEN G GREEN CLOSED RED OPEN 1 A C B A C B X A B A B C C Specialty configuration - please consult factory Valve communication & control 9

30 Axiom AMI Diagnostic systems Reduce plant downtime and cut maintenance costs The Axiom AS-Interface and HART models feature on-board diagnostics that predict potential automated valve malfunctions. As a result, plant downtime may be reduced by repairing automated valves during planned shutdowns instead of process operations. Should problems occur during process operation, maintenance personnel will be aided by rapidly locating failure causes, consequently speeding up valve repair and operation renewal. Identify potential problems Check air supply pressure Alerts are activated if low or high levels exceed preset thresholds that would threaten pneumatic valve or actuator performance. Determine solenoid condition Voltage and current levels are monitored to determine the health of the solenoid coil whenever energized. Local trouble-shooting display Device LED array identifies problem sources for rapid trouble-shooting and maintenance at the valve/actuator site. Monitor pneumatic spool and pilot valve operation Pneumatic valve spool position is monitored to determine proper shifting performance when the solenoid is energized and de-energized. Remote switch setting Open and closed limit switch settings may be made with on-board push buttons or remotely through the control system. Field identify with winking To positively confirm the field device identity, the control room may initiate the Wink function that flashes both open and closed LEDs without affecting valve operation. Stuck process valve/actuator If the Axiom stalls in mid stroke and no Axiom problem sources are identified an alert will be energized to indicate the problem source is in the valve/actuator assembly. Axiom with AS-Interface diagnostics in AX & AMI (96) T416 alarm: low air supply pressure The AX and AMI (96) offers basic diagnostics for AS-Interface network applications that enable end use customers to increase uptime and reduce maintenance costs. Axiom AS-Interface diagnostic systems interface with any version.1 or greater masters/gateways. Electrical connections The Axiom with AS-Interface diagnostics uses standard (1-31) addressing with a 4DI/4DO profile to maximize the diagnostic data available via the network. Diagnostic units may be integrated on the same network as other AS-Interface devices. Control system interface Interface up to 31 Axiom units into your control system. Communication bits may be mapped into standard DCS or PLC as desired. No special software is required. See the StoneL FieldLink program for information about the cost saving benefits and easy installation of the AS-Interface protocol. 30 Valve communication & control StoneL.com

31 Axiom AMI Axiom with HART in AX & AMI (71) features comprehensive predictive diagnostics The AX71 and the AMI71 is a valve monitoring and control device for discrete quarter-turn automated valves. Used in conventional applications, it has the added capability of providing diagnostic information for the pilot solenoid, spool valve, and actuator. And, the device stores historical data on each open and closed operation. Excessive valve torque changes Open and closed breakaway actuator differential pressures are measured and compared to baseline levels during each operation. This enables operators to observe unusual pressure/ torque level trends, which may ultimately lead to a malfunction. Erratic valve/actuator performance Total travel time and dead time (time between energizing and initial actuator movement) are measured during each operation, recorded, and compared to the baseline. This gives maintenance staff additional clues on potential automated valve problems. Valve/actuator end-stop changes Exact valve position is continuously measured and may be used to determine if changes have occurred at end-oftravel. Deviations from zero or span endpoints are graphically portrayed to alert maintenance staff of worn end-stops. Easy control system integration System connections Two, -wire connections attach to the control system to provide discrete solenoid control and continuous position monitoring. A standard 4 VDC discrete output (DO) powers and controls the solenoid valve. Intrinsically safe solenoid pilot may also be selected. A conventional 4-0 ma analog input (AI) provides continuous exact valve position feedback into the control system. Discrete Output (DO)* HART Modem 4 VDC Solenoid Power Logic Sensor Systems HART signal The HART communication signal is overlaid on the 4-0 ma analog position monitoring input. The signal may be read via internal modem in the DCS system or external modem. External modems may transmit information to a DCS or to a remote PC via a hardwired or a wireless connection. Software integration Integration to various DCS or asset management systems may be achieved using open, standardized technologies such as enhanced EDDL (Electronic Device Description Language) or FDT/DTM (Field Device Tool/Device Type Manager). Most DCS vendors use one or both of these technologies, which provides open access to device intelligence and allows easy use of all features and benefits available from the Axiom HART device. Analog Input (AI)* 4-0 ma Position Monitoring Control System C-module Axiom HART Pneumatics Actuator External HART Modem Bluetooth * 4 VDC power supply assumed as part of the loop. or USB Maintenance PC Spring return actuator shown. May be used on doubleacting or spring return Valve communication & control 31

32 Axiom AMI Axiom Expeditor Improve process performance and prevent damage to equipment with intermediate control With expanded control and monitoring capabilities, the Axiom Expeditor offers unparalleled value in batch processing applications. Below are a few examples of applications where the Axiom Expeditor may improve your plant operation. Fill control Fill tanks and hoppers rapidly and accurately. You can set the Axiom Expeditor to partially close the valve to reduce flow as the full level approaches. You get fast, economical topping off of every batch with a single valve sized for high flow rates, which may be throttled back at the end of the fill cycle. Flow dampening The Axiom Expeditor allows valves to close using multiple steps, which inhibits water hammer resulting from a sudden full closure. You get prolonged valve and piping life, improved process flow performance and less potential for catastrophic failure. Thermal shock reduction By partially opening a standard discrete valve, steam lines are heated gradually; thus preventing thermal shock. Once lines are heated, full opening may occur minimizing any potential damage to steam lines. This is especially critical in CIP (clean-in-place) and SIP (steam-in-place) applications. Closed Partial open Fill Top off Full Full open Fast, convenient set-up Calibration may be performed quickly and easily using the Axiom Expeditor s readily accessible membrane control pad. By simply following the on-board instructions, with the unit powered up, all set-up procedures may be performed in a few easy steps and the actuator evaluated for proper stroke timing. During set-up, as mentioned above, the Axiom Expeditor automatically gages the speed of the actuator to determine if flow restrictors are needed. If full stroke is less than one second, flow restrictors (included with each Expeditor from the factory) are required to assure smooth, consistent intermediate control operation. 3 Valve communication & control StoneL.com

33 Axiom AMI Simple operation and control system integration Full open and closed cycling is performed by energizing and de energizing the discrete 4 VDC output (DO) from the control system. A preset intermediate position may be achieved by maintaining power from the discrete output (DO) and switching on the analog output (AO) at a preset level between 4 and 0 ma. Intermediate control is achieved by maintaining power from the discrete output (DO) and energizing the control system s analog output (AO). By changing the AO signal, the Axiom control output will toggle the solenoids to the desired position within ±4% of full scale. The valve/actuator operates to the fail-safe position whenever the discrete output (DO) is de-energized. Control System Axiom Expeditor Actuator C-Module Pneumatics Discrete Output (DO)* 4 VDC Solenoid Power 3 Analog Output (AO)* 4-0 ma Control Input Control Output Analog Input (AI)* 4-0 ma Position Monitoring *4 VDC power supply assumed as part of the loop. E3 E Spring return actuator shown. May be used on double-acting or spring return. S1 Expeditor specifications Expeditor (80) Position feedback control (AI) Intermediate position control (AO) Position monitoring accuracy Intermediate control accuracy Solenoid voltage Wiring diagram (80) Expeditor Specify pneumatic valve option D or E 4-0 ma loop, 9-35 VDC 4-0 ma loop, 9-35 VDC +/- 1 of rotation +/- 3 of rotation 4 VDC (conventional models) 1 VDC (Intrinsic safety models) Solenoid Valve Solenoid Valve 4-0 ma Secondary - Secondary + Primary - Primary + Solenoid Power - Solenoid Power + Position Feedback - Position Feedback + Control - Control + Expeditor specifications Cycle life 500,000 cycles (full cycles with intermediate position; cycle life may vary depending on intermediate toggling) Cycle life may be extended by installing solenoid spool service kit. Temperature rating -18 to 50 C (0 to 1 F) Extended temperature when -T suffix specified -0 to 80 C (-4 to 176 F) Supply pressure Solenoid power 40 psi (.7 bar) minimum 10 psi (8. bar) maximum 0.5 watt 4 VDC) 0.5 watt Intrinsically Safe (I.S.) 1 VDC) Valve communication & control 33

34 Axiom AMI Axiom AMI with Wireless Link Easily access hard-to-reach automated valves Discover convenient remote access of your automated valves when you install the Axiom AMI with AS-Interface featuring Bluetooth technology. Devices may be remotely accessed from up to 50 meters depending on obstructions. Setting changes and solenoid control are enabled through the AS-Interface network or by the power supply jumper. With the new patent pending StoneL Wireless Link app you can remotely: Monitor and set open and Identify valve automation components closed switch positions (entered by valve supplier) Monitor and set the network address Log maintenance information Operate solenoid valve(s) (if network- Monitor diagnostics (valve cycle count, or power supply-enabled) electronics temperature, and more). Identify model and serial number (preset from factory) Interfacing devices Conventional Apple devices may be used including: iphone Version 4S and above ipad Version 3.0 and above ipad mini All Contact StoneL regarding additional devices and special enclosures to make these devices suitable for use in hazardous locations. Set up and operation The Axiom AMI with Wireless Link is commissioned and set up identically to the standard AS-Interface unit. In addition, when powered up with a conventional power source or by the network, it may be accessed by standard ios devices. The Axiom is accessed with the Bluetooth Smart protocol using the StoneL Wireless Link application. Sequence of operation is: 1. Download the StoneL application from the App Store onto your device (free of charge). Start the application in your Apple device 3. All energized wireless modules in range will come up 4. Push wink to positively confirm the device you have linked (Axiom LEDs will flash) 5. Touch the specific Axiom ID/tag to link with your handheld. You can then monitor all status and diagnostic information and make necessary information changes to the free form fields at any time. Switch settings, address changes, and solenoid operation may be performed only if network- or power supply-enabled. Other information may also be added to the free form fields. 34 Valve communication & control StoneL.com

35 Axiom AMI Benefits of Wireless Link 1. Fast, convenient set-up for valve automation suppliers without special equipment.. Electronically enter and store key automated valve system information including: End user tag number/information Valve and actuator identification as well as Axiom model and serial number (Axiom information preset from factory) Maintenance log. 3. Improve safety by easily accessing hard-to-reach automated valves without putting plant personnel at risk. 4. Reduce network commissioning time by accessing the VCT address and making changes if necessary. 5. Reduce maintenance time by monitoring valve cycle count, storing maintenance logs, and accessing multiple valves from one location. 6. Conveniently retrieve installation manuals and StoneL website when connected to internet Specifications Standard specifications apply to Axiom AMI96 _W models and AMI97. Additional specifications for Wireless Link are as follows: Protocol Transmit power Data rate Range Registrations CE compliance VCT identification VCT link Application Handhelds Bluetooth Smart technology; Single mode (not compatible with Bluetooth Classic) 4 dbm or ~.5 milliwatts 1Mbit/second; effective information transmit rate ~10 Kbits/ second Up to 100 meters (330 feet) in free space. Range is reduced by obstructions between handheld device and Wireless Link VCT. Line of sight is not necessary. FCC, IC, CE Exceeds industrial compliance standards VCTs in range will be displayed One device accessed at a time between client (handheld device) and server (VCT). Each server accessed by one client at a time. "StoneL Wireless Link" available from the App store Compatible with iphone and ipad with ios 8 or later AS-Interface with Wireless Link (AMI96 _W models and AMI97) Maximum current Auxiliary inputs Output () Discrete sensor inputs () Auxiliary discrete inputs () Power outputs (solenoids) 170 ma 4 ma (self-powered) 4 4 VDC Output, voltage 4 VDC ( + /- 10%) code AMI96 AMI97 AS-i version 3.0 Devices per network AMI96 AMI97 ID=F; IO=4 (4DI/DO) ID=A; IO=7 (4DI/DO) Wiring diagram OUT1 - (96) and (97) with OUT1 + OUT - Wireless Link (W) Specify solenoid option _D OUT + 3 WIRE RTN AUX IN - AUX IN1 - AUX IN + AS-i - AS-i Valve communication & control 35

36 Axiom AMI Model selector SERIES AMI Nonincendive or intrinsically safe FUNCTIONS Sensor modules 33 SST NO sensor [select pneumatic valve option _H] 35 SST 40V Universal (NO sensor) [select pneumatic valve option _H] 44 NAMUR sensors intrinsically safe (EN ; I.S.) [select pneumatic valve option _E] 80 Expeditor [select pneumatic valve option D, 4D, E or 4E] Valve communication Terminals (VCTs) ma with HART diagnostics [select pneumatic valve option 1D, 3D, 5D, 1E, 3E or 5E with Diagnostics Capabilities option D ] 9 DeviceNet [select pneumatic valve option _D] 93 Foundation Fieldbus (bus powered; I.S.) [select pneumatic valve Piezo option _A] 96 AS-Interface [select pneumatic valve option _D with capabilities option S or W or pneumatic valve single pilot option 1D, 3D or 5D with capabilities option D ] 97 AS-Interface with extended addressing [select pneumatic valve option _D with capabilities option S or W ] PNEUMATIC VALVE No external override External override Latching external override 1H Single pilot, universal voltage solenoid 3H Single pilot, universal voltage solenoid 5H Single pilot, universal voltage solenoid 1J Single pilot, 40 VAC (4.5 watts) 3J Single pilot, 40 VAC (4.5 watts) 5J Single pilot, 40 VAC (4.5 watts) 1D Single pilot, 4 VDC (0.5 watt) 3D Single pilot, 4 VDC (0.5 watt) 5D Single pilot, 4 VDC (0.5 watt) 1E Single pilot, 1 VDC intrinsically safe 3E Single pilot, 1 VDC intrinsically safe 5E Single pilot, 1 VDC intrinsically safe 1B Single pilot, 1.8 W 4 VDC 3B Single pilot, 1.8 W 4 VDC 5B Single pilot, 1.8 W 4 VDC H Dual pilot, universal voltage solenoid 4H Dual pilot, universal voltage solenoid D Dual pilot, 4 VDC (0.5 watt) 4D Dual pilot, 4 VDC (0.5 watt) E Dual pilot, 1 VDC intrinsically safe 4E Dual pilot, 1 VDC intrinsically safe 1A Single piezo, intrinsically safe or standard 3A Single piezo, intrinsically safe or standard 5A Single piezo, intrinsically safe or standard A Dual piezo, intrinsically safe or standard 4A Dual piezo, intrinsically safe or standard ENCLOSURE A North American (NEC/CEC) L Brazilian V International (IEC) * Aluminum cover available [consult factory for special suffix] CONDUIT/CONNECTORS Standard Mini-connectors Micro-connectors 0 () ½ NPT 10 (1) 4-pin 13 (1) 4-pin 05 () M0 11 (1) 5-pin 15 (1) 5-pin 19 (1) 6-pin 17 (1) 6-pin 0 (1) 7-pin 18 (1) 8-pin 1 (1) 8-pin CAPABILITIES S D W Standard Diagnostics [available with Function 96 or 71; single pilot only] Wireless Link (patent pending) [available with Function 96 or 97; single or dual pilot] VISUAL INDICATOR [see chart on page 15] RM Red closed/green open 1M Three-way flow path XM Special GM Green closed/red open M Three-way flow path Model number example AMI 96 1D A 0 W RM OPTIONAL OR -T MODEL NUMBER PARTNERSHIP ID TEMPERATURE* *Special notes Mounting hardware required and sold separately. Some models may include 5-digit identification suffix. Specify -T suffix for extended temperature. Extended temperature range for function 80 (Expeditor): -0 C to 80 C. Extended temperature is not an option for Function 93 and Piezo 36 Valve communication & control StoneL.com

37 Axiom AMI Specifications Materials of construction Housing and mounting manifold Epoxy-coated anodized aluminum Visual indicator Lexan polycarbonate Fasteners and mounting adaptors 316 stainless steel Pneumatic valve See pneumatic valve specifications on page 4. Temperature ratings (pneumatic valve dependent) Piezo pilots (_A) -10 to 60 C (14 to 140 F) Solenoid pilots (_D, _E, and _H) -18 to 50 C (0 to 1 F) Extended temperature when -T suffix specified -40 to 80 C (-40 to 176 F) Postition sensor system Accuracy Within 1 Repeatability Within 1 Setting buffer 4 from setpoint Rotational distance from original setpoint where switch will energize on return stroke. Deadband Maximum rotational range 10 6 from setpoint Rotational distance from original setpoint where switch will de-energize. Operating life Pneumatic valve Warranty Mechanical components Electronic components Ratings Nonincendive (Ex n, Zone or Class I and II, Div. ) Intrinsically safe (Ex ia, Zone 0 or Class I and II, Div. 1) 1 million cycles Cycle life may be extended by installing solenoid spool service kit. Two years Five years AMI models* Functions 44 and 93* Enclosure protection NEMA 4, 4X and 6 All models Ingress Protection 67 All models Approvals* See StoneL.com/approvals * Only models listed on StoneL's official website are approved per specific rating. Dimensions Inches [mm].47 in [6.88 mm] 1.88 in [47.73 mm] 6.1 in [ mm] 3.87 in [98.43 mm] in [ mm] 1/4" NPT () E3 S1 E 1/" NPT () 1/4" NPT (3) Valve communication & control 37

38 Eclipse Eclipse Compact and modular with solid state reliability StoneL s Eclipse features dual solid state sensors with optional communications neatly integrated into a sealed module. The function module and trigger/indicator attach quickly and conveniently to standard VDI/VDE 3845 (NAMUR) actuator accessory mounting pads. The Eclipse series is available in nonincendive and intrinsically safe versions (EN) for hazardous areas and in a general purpose completely sealed microconnector version (EG). Enclosure options EN: Nonincendive with integral wire termination area Suitable for all hazardous areas. Rated for NEMA 4, 4X, 6 (intrinsically safe and nonincendive rated: IP67). Additional termination points and dual conduit entries eliminate junction boxes for solenoid valve termination. Convenient wiring compartment and pre-labeled terminal strip enables rapid installation. EG: General purpose with convenient micro-connector wiring Available with additional built-in connector for solenoid termination. Micro-connectors with potted and sealed enclosure eliminate any threat of moisture contamination in wiring. Electronic module integrated permanently into enclosure. 38 Valve communication & control StoneL.com

39 Eclipse Features 1. No moving mating parts assure long life and trouble-free operation.. Red/green visual indicator boldly displays valve status, and coordinates with red/green LEDs. 3. Direct attachment to ISO/NAMUR mounting pads with simple mounting kit (sold separately) 4. High intensity red and green LEDs indicate electronic switch status to confirm electrical operation. 5. Sensor triggers are adjustable in 3.5 degree increments through 360 degrees for precision and flexibility. 6. Submersible and capable of high pressure washdown, Eclipse sensors and electronics are fully sealed to eliminate hazard threat and corrosion problems. 7. Extremely compact, rugged enclosure integrates position sensors, communication, electronics, and power outputs for solenoids. 8. All mechanical parts are made of Lexan or stainless steel for corrosion resistance and durability Triggering and visual indicator Red and green visual indication is viewable from 360 degrees around the automated valve and from above at distances up to 70 feet. The yellow flow line indicator is also available, which is viewable from all angles at a distance up to 30 feet. Eclipse solid state inductive sensors are activated by stainless steel targets embedded into the visual indicator drum. Open and closed targets may be independently adjusted in 3.5 degree increments. Red/green option Flow line option Specifications Materials of construction Housing Lexan polycarbonate Drum components Lexan polycarbonate Fasteners Stainless steel Triggers and coupling Stainless steel Quick connectors Stainless steel Operating life Unlimited Temperature range -40 C to 80 C (-40 F to 176 F) Warranty Dual modules Five years Ratings Nonincendive EN models* (Class I and II, Div. ) Intrinsically safe EN44* (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4X and 6 All models Ingress Protection 67 All models Approvals* See StoneL.com/approvals * Only models listed on StoneL's official website are approved per specific rating. Mechanical components Two years Lexan is a registered trademark of General Electric Corporation Valve communication & control 39

40 Eclipse Sensing and communication The Eclipse offers incredible value and space efficiency. Communications, position sensing, power outputs, and auxiliary inputs are sealed in the Eclipse function module. Select from NAMUR sensors, SST switching, or AS-Interface, or DeviceNet communication terminals. All are fully solid state and sealed. EN features a removable, fully sealed dual module to facilitate quick, convenient maintenance and wiring. Switching and sensor specifications SST switching sensors (33, 34) Operation Maximum current inrush Maximum current continuous Minimum on current Maximum leakage current Voltage range Maximum voltage drop Wiring diagram (33, 34) SST NAMUR sensors (44) Operation Voltage range Current ratings Wiring diagram (44) NAMUR () SST solid state sensors () Wire terminations for one solenoid Select either NO (33) or NC (34) models VAC/VDC VAC/VDC.0 ma 0.5 ma 4-15 VAC 8-15 VDC ma ma Solenoid 1 Output Solenoid 1 Power Valve Open Common Valve Closed Common () NAMUR sensors (EN ; I.S.) () Wire terminations for one solenoid Normally closed NAMUR sensors (solid state) 5-5 VDC Target on I<1 ma Target off I>3 ma Solenoid Output Solenoid Power Valve open Valve closed Valve Communication Terminal (VCT) specifications AS-Interface (96) Maximum current Auxiliary inputs Output Outputs, voltage code AS-i version 3.0 Devices per network 31 Wiring diagram (96) () Discrete sensor inputs () Auxiliary discrete inputs () Power outputs (solenoids) 160 ma, both outputs combined 4 ma (self-powered) 4 4 VDC both outputs combined 1-6 VDC ID=F, IO=4; user defined (4DI/DO) AS-Interface VCT with extended addressing (97) () Discrete sensor inputs () Auxiliary discrete inputs (1) Power output (solenoid) Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network 6 Wiring diagram (97) 100 ma 4 ma (self-powered) 4 VDC 1-6 VDC AS-i + AS-i - AUX IN + AUX IN1 - AUX IN - 3 WIRE RTN OUT + OUT - OUT1 + OUT1 - ID=A, IO=4; user defined (4DI/1DO) AS-i + AS-i - AUX IN + AUX IN1 - AUX IN - 3 WIRE RTN NOT USED NOT USED OUT1 + OUT1-40 Valve communication & control StoneL.com

41 Eclipse Valve Communication Terminal (VCT) specifications DeviceNet (9) Transmission rate Messaging Outputs Outputs, voltage Other features Wiring diagram (9) () Discrete inputs (open and closed) () Power outputs (solenoids) (1) 4-0 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 15K, 50K or 500K baud Polling, cyclic and change of state 4 4 VDC outputs combined 4 VDC (with input voltage ranging from 10-4 VDC) Predetermined output fail state DeviceNet Bus 4-0 ma Transmitter V + CAN H SHIELD CAN L V - Ain - Ain + OUT1-4 VDC + OUT - Eclipse visual indicator designations DESIGNATION 0 90 D RED CLOSED GREEN OPEN N GREEN CLOSED RED OPEN L A B A B S C C A B A B T C C X Specialty configuration - please consult factory Valve communication & control 41

42 Eclipse Model selector SERIES EN Nonincendive or intrinsically safe FUNCTIONS Sensor/switching dual modules 33 () SST NO sensors 34 () SST NC sensors Intrinsically safe dual module () NAMUR sensors (EN ; I.S.) [available with conduit/connector 44 option 0] Valve Communication Terminals (VCT) 9 DeviceNet 96 AS-Interface 97 AS-Interface with extended addressing ENCLOSURE P North American (NEC/CEC) A International (IEC) I Brazilian CONDUIT/CONNECTORS [consult factory for additional quick connector options] 0 () ½ NPT conduit entry 05 () M0 conduit entry 11 (1) 5-pin mini-connector 1 (1) 5-pin mini and (1) 3-pin-connector VISUAL INDICATOR [see chart on page 41] DM Red closed/green open LM Flow line SM T-1 three-way (90 rotation) TM T- three-way (90 rotation) XM Special Model selector SERIES EG General purpose FUNCTIONS Sensor/switching dual modules 33 () SST NO sensors [available with connector options 3 or 6] 34 () SST NC sensors [available with connector options 3 or 6] Intrinsically safe dual module 44 () NAMUR sensors (EN ) [available with connector option 3] Valve Communication Terminals (VCT) 9 DeviceNet [available with connector options 5 or 6] 96 AS-Interface [available with connector options 3 or 4] 97 AS-Interface with extended addressing [available with connector options 3 or 4] ENCLOSURE P General purpose, universal CONDUIT/CONNECTORS 3 (1) 4-pin micro-connector 4 () 4-pin micro-connectors 5 (1) 5-pin micro-connector 6 (1) 5-pin and (1) 4-pin-micro-connector VISUAL INDICATOR [see chart on page 41] DM Red closed/green open LM Flow line SM T-1 three-way (90 rotation) TM T- three-way (90 rotation) XM Special Model number example EG 96 P 4 LM OPTIONAL Model number example EN 44 A 0 DM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. Dimensions Inches [mm] Eclipse EN 3.15 [80.0 mm] Dimensions Inches [mm] Eclipse EG 3.15 [80.0 mm] 3.00 [76. mm].85 [7.5 mm].56 [65.1 mm] Note: Cover swing clearance = 3 [76. mm] 0.75 [19.1 mm].35 [59.8 mm].35 [59.8 mm] 0.83 [1.0 mm] 6.08 [154.4 mm] 5. [13.6 mm] 4 Valve communication & control StoneL.com

43 Visual indicator Stand alone visual indicator Clearly view valve position status from up to 75 feet with StoneL s stand alone visual indicator. The indicator s rugged Lexan construction makes it resistant to physical damage and tolerant to most corrosives. Model selector SERIES VI Visual indicator VISUAL INDICATOR D Red closed/green open S Three-way T Three-way X Special Model number example VI D OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID* Some models may include 5-digit identification suffix. Visual indicator designations DESIGNATION 0 90 D RED CLOSED GREEN OPEN N GREEN CLOSED RED OPEN A B A B S C C A B A B T C C X Specialty configuration - please consult factory Dimensions Inches [mm] Visual Indicator VI 3.15 [80.0 mm] 1.18 [30.0 mm].35 [59.8 mm] Ø.89 [Ø73.4 mm] Valve communication & control 43

44 Quartz Quartz Explosionproof valve monitoring The Quartz is available in explosionproof (QX), nonincendive, intrinsically safe (QN), and general purpose (QG) versions. The robust epoxy-coated anodized aluminum construction, and optional stainless steel version, makes this platform extremely durable and wellsuited for use in corrosive, heavy washdown environments. Options may be selected to accommodate most applications. The Quartz series The StoneL Quartz series is durable, corrosion-resistant, and versatile, making it ideal for most of your process valve monitoring requirements. Enclosures optimized for environment QX: Explosionproof, water tight and corrosion-resistant enclosure is approved for use in Div. 1/Zone 1 hazardous areas. Available options include stainless steel and epoxy-coated anodized aluminum. QN: Nonincendive is approved for Div. /Zone hazardous environments with proximity sensors using a clear cover. Intrinsically safe NAMUR sensors or passive switches are available for Div. 1/Zone 0 applications. QG: General purpose features a clear Lexan cover with mechanical switches. All enclosures are rated NEMA 4, 4x, and 6. Save space with low profile design Clearance above the actuator is critical in complex piping systems. Quartz boldly displays valve position and encloses all electrical components in an explosionproof compartment with less than 5 clearance requirement. Quartz 44 Valve communication & control StoneL.com

45 Quartz Features 1. Enclosures optimized for environment Available in three enclosure styles suitable for use in various process environment areas.. Rapid enclosure access Screw-on cover allows quick enclosure access, saving you valuable maintenance and set-up time. The cover provides a vaportight seal and allows entry to internal components in less than five seconds. 3. Faster wiring Pre-wired and labeled terminal strip enables quick, convenient attachment of field wires. 4. Wide variety of switching & communication Switching options include dual module sensors and communication, Maxx-Guard proximity switches, and mechanical switches. Continuous signal output is available in a 4-0 ma position transmitter. 5. Quick set cams are easy to adjust Touch and tune switch settings allow you to make adjustments in seconds without the use of tools. 6. Dual shaft o-ring seals eliminate corrosion Top inner and bottom outer shaft o-rings seal the drive bushing from both external corrosives and internal contaminants that enter the enclosure Special drive bushing assures long cycle life The oil impregnated bronze bushing maintains smooth operation and eliminates the potential for shaft seizure due to actuator shaft eccentricity. 8. Bold space saving visual indication Visual indicator offers excellent viewability without sacrificing accessibility or adding to space requirements. Indicators are also available with continuous percentage or three-way indication. (See page 57) Wide variety of switch/sensor functions A wide variety of switch/sensor communications and position transmitters may be selected for the Quartz series. Options include, 4 or 6 mechanical or proximity switches, position transmitters with or without switches, and the StoneL dual module with two SST or two NAMUR sensors or AS- Interface, DeviceNet or Foundation Fieldbus communication capabilities. Speed installation with LED indication StoneL s coordinated visual indicator and LEDs give you an extra measure of safety and increased convenience during plant start up and operation. Green visual indication and green LED means the valve is open and the computer circuit is properly operating. Red visual indication and red LED means the valve is closed and the computer is properly matched. All systems are functioning properly. Proximity switches Mechanical switches Eliminate seal fittings in Division 1 and areas FMus ratings certify the Quartz QX series with proximity switches for use without seal fittings in all hazardous areas. By passing special pressure piling tests, the all aluminum enclosure was certified for this elite distinction. Now, a time-consuming procedure can be safely eliminated in Division 1 and Division areas. Consolidate your components and minimize costs The Quartz design offers up to three conduit entries with extra wire terminations. By terminating solenoid valves in the switch enclosure, significant savings are realized by eliminating a junction box, wiring, conduit materials, and labor Valve communication & control 45

46 Quartz Mounting kits Kits may be ordered in 316 stainless steel. Consult StoneL factory for details. Sealed mounting kit Mounting to standard actuators is achieved with a bold visual indicator and sealed mounting system. Sealed mounting is exclusive with extended visual indicator option N. Adaptor plate is epoxy-coated anodized aluminum. All fasterners and couplings are stainless steel. Direct mount to actuators with VDI/VDE 3845 interface. Tolerant to vibration and mechanical stress. Prevents contamination and icing in coupling area. Available for all VDI/VDE 3845 (NAMUR) mounting configurations and most quarter-turn actuators. Quarter-turn actuators Low profile convenient mounting systems are readily available in stainless steel for most standard actuators. Manual valves Proper fit and operation is assured with StoneL s custom designs for each manual valve. Hundreds of unique mounting systems have been designed and fabricated for manually operated valves. Positioners Quartz position transmitter and switches may be retrofitted directly to most positioners. 4-0 feedback may be provided on simple pneumatic positioners. Linear operators Precision ball joint connections attach the Quartz to valve travel stems. Stroke lengths ranging from 0 mm to 150 mm (3/4 to 6 ) may be easily accommodated. 46 Valve communication & control StoneL.com

47 Quartz Quartz stainless steel option For the most challenging environments The explosionproof Quartz for process valve monitoring is available with a 316 stainless steel enclosure that is extremely durable and well-suited for use in corrosive, heavy washdown and high seas environments. A broad range of switching, position transmitters and communication options may be selected to accommodate most applications. You can attach the Quartz to quarter-turn actuators, manual operators, linear operators, and positioners using readily available stainless steel mounting systems. Position transmitter 4-0 ma position transmitter Position transmitters provide a precise 4-0 ma signal on a twowire DC loop. Control valves and dampers are accurately monitored through their range of travel offering assurance of exact valve position at all times. Several function options are available making it easy to find the correct product that fits your desired application. Choose a position transmitter with a standard potentiometer (5_), a vibration proof, high-performance potentiometer (7_), or the innovative non-contact magnetic resistive (mag res) digital transmitter (T_). Digital transmitter The digital transmitter utilizes an innovative non-contact magnetic sensor. The module features easy push button calibration to reduce set-up and commissioning time. With the bold red/ green LED indication, the unit is visible from a distance and the calibration diagnostic LED indications confirm set up is valid. The position transmitter module housed with the Quartz platform is fully sealed and potted, providing reliable operation and outstanding vibration tolerance in tough applications. Position transmitter specifications Standard transmitter (5_) High performance transmitter (7_) Digital transmitter (T_) Output -wire 4-0 ma -wire 4-0 ma -wire 4-0 ma Supply source VDC VDC VDC Indication None None Red/Green LED* Span range* 35 to to to 30 Maximum loading VDC VDC VDC Refresh rate < 1 ms < 1 ms < 5 ms Linearity error +/ / /-0.35 Cycle life million rotations 50 million rotations Unlimited Vibration tolerance Acceptable Outstanding Outstanding * Open / Closed LED position indication and calibration status diagnostics Electrical schematic _ + 55% + _ 4-0 ma readout + _ Power Supply Position transmitter Digital transmitter Valve communication & control 47

48 40Quartz Dual module system The Quartz series is available with the dual module in its various configurations. Two solid state sensors and/or communications and other electronics are sealed in for the ultimate in reliability and convenience. All dual module versions have a five year warranty. Switching and sensor specifications SST switching sensors (35) Operations Maximum current inrush Maximum current continuous Minimum on current Maximum leakage current Voltage range Maximum voltage drop () SST solid state sensors Wire terminations for one or two solenoids Normally open (NO) for Normally closed (NC), consult factory 1.0 amp 0.1 amp 0.5 ma 0.5 ma (AC) 0.15 ma (DC) 0-50 VAC 8-50 VDC ma ma Wiring diagram (35) Solenoid 1 Output Solenoid 1 Power Valve Open Common Valve Closed Common SSTVSensors and communications Sensor specifications NAMUR sensor (45) Operation Voltage range Current ratings Wiring diagram (45) Valve Communication Terminal (VCT) specifications DeviceNet (9) Transmission rate Messaging Outputs Outputs, voltage Other features Wiring diagram (9) () NAMUR sensors (EN ; I.S.) Wire terminations for one or two solenoids Normally closed NAMUR sensors (solid state) 5-5 VDC NAMUR Target on I<1 ma Target off I>3 ma () Discrete inputs (open and closed) () Power outputs (solenoids) (1) 4-0 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 15K, 50K or 500K baud Polling, cyclic and change of state 4 4 VDC outputs combined 4 VDC (with input voltage ranging from 10-4 VDC) Predetermined output fail state DeviceNet Bus 4-0 ma Transmitter Solenoid Output Solenoid Power Valve open Valve closed V + CAN H SHIELD CAN L V - Ain - Ain + OUT1-4 VDC + OUT - 48 Valve communication & control StoneL.com

49 Quartz Sensors and communications Valve Communication Terminal (VCT) specifications AS-Interface (96) Maximum current Auxiliary inputs Output Outputs, voltage code AS-i version 3.0 Devices per network 31 Wiring diagram (96) () Discrete sensor inputs () Auxiliary discrete inputs () Power outputs (solenoids) 160 ma, both outputs combined 4 ma (self-powered) 4 4 VDC both outputs combined 1-6 VDC ID=F, IO=4; user defined (4DI/DO) AS-i + AS-i - AUX IN + AUX IN1 - AUX IN - 3 WIRE RTN OUT + OUT - OUT1 + OUT1 - Valve Communication Terminal (VCT) specifications Foundation Fieldbus VCT, bus powered (93) Outputs Devices per network Wiring diagram (93) () Discrete Inputs () Power outputs (solenoids) Multiple DI/DO blocks or modified output block 6.5 VDC each current limited to ma (bus powered) Max of 16 devices recommended FB + FB - OUT1 + OUT1 - OUT + OUT - SIM JMPR SIM JMPR AS-Interface VCT with extended addressing (97) () Discrete sensor inputs () Auxiliary discrete inputs (1) Power output (solenoid) Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network 6 Wiring diagram (97) 100 ma 4 ma (self-powered) 4 VDC 1-6 VDC ID=A, IO=4; user defined (4DI/1DO) AS-i + AS-i - AUX IN + AUX IN1 - AUX IN - 3 WIRE RTN NOT USED NOT USED OUT1 + OUT Valve communication & control 49

50 Quartz Sensors and switches Maxx-Guard proximity switch Maxx-Guard hermetically-sealed switches are suitable for computer input circuits and general purpose applications. SPDT tungsten contacts are designed for 15 VAC computer inputs and 40 VAC moderate power applications. SPDT rhodium contacts are suitable for both 4 VDC and 10 VAC computer inputs. SPST ruthenium contacts are ideal for either 4 VDC or 15 VAC low power computer inputs. Maxx-Guard proximity switch Single-Pole Single-Throw (SPST) J switch Electrical ratings Maximum voltage drop Contact composition P switch Electrical ratings Maximum voltage drop Contact composition Specifications SPST NO; passive (intrinsically safe) VDC ma ma Ruthenium SPST NO VAC/30 VDC ma ma Ruthenium Temperature range -40 C to 80 C (-40 F to 176 F) Seal Operating life Hermetically-sealed 5 million cycles Maxx-Guard proximity switch Single-Pole Double-Throw (SPDT) G switch Electrical ratings Maximum voltage drop Contact composition H switch Electrical ratings Maximum voltage drop Contact composition M switch Electrical ratings Maximum voltage drop Contact composition S switch Electrical ratings Maximum voltage drop Contact composition SPDT VAC VDC ma ma Rhodium SPDT 40 volts max; 3 amps max 100 watts max;.0 watts min ma ma Tungsten SPDT; passive (intrinsically safe) VDC ma ma Rhodium SPDT (LED) VAC VDC ma ma Rhodium Warranty Two years 50 Valve communication & control StoneL.com

51 Quartz Sensors and switches Mechanical switch (SPDT) Low cost single-pole double-throw mechanical switches with silver contacts are recommended for high power 15 VAC applications. Gold contacts may be used in 4 VDC computer input applications when cycle life does not exceed 100,000 operations. Mechanical switch (SPDT) Silver contacts (_V switch) Electrical ratings Operating life 10 15/50 VAC VDC 400,000 cycles Not recommended for electrical circuits operating at less than 0 4 VDC. Mechanical switch (DPDT) Double-pole double-throw mechanical switches enable two electrical circuits to be activated simultaneously. Each switch circuit is electrically isolated from the other. As with standard silver contacts, DPDT switches are designed to operate in high-power applications. Mechanical switch (DPDT) 14 switch Electrical ratings Operating life /50 VAC, 4-15 VDC 50,000 (VAC), 100,000 (VDC) cycles Not recommended for electrical circuits operating at less than 0 4 VDC. Gold contacts (_W switch) Electrical ratings 1 15 VAC VDC NC Operating life 100,000 cycles C NO NC C NO SST switching sensor Solid state SST proximity sensors are ideal for use in AC and DC computer input circuits. SST switching sensors _X switch Operation Maximum current Inrush Continuous Minimum on current Leakage current Voltage range Maximum voltage drop Operating life Warranty NO/NC (cam selectable) VAC/VDC VAC/VDC.0 ma Less than 0.50 ma 4-15 VAC 8-15 VDC ma ma Unlimited Five years Valve communication & control 51

52 Quartz Model selector SERIES QX Explosionproof dual modules and VCTs FUNCTIONS Sensor/switching modules (proximity type) 33 SST NO switching sensor dual module [old] 35 SST Universal NO switching sensor dual module [new] 44 NAMUR dual module [old] (EN ; I.S.) 45 NAMUR dual module [new] (EN ; I.S.) Valve Communication Terminals (VCTs) 9 DeviceNet 93 Foundation Fieldbus (bus powered; I.S.) 96 AS-Interface 97 AS-Interface (with extended addressing) ENCLOSURE B Aluminum North American (NEC/CEC) K Aluminum International (IEC) G Aluminum Brazilian J* Stainless steel North American (NEC/CEC) N* Stainless steel International (IEC) W* Stainless steel Brazilian * Available with 03 or 06 conduit entry only CONDUIT ENTRIES 0 (1) 3/4" NPT & (1) ½" NPT 03 (1) 3/4" NPT & () ½" NPT 05 () M0 06 (3) M0 OUTPUT S Short visual indicator N Extended visual indicator H Metso "H" coupler VISUAL INDICATOR [see chart on page 57] DM Red closed/green open NM Green closed/red open SM T-1 three way flow path TM T- three way flow path UM T-3 three way flow path VM T-4 three way flow path WM T-5 three way flow path 0M No indication XM Special AM Continuous Model number example QX 35 B 0 N DM OPTIONAL Model selector SERIES QX Explosionproof proximity switches FUNCTIONS Sensors E () P+F special 3-wire NPN sensor F () PNP solid state 3-wire P+F sensor G () SPDT Maxx-Guard (low current) H () SPDT Maxx-Guard (3 amp) L () SPST Maxx-Guard (LED) P () SPST Maxx-Guard S () SPDT Maxx-Guard (LED) 4G (4) SPDT Maxx-Guard (low current) 4H (4) SPDT Maxx-Guard (3 amp) 4L (4) SPST Maxx-Guard (LED) 4P (4) SPST Maxx-Guard 4S (4) SPDT Maxx-Guard (LED) ENCLOSURE B Aluminum North American (NEC/CEC) K Aluminum International (IEC) G Aluminum Brazilian J* Stainless steel North American (NEC/CEC) N* Stainless steel International (IEC) W* Stainless steel Brazilian * Available with 03 or 06 conduit entry only CONDUIT ENTRIES 0 (1) 3/4" NPT & (1) ½" NPT 03 (1) 3/4" NPT & () ½" NPT 05 () M0 06 (3) M0 OUTPUT S Short visual indicator N Extended visual indicator H Metso "H" coupler VISUAL INDICATOR [see chart on page 57] DM Red closed/green open NM Green closed/red open SM T-1 three way flow path TM T- three way flow path UM T-3 three way flow path VM T-4 three way flow path WM T-5 three way flow path 0M No indication XM Special AM Continuous MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. Model number example QX G K 0 N DM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. 5 Valve communication & control StoneL.com

53 Quartz Model selector SERIES QX Explosionproof mechanical switches and position transmitters FUNCTIONS Mechanical switches V () SPDT switches W () SPDT switches, gold contact 4V (4) SPDT switches 4W (4) SPDT switches, gold contact 14 () DPDT switches Position transmitters 5O Standard with no switches 5G Standard with () SPDT Maxx-Guard (low current) 5V Standard with () SPDT mechanical switches 5W Standard with () SPDT mechanical switches, gold contact 53 Standard with SST (33) NO switching sensor dual module 54 Standard with NAMUR (44) dual module (EN ; I.S.) 7O High performance (HP) with no switches 7G HP with () SPDT Maxx-Guard (low current) 73 HP with SST NO (33) switching sensor dual module 74 HP with NAMUR (44) dual module (EN ; I.S.) TO 4-0 ma non-contact with no switches TT 4-0 ma non-contact with SST (35) NO switching sensor dual module TR 4-0 ma non contact with NAMUR (45) dual module (EN ; I.S.) ENCLOSURE B Aluminum North American (NEC/CEC) K Aluminum International (IEC) G Aluminum Brazilian J* Stainless steel North American (NEC/CEC) N* Stainless steel International (IEC) W* Stainless steel Brazilian * Available with 03 or 06 conduit entry only CONDUIT ENTRIES 0 (1) 3/4" NPT & (1) ½" NPT 03 (1) 3/4" NPT & () ½" NPT 05 () M0 06 (3) M0 OUTPUT S Short visual indicator N Extended visual indicator H Metso "H" coupler Model selector SERIES QG General purpose mechanical switches (clear cover) FUNCTION Mechanical switches V () SPDT switches W () SPDT switches, gold contact 4V (4) SPDT switches 4W (4) SPDT switches, gold contact 14 () DPDT switches ENCLOSURE P General purpose, universal CONDUIT ENTRIES 0 (1) 3/4" NPT & (1) ½" NPT 03 (1) 3/4" NPT & () ½" NPT 05 () M0 06 (3) M0 OUTPUT S Short visual indicator N Extended visual indicator H Metso "H" coupler VISUAL INDICATOR [see chart on page 57] DM Red closed/green open NM Green closed/red open SM T-1 three way flow path TM T- three way flow path UM T-3 three way flow path VM T-4 three way flow path WM T-5 three way flow path 0M No indication XM Special AM Continuous Model number example QG V P 0 N DM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. VISUAL INDICATOR [see chart on page 57] DM Red closed/green open NM Green closed/red open SM T-1 three way flow path TM T- three way flow path UM T-3 three way flow path VM T-4 three way flow path WM T-5 three way flow path 0M No indication XM Special AM Continuous Model number example QX V B 0 N DM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix Valve communication & control 53

54 Quartz Model selector SERIES QN Nonincendive dual modules and VCTs FUNCTIONS Sensor/switching [proximity type] 33 SST NO switching sensor dual module [old] 35 SST Universal NO switching sensor dual module [new] Valve Communication Terminals (VCTs) 9 DeviceNet 93 Foundation Fieldbus (bus powered) [intrinsically safe] 96 AS-Interface 97 AS-Interface with extended addressing ENCLOSURE Clear cover P North American (NEC/CEC) A International (IEC) CONDUIT ENTRIES 0 (1) 3/4" NPT & (1) ½" NPT 03 (1) 3/4" NPT & () ½" NPT 05 () M0 06 (3) M0 OUTPUT S Short visual indicator N Extended visual indicator H Metso "H" coupler VISUAL INDICATOR [see chart on page 57] DM Red closed/green open NM Green closed/red open SM T-1 three way flow path TM T- three way flow path UM T-3 three way flow path VM T-4 three way flow path WM T-5 three way flow path 0M No indication XM Special AM Continuous Model number example QN 35 P 0 S DM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. Model selector SERIES QN Nonincendive proximity switches FUNCTION Sensors F () PNP solid state 3-wire P+F sensor G () SPDT Maxx-Guard (low current) H () SPDT Maxx-Guard (3 amp) L () SPST Maxx-Guard (LED) P () SPST Maxx-Guard S () SPDT Maxx-Guard (LED) 4G (4) SPDT Maxx-Guard (low current) 4H (4) SPDT Maxx-Guard (3 amp) 4L (4) SPST Maxx-Guard (LED) 4P (4) SPST Maxx-Guard 4S (4) SPDT Maxx-Guard (LED) 4X (4) SST sensor (LED) ENCLOSURE Clear cover P North American (NEC/CEC) A International (IEC) CONDUIT ENTRIES 0 (1) 3/4" NPT & (1) ½" NPT 03 (1) 3/4" NPT & () ½" NPT 05 () M0 06 (3) M0 OUTPUT S Short visual indicator N Extended visual indicator H Metso "H" coupler VISUAL INDICATOR [see chart on page 57] DM Red closed/green open NM Green closed/red open SM T-1 three way flow path TM T- three way flow path UM T-3 three way flow path VM T-4 three way flow path WM T-5 three way flow path 0M No indication XM Special AM Continuous Model number example QN G P 0 N DM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. 54 Valve communication & control StoneL.com

55 Quartz Model selector SERIES QN Intrinsically safe (I.S.) proximity switches and position transmitters FUNCTIONS Sensor/switching modules (proximity type) 44 NAMUR dual module [old] (EN ; I.S.) 45 NAMUR dual module [new] (EN ; I.S.) Sensor A () P+F special safety amplifier J () SPST (passive) M () SPDT (passive) N () P+F NAMUR sensors 4J (4) SPST (passive) 4M (4) SPDT (passive) 4N (4) P+F NAMUR sensors Position transmitters 5O Standard with no switches 54 Standard with NAMUR (44) dual module (EN ; I.S.) 7O High performance (HP) with no switches 74 High performance (HP) with NAMUR (44) dual module (EN ; I.S.) ENCLOSURE Clear cover P North American (NEC/CEC) A International (IEC) Aluminum cover [not explosion proof ] B North American (NEC/CEC) K International (IEC) G Brazilian CONDUIT ENTRIES 0 (1) 3/4" NPT & (1) ½" NPT 03 (1) 3/4" NPT & () ½" NPT 05 () M0 06 (3) M0 OUTPUT S Short visual indicator N Extended visual indicator H Metso "H" coupler VISUAL INDICATOR [see chart on page 57] DM Red closed/green open NM Green closed/red open SM T-1 three way flow path TM T- three way flow path UM T-3 three way flow path VM T-4 three way flow path WM T-5 three way flow path 0M No indication XM Special AM Continuous Model selector SERIES QN Nonincendive proximity switches and position transmitters FUNCTIONS Position transmitters 5O Standard with no switches 5G Standard with () SPDT Maxx-Guard (low current) 53 Standard with SST (33) NO switching sensor dual module 7O High performance (HP) with no switches 7G High performance (HP) with () SPDT Maxx-Guard (low current) 73 High performance (HP) with SST (33) NO switching sensor dual module TO 4-0 ma non-contact with no switches TT 4-0 ma non-contact with SST (35) NO switching sensor dual module TR 4-0 ma non-contact with NAMUR (45) dual module (EN ; I.S.) ENCLOSURE Clear cover P North American (NEC/CEC) A International (IEC) CONDUIT ENTRIES 0 (1) 3/4" NPT & (1) ½" NPT 03 (1) 3/4" NPT & () ½" NPT 05 () M0 06 (3) M0 OUTPUT S Short visual indicator N Extended visual indicator H Metso "H" coupler VISUAL INDICATOR [see chart on page 57] DM Red closed/green open NM Green closed/red open SM T-1 three way flow path TM T- three way flow path UM T-3 three way flow path VM T-4 three way flow path WM T-5 three way flow path 0M No indication XM Special AM Continuous Model number example QN 5O P 0 N DM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. Model number example QN 45 P 0 N DM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix Valve communication & control 55

56 Quartz Specifications Materials of construction Housing & cover Clear cover & indicator Elastomer seals Drive shaft Drive bushing Fasteners Epoxy-coated anodized marine grade aluminum or stainless steel Lexan polycarbonate Buna-N; optional EPDM Stainless steel Bronze, oil impregnated Stainless steel Temperature ratings Mechanical components -40 C to 80 C (-40 F to 176 F) Dual modules -40 C to 80 C (-40 F to 176 F) Maxx-Guard & SST -40 C to 80 C (-40 F to 176 F) Warranty Mechanical components Two years Ratings Explosionproof (Ex d, Zone 1 or Class I and II, Div. 1) QX models* Nonincendive QN models* (Class I and II, Div. ) Intrinsically safe Functions 44, 45, 93, _A, _J, _M and _N* (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4X and 6 All models Ingress Protection 67 All models Approvals* See StoneL.com/approvals * Only models listed on StoneL's official website are approved per specific rating. SST & dual modules Five years Lexan is a registered trademark of General Electric Corporation. Dimensions mm [Inches] Output option "S" - Short visual indicator 3.4 [0.14 in] SEE NOTE [0.63 in] 38.9 [1.53 in] 19.1 [0.75 in] 17.6 [0.69 in] [6.06 in] Output option "N" - Extended visual indicator 11.3 [0.44 in] 38.1 [1.50 in] 7.1 () [0.8 in] 3.4 [0.14 in] SEE NOTE [3.5 in] [1.5 in] 14. [0.56 in] 18. [0.7 in] [4.70 in] NOTE 1 Cover height varies based on model number. Dual module and -switch models use short covers. Short cover = 10 mm [4.0 ] Medium cover = 13.4 mm [4.86 ] Tall cover = mm [6.1 ] 6-3 PAN HEAD SCREW 4.0 PINS () [0.16 in] 56 Valve communication & control StoneL.com

57 Valve communication & control 57 Quartz DESIGNATION D RED CLOSED GREEN OPEN N GREEN CLOSED RED OPEN S A B C A B C T A B C A B C U A B C CLOSED A B C V A B C A B C A B C W A B C A B C A B C A 0% 50% 100% X Specialty configuration - please consult factory Visual indicator designations

58 Hawkeye HK Hawkeye HK Nonincendive and intrinsically safe for point sensing The solid state Hawkeye sensor is ideal for point sensing in corrosive and hazardous process environments. The standard red/green LEDs also speed your setup and installation by confirming power up and switch status Linear applications Each pair (red and green) of Hawkeye sensors is tuned to operate independently in either long stroke or short stroke applications down to 6 mm [¼ inch]. The Hawkeye may be triggered by existing valve hardware eliminating costly magnets and triggering systems and cutting installation time. Features 1. Sensing head triggers on any metal Inductive sensing technology detects metal targets at distances up to 4-6 mm, depending on target material.. Stainless steel body is rugged and corrosion proof Hawkeye sensors are machined from 316 stainless steel. 3. Stainless steel washers and fasteners secure Hawkeye permanently to mount Adaptor brackets are available in L or straight. 4. Circuit is conformally coated and potted Hawkeye sensor may be temporarily submersed and electronics are shock and vibration tolerant. 5. High intensity LED brightly displays switch status Red and green LEDs may be selected to indicate open or closed. 6. ½ conduit entry or mini-connector available Choose from a direct conduit entry for hazardous areas or a plug-in mini-connector for rapid attachment in general purpose environments. 58 Valve communication & control StoneL.com

59 Hawkeye HK Switching and sensor specifications SST switching sensors (30, 31) (1) SST solid state sensor Operations Select either NO (30) or NC (31) Maximum current inrush Maximum current continuous Minimum current Maximum leakage current Voltage range Maximum voltage drop Wiring diagram (30) Normally open Common Normally Open Ground NAMUR sensors (40) Operation Voltage range Current ratings Wiring diagram (40) Sourcing sensor (50) Operation Maximum current Minimum on current Maximum leakage current Voltage range Maximum voltage drop Wiring diagram (50) Load - Ground 1.0 amp VAC/VDC.0 ma 0.5 ma 8-15 VDC 4-15 VAC ma ma Wiring diagram (31) Normally closed Common Normally Closed Ground (1) NAMUR sensor (EN ; I.S.) Normally closed NAMUR sensors (solid state) 5-5 VDC Target on I<1 ma Target off I>3 ma (1) PNP (Sourcing) sensor Normally open (solid state) 00 ma.0 ma Negligible 6-8 VDC 0.65 VDC Model selector SERIES HK Hawkeye (will trigger on any metal target) Ratings Nonincendive (Class I and II, Div. ) Intrinsically safe (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4X and 6 Ingress Protection 67 Approvals* FUNCTION 30 SST sensor (NO type sensor) 31 SST sensor (NC type sensor) 40 NAMUR (EN ; I.S.) 50 (1) 3-wire PNP normally open 51 (1) 3-wire PNP normally closed HOUSING 7 Stainless steel CONDUIT/CONNECTORS 7 ½" NPT 8 3-pin mini-connector in stainless steel FEATURES SR Red LED SG Green LED Model number example HK SG OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. Functions 30 and 31* Function 40* All models All models See StoneL.com/approvals * Only models listed on StoneL's official website are approved per specific rating. Specifications Materials of construction Housing and fasteners Sensing head cover LED Lens Other specifications Conduit connection Wiring Sensing distance 316 stainless steel Lexan polycarbonate Polycarbonate ½" NPT 36" (0.9 meter) length, 18 gauge multi-strand 4-6 mm (sensing distance will vary depending on target material) Temperature range -40 C to 80 C (-40 F to 176 F) Warranty Five years Dimensions Inches [mm] 3.41in 86.5mm.04in 51.8mm 1.36in 34.6mm.71in 18mm NUT, M18 THD () Valve communication & control 59

60 Hawkeye HX Hawkeye HX Rugged, corrosion proof for all hazardous locations The explosionproof Hawkeye, with its stainless steel enclosure, is designed for service in harsh process environments. It features a solid state proximity sensor which is encased in a shock absorbent urethane potting material. Outputs for universal switching or NAMUR (EN ; I.S.) are standard options. 4 Features stainless steel enclosure is extremely durable and corrosion resistant.. Stainless steel washers and fasteners included with HX enable secure vibration resistant mounting. 3. Solid state magnetic sensor detects trigger at distances up to 6 mm (extended sensing range also available). 4. Magnetic trigger is embedded and sealed with a widetemperature corrosion-resistant urethane in the included stainless steel bolt. 5. Sensor electronics are urethane sealed in a module which is additionally sealed within the stainless steel enclosure assuring high tolerance to shock and vibration. 6. All conduit/connector options (½ NPT, M0 and cable gland) are available with standard 6-foot cord lengths allowing flexible wiring options. 7. No seal offs are required with explosionproof conduit systems, reducing installation costs. 8. Suitable for most hazardous locations explosionproof, flame proof Div 1/Zone 1; intrinsically safe Div 1/Zone Valve communication & control StoneL.com

61 Hawkeye HX Sensor specifications SST switching sensor (35) Operations Maximum current inrush Maximum current continuous Maximum leakage current Voltage range Maximum voltage drop Wiring diagram (35) normally open NAMUR sensor (45) Operation Voltage range Current ratings Wiring diagram (45) Ratings Explosionproof (Ex d, Zone 1 or Class I and II, Div. 1) Intrinsically safe (Ex ia, Zone 0 or Class I and II, Div. 1) Common Normally Open Ground + - All models* Function 45* (1) SST magnetic solid state sensor Normally open (NO) for Normally closed (NC), consult factory 1.0 amp 0.1 amp 0.5 ma (VAC) 0.15 ma (VDC) 0-50 VAC 8-50 VDC ma ma (1) NAMUR sensor (EN ; I.S.) Normally closed (NC) NAMUR sensor (solid state) 5-9 VDC Target on I<1 ma Target off I>3 ma Enclosure protection NEMA 4, 4X and 6 (all models) Ingress Protection IP66/68 Approvals* See StoneL.com/approvals * Only models listed on StoneL's official web site are approved per specific rating. Model selector SERIES HX Explosionproof Hawkeye Specifications Materials of construction Enclosure and fasteners Trigger Other specifications* Conduit connection Wiring Sensing distance 316 stainless steel 316 stainless steel and urethane ½" NPT or M0 7 (1.8 meters) length 18 gauge multi-strand in a single jacket ITC and PLTC rated 4-6 mm Extended range available Temperature range -40 C to 80 C (-40 F to 176 F) Consult factory for ultra-cold temperature Warranty FUNCTION 35 SST 40V sensor (NO type sensor) 45 NAMUR sensor (EN ; I.S.) ENCLOSURE S Stainless steel North American (NEC/CEC) T Stainless steel International (IEC) CONDUIT/CONNECTORS 01 (1) ½ - 14-NPT 0 (1) M0 x Cable gland (Ex d) [select enclosure option T ] FEATURES SM Standard Model number example HX 35 S 01 SM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix. Five years * Detailed technical specifications available in the installation manual available on StoneL's official web site. Consult factory for additional specifications. Dimensions - mm [inches] 17.8 [0.70 in] 19.0 [0.75 in] 1.8 [7 in] 7.5 [1.08 in]* [4.50 in] 57.9 [.8 in] 3.5 [1.8 in] 5.0 [0.98 in] * Ex d cable gland option 03 M18 X 1-6g M1 X Valve communication & control 61

62 Prism PM Prism PM Compact and modular with integral pneumatic control The Prism series, designed for corrosive process environments, attaches directly to sanitary diaphragm and angle valves. This rugged, feature-rich platform offers a full array of communication and switching options, as well as discrete integral pneumatic control for singleacting valve actuator operation. Ideally suited for process environments The Prism features a durable polycarbonate enclosure suitable for both general purpose and hazardous process environments. The integral pneumatic control is completely isolated within the enclosure on a stainless steel reinforced polysulfone manifold so standard tube fittings may be reliably attached. And the Prism is rated for nonincendive or intrinsically safe applications. Readily adaptable to linear valves Stainless steel mounting systems are available for adapting the Prism to sanitary and industrial diaphragm, as well as angle valve applications. Stroke lengths from as low as ¼ to as long as may be readily accommodated. Wide variety of switching and communication options The Prism features a full range of feedback options in the fully sealed, solid state dual module. Select the SST sensors for conventional switching, NAMUR sensors for intrinsically safe applications or communication options including AS- Interface, DeviceNet and Foundation Fieldbus. All switching sensor and communication modules are fully solid state and sealed for high reliability. 6 Valve communication & control StoneL.com

63 Prism PM Features 1. The Prism may be washed down and temporarily submersed with no adverse affects. It is rated NEMA 4, 4x, and 6. It may be used in Div. (nonincendive) or Div. 1 (intrinsically safe) hazardous applications.. Enclosure features high strength polycarbonate with excellent corrosion-resistance and exceptional temperature stability. 3. Visual electronic and mechanical position indication confirm valve and switch status for added safety. 4. Solid state proximity sensors monitor open and closed discrete valve position with precision and reliability. 5. Integral pneumatic valve is isolated from environmental contamination, offers high tolerance to dirty air and enables rapid valve operation. 6. Solenoid options available for 10 VAC and 4 VDC. Select piezo option for bus powered Foundation Fieldbus applications. 7. Self-adjusting triggering system provides consistent open and closed indication even with diaphragm compression. No resetting is required. 8. Manual override enables valve operation without electrically energizing. 9. Dual module system seals all position sensing, communication and control electronics in a compact vibration proof package. 10. NPT port connections are stainless steel reinforced for long life sealing under high torque stress conditions Waterproof quick connectors, compression fittings or conduit connections are available for convenient, reliable attachment to plant electrical systems. 1. Stainless steel adaptor system locks Prism securely to valve actuator and provides stability for shaft interface. 1 1 Self adjusting triggering system Triggering cams adjust automatically over the valve diaphragm operating life. Cams are fitted snugly to the shaft assuring stability under high amplitude vibration at varying frequencies and temperatures. Self adjustment sequence 1. Installation Cams are manually set to outer limits when fitted to actuation system. (Open at top; closed at bottom). Automatic initial setting On operation, cams are automatically positioned to proper set points by module stops at top and bottom. 3. Operational self adjustment As diaphragm compresses over time, closed cam is automatically repositioned Valve communication & control 63

64 Prism PM Sensing and communication module The Prism features StoneL s dual module system with field proven reliability in all on/off applications. Outputs are available as NAMUR (intrinsically safe), SST (switching) and VCTs (valve communication terminals). Dual modules have a five year warranty. Switching and sensor specifications SST switching sensors (33, 34) Operation Maximum current inrush Maximum current continuous Minimum on current Maximum leakage current Voltage range Maximum voltage drop Wiring diagram (33, 34) SST NAMUR sensors (44) Operation Voltage range Current ratings Wiring diagram (44) NAMUR () SST solid state sensors () Wire terminations for one solenoid Select either NO (33) or NC (34) models VAC/VDC VAC/VDC.0 ma 0.5 ma 4-15 VAC 8-15 VDC ma ma Solenoid 1 Output Solenoid 1 Power Valve Open Common Valve Closed Common () NAMUR sensors (EN ; I.S.) () Wire terminations for one solenoid Normally closed NAMUR sensors (solid state) 5-5 VDC Target on I<1 ma Target off I>3 ma Solenoid Output Solenoid Power Valve open Valve closed Valve Communication Terminal (VCT) specifications AS-Interface (96) Maximum current Auxiliary inputs Output Outputs, voltage code AS-i version 3.0 Devices per network 31 Wiring diagram (96) () Discrete sensor inputs () Auxiliary discrete inputs () Power outputs (solenoids) 160 ma, both outputs combined 4 ma (self-powered) 4 4 VDC both outputs combined 1-6 VDC ID=F, IO=4; user defined (4DI/DO) AS-Interface VCT with extended addressing (97) () Discrete sensor inputs () Auxiliary discrete inputs (1) Power output (solenoid) Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network 6 Wiring diagram (97) 100 ma 4 ma (self-powered) 4 VDC 1-6 VDC AS-i + AS-i - AUX IN + AUX IN1 - AUX IN - 3 WIRE RTN OUT + OUT - OUT1 + OUT1 - ID=A, IO=4; user defined (4DI/1DO) AS-i + AS-i - AUX IN + AUX IN1 - AUX IN - 3 WIRE RTN NOT USED NOT USED OUT1 + OUT1-64 Valve communication & control StoneL.com

65 Prism PM Sensing and communication module Valve Communication Terminal (VCT) specifications Foundation Fieldbus VCT, bus powered (93) () Discrete Inputs () Power outputs (solenoids) Multiple DI/DO blocks or modified output block Outputs Devices per network Wiring diagram (93) 6.5 VDC each current limited to ma (bus powered) Max of 16 devices recommended FB + FB - OUT1 + OUT1 - OUT + OUT - SIM JMPR SIM JMPR Valve Communication Terminal (VCT) specifications DeviceNet (9) Transmission rate Messaging Outputs Outputs, voltage Other features Wiring diagram (9) () Discrete inputs (open and closed) () Power outputs (solenoids) (1) 4-0 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 15K, 50K or 500K baud Polling, cyclic and change of state 4 4 VDC outputs combined 4 VDC (with input voltage ranging from 10-4 VDC) Predetermined output fail state DeviceNet Bus 4-0 ma Transmitter V + CAN H SHIELD CAN L V - Ain - Ain + OUT1-4 VDC + OUT Valve communication & control 65

66 Prism PM Pneumatic control and other specifications The three-way, two-position spring return pneumatic valve is designed to operate single acting actuators. Working mechanisms on the valve are completely isolated from the environment enabling pneumatic control to be located in the field at the actuator with no threat of contamination. A standard rebreather enables exhaust air Valve schematic from the pressurized actuator cylinder to be channeled P E1 E into the spring side actuator chamber preventing the ingestion of contaminated air from the outside environment. Select a solenoid valve for conventional or device bus A applications or a piezo valve for Foundation Fieldbus bus powered applications. Solenoid valve A poppet style valve with exceptional tolerance to dirty air, the solenoid valve may be used for most conventional AC or DC applications. The DC (low power) version may be used on AS- Interface and DeviceNet bus powered applications and on Foundation Fieldbus (94) externally powered applications. Specifications General pneumatic (solenoid & piezo) 3-way, -position, spring return Porting 1/8" NPT all pressurized ports Rebreather port 4-40 size Flow ratings 0.1 Cv Rebreather Standard on all models; diverts air from exhausting cylinder into actuator spring side. Excess air exhausted into atmosphere. Operating life Operating pressure 1 million cycles Piezo valve The piezo valve is ideally suited for use with the Foundation Fieldbus (FF) bus powered output module (93). Each module output provides up to 6.5 VDC which is sufficient to drive the piezo valve. Specifically designed for on/ off discrete applications, the piezo valve may remain energized for extended periods of time with no memory effect. 40 psi to 10 psi (.6 to 8 bar) Specifications Solenoid valve (1C, 1D, and 1E coil options) Filtration requirements 40 micron Operating temperature -18 C to 50 C (0 F to 10 F) Power consumption See model selector guide Specifications Piezo valve (1A, bus powered Foundation Fieldbus) Filtration requirements 30 micron Operating temperature -10 C to 60 C (14 F to 140 F) DC power requirements 6.5 VDC Prism mounting system* Prism adapting systems are designed specifically for each actuator manufacturer and model. The adaptor coupling, made of stainless steel, also integrates a corrosion proof, ultra long-life bushing. This system stabilizes the shaft from lateral motion and assures reliable, low friction movement over the actuator s life. Required for all Order kit separately For kit numbers, consult factory or visit StoneL.com Note: Kit numbers are specific to valve size and manufacturer. * Open travel stops recommended on diaphragm actuators to maintain consistent travel with varying process line pressures. Stainless steel coupling Stainless steel fasteners Stainless steel shaft Triggering cams Long-life bushing 66 Valve communication & control StoneL.com

67 Prism PM Other specifications Materials of construction Housing and cover Fasteners Triggering cams Shaft Valve manifold Operating life Temperature range with solenoid Warranty Dual module Other mechanicals Polycarbonate Stainless steel Stainless steel banded polycarbonate Stainless steel Polysufone with stainless steel reinforced NPT 1 million cycles -40 C to 80 C (-40 F to 176 F) Maximum ambient 50 C (10 F) Five years Two years Model selector SERIES PM Nonincendive or intrinsically safe FUNCTIONS Sensor modules 33 () SST NO switching sensors [select pneumatic valve option 1C, 1D or 11] () NAMUR sensors (EN ; I.S.) [select pneumatic valve option 1E 44 or 11] Valve Communication Terminals (VCTs) 9 DeviceNet [select pneumatic valve option 1D or 11] 93 Foundation Fieldbus (bus powered; I.S.) [select pneumatic valve option 1A or 11] 96 AS-Interface [select pneumatic valve option 1D or 11] 97 AS-Interface with extended addressing [select pneumatic valve option 1D or 11] Ratings Nonincendive PM models* (Ex n, Zone or Class I and II, Div. ) Intrinsically safe Functions 44 and 93* (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4X and 6 All models Ingress Protection 67 All models Approvals* See StoneL.com/approvals * Only models listed on StoneL's official website are approved per specific rating. Dimensions Inches [mm] PNEUMATIC VALVE [consult factory for extended temperature] 11 No pneumatic valve 1A Three-way piezo 1C Three-way 10 VAC 5.4 watt 1D Three-way 4 VDC 0.5 watt 1E Three-way (I.S.) 1 VDC 0.5 watt CONDUIT ENTRIES B0 () ½ NPT B05 () M0 B09 () cable glands B11 (1) 5-pin mini-connector B13 (1) 4-pin micro-connector B14 () 4-pin micro-connector B15 (1) 5-pin micro-connector VISUAL INDICATOR D Green open VALVE SIZE SS 1/4 to (1/8 to 1 3/16 stroke) LS to 4 (1 3/16 to 1/4 stroke) Model number example PM B0 D SS OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix Valve communication & control 67

68 Prism PI Prism PI Intelligent features offer advanced performance The Prism PI integrates an advanced position sensing system and integral pneumatic control for sanitary diaphragm and other linear applications. Compact and durable, the PI is suited for corrosive, heavy washdown and hazardous areas. Advanced position sensing With the continuous solid state mag res sensor system, the PI offers the ultimate in ease of set-up, reliability and consistent performance. Push button or remote setting is simple and quick with bold mechanical, as well as LED visual position status. Integral pneumatic control in compact, vapor tight enclosure Position sensing system and control valve are enclosed in a vaportight submersible enclosure with convenient screw on cover access. Pneumatic solenoid valve is available in standard high flow. Settings and wiring may be conveniently accessed for quick set-up and maintenance. Compact design for convenient adaptability to linear valves The PI offers precision feedback for valve stroke lengths varying from 4 mm (0.13 ) up to 66 mm (.6 ). Options include three cover heights, the low profile version with no visual indicator and a medium or tall cover version both with a visual indicator. With the low profile version, the unit is less than 76 mm (3 ) above actuator mounting pads and may accommodate stroke lengths up to 8 mm (1.1 ). Compact design Standard stroke with no visual indicator Standard stroke with visual indicator Long stroke with visual indicator 68 Valve communication & control StoneL.com

69 Prism PI Features 1. Suitable for high pressure washdown and temporary submersion, the PI is rated for NEMA 4, 4X and 6 (IP66 & 67).. Screw-on cover enables convenient access without tools Enclosure is made of high impact strength, corrosionresistant polycarbonate. 4. Prominent visual indicator boldly displays mechanical position status Low profile design minimizes height clearance required above actuator. 6. All electronics are sealed inside the linear C-module to protect against contamination, shock and vibration. 7. Intelligent high accuracy position sensor is solid state with no moving parts for long life. Sensor automatically adjusts dead band based on stroke length. 8. Integral solenoid valve available with Cv of NPT pneumatic connections are stainless steel reinforced for long life sealing under high torque stress conditions Push button open and closed settings are made conveniently and quickly. (AS-Interface unit may have settings made remotely.) 11. LED light bar brightly displays open, closed and solenoid status Conduit entries available in NPT, metric threads or quick connectors. 9 Prism mounting system Prism adapting systems are designed for each actuator using a standardized system that minimizes the required space envelope. Mounting components include: Standardized rugged mounting plate allowing for rotational flexibility and compact secure attachment. Actuator fasteners made of stainless steel and tailored for each specific mounting application. Shaft coupler made of stainless steel and designed to conveniently attach the magnetic trigger to actuator shaft. Complete mounting adaption is performed in minutes! With no moving wear-parts long-life is assured. And, the trigger system is impervious to thermal shock and vibration Valve communication & control 69

70 Prism PI Position sensor module The PI features an intelligent linear magnetic resistive sensor system to precisely measure stroke position at all times. Features include: High accuracy over wide operating temperature range. Automatic tuning of open and closed deadband depending on stroke length (See below). High intensity LEDs in module light bar which reflect on enclosure cover for visibility of switch status even in brightly lit areas. Fully potted and sealed making it resistant to high G vibration forces and moisture. Convenient, simple push button settings accurately locking in open and closed positions, which remain in place when power is removed and reapplied. Automatic tuning The intelligent sensing system offers precise feedback. Setup is performed in seconds with high precision in the closed position and no false switching in varying open positions. Convenient push button settings and high intensity LEDs 1 Trigger shown in closed position. Open setpoint Stroke length 3. Open deadband 4. Closed deadband Trigger shown in open position 1. Closed setpoint Easy set-up 1. Push button to set closed ( seconds).. Push button to set open ( seconds). 3. Open deadband is automatically set to 30% of full stroke length, eliminating false switch feedback from floating due to pressure variations. 4. Closed deadband is automatically set to 3.8 mm (0.150 ), or 30% of stroke, whichever is less, providing precise closed indication. 70 Valve communication & control StoneL.com

71 Prism PI Sensing and communication module The Prism features StoneL s linear module system with field proven reliability in all on/off applications. Outputs are available as SST (switching) and VCTs (valve communication terminals). Modules have a five year warranty. Switching and sensor specifications SST switching sensors (33) Operation Maximum current inrush Maximum current continuous Minimum on current Maximum leakage current Voltage range Maximum voltage drop Wiring diagram (33) SST Valve open Valve closed Linear solid state sensors () Wire terminations for one solenoid Select NO (33) model VAC/VDC VAC/VDC.0 ma 0.5 ma 0-15 VAC/VDC ma ma Solenoid 1 Output Solenoid 1 Power Normally Open Common Normally Open Common Valve Communication Terminal (VCT) specifications DeviceNet (9S & 9W) Transmission rate Messaging Outputs Output voltage Other features Wiring diagram (9S & 9W) 9W 9W Smart sensor () Discrete inputs (open and closed) () Remote sensor settings (1) Wink feature () Power outputs (solenoids) (1) 4-0 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 15K, 50K or 500K baud Polling, cyclic and change of state 4 4 VDC both outputs combined 4 VDC (with input voltage ranging from 10-4 VDC) * Predetermined output fail state DeviceNet Bus 4-0 ma Transmitter * 4-0 ma transmitter not included V + CAN H SHIELD CAN L V - Ain - Ain + OUT1-4 VDC + OUT - Sensor specifications NAMUR sensor (45) Operation Voltage range Current ratings Wiring diagram (45) NAMUR Valve Communication Terminal (VCT) specifications AS-Interface (96S) and AS-Interface with extended addressing (97S & 97W) () Discrete sensor inputs 96S, 97S () Auxiliary discrete inputs (1) Power output (solenoid) Maximum current Auxiliary inputs Output Outputs, voltage Profile 96S 97S 97W 96S 97S 97W 96S 97S 97W AS-i version 3.0 Devices per network Features Wiring diagram (96S) and (97S & 97W) () NAMUR sensors (EN ; I.S.) Wire terminations for one solenoid Normally closed NAMUR sensors (solid state) 7-4 VDC Target on I<1 ma Target off I>3 ma 160 ma 100 ma 160 ma 4 ma (self-powered) 4 4 VDC 4 VDC 4 4 VDC 1-6 VDC ID=F, IO=7; (4DI/4DO) ID=A, IO=7; (4DI/3DO) ID=A, IO=7; (4DI/3DO) 31 6 Solenoid Output Solenoid Power Valve open Valve closed Wink and remote setting Wink OUT1 - OUT1 + 3 WIRE RTN AUX IN - AUX IN1 - AUX IN + AS-i - AS-i + Smart sensor Valve communication & control 71

72 Prism PI Prism PI with Wireless Link Easily access hard-to-reach automated valves Discover convenient remote access of your automated valves when you install the Prism PI with DeviceNet or AS-Interface featuring Bluetooth technology. Devices may be remotely accessed from up to 50 meters depending on obstructions. Setting changes and solenoid control are enabled through the DeviceNet network. With the new patent pending StoneL Wireless Link app you can remotely: Monitor and set open and closed switch positions Identify valve automation components (entered by valve supplier) Monitor and set the network address Log maintenance information Monitor and set the baud rate Monitor diagnostics (valve cycle count, Operate solenoid valve(s) (if network- or power supply-enabled) electronics temperature, and more). Identify model and serial number (preset from factory) Set up and operation The Prism PI with Wireless Link is commissioned and set up identically to the standard DeviceNet or AS-Interface unit. In addition, when powered up with a conventional power source or by the network, it may be accessed by standard ios devices. The Prism PI is accessed with the Bluetooth protocol using the StoneL Wireless Link application. Sequence of operation is: 1. Download the StoneL application from the App Store onto your device (free of charge). Start the application in your Apple device 3. All energized wireless modules in range will come up 4. Push wink to positively confirm the device you have linked (Prism LEDs will flash) 5. Touch the specific Prism ID/tag to link with your handheld. You can then monitor all status and diagnostic information and make necessary information changes to the free form fields at any time. Switch settings, addressing, baud rate changes and solenoid operation may be performed only if network- or power supplyenabled. Other information may also be added to the free form fields. 7 Valve communication & control StoneL.com

73 Prism PI Benefits of Wireless Link 1. Fast, convenient set-up for valve automation suppliers without special equipment.. Electronically enter and store key automated valve system information including: End user tag number/information Valve and actuator identification as well as Prism PI model and serial number (Prism information preset from factory) Maintenance log. 3. Improve safety by easily accessing hard-to-reach automated valves without putting plant personnel at risk. 4. Reduce network commissioning time by accessing the VCT address and baud rate for making changes if necessary. 5. Reduce maintenance time by monitoring valve cycle count, storing maintenance logs, and accessing multiple valves from one location. 6. Conveniently retrieve installation manuals and StoneL website when connected to internet Specifications Standard specifications apply to Prism PI9W & PI97W. Additional specifications for Wireless Link are as follows: Protocol Transmit power Data rate Range Registrations CE compliance VCT identification VCT link Application Handhelds Bluetooth technology; Single mode (not compatible with Bluetooth Classic) 4 dbm or ~.5 milliwatts 1Mbit/second; effective information transmit rate ~10 Kbits/ second Up to 100 meters (330 feet) in free space. Range is reduced by obstructions between handheld device and Wireless Link VCT. Line of sight is not necessary. FCC, IC, CE Exceeds industrial compliance standards VCTs in range will be displayed One device accessed at a time between client (handheld device) and server (VCT). Each server accessed by one client at a time. "StoneL Wireless Link" available from the App store Compatible with iphone and ipad with ios 8 or later Interfacing devices Conventional Apple devices may be used including: iphone Version 4S and above ipad Version 3.0 and above ipad mini All Contact StoneL regarding additional devices and special enclosures to make these devices suitable for use in hazardous locations Valve communication & control 73

74 Prism PI Pneumatic control and other specifications Three-way, two-position spring return pneumatic valve features a standard Cv of 0.1 or 0., operating most actuators in less than two seconds. The valve is completely isolated from the environment enabling pneumatic control to be located in the field with no threat of contamination. Valve schematic Solenoid valve This high flow solenoid valve operates at low power and is wellsuited for most applications. It features a convenient manual override for stroking during set-up and commissioning. Specifications Solenoid valve Porting Flow rating Operating pressure Filtration requirements Electrical ratings Inrush 1NS 1KS 1MS 1NS 1KS 1MS 3-way, -position, spring return 1/8" NPT (stainless steel reinforced) Cv 0.1 Cv 0. Cv 0. 5 psi to 140 psi 40 micron 1 10 VAC; 0 4 VDC (voltage power depends on function) VDC VAC Negligible Dimensions Inches [mm] 4.38in 111.1mm Tall 6.43in 163.3mm 1.13in 8.6mm 3.95in 100.5mm Short 3.31in 84.1mm Medium 4.01in 101.9mm 1/8" NPT (3).39in * 1/" NPT or M0 (1 or ) 9.9mm * part of mounting system 74 Valve communication & control StoneL.com

75 Prism PI Model selector SERIES PI Intelligent nonincendive FUNCTIONS Sensor modules () SST NO switching sensors [select pneumatic valve option 1KS, 1MS, 33S 1NS or 11S] () NAMUR sensors (EN ; I.S.) [select pneumatic valve option 45S 1NS or 11S] Valve Communication Terminals (VCTs) 9S DeviceNet [select pneumatic valve option 1KS, 1NS or 11S] DeviceNet with Wireless Link [select pneumatic valve option 1KS, 1NS 9W or 11S] 96S AS-Interface [select pneumatic valve option 1KS, 1NS or 11S] AS-Interface with extended addressing [select pneumatic valve option 97S 1KS or 11S] AS-Interface with extended addressing and Wireless Link [select 97W pneumatic valve option 1KS, 1NS or 11S] PNEUMATIC VALVE / TEMPERATURE -0 C to 60 C / 0.1 Cv 11S No pneumatic valve 1NS Three-way voltage / power depends on function -10 C to 50 C / 0. Cv 1KS Three-way 4 VDC 1.0 watt 1MS Three-way 10 VAC 1.0 watt ENCLOSURE A North American (NEC/CEC) V International (IEC) L Other CONDUIT ENTRIES 01 (1) ½" NPT 0 () ½" NPT 04 (1) M0 05 () M0 10 (1) 4-pin mini-connector 11 (1) 5-pin mini-connector 13 (1) 4-pin micro-connector 15 (1) 5-pin micro-connector 17 (1) 6-pin micro-connector 19 (1) 6-pin mini-connector Specifications Materials of construction Cover Housing and mounting manifold Fasteners Valve manifold Trigger system (magnetic) Position sensor system Clear polycarbonate Fiber reinforced polycarbonate Stainless steel Accuracy 1.0 mm (.040") Repeatability 0.5 mm (.00") Integral with stainless steel reinforced NPT Polysulfone with black chromated zinc reinforcement Setting buffer Open: 5% of stroke length Closed: 5% of stroke length up to 3. mm (.15") Deadband Open: 30% of stroke length (variable; based on stroke length) Closed: 30% of stroke length or 3.8 mm (.150") (whichever is less) Temperature ratings (pneumatic valve dependent) Operating temperature Operating life Warranty Electronic module Mechanical components Ratings Nonincendive (Ex n, Zone or Class I and II, Div. ) Intrinsically safe (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4X and 6 Ingress Protection 66 and 67 Approvals* 11S, 1NS 1KS, 1MS -0 C to 60 C (-4 F to 140 F) -10 C to 50 C (14 F to 1 F) Over 1 million cycles Five years Two years PI models* Function 45* All models All models See StoneL.com/approvals * Only models listed on StoneL's official website are approved per specific rating. VISUAL INDICATOR R Green open 0 No indication VALVE SIZE SM ¼ to (3. mm to 8.5 mm; 1/8 to 1 1/8 stroke) LM ¼ to 6 (3. mm to 66.8 mm; 1/8 to 5/8 stroke) Model number example PI 33S 1KS A 01 R SM OPTIONAL MODEL NUMBER Mounting hardware required and sold separately. PARTNERSHIP ID Some models may include 5-digit identification suffix Valve communication & control 75

76 Process environment Hazardous area descriptions National Electrical Code (NEC) 500 Traditional standards used in North America. Example: Class I, Div 1, Group B, C, D, T4 Permitted Class Permitted Division Permitted Group Temperature Class Permitted Class Class I: gas vapors Class II: dusts Class III: fibers Permitted Division Division 1: gasses or vapors exist under normal conditions Division : gasses or vapors are present but are normally contained and can escape only through accident or abnormal operation Permitted Group Group A: acetylene Group B: hydrogen or equivalents Group C: ethyl ether, ethylene or cylclopropane Group D: gasoline, hexane, naphtha, benzene, butane, propane, alcohol, acetone, benzol, lacquer, and natural gas Group E: metal dust Group F: carbon black Group G: flour, starch, grain dusts Temperature Class* T1: 450 C (84 F) T: 300 C (57 F) T3: 00 C (39 F) T4: 135 C (75 F) T5: 100 C (1 F) T6: 85 C (185 F) * Device may be exposed to gases whose ignition temperature is higher than this value. IEC & EU (European) Standards The IEC (International Electrotechnical Commission) markings are as follows: Example: Ex d IIB T3 Gb Explosion Protection Type of Protection Gas Group Classification Temperature Classification Equipment Protection Level (EPL) Type of Protection d: flameproof enclosure - contain explosion and quench flame p: pressurized enclosure - fill with inert gas ia: intrinsically safe for Zone 0 - limit energy ib: Intrinsically safe for Zone 1 - limit energy o: oil immersion s: special protection e: increased safety - no arcing, sparking or hot surfaces m: encapsulation - sealed arcing devices or non-arcing q: sand-filled nl: nonincendive - limited energy na: nonincendive - non sparking me: encapsulation/increased safety Gas Group Classification IIC: acetylene and hydrogen IIB: diethel ether, ethylene, cyclopropane and others IIA: gasoline, hexane, butane, naphtha propane, isoprene and many others Temperature Classification* T1: 450 C (84 F) T: 300 C (57 F) T3: 00 C (39 F) T4: 135 C (75 F) T5: 100 C (1 F) T6: 85 C (185 F) * Device may be exposed to gases whose ignition temperature is higher than this value Equipment Protection Level (EPL) Applicable Zone Gas Ga: 0 Gb: 1 Gc: Dust Da: 0 Db: 1 Dc: 76 Valve communication & control StoneL.com

77 Process environment Hazardous area descriptions ATEX Marking European requirements centered around the safety of hazardous area equipment became mandatory on July, (94/9/EC). ATEX Directive 014/34/EU superseded 94/9/EC effective April 0, 016. All equipment exported into European member countries must meet the ATEX hazardous and essential health and safety requirements for acceptance. Equipment Group I: mines II: other than mines Category 1: Zone 0 : Zone 1 3: Zone The ATEX markings are in addition to the standard Zone markings and indicate compliance to the new directives. Example: II 1 G European Community Explosion Protection Symbol Equipment Group Category Explosive Atmosphere Explosive Atmosphere G: gases/vapors D: dusts Other hazardous area information European Union EU (directive 014/34/EU) - ATEX European standard Ex d [ia] IIC T5 Explosion protected CE conformity marking Type of protection Group Gas group I.S. output Explosion protection marking Temperature class Type of explosive atmosphere: G (for gases, vapors and mist) D (for dusts) Area Classification IEC/EU US CA Flammable Material Flammable Material Flammable Material Present Continuously Present Intermittently Present Abnormally Zone 0 Zone1 Zone NEC 505 Zone 0 Zone1 Zone NEC 500 Division 1 Division CEC Section 18 Zone 0 Zone1 Zone CEC Annex J Division 1 Division IEC classification per IEC EU classification per EN US classification per ANSI/NFPA 70 National Electric Code (NEC ) Article 500 or Article 505 CA Classification per CSA C.1 Canadian Electrical Code (CEC) Section 18 or Annex J Identification number of notified body involved in production control stage 0000 II G Category: 1 (for Zone 0 or 0) (for Zone 1 or 1) 3 (for Zone or ) Equipment group: I (for mines) II (for other than mines) Ambient temperature ranges other than standard (-0 C< Ta < +40 C) must be marked Valve communication & control 77

78 Process environment Enclosure standards and protection concepts NEMA enclosure standards NEMA (National Electrical Manufacturers Association) has established standards for enclosures to provide protection from environmental contamination. A description of the more common standards is listed below. Type definitions are from NEMA For more detailed and complete information, NEMA Standards Publication , Enclosures for electrical equipment (1000 Volts Maximum) should be consulted. This Standards Publication, as well as all other NEMA publications, is available from IHS at Comparison of specific applications of enclosures for outdoor nonhazardous locations NEMA enclosure guide Provides a degree of protection against the following environmental conditions Incidental contact with the enclosed equipment Rain, snow, and sleet** Sleet*** Windblown dust lint, fibers, and flyings Hosedown Corrosive agents Occasional temporary submersion Occasional prolonged submersion * These enclosures may be ventilated. ** External operating mechanisms are not required to be operable when the enclosure is ice covered. *** External operating mechanisms are operable when the enclosure is ice covered. 3 3R* 3S 4 4X 6 6P X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X IEC enclosure standards The International Electrotechnical Commission has established enclosure standards for protection from environmental contamination as shown below. These standards are used widely in Europe, the Middle East, Africa and parts of Asia. Example: Ingress protection Protection against solid bodies Protection against liquids IP 6 7 Protection against solid bodies 0: no special protection 1: protected against solid objects greater than 50 mm : protected against solid objects greater than 1 mm 3: protected against solid objects greater than.5 mm 4: protected against solid objects greater than 1 mm 5: dust protected 6: dust-tight Protection against liquids 0: no special protection 1: protected against vertical falling water drops : protected against vertical falling water drops when enclosure is tilted at 15 3: protected against sprayed water 4: protected against splashing water 5: protected against water jets 6: protected against heavy seas 7: protected from the effects of temporary immersion 8: protected from the effects of continuous immersion 78 Valve communication & control StoneL.com

79 Process environment Chemical compatibility The chemical compatibility reference guide has been developed to assist you in selecting the best StoneL products and material options for your applications. While this chart should assist you in selecting compatible materials, it is not a substitute for careful testing of a specific product in your operating environment. For additional assistance please contact StoneL technical support. Key A No effect (recommended) B Moderate effect U Severe effect (not recommended) FC Fusion coating recommended on polycarbonate --- No test data or experience available Aluminum Polycarbonate Stainless Steel Epoxy Polysulfone Chemical Acetic acid A B A B A Acetone A FC A U B Acetylene A -- A A -- Alcohol, amyl- B FC A A A Alcohol, butyl- B FC A A A Alcohol, ethyl- B FC B A B Ammonia, liquid A -- A A A Ammonium hydroxide B FC B A B Beer A A A A A Benzene B FC A B U Boric acid B A B A U Brine U B B -- A Bromine U FC U U U Calcium carbonate U -- B A -- Calcium chloride B A B A A Carbon tetrachloride U FC B A A Chlorine B FC B -- U Chromic acid U B U B U Citric acid U B A A A Creosote B FC B Ethyl chloride A A U Ethylene A -- A -- A Ethylene oxide U -- B A A Fluorine B -- A U U Freon (and other similar refrigerant) B -- A A B Gasoline A FC A A B Heptane and hexane A B A A A Hydrochloric acid, 10% U A1 U A A Hydrogen (gas) A -- A Hydrogen peroxide A A B B A Hydrogen sulfide B A A A -- Isopropyl ether A A A U A Jet fuel (JP 4,5,6) A -- A A B Kerosene A -- A A B Methane A -- B Methyl chloride U FC A A U Aluminum Polycarbonate Stainless Steel Epoxy Polysulfone Chemical Methyl ethyl ketone B FC A B U Methylene chloride B FC A A U Naptha A FC B A A Natural gas A -- A Nickel chloride U FC B A -- Nitric acid (10%) B A A A A Nitric acid (80%) U B B U U Nitrous oxide U -- B Oils (animal) A B A A -- Oil (diesel) A A A A A Oil (mineral) A B A A A Phosphoric acid (85%)(air free) U B U B A Potassium chloride U A B A A Potassium hydroxide (10%) U FC A A A Potassium hydroxide (70%) U FC A A A Potassium phosphate U --- A Propane (LP gas) A A B A B Soaps and detergents B B A A A Sodium chloride B A B A A Sodium hydroxide (10%) (caustic soda) U B A A A Sodium hydroxide (50%) (caustic soda) U FC B A A Sodium phosphate (monobasic) U -- A A -- Sulfur dioxide B B A A B Sulfuric acid (7-40%) U A U A A Tannic acid B B B A A Toluol and toluene A FC A B U Turpentine B B B B B Urea B A B -- B Vinyl Chloride B -- B Water, salt U -- B A A 1 Temperatures less than 30 C Valve communication & control 79