ValvePoint: valve communication and control

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1 ValvePoint: valve communication and control

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3 table of contents Reference guide Application guidelines for platforms and switches/vcts Pages 4-5 Quartz Versatile explosionproof monitoring platform Pages Axiom A Explosionproof with integral pneumatic control in aluminum or stainless steel Pages 6-13 Prism Diaphragm and angle valve applications Pages Axiom AMI Nonincendive with integral pneumatic control Pages Hawkeye Linear point sensors Pages Eclipse Compact and modular with integral proximity sensors Pages Process environment Area classifications and chemical compatibility charts Pages StoneL Valve communication & control 3

4 Quick reference Platform guide Platform Hazardous ratings* Enclosure ratings Capabilities Typical applications Axiom A Class I Div 1&2 explosionproof Class I Div 1&2 intrinsically safe Class I Div 2 nonincendive Ex d IIC T6 explosionproof (Zone 1, 2) Nema 4, 4 and 6 IP 66, IP 67 Discrete monitoring Communication terminal (VCT) Discrete pneumatic control Uses advanced analog sensing technology 1/4 turn pneumatically actuated valves pages 6-13 Axiom AMI pages Class I & II Div 1&2 intrinsically safe Class I Div 2 nonincendive Ex ia IIC T5 intrinsically safe (Zone 0, 1, 2) Ex na, nc IIC nonincendive (Zone 2) Nema 4, 4 and 6 IP 67 Discrete & analog monitoring Communication terminal (VCT) Discrete pneumatic control Diagnostics Uses advanced analog sensing technology Intermediate control 1/4 turn pneumatically actuated valves Eclipse Class I Div 1&2 intrinsically safe Class I Div 2 nonincendive Ex ia IIC T5 intrinsically safe (Zone 0, 1, 2) Nema 4, 4 and 6 IP 67 Discrete monitoring Communication terminal (VCT) Uses dual module system 1/4 turn pneumatically actuated valves pages Quartz pages Class I Div 1&2 explosionproof Class I Div 1&2 intrinsically safe Class I Div 2 nonincendive Ex d IIC T5 explosionproof (Zone 1, 2) Ex ia IIC T5 intrinsically safe (Zone 0, 1, 2) Nema 4, 4 and 6 IP 67 Discrete & analog monitoring Communication terminal (VCT) Uses dual module system Uses individual sensor/switches (multiples of 2, 4 or 6) and position transmitters 1/4 turn pneumatically actuated valves 1/4 turn manually operated valves Positioner mounted Linear globe, gate (Stroke lengths from 1/2 to 6 ) Prism Class I Div 1&2 intrinsically safe Class I Div 2 nonincendive Nema 4, 4 and 6 IP 67 Discrete monitoring Communication terminal (VCT) Discrete pneumatic control Uses dual module system Linear diaphragm valves Linear angle valves (Stroke lengths from 1/8 to 2 ) pages Hawkeye HK Class I Div 1&2 intrinsically safe Class I Div 2 nonincendive Nema 4, 4 and 6 IP 67 Discrete monitoring Single switch/sensors Linear globe, gate (Stroke lengths from 3/8 to unlimited) Ex ia IIC T6 intrinsically safe (Zone 0, 1, 2) pages * Only models listed on StoneL's official web site are approved per specific rating. 4 Valve communication & control StoneL.com

5 Quick reference Switch/VCT guide Function Electrical Application Solid state switches/sensors Axiom A pg. 10 and Axiom AMI pg (2) SST N.O. switching (SPST) VDC/125 VAC AC & DC computer inputs 44 (2) Namur outputs (EN ) I < 1 ma to I > to 25 DC Intrinsically safe repeater barrier input Eclipse pg. 28, Quartz pg. 35, and Prism pg (2) SST N.O. switching VDC or 125 VAC AC & DC computer inputs 44 (2) Namur sensors (EN ) I < 1 ma to I > 3 5 to 25 VDC Intrinsically safe repeater barrier input Quartz (4 & 6 switch models) pg. 39 SST N.O. switching (LED) VDC or 125 VAC AC & DC computer inputs Hawkeye HK page (1) SST N.O. switching VDC or 125 VAC AC & DC computer inputs 40 (1) Namur (EN ) I < 1 ma to I > 3 5 to 25 VDC Intrinsically safe repeater barrier input Valve Communication Terminals VCTs Axiom A pg. 11, Axiom AMI pg. 19, Eclipse pgs , Prism pgs , & Quartz pgs *Does not apply to Eclipse 92 DeviceNet 2 DI & 2 DO, 1 AI auxiliary 4-wire network with 62 devices/segment 93 Foundation Fieldbus* 2 DI & 2 DO (bus powered outputs) 2- wire intrinsically safe, low power network 94 Foundation Fieldbus* 2 DI & 2 DO (externally powered outputs) 4- wire bus network for high power outputs 95 Modbus 2 DI & 2 DO, 1 AI auxiliary 4-wire traditional bus network 96 AS-Interface 2 DI & 2 DO, 2 DI auxiliary 2-wire discrete bus network (31 devices/network) (2 DI & 1DO with diagnostics Axiom) 97 AS-Interface (extended addressing) 2 DI & 1 DO, 2 DI auxiliary Same as 96 except 62 devices/network Quartz Maxx-Guard (hermetically sealed proximity switches) pg. 38 G SPDT (rhodium contacts) VDC; VAC Computer input for AC & DC circuits H SPDT (tungsten contacts) 240 VAC max; 3 amp max High power switching 100 watts max; 2.0 watts min J SPST passive (ruthenium contacts) VDC Intrinsically safe passive switching input M SPDT; passive (rhodium contacts) VDC Intrinsically safe passive switching input P SPST (ruthenium contacts) VDC/125 VAC Computer input for AC & DC circuits S SPDT (LED); (rhodium contacts) VDC; VAC Computer input for AC & DC circuits Y SPDT Expeditor only VAC Solenoid switching circuit (3 switches); (tungsten contacts) Mechanical pg. 39 V SPDT /250 VAC; High power switching and AC computer inputs 0.5 amp@ 125 VDC; VDC W SPDT gold contact VAC; VDC AC & DC computer inputs; intrinsically safe; limited life 14 (2) DPDT switches /250 VAC High power switching and AC computer inputs Other Sensors N P+F Namur sensors (EN ) I<1 ma to I>3 6 to 29 VDC Intrinsically safe repeater barrier input F P+F 3-wire PNP sourcing sensor to 30 VDC Special solid state, no leakage current Position Transmitter pg Standard 4 to to 40 VDC Standard analog feedback 7 High performance 4 to to 40 VDC Long life analog feedback with high vibration tolerance Valve communication & control 5

6 Axiom A Axiom Explosionproof Advanced performance and reliability in harsh environments The Axiom explosionproof platform, available in epoxycoated anodized aluminum or stainless steel, will withstand your most challenging plant environments. Its advanced position monitoring and integral pneumatic control offer the ultimate in reliability, convenience, and value. Exceptional reliability The Axiom is designed to perform reliably in adverse conditions. Its non-contact position sensing system, with fully potted and sealed electronics, is completely protected inside the water-tight explosionproof enclosure. The integral pneumatic control is tolerant of contaminants and able to operate on standard plant air. A rebreather capability is also standard, eliminating potential ingestion of outside contaminants into the spring side of single-acting actuators. Space efficient design The Axiom A encloses all electrical components in an explosionproof compartment with less than 5 (130mm) clearance requirement above the top of the actuator. Additional clearance for cover removal is less than 2 (50mm) because there is no shaft to lift over. The automated valve spacing envelope is minimized without compromising performance or maintainability. Universal application One conventional model will satisfy most applications with standard 20 to 125 VAC or VDC monitoring feedback and solenoid control. Standard models also feature high flow 5-way, 2-position pneumatic control suitable for both single- and double-acting actuation. Bus communication models offer the same pneumatic control and have pilots tuned for very low power consumption minimizing voltage drops on long cable runs. Rugged construction Choose from the robust epoxy-coated anodized aluminum or the 316 stainless steel enclosure designed for explosionproof applications. This platform is extremely durable and is also well-suited for use in corrosive, heavy washdown and high seas environments. Axiom A 6 Valve communication & control StoneL.com

7 Axiom A Features 1. Universal voltage solenoid system operates on less than 0.6 watts of power and is burn out proof. Standard version will accept 24 VDC or 120 VAC, reducing stocking requirements. 2. Prefiltered pilot valve provides additional protection from contaminants. 3. Easy removal from automated valve package is accomplished with captured stainless steel fasteners and unique modular design. 4. Integral pneumatic valve operates on standard plant air, will cycle most actuators in less than two seconds, and is modularized for easy clean out if fouling occurs. 5. External pneumatic valve override options are available enabling local automated valve operation. (Internal pilot momentary override is standard on all solenoids.) 6. Standard 5-way, 2-position valve operates both single- and double-acting actuators and features a standard rebreather to feed instrument air into spring side of actuator to keep out corrosives. 7. Highest explosionproof ratings suitable for use in Ex d IIC Zone I and Class I, Division 1 areas. 8. Durable enclosure and manifold/ mounting plate are available in epoxy-coated anodized aluminum or 316 stainless steel. All fasteners, indicator couplers, and pneumatic valve endcaps are made of 316 stainless steel. 9. Push button set points for open and closed accurately lock in position settings which remain in place when power is removed and reapplied. 10. Electronic components are sealed and potted inside function module to protect against residual moisture, vibration, and corrosives. 11. Rapid enclosure access with the screw-on cover saves valuable maintenance and set-up time. The cover provides a vapor tight seal and allows entry to internal components in seconds. 12. High accuracy position sensor system is solid state with no moving wear points for highly reliable and precise position feedback. 13. No bushings or shafts will wear out. Electronic module, with magnetically driven position sensor, is fully isolated from the outside environment. Actuator wear causing shaft wobble will not affect monitoring performance. 14. High visibility mechanical and electronic indication confirms open/ closed position and solenoid status for greater safety and convenience. 15. Axiom directly attaches to VDI/ VDE 3845 (Namur) actuators and many others using a compact mounting manifold system (sold separately). Stainless steel enclosure Epoxy-coated aluminum enclosure Valve communication & control 7

8 Axiom A Pneumatic control The Axiom s pneumatic valve system consists of a low power pilot that drives the main high flow spool valve. Pilots may be selected for conventional or bus networking applications. Both stages of the pneumatic valve system have been designed for long life, high tolerance to air line contaminants, and ease of maintenance should components become fouled. Features Pilot and main spool design offer long life, exceptional tolerance to dirty air, and tight shut-off. Removable stainless steel sintered metal prefilter reduces potential for fouling pilot valve. Spool and pilot valve may be conveniently removed and cleaned if large contaminants become lodged in the valve. Universal voltage solenoid system may be used for standard AC or DC applications. 5-way, 2-position spring return configuration may be used for either single- or double-acting actuators. Dual coil shuttle piston versions are also available for fail-in-last position. Low power consumption of solenoid reduces current flow on bus networks enabling more units and longer distances on a single segment. Rebreather channels exhausted air from pressurized side of actuator into spring side, preventing ingestion of contaminated air from the environment that may corrode springs or actuator internals. Standard internal manual override enables convenient setup. Dual pilot configuration Dual pilot options may be selected for special applications such as shuttle piston for fail-in-last position. External manual override options are also readily available. For special valve configurations with nonstandard manual override features please consult StoneL. Specifications Pneumatic valves Valve design Pilot operator options Flow rating Porting Operating pressure Filtration requirements Operating temperature Operating life Manual override Materials of construction Aluminum enclosure Stainless steel enclosure Pilot operated spool valve Solenoid coil or piezo Single pilot: 5-way, 2-position spring return Dual pilot: shuttle piston, 5-way, 2-position 0.70 Cv (Kv=0.60 based on flow unit m3/hr) 1/4 NPT 40 to 120 psi (2.7 to 7.5 bar) 40 micron (Piezo, 30 micron) See pilot specifications below 1 million cycles Internal momentary standard External momentary available External latching available. Spool: nickel-plated aluminum Body: epoxy-coated anodized aluminum Seal spacers: Polysulfone End caps and fasteners: 316 stainless steel Spool seals: nitrile compound O-rings: Buna-N compound Spool: nickel-plated Teflon-coated stainless steel Body: 316 stainless steel Seal spacers: Polysulfone End caps and fasteners: 316 stainless steel Spool seals: nitrile compound O-rings: Buna-N compound Piezo pilot (bus powered Foundation Fieldbus) Filtration requirements Dried/30 micron Operating temperature -10 to 60 C (14 to 140 F) Electrical ratings _A option: VDC Solenoid pilot Filtration requirements 40 micron Electrical ratings AC current consumption 18 ma (1H or 2H) _H option: VDC to 130 VAC _B option: VDC _D option: VDC _E option: VDC (intrinsically safe) _J option: VAC Operating temperature Standard (S) Extended (T) -18 to 50 C (0 to 122 F) -40 to 80 C (-40 to 176 F) 8 Valve communication & control StoneL.com

9 Axiom A Manifold and mounting system The mounting manifold system directly attaches the Axiom to the actuator and ports air from the pneumatic valve to the actuator. Included in the manifold system are: 1. Actuator shaft adaptor and fastener. 2. Epoxy-coated anodized aluminum or stainless steel mounting plate manifold with o-rings and stainless steel fasteners. The manifold system readily adapts to VDI/VDE 3845 Namur sizes 1 and 2. Special variations may be made for sizes 3, 4 and non-standardized quarter-turn actuator mounting patterns. Modular mounting design cuts valve removal costs The Axiom enclosure may be quickly and conveniently disconnected from the actuator. Electrical components and wiring, along with pneumatic supply, may remain attached to the explosionproof enclosure while it is removed from the mounting/manifold plate (pneumatic supply should be shut off). Mounting/manifold with pneumatic tubing remains attached to the valve-actuator which then may be pulled out of line. The mounting manifold system is specified and sold separately. Kits are specific to actuator manufacturer. For kit numbers visit: StoneL.com/mounting. Actuator configuration The same Axiom model is suitable for both single-acting and doubleacting actuators. And the rebreather capability for single-acting is also standard. Field configuration may be made by convienently removing and reinserting the pneumatic plug for the appropriate actuator type. Spring return actuator Double-acting actuator Valve communication & control 9

10 Axiom A Sensing and communication module Overview The Axiom platform has all position sensing, communication or switching integrated into StoneL's C-module. Users may set position switches conveniently and accurately on all modules. And easy to view instructions, along with LED indication, are boldly displayed on the module itself. Switching and sensor specifications SST switching sensors (33) Operation Maximum current inrush Maximum current continuous Minimum on current Maximum leakage current Voltage range Maximum voltage drop Short circuit (2) Two wire solid state switches (1) or (2) solenoid power input(s) 1 Normally open (solid state) 2.0 amps 0.25 amps 2.0 ma 0.5 ma 20 to 125 VDC/125 VAC ma Protected from direct application of up to 125 VDC/VAC Solenoid input See solenoid pilot specs (page 8) Switching and sensor specifications Namur sensors (44) Current ratings Voltage range Namur wiring diagram (44)* (2) Namur sensors (EN ; I.S.) (1) or (2) solenoid power input(s) Target on I < 1.0 ma Target off I > 2.1 ma 7 to 24 VDC SST wiring diagram (33) single solenoid *Dual solenoid option also available but not shown. SST wiring diagram (33) dual solenoid Position sensor The Axiom utilizes a magnetic resistive (Mag Res) sensor system that monitors exact valve position. The Mag Res sensor system is tolerant of lateral and vertical shaft movement which may be experienced in high cycle worn actuators without affecting rotational measurement. No cams, shafts or other mechanical apparatus are required that are prone to wear and binding. 1 Specify solenoid option "_H" 10 Valve communication & control StoneL.com

11 Axiom A Valve Communication Terminal (VCT) specifications DeviceNet (92) Transmission rate Messaging Outputs Outputs, voltage Other features (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 125K, 250K or 500K baud Polling, cyclic and change of state 4 24 VDC both outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Predetermined output fail state Valve Communication Terminal (VCT) specifications Modbus (95) Analog input impedance Outputs Outputs, voltage (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary input, 10-bit resolution 250 Ω 4 24 VDC both outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Transmission rate Software selectable for 9.6, 19.6 or 38.4 kbits/sec Transmission mode Other features RTU (Remote Terminal Unit) Predetermined output fail state AS-Interface (96) Maximum current Auxiliary inputs Outputs Outputs, voltage code AS-i version 3.0 Devices per network 31 (2) discrete sensor inputs (2) auxiliary discrete inputs (2) power outputs (solenoids) 160 ma, both outputs combined 24 2 ma (self-powered) 4 24 VDC both outputs combined 21 to 26 VDC F4; user defined 4 in/2 out AS-Interface VCT with extended addressing (97) (2) discrete sensor inputs (2) auxiliary discrete inputs (1) power output (solenoid) Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network ma 24 2 ma (self-powered) 2 24 VDC 21 to 26 VDC A4; user defined 4 in/1 out Foundation Fieldbus VCT, Bus Powered (93) (2) Discrete Inputs, DI (open and closed) (2) Discrete Outputs, DO (piezo valves) Multiple DI/DO blocks or modified output block Outputs Devices per network VDC each; current limited to 2mA (bus powered) Max of 16 devices recommended Foundation Fieldbus VCT, externally powered (94) (2) Discrete Inputs, DI (open and closed) (2) Discrete Outputs, DO (solenoids) Multiple DI/DO blocks or modified output block Outputs Devices per network 4 24 VDC both outputs combined; (externally powered) Max of 16 devices recommended Valve communication & control 11

12 Axiom A Model selector SERIES A Explosionproof FUNCTION Sensor/switching modules Valve Communication Terminals (VCTs) 33S SST N.O. sensor (select pneumatic valve option 1H, 1J, 2H, or 2J) 92S DeviceNet (select pneumatic valve option 1B, 1D, 2B, or 2D) 44S Namur module (EN ; I.S.) 93S Foundation Fieldbus (bus powered; I.S.) (select pneumatic valve option 1A or 2A) (select pneumatic valve option 1E or 2E) 94S Foundation Fieldbus (externally powered) (select pneumatic valve option 1B, 1D, 2B, or 2D) 95S Modbus (select pneumatic valve option 1B, 1D, 2B, or 2D) 96S AS-Interface (select pneumatic valve option 1B, 1D, 2B, or 2D) 97S AS-Interface with extended addressing (select pneumatic valve option 1D or 2D) PNEUMATIC VALVE (Select single or dual) Single solenoid Dual solenoid 1H Universal 24 VDC/120 VAC 2H Universal 24 VDC/120 VAC 1J 240 VAC solenoid 2J 240 VAC solenoid 1D 0.5 W 24 VDC solenoid 2D 0.5 W 24 VDC solenoid 1B 1.8 W 24 VDC solenoid 2B 1.8 W 24 VDC solenoid 1E 12 VDC IS solenoid 2E 12 VDC IS solenoid 1A Piezo 2A Piezo OVERRIDE N M L Internal momentary override only External momentary and internal override External latching and internal override PNEUMATIC TEMPERATURE S T Standard Extended (select pneumatic valve option _H, _J, _B, or _E) ENCLOSURE Epoxy-coated aluminum Stainless steel A North America S North America SS V International T International SS CONDUIT/CONNECTORS /4" NPT 05 2 M25 VISUAL INDICATOR** RA GA 1A 2A A Red closed/green open Green closed/red open Three-way flow path 1 Three-way flow path 2 Special Mounting hardware required and sold separately. Model number example: MODEL NUMBER Partnership ID* *Some models may include 5-digit suffix for partnership identification. A 96S 1D L S A 02 RA (optional) ** See visual indication designations chart on page Valve communication & control StoneL.com

13 Axiom A Dimensions Inches [mm] Specifications Materials of construction Housing and mounting manifold Epoxy-coated anodized aluminum or 316 stainless steel Visual indicator Drum Polysulfone Lens Lexan polycarbonate Fasteners and mounting adaptors 316 stainless steel Pneumatic valve See pneumatic valve specifications on page 8 Temperature ratings (pneumatic valve dependent) Piezo pilots (_A) -10 to 60 C (14 to 140 F) Solenoid pilots _B, _D, _E, _H and _J Standard (S) Extended (T) -18 to 50 C (0 to 122 F) -40 to 80 C (-40 to 176 F) Postition sensor system Accuracy Within 1 Repeatability Within 1 Setting buffer 4 from set point Rotational distance from original set point where switch will energize on return stroke. Dead band 6 from set point Rotational distance from original set point where switch will de-energize. Maximum rotational range 120 Operating life Pneumatic valve Warranty Mechanical components (pneumatics included) Electronic components Ratings Explosion proof (Ex d, Zone 1 or Class I and II, Div. 1) 1 million cycles Cycle life may be extended by installing solenoid spool service kit ST Five years Five years A models* Nonincendive A models* (Ex n, Zone 2 or Class I and II, Div. 2) Intrinsically safe Functions 44 and 93* (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4 and 6 All models Ingress Protection 66 and 67 All International models (enclosure options V or T) Approvals* See StoneL.com/approvals * Only models listed on StoneL's official web site are approved per specific rating Valve communication & control 13

14 Axiom AMI Axiom AMI Advanced monitoring and control in nonincendive and general purpose applications The Axiom AMI integrates solid state continuous sensing and pneumatic control to give long life and reliable performance in process applications. The AMI also features the capability for intermediate valve control and diagnostics to offer more cost saving benefits. Advanced performance The AMI features StoneL s non-contact continuous position sensing system which eliminates shafts, bushings, and wear parts prone to failure. It also has an o-ring sealed pnuematic valve spool with pilot that is tolerant of contaminants found in most process plant air systems. The result of these design features is consistent reliable performance over the life of the automated valve system. Corrosion-resistant The AMI features an anodized epoxy-coated aluminum housing with a Lexan cover to withstand corrosive process environments. The Lexan cover may also be optionally fusion coated for organic solvents. Or an aluminum cover may be selected for special highly corrosive applications. Wide variety of functions offer exceptional value Select from standard SST sensors for conventional switching, Namur sensors for intrinsically safe applications or a broad array of communication options including AS- Interface, DeviceNet, Foundation Fieldbus and Modbus. The Expeditor version provides the capability to offer additional value for special filling and flow dampening applications with intermediate control. And maintentance costs may be reduced using the diagnostic systems available with AS-interface or in conventional 4-20mA applications with the Hart protocol. Standard Lexan polycarbonate cover (Consult factory for optional aluminum cover) 14 Valve communication & control StoneL.com

15 Axiom AMI Features The Axiom is corrosion proof, temporarily submersible and suitable for use in hazardous areas. Designed for NEMA 4, 4 & 6; (IP67) Class I & II Div. 2 nonincendive (Ex na, Zone 2) and Class I & II Div. 1 and 2 (Ex ia, Zones 0,1, & 2) Intrinsically Safe. 2. High strength durable enclosure and pneumatic manifold are constructed of anodized aluminum and epoxy coated. Impact-resistant cover is made of high strength Lexan polycarbonate. All fasteners are stainless steel. 3. High visibility mechanical and electronic indication confirm open and closed position and solenoid status for greater safety and convenience. 4. Universal voltage solenoid system operates on less than 0.6 watts of power and is burn out proof. Standard version will accept 24 VDC or 120 VAC, reducing stocking requirements. 5. Electronic sensing, switching and communication components are sealed and potted inside function module to protect against residual moisture, vibration and corrosives Push button set points for open and closed accurately lock in position settings. Settings remain in place when power is removed and reapplied. 8. Integral pneumatic valve operates on standard plant air and will cycle most actuators in less than two seconds. 9. Wiring and maintenance access is quick and convenient for easy set-up and installation. 10. Internal manual pneumatic valve override is standard enabling local automated valve operation. 11. Standard five-way, two-position valve operates both double and single-acting actuators and features a rebreather to feed instrument air into spring side of actuator to keep out corrosives. 12. Axiom directly attaches to VDI/VDE 3845 (Namur) actuators and many others using a compact mounting manifold system (sold separately). 6. High accuracy position sensor system is solid state with no moving wear points for highly reliable and precise position feedback Valve communication & control 15

16 Axiom AMI Pneumatic control The Axiom s pneumatic valve system consists of a low power pilot that drives the main high flow spool valve. Pilots may be selected for conventional or bus networking applications. Both stages of the pneumatic valve system have been designed for long life, high tolerance to air line contaminants and ease of maintenance should components become fouled. Special features Pilot and main spool design offer long life, exceptional tolerance to dirty air and tight shut-off. Spool and pilot valve may be conveniently removed and cleaned if large contaminants become lodged in the valve. Universal voltage solenoid system may be used for standard AC or DC applications. 5-way, 2-position spring return configuration may be used for either single- or double-acting actuators. Dual coil shuttle piston versions are also available for fail in last position. Low power consumption of solenoid reduces current flow on bus networks enabling more units and longer distances on a single segment. Rebreather channels exhausted air from pressurized side of actuator into spring side, preventing ingestion of contaminated air from the environment that may corrode springs or actuator internals. Standard internal manual override enables convenient setup. Specifications Pneumatic valves Valve design Pilot operator options Flow rating Porting Operating pressure Filtration requirements Operating temperature Operating life Manual override Materials of construction Aluminum enclosure Pilot operated spool valve Solenoid coil or piezo Single pilot: 5-way, 2-position spring return Dual pilot: shuttle piston, 5-way, 2-position 0.70 Cv (Kv=0.60 based on flow unit m3/hr) 1/4 NPT 40 to 120 psi (2.7 to 7.5 bar) 40 micron (Piezo, 30 micron) See pilot specifications below 1 million cycles Piezo pilot (bus powered Foundation Fieldbus) Internal momentary standard External momentary available External latching available. Spool: nickel-plated aluminum Body: epoxy-coated anodized aluminum Seal spacers: Polysulfone End caps and fasteners: stainless steel Spool seals: nitrile compound O-rings: Buna-N compound Filtration requirements Dried/30 micron Dual pilot configuration Dual pilot options may be selected for special applications such as shuttle piston for fail in last position. External manual override options are also readily available. For special valve configurations with nonstandard manual override features please consult StoneL. Operating temperature -10 to 60 C (14 to 140 F) Electrical ratings _A option: VDC Solenoid pilot Filtration requirements 40 micron Electrical ratings _H option: VDC to 130 VAC _B option: VDC _D option: VDC _E option: VDC (intrinsically safe) _J option: VAC AC current consumption 18 ma (1H or 2H) 220 VAC Operating temperature Standard (S) Extended (T) IS entity parameters -18 to 50 C (0 to 122 F) -40 to 80 C (-40 to 176 F) Ui = 28 VDC li = 120 ma Ci = 0 Li = 0 Pi = 1.0 watt 16 Valve communication & control StoneL.com

17 Axiom AMI Manifold and mounting system The mounting manifold system directly attaches the communication and control module to the actuator and ports air from the pneumatic valve to the actuator. Included in the manifold system are: 1. Actuator shaft adaptor and fastener. 2. Epoxy-coated anodized aluminum actuator adaptor and pneumatic manifold with o-rings and stainless steel fasteners. The manifold system readily adapts to VDI/VDE 3845 Namur sizes 1 and 2. Special variations may be made for sizes 3, 4 and non-standardized quarter-turn actuator mounting patterns. 1 2 The mountinging manifold system is specified and sold separately. Kits are specific to actuator manufacturer. For kit numbers visit: StoneL.com/mounting. Actuator configuration The same Axiom model is suitable for both single-acting and doubleacting actuators. And the rebreather capability for single-acting is also standard. Field configuration may be made by convienently removing and re-inserting the pneumatic plug for the appropriate actuator type. Spring return actuator Double-acting actuator Valve communication & control 17

18 Axiom AMI Sensing and communication module Open and closed settings Switches correspond to a particular valve position and are set using the push button panel on the module s sealed membrane pad. Simply operate the actuator to the open position (using standard internal manual override) and push the Set Open button. Operate the actuator to the closed position and push the Set Closed button. Position settings remain locked in when power is removed and reapplied. Switching and sensor specifications SST Switching Sensors (33) Operation Maximum current inrush Maximum current continuous Minimum on current Maximum leakage current Voltage range Maximum voltage drop Short circuit (2) Two wire solid state sensors (1) or (2) Solenoid power input(s) 1 Normally open (solid state) 2.0 amps 0.25 amps 2.0 ma 0.5 ma 20 to 125 VDC/125 VAC ma Protected from direct application of up to 125 VDC/VAC Solenoid input See solenoid pilot specs on page 16 Switching and sensor specifications Namur Sensors (44) Current ratings Voltage range Namur wiring diagram (44) (2) Namur sensors (EN ; I.S.) (1) or (2) Solenoid power input(s) Target on I < 1.0 ma Target off I > 2.1 ma 7 to 24 VDC SST wiring diagram (33) single solenoid SST wiring diagram (33) dual solenoid C-Module Used in the Axiom platform, the C-module (continuous sensing) integrates a magnetic resistive sensor system to monitor exact valve position throughout the rotational range. Push button or remote open and closed position setting along with microprocessor based operation make this state of the art system convenient, reliable, and smart. 1 Specify solenoid option "_H" 18 Valve communication & control StoneL.com

19 Axiom AMI Valve Communication Terminal (VCT) specifications DeviceNet (92) Transmission rate Messaging Outputs Outputs, voltage Other features (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 125K, 250K or 500K baud Polling, cyclic and change of state 4 24 VDC both outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Predetermined output fail state Valve Communication Terminal (VCT) specifications Modbus (95) Analog input impedance Outputs Outputs, voltage (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary input, 10-bit resolution 250 Ω 4 24 VDC both outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Transmission rate Software selectable for 9.6, 19.6 or 38.4 kbits/sec Transmission mode Other features RTU (Remote Terminal Unit) Predetermined output fail state AS-Interface (96) Maximum current Auxiliary inputs Outputs Outputs, voltage code AS-i version 3.0 Devices per network 31 (2) discrete sensor inputs (2) auxiliary discrete inputs (2) power outputs (solenoids) 160 ma, both outputs combined 24 2 ma (self-powered) 4 24 VDC both outputs combined 21 to 26 VDC F4; user defined 4 in/2 out AS-Interface VCT with extended addressing (97) (2) discrete sensor inputs (2) auxiliary discrete inputs (1) power output (solenoid) Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network ma 24 2 ma (self-powered) 2 24 VDC 21 to 26 VDC A4; user defined 4 in/1 out Foundation Fieldbus VCT, Bus Powered (93) (2) Discrete Inputs, DI (open and closed) (2) Discrete Outputs, DO (piezo valves) Multiple DI/DO blocks or modified output block Outputs Devices per network VDC each; current limited to 2mA (bus powered) Max of 16 devices recommended Foundation Fieldbus VCT, externally powered (94) (2) Discrete Inputs, DI (open and closed) (2) Discrete Outputs, DO (solenoids) Multiple DI/DO blocks or modified output block Outputs Devices per network 4 24 VDC both outputs combined; (externally powered) Max of 16 devices recommended Valve communication & control 19

20 Axiom AMI Diagnostic systems Reduce plant downtime and cut maintenance costs The Axiom AS-Interface and HART models feature on-board diagnostics that predict potential automated valve malfunctions. As a result, plant downtime may be reduced by repairing automated valves during planned shutdowns instead of process operations. Should problems occur during process operation, maintenance personnel will be aided by rapidly locating failure causes, consequently speeding up valve repair and operation renewal. Identify potential problems Check air supply pressure Alerts are activated if low or high levels exceed preset thresholds that would threaten pneumatic valve or actuator performance. Determine solenoid condition Voltage and current levels are monitored to determine the health of the solenoid coil whenever energized. Local trouble-shooting display Device LED array identifies problem sources for rapid trouble-shooting and maintenance at the valve/actuator site. Monitor pneumatic spool and pilot valve operation Pneumatic valve spool position is monitored to determine proper shifting performance when the solenoid is energized and de-energized. Remote switch setting Open and closed limit switch settings may be made with on-board push buttons or remotely through the control system. Field identify with winking To positively confirm the field device identity, the control room may initiate the wink function that flashes both open and closed LEDs without affecting valve operation. Stuck process valve/actuator If the Axiom stalls in mid stroke and no Axiom problem sources are identified an alert will be energized to indicate the problem source is in the valve/actuator assembly. Axiom with AS-Interface diagnostics (AMI96) for networking applications T416 alarm: low air supply pressure The AMI96 offers basic diagnostics for AS-Interface network applications that enable end use customers to increase uptime and reduce maintenance costs. Axiom AS-Interface diagnostic systems interface with any version 2.1 or greater masters/ gateways. Electrical connections The Axiom with AS-Interface diagnostics uses standard (1-31) addressing with a 4DI/4DO profile to maximize the diagnostic data available via the network. Diagnostic units may be integrated on the same network as other AS-Interface devices. Control system interface Interface up to 31 Axiom units into your control system. Communication bits may be mapped into standard DCS or PLC as desired. No special software is required. See the StoneL FieldLink program for information about the cost saving benefits and easy installation of the AS-Interface protocol. 20 Valve communication & control StoneL.com

21 Axiom AMI Axiom with HART (AMI71) features comprehensive predictive diagnostics The AMI71 is a valve monitoring and control device for discrete quarter-turn automated valves. Used in conventional applications, it has the added capability of providing diagnostic information for the pilot solenoid, spool valve, and actuator. And, the device stores historical data on each open and closed operation. Valve/actuator end-stop changes Exact valve position is continuously measured and may be used to determine if changes have occurred at end-of-travel. Deviations from zero or span endpoints are graphically portrayed to alert maintenance staff of worn end-stops. Excessive valve torque changes Open and closed breakaway actuator differential pressures are measured and compared to baseline levels during each operation. This enables operators to observe unusual pressure/torque level trends, which may ultimately lead to a malfunction. Erratic valve/actuator performance Total travel time and dead time (time between energizing and initial actuator movement) are measured during each operation, recorded, and compared to the baseline. This gives maintenance staff additional clues on potential automated valve problems. Easy control system integration System connections Two, 2-wire connections attach to the control system to provide discrete solenoid control and continuous position monitoring. A standard 24 VDC discrete output (DO) powers and controls the solenoid valve. Intrinsically safe solenoid pilot may also be selected. A conventional 4 to 20 ma analog input (AI) provides continuous exact valve position feedback into the control system. Discrete Output (DO)* HART Modem 24 VDC Solenoid Power Logic Sensor Systems HART signal The HART communication signal is overlaid on the 4 to 20 ma analog position monitoring input. The signal may be read via internal modem in the DCS system or external modem. External modems may transmit information to a DCS or to a remote PC via a hardwired or a wireless connection. Software integration Integration to various DCS or asset management systems may be achieved using open, standardized technologies such as enhanced EDDL (Electronic Device Description Language) or FDT/DTM (Field Device Tool/Device Type Manager). Most DCS vendors use one or both of these technologies, which provides open access to device intelligence and allows easy use of all features and benefits available from the Axiom HART device. Analog Input (AI)* 4-20mA Position Monitoring Control System C-module Axiom HART Pneumatics Actuator External HART Modem Blue Tooth or USB *24 VDC power supply assumed as part of the loop. Maintenance PC Spring return actuator shown. May be used on doubleacting or spring return Valve communication & control 21

22 Axiom AMI Axiom Expeditor Improve process performance and prevent damage to equipment with intermediate control With expanded control and monitoring capabilities, the Axiom Expeditor offers unparalleled value in batch processing applications. Below are a few examples of applications where the Axiom Expeditor may improve your plant operation. Fill control Fill tanks and hoppers rapidly and accurately. You can set the Axiom Expeditor to partially close the valve to reduce flow as the full level approaches. You get fast, economical topping off of every batch with a single valve sized for high flow rates, which may be throttled back at the end of the fill cycle. Flow dampening The Axiom Expeditor allows valves to close using multiple steps, which inhibits water hammer resulting from a sudden full closure. You get prolonged valve and piping life, improved process flow performance and less potential for catastrophic failure. Thermal shock reduction By partially opening a standard discrete valve, steam lines are heated gradually; thus preventing thermal shock. Once lines are heated, full opening may occur minimizing any potential damage to steam lines. This is especially critical in CIP (clean-in-place) and SIP (steam-inplace) applications. Closed Partial open Fill Top off Full Full open Fast, convenient set-up Calibration may be performed quickly and easily using the Axiom Expeditor s readily accessible membrane control pad. By simply following the on-board instructions, with the unit powered up, all set-up procedures may be performed in a few easy steps and the actuator evaluated for proper stroke timing. During set-up, as mentioned above, the Axiom Expeditor automatically gages the speed of the actuator to determine if flow restrictors are needed. If full stroke is less than one second, flow restrictors (included with each Expeditor from the factory) are required to assure smooth, consistent intermediate control operation. 22 Valve communication & control StoneL.com

23 Axiom AMI Simple operation and control system integration Full open and closed cycling is performed by energizing and de-energizing the discrete 24 VDC output (DO) from the control system. A preset intermediate position may be achieved by maintaining power from the discrete output (DO) and switching on the analog output (AO) at a preset level between 4 and 20 ma. Intermediate control is achieved by maintaining power from the discrete output (DO) and energizing the control system s analog output (AO). By changing the AO signal, the Axiom control output will toggle the solenoids to the desired position within ±4% of full scale. The valve/actuator operates to the fail-safe position whenever the discrete output (DO) is de-energized. Control System Axiom Expeditor Actuator C-Module Pneumatics Discrete Output (DO)* 24 VDC Solenoid Power 3 Analog Output (AO)* 4-20mA Control Input Control Output 2 Analog Input (AI)* 4-20mA Position Monitoring *24 VDC power supply assumed as part of the loop. E3 E2 Spring return actuator shown. May be used on double-acting or spring return. S1 Expeditor specifications Cycle life 500,000 cycles (full cycles with intermediate position; cycle life may vary depending on intermediate toggling) Cycle life may be extended by installing solenoid spool service kit ST Temperature rating -18 to 50 C (0 to 122 F) Extended temperature when -T suffix specified -20 to 80 C (-4 to 176 F) Supply pressure Position feedback control Intermediate control accuracy Solenoid power Intermediate control accuracy Position monitoring accuracy 40 psi (2.7 bar) minimum 120 psi (8.2 bar) maximum 4-20 ma loop, 9-25 VDC 4-20 ma loop, 9-25 VDC 0.5 watt 24 VDC) 0.5 watt Intrinsically Safe (I.S.) 12 VDC) ± 3 of rotation ± 1 of rotation Valve communication & control 23

24 Axiom AMI Model selector SERIES AMI Nonincendive & intrinsically safe FUNCTION Sensor modules Valve Communication Terminals (VCTs) 33 SST sensor (select pneumatic valve option _H, _J) mA with Hart diagnostics 44 Namur sensors intrinsically safe (I.S.; EN ) (select pneumatic valve option 1D, 3D or 5D) (select pneumatic valve option _E) (select capabilities option D) 80 Expeditor (select pneumatic valve option 2D, 4D, 2E or 4E) 92 DeviceNet (select pneumatic valve option _B or _D) 93 Foundation Fieldbus (bus powered; I.S.) (select pneumatic valve Piezo option _A) 94 Foundation Fieldbus (externally powered) (select pneumatic valve option _B or _D) 95 Modbus (select pneumatic valve option _B or _D) 96 AS-Interface (select pneumatic valve option _B or _D) select standard "S" or diagnostic "D" capabilities 97 AS-Interface with extended addressing (select pneumatic valve option 1D, 3D or 5D) PNEUMATIC VALVE No external override External override Latching external override Description 1H 3H 5H Single solenoid, 24 VDC or 120 VAC universal 1J 3J 5J Single solenoid, 240 VAC (4.5 watts) 1D 3D 5D Single solenoid, 24 VDC (0.5 watt) 1E 3E 5E Single solenoid, 12 VDC intrinsically safe 1B 3B 5B Single solenoid, 1.8 W 24 VDC 2H 4H - Dual solenoid, 24 VDC or 120 VAC universal 2J 4J - Dual solenoid, 240 VAC (4.5 watts) 2D 4D - Dual solenoid, 24 VDC (0.5 watt) 2E 4E - Dual solenoid, 12 VDC intrinsically safe 2B 4B - Dual solenoid, 1.8 W 24 VDC 1A 3A 5A Single piezo, intrinsically safe or standard 2A 4A - Dual piezo, intrinsically safe or standard ENCLOSURE A V L North America International Brazilian CONDUIT/CONNECTORS Standard Mini-connectors Micro-connectors 02 (2) 1/2" NPT 10 (1) 4-pin 13 (1) 4-pin 05 (2) M20 11 (1) 5-pin 15 (1) 5-pin 19 (1) 6-pin 17 (1) 6-pin 20 (1) 7-pin 18 (1) 8-pin 21 (1) 8-pin CAPABILITIES S D Standard Diagnostics (available with Function 96 or 71; single solenoid only) VISUAL INDICATOR RA GA 1A 2A A Red closed/green open Green closed/red open Three-way flow path 1 Three-way flow path 2 Special OR MODEL NUMBER Mounting hardware required and sold separately. Partnership ID* *Some models may include 5-digit suffix for partnership identification. Temperature Specify -T suffix for extended temperature. Model number example: AMI 33 3H A 02 S RA (optional) -T 24 Valve communication & control StoneL.com

25 Axiom AMI Specifications Materials of construction Housing and mounting manifold Epoxy-coated anodized aluminum Visual indicator Lexan polycarbonate Fasteners and mounting adaptors 316 stainless steel Pneumatic valve See pneumatic valve specifications on page 16. Temperature ratings (pneumatic valve dependent) Piezo pilots (_A) -10 to 60 C (14 to 140 F) Solenoid pilots (_B, _D, _E, _H and _J) -18 to 50 C (0 to 122 F) Extended temperature when -T suffix specified -40 to 80 C (-40 to 176 F) Postition sensor system Accuracy Within 1 Repeatability Within 1 Setting buffer 4 from set point Rotational distance from original set point where switch will energize on return stroke. Dead band 6 from set point Rotational distance from original set point where switch will de-energize. Maximum rotational range 120 Operating life Pneumatic valve Warranty Mechanical components Electronic components Ratings Nonincendive (Ex n, Zone 2 or Class I and II, Div. 2) Intrinsically safe (Ex ia, Zone 0 or Class I and II, Div. 1) 1 million cycles Cycle life may be extended by installing solenoid spool service kit ST Two years Five years AMI models* Functions 44 and 93* Enclosure protection NEMA 4, 4 and 6 All models Ingress Protection 67 All models Approvals* See StoneL.com/approvals * Only models listed on StoneL's official web site are approved per specific rating. Dimensions Inches [mm] 2 3 E3 S1 E Valve communication & control 25

26 Eclipse Eclipse Compact and modular with solid state reliability StoneL s Eclipse features dual solid state sensors with optional communications neatly integrated into a sealed module. The function module and trigger/ indicator attach quickly and conveniently to standard VDI/ VDE 3845 (Namur) actuator accessory mounting pads. The Eclipse series is available in nonincendive and intrinsically safe versions (EN) for hazardous areas and in a general purpose completely sealed microconnector version (EG). Enclosure options EN: Nonincendive with integral wire termination area Suitable for all hazardous areas. Rated for NEMA 4, 4, 6 (intrinsically safe and nonincendive rated: IP67). Additional termination points and dual conduit entries eliminate junction boxes for solenoid valve termination. Convenient wiring compartment and pre-labeled terminal strip enables rapid installation. EG: General purpose with convenient micro-connector wiring Available with additional built-in connector for solenoid termination. Micro-connectors with potted and sealed enclosure eliminate any threat of moisture contamination in wiring. Electronic module integrated permanently into enclosure. 26 Valve communication & control StoneL.com

27 Eclipse Features 1. No moving mating parts assure long life and trouble-free operation. 2. Red/green visual indicator boldly displays valve status, and coordinates with red/green LEDs. 3. Direct attachment to ISO/Namur mounting pads with simple mounting kit (sold separately) 4. High intensity red and green LEDs indicate electronic switch status to confirm electrical operation. 5. Sensor triggers are adjustable in 3.5 degree increments through 360 degrees for precision and flexibility. 6. Submersible and capable of high pressure washdown, Eclipse sensors and electronics are fully sealed to eliminate hazard threat and corrosion problems. 7. Extremely compact, rugged enclosure integrates position sensors, communication, electronics, and power outputs for solenoids. 8. All mechanical parts are made of Lexan or stainless steel for corrosion resistance and durability Triggering and visual indicator Red and green visual indication is viewable from 360 degrees around the automated valve and from above at distances up to 70 feet. The yellow flow line indicator is also available, which is viewable from all angles at a distance up to 30 feet. Eclipse solid state inductive sensors are activated by stainless steel targets embedded into the visual indicator drum. Open and closed targets may be independently adjusted in 3.5 degree increments. Red/green option Flow line option Specifications Materials of construction Housing Lexan polycarbonate Drum components Lexan polycarbonate Fasteners Stainless steel Triggers and coupling Stainless steel Quick connectors Stainless steel Operating life Unlimited Temperature range -40 C to 80 C (-40 F to 176 F) Warranty Dual modules Five years Ratings Nonincendive EN models* (Class I and II, Div. 2) Intrinsically safe EN44* (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4 and 6 All models Ingress Protection 67 All models Approvals* See StoneL.com/approvals * Only models listed on StoneL's official web site are approved per specific rating. Mechanical components Two years Lexan is a registered trademark of General Electric Corporation Valve communication & control 27

28 Eclipse Sensing, communication and visual indication The Eclipse offers incredible value and space efficiency. Communications, position sensing, power outputs, and auxiliary inputs are sealed in the Eclipse function module. Select from Namur sensors, SST switching, or AS-Interface, DeviceNet, or Modbus communication terminals. All are fully solid state and sealed. EN features a removable, fully sealed dual module to facilitate quick, convenient maintenance and wiring. Switching and sensor specifications SST switching sensors (33, 34) Operation Maximum current inrush Maximum current continuous Minimum on current Maximum leakage current Voltage range Maximum voltage drop (2) SST Solid State Sensors (2) Wire terminations for one solenoid Select either NO (33) or NC (34) models VAC/VDC VAC/VDC 2.0 ma 0.5 ma 8 to 125 VDC 24 to 125 VAC ma ma Valve Communication Terminal (VCT) specifications DeviceNet (92) Transmission rate Messaging Outputs Outputs, voltage Other features (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 125K, 250K or 500K baud Polling, cyclic and change of state 4 24 VDC outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Predetermined output fail state Namur sensors (44) Voltage range Current ratings (2) Namur sensors (EN ; I.S.) (2) Wire terminations for one solenoid 6 to 29 VDC Target on I < 1 ma Target off I > 3 ma Modbus (95) Analog input impedance Outputs Outputs, voltage (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary input, 10-bit resolution 250 Ω 4 24 VDC both outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Transmission rate Software selectable for 9.6, 19.6 or 38.4 kbits/sec Transmission mode Other features RTU (Remote Terminal Unit) Predetermined output fail state 28 Valve communication & control StoneL.com

29 Eclipse Valve Communication Terminal (VCT) specifications AS-Interface (96) Maximum current Auxiliary inputs Output Outputs, voltage code AS-i version 3.0 Devices per network 31 (2) discrete sensor inputs (2) auxiliary discrete inputs (2) power outputs (solenoids) 160 ma, both outputs combined 24 2 ma (self-powered) 4 24 VDC both outputs combined 21 to 26 VDC F4; user defined 4 in/2 out Valve Communication Terminal (VCT) specifications AS-Interface VCT with extended addressing (97) (2) discrete sensor inputs (2) auxiliary discrete inputs (1) power output (solenoid) Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network ma 24 2 ma (self-powered) 2 24 VDC 21 to 26 VDC A4; user defined 4 in/1 out Valve communication & control 29

30 Eclipse Model selector SERIES EN Nonincendive and intrinsically safe FUNCTION Sensor/switching dual modules 33 (2) SST N.O. sensors 34 (2) SST N.C. sensors Intrinsically safe dual module 44 (2) Namur sensors (EN ; I.S.) (available with conduit/connector option 02) Valve Communication Terminals (VCT) 92 DeviceNet 95 Modbus 96 AS-Interface 97 AS-Interface with extended addressing ENCLOSURE C D H North American International Brazilian CONDUIT/CONNECTORS 02 (2) 1/2" NPT conduit entry 05 (2) M20 conduit entry 11 (1) 5-pin mini-connector 12 (1) 5-pin mini- and (1) 3-pin mini-connector * Consult factory for additional quick connector options VISUAL INDICATOR** RA FA 1A 2A A Red closed/green open Flow line T-1 three-way (90 rotation) T-2 three-way (90 rotation) Special Model selector SERIES EG General purpose FUNCTION Sensor/switching dual modules 33 (2) SST N.O. sensors (available with connector options 23 or 26) 34 (2) SST N.C. sensors (available with connector options 23 or 26) Intrinsically safe dual module 44 (2) Namur sensors (EN ) (available with connector option 23) Valve Communication Terminals (VCT) 92 DeviceNet (available with connector options 25 or 26) 95 Modbus (available with connector options 25 or 26) 96 AS-Interface (available with connector options 23 or 24) 97 AS-Interface with extended addressing (available with connector options 23 or 24) ENCLOSURE C General purpose, universal CONNECTORS 23 (1) 4-pin micro-connector 24 (2) 4-pin micro-connectors 25 (1) 5-pin micro-connector 26 (1) 5-pin and (1) 4-pin micro-connector VISUAL INDICATOR** RA FA 1A 2A A Red closed/green open Flow line T-1 three-way (90 rotation) T-2 three-way (90 rotation) Special Model number example: Model number example: EN 33 C 02 RA (optional) EG 96 C 23 FA (optional) MODEL NUMBER Mounting hardware required and sold separately. Partnership ID* *Some models may include 5-digit suffix for partnership identification. MODEL NUMBER Mounting hardware required and sold separately. Partnership ID* *Some models may include 5-digit suffix for partnership identification. ** See visual indication designations chart on page 31. Dimensions inches [mm] Eclipse EN Eclipse EG 30 Valve communication & control StoneL.com

31 Visual indicator Stand alone visual indicator Clearly view valve position status from up to 75 feet with StoneL s stand alone visual indicator. The indicator s rugged Lexan construction makes it resistant to physical damage and tolerant to most corrosives. Model selector SERIES Dimensions inches [mm] VI Visual Indicator Indicator ** Visual Indicator VI R 1 2 Red closed/green open T-1 three-way (90 rotation) T-2 three-way (90 rotation) Special (must use spec number) Model number example: VI R (optional) MODEL NUMBER Partnership ID* ** See visual indication designations chart on page 31. *Some models may include 5-digit suffix for partnership identification. Visual indicator designations Chart applies to all platforms. See model selector guides to determine the option available for each platform: DESIGNATION R CLOSED OPEN G F (Eclipse only) CLOSED OPEN Axiom A page 12 Axiom AMI page 24 Eclipse page 30 Quartz page Prism page A A C C B B A A C C B B 3 A C B CLOSED A C B 4 A C B A C B A C B 5 A C B A C B A C B C 0% 50% 100% Specialty configuration - please consult factory Valve communication & control 31

32 Quartz Quartz Explosionproof valve monitoring The Quartz is available in explosionproof (Q), nonincendive, intrinsically safe (QN), and general purpose (QG) versions. The robust epoxy-coated anodized aluminum construction makes this platform extremely durable and well-suited for use in corrosive, heavy washdown environments. A broad range of switching, position transmitter and communication options may be selected to accommodate most applications. This versatile platform adapts to a wide variety of valve systems. Attach the Quartz to quarter-turn actuators, manual operators, linear operators and positioners using readily available stainless steel mounting systems. The Quartz series The StoneL Quartz series is durable, corrosion resistant, and versatile, making it ideal for most of your process valve monitoring requirements. Enclosures optimized for environment Q: Explosionproof, water tight and corrosion-resistant enclosure is approved for use in Div. 1/Zone 1 hazardous areas. Save space with low profile design Clearance above the actuator is critical in complex piping systems. Quartz boldly displays valve position and encloses all electrical components in an explosionproof compartment with less than 5 clearance requirement. QN: Nonincendive is approved for Div. 2/Zone 2 hazardous environments with proximity sensors using a clear cover. Intrinsically safe Namur sensors or passive switches are available for Div. 1/Zone 0 applications. QG: General purpose features a clear Lexan cover with mechanical switches. All enclosures are rated NEMA 4, 4x, and Valve communication & control StoneL.com

33 Quartz Features 1. Enclosures optimized for environment Available in three enclosure styles suitable for use in various process environment areas. 2. Rapid enclosure access Screw-on cover allows quick enclosure access, saving you valuable maintenance and set-up time. The cover provides a vapor tight seal and allows entry to internal components in less than five seconds. 3. Faster wiring Pre-wired and labeled terminal strip enables quick, convenient attachment of field wires. 4. Wide variety of switching & communication Switching options include dual module sensors and communication, Maxx-Guard proximity switches, and mechanical switches. Continuous signal output is available in a 4 to 20 ma position transmitter. 5. Quick set cams are easy to adjust Touch and tune switch settings allow you to make adjustments in seconds without the use of tools. 6. Dual shaft o-ring seals eliminate corrosion Top inner and bottom outer shaft o-rings seal the drive bushing from both external corrosives and internal contaminants that enter the enclosure. Wide variety of switch/sensor functions A wide variety of switch/sensor communications and position transmitters may be selected for the Quartz series. Options include 2, 4 or 6 mechanical or proximity switches, position transmitters with or without switches, and the StoneL dual module with two SST or two Namur sensors or AS-Interface, DeviceNet or Foundation Fieldbus communication capabilities. Proximity switches Mechanical switches Special drive bushing assures long cycle life The oil impregnated bronze bushing maintains smooth operation and eliminates the potential for shaft seizure due to actuator shaft eccentricity. 8. Space saving visual indication Visual indicator offers excellent viewability without sacrificing accessibility or adding to space requirements. Indicators are also available with continuous percentage or three-way indication. (See page 31) Speed installation with LED indication StoneL s coordinated visual indicator and LEDs give you an extra measure of safety and increased convenience during plant startup and operation. Green visual indication and green LED means the valve is open and the computer circuit is properly operating. Red visual indication and red LED means the valve is closed and the computer is properly matched. All systems are functioning properly. Eliminate seal fittings in Division 1 and 2 areas FMus ratings certify the Quartz Q series with proximity switches for use without seal fittings in all hazardous areas. By passing special pressure piling tests, the all aluminum enclosure was certified for this elite distinction. Now, a time-consuming procedure can be safely eliminated in Division 1 and Division 2 areas. Consolidate your components and minimize costs The Quartz design offers up to three conduit entries with extra wire terminations. By terminating solenoid valves in the switch enclosure, significant savings are realized by eliminating a junction box, wiring, conduit materials, and labor Valve communication & control 33

34 Quartz Mounting kits Quarter-turn actuators Low profile convenient mounting systems are readily available in stainless steel for most non-namur and Namur (VDI/VDE 3845) actuators. Manual valves Proper fit and operation is assured with StoneL s custom designs for each manual valve. Hundreds of unique mounting systems have been designed and fabricated for manually operated valves. Positioners Quartz position transmitter and switches may be retrofitted directly to most positioners. 4 to 20 feedback may be provided on simple pneumatic positioners. Linear operators Precision ball joint connections attach the Quartz to valve travel stems. Stroke lengths ranging from 20 mm to 150 mm (3/4 to 6 ) may be easily accommodated. Quartz Expeditor Fill control applications Fill tanks and hoppers rapidly and accurately. The Quartz Expeditor s field adjustable intermediate position reduces flow as the full level approaches. You get fast, economical topping off of every batch. Flow dampening applications The Quartz Expeditor allows fast closure yet gentle, gradual shut-off from a preset intermediate position. You get prolonged piping life, improved process flow performance, and less potential for catastrophic failure. Emergency Shut Down (ESD) applications Test your ESD valves by actuating them to a preset intermediate position that does not shut down the process. Reduce costs and increase safety by eliminating several cumbersome manual operations. Communication enabled Expeditor (82, 86) Improve process performance and take and cam are integrated into the VCT advantage of incredible cost savings by which may be set to a pre-determined utilizing proven bus networking technology intermediate position enabling fill control, with the communication-enabled Expeditor. flow dampening or ESD capabilities. Please The Expeditor functions are available in specify the 82 or 86 for DeviceNet or the Quartz with either AS-Interface or AS-Interface Expeditor respectively. DeviceNet protocols. An additional switch The Quartz Expeditor enables three position control of on/off valves in combination with two standard solenoid valves. 34 Valve communication & control StoneL.com

35 Quartz Sensors and communications Dual module system The Quartz series is available with the dual module in its various configurations. Two solid state sensors and/or communications and other electronics are sealed in for the ultimate in reliability and convenience. All dual module versions have a five year warranty. Switching and sensor specifications SST switching sensors (33) Operation Maximum current inrush Maximum current continuous Minimum on current Maximum leakage current Voltage range Maximum voltage drop (2) SST solid state sensors Wire terminations for one or two solenoids NO/NC (cam selectable) VAC/VDC VAC/VDC 2.0 ma 0.5 ma 8 to 125 VDC 24 to 125 VAC ma ma Valve Communication Terminal (VCT) specifications AS-Interface (96) Maximum current Auxiliary inputs Output Outputs, voltage code AS-i version 3.0 Devices per network 31 (2) discrete sensor inputs (2) auxiliary discrete inputs (2) power outputs (solenoids) 160 ma, both outputs combined 24 2 ma (self-powered) 4 24 VDC both outputs combined 21 to 26 VDC F4; user defined 4 in/2 out AS-Interface VCT with extended addressing (97) Namur sensors (44) (2) Namur sensors (EN ) Wire terminations for one or two solenoids Voltage range Current ratings 6 to 29 VDC Target on I<1 ma Target off I>3 ma Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network 62 (2) discrete sensor inputs (2) auxiliary discrete inputs (1) power output (solenoid) 100mA 24 2 ma (self-powered) 2 24 VDC 21 to 26 VDC A4; user defined 4 in/1 out Valve communication & control 35

36 Quartz Sensors and communications continued Valve Communication Terminal (VCT) specifications Foundation Fieldbus VCT, Bus Powered (93) (2) Discrete Inputs, DI (open and closed) (2) Discrete Outputs, DO (piezo valves) Multiple DI/DO blocks or modified output block Outputs Devices per network VDC each; current limited to 2 ma (bus powered) Max of 16 devices recommended Valve Communication Terminal (VCT) specifications Foundation Fieldbus VCT, externally powered (94) (2) Discrete Inputs, DI (open and closed) (2) Discrete Outputs, DO (solenoids) Multiple DI/DO blocks or modified output block Outputs Devices per network 4 24 VDC both outputs combined; (externally powered) Max of 16 devices recommended Piezo ultra low power valve for use with (93) bus powered Foundation Fieldbus Use either the 0.5 Cv or the 1.3 Cv Namur mount pneumatic valve with StoneL Foundation Fieldbus bus powered VCTs. These are ultra low power valves that use piezo technology to actuate, utilizing less than VDC to operate either device. Both of these 5-way 2-position, spring return pneumatic valves are designed to meet the Namur standards for actuator pad mount solenoid valves. Piezo specifications 0.5 Cv and 1.3 Cv models Piezo operated 5-way spool valve, 2-position, spring return Operating pressure 36 to 120 psi (2.5 to 7.5 bar) Media Dried/filtered air (30 micron) Operating life 1 million cycles Operating temperature -10 to 60 C (14 to 140 F) DC coil power VDC Operating voltage 5.5 to 9 VDC Mounting 2 screws (M5) per Namur standards Connection Plug to DIN 43650B Electrical protection Ex ia IIC T6 Namur mount 0.5Cv (ST443015) Flow rating Cv (Kv - 7.1) Manifold porting G 1/4" (BSP) Exhaust porting G 1/4" (BSP) Namur mount 1.3Cv (ST443016) Flow rating Cv (Kv ) Manifold porting G 1/4" (BSP) Exhaust porting G 1/4" (BSP) 36 Valve communication & control StoneL.com

37 Quartz Valve Communication Terminal (VCT) specifications DeviceNet (92) Transmission rate Messaging Outputs Outputs, voltage Other features (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 125K, 250K or 500K baud Polling, cyclic and change of state 4 24 VDC both outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Predetermined output fail state Valve Communication Terminal (VCT) specifications Modbus (95) Analog input impedance Outputs Outputs, voltage (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary input, 10-bit resolution 250 Ω 4 24 VDC both outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Transmission rate Software selectable for 9.6, 19.6 or 38.4 kbits/sec Transmission mode Other features RTU (Remote Terminal Unit) Predetermined output fail state Valve communication & control 37

38 Quartz Sensors, switches and transmitter Maxx-Guard proximity switch Maxx-Guard hermetically-sealed switches are suitable for computer input circuits and general purpose applications. SPDT tungsten contacts are designed for 125 VAC computer inputs and 240 VAC moderate power applications. SPDT rhodium contacts are suitable for both 24 VDC and 120 VAC computer inputs. SPST ruthenium contacts are ideal for either 24 VDC or 125 VAC low power computer inputs. Maxx-Guard proximity switch Single-Pole Single-Throw (SPST) J switch Electrical ratings Maximum voltage drop Contact composition P switch Electrical ratings Maximum voltage drop Contact composition Specifications SPST; passive (intrinsically safe) VDC ma ma Ruthenium SPST VDC/125 VAC ma ma Ruthenium Temperature range -40 C to 80 C (-40 F to 176 F) Seal Operating life Hermetically-sealed 5 million cycles Maxx-Guard proximity switch Single-Pole Double-Throw (SPDT) G switch Electrical ratings Maximum voltage drop Contact composition H switch Electrical ratings Maximum voltage drop Contact composition M switch Electrical ratings Maximum voltage drop Contact composition S switch Electrical ratings Maximum voltage drop Contact composition SPDT VDC VAC ma ma Rhodium SPDT 240 VAC max; 3 amp max 100 watts max; 2.0 watts min ma ma Tungsten SPDT; passive (intrinsically safe) VDC ma ma Rhodium SPDT (LED) VDC VAC ma ma Rhodium Warranty Two years 38 Valve communication & control StoneL.com

39 Quartz SST switching sensor Solid state SST proximity sensors are ideal for use in AC and DC computer input circuits. SST switching sensors (_) Operation Maximum current Inrush Continuous Minimum on current Leakage current Voltage range Maximum voltage drop Operating life Warranty NO/NC (cam selectable) VAC/VDC VAC/VDC 2.0 ma Less than 0.50 ma 8 to 125 VDC 24 to 125 VAC ma ma Unlimited Five years Mechanical switch (SPDT) Low cost single-pole double-throw mechanical switches with silver contacts are recommended for high power 125 VAC applications. Gold contacts may be used in 24 VDC computer input applications. Mechanical switch (SPDT) Silver contacts (_V switch) Electrical ratings Operating life /250 VAC VDC 400,000 cycles Not recommended for electrical circuits operating at less than VDC. Gold contacts (_W switch) Electrical ratings Operating life VAC VDC 100,000 cycles C NC NO 4 to 20 ma position transmitter Position transmitters provide a precise 4 to 20 ma signal on a twowire DC loop. Control valves and dampers are accurately monitored through their range of travel offering assurance of exact valve position at all times. Select a standard potentiometer or a vibration proof, highperformance potentiometer on your position transmitter. Position transmitter (5_, 7_) Output Supply source Span range* Maximum loading Linearity error Standard (5) High performance (7) Cycle life Standard (5) High performance (7) Vibration tolerance Standard (5) High performance (7) *Please consult factory for higher spans. Two-wire 4 to 20 ma VDC 35 to 270 (adjustable) VDC +/-0.85 maximum +/ million rotations 50 million rotations Acceptable Outstanding Mechanical switch (DPDT) Double-pole double-throw mechanical switches enable two electrical circuits to be activated simultaneously. Each switch circuit is electrically isolated from the other. As with standard silver contacts, DPDT switches are designed to operate in high-power applications. Mechanical switch (DPDT) 14 switch Electrical ratings Operating life /250 VAC 250,000 cycles Not recommended for electrical circuits operating at less than VDC. C NC NO C NC NO Valve communication & control 39

40 Quartz Model selector - Dual modules and VCTs SERIES Q Explosionproof (aluminum cover) FUNCTION Sensor/switching modules (proximity type) 33 SST N.O. switching sensor dual module 44 NAMUR (EN ; I.S.) Valve Communication Terminals (VCTs) 92 DeviceNet 93 Foundation Fieldbus (bus powered; I.S.) 94 Foundation Fieldbus (externally powered) 95 Modbus 96 AS-Interface 97 AS-Interface (with extended addressing) Expeditors 82 DeviceNet 86 AS-Interface ENCLOSURE E North American R International F Brazilian All Q models have epoxy-coated anodized aluminum housing and cover. CONDUIT ENTRIES 02 (1) 3/4" NPT & (1) 1/2" NPT 03 (1) (1) 3/4" NPT & (2) 1/2" NPT 05 (2) M20 06 (3) M20 VISUAL INDICATION** SRA Red closed/green open SGA Green closed/red open S1A T-1 three-way flow path S2A T-2 three-way flow path S3A T-3 three-way flow path S4A T-4 three-way flow path S5A T-5 three-way flow path S0A No indication SA Special SCA Continuous Model selector - Proximity switches SERIES Q Explosionproof (aluminum cover) FUNCTION Sensors 2G (2) SPDT Maxx-Guard (low current) 2H (2) SPDT Maxx-Guard (3 amp) 2P (2) SPST Maxx-Guard 2S (2) SPDT Maxx-Guard (LED) 4G (4) SPDT Maxx-Guard (low current) 4H (4) SPDT Maxx-Guard (3 amp) 4P (4) SPST Maxx-Guard 4S (4) SPDT Maxx-Guard (LED) 4 (4) SST sensor (LED) Expeditors 8H Expeditor with (3) SPDT Maxx-Guard (3 amp) 8Y Expeditor with (3) switches ENCLOSURE E North American R International F Brazilian All Q models have epoxy-coated anodized aluminum housing and cover. CONDUIT ENTRIES 02 (1) 3/4" NPT & (1) 1/2" NPT 03 (1) (1) 3/4" NPT & (2) 1/2" NPT 05 (2) M20 06 (3) M20 VISUAL INDICATION** SRA Red closed/green open SGA Green closed/red open S1A T-1 three-way flow path S2A T-2 three-way flow path S3A T-3 three-way flow path S4A T-4 three-way flow path S5A T-5 three-way flow path S0A No indication SA Special SCA Continuous MODEL NUMBER Mounting hardware required and sold separately. Partnership ID* *Some models may include 5-digit suffix for partnership identification. MODEL NUMBER Mounting hardware required and sold separately. Model number example: Partnership ID* *Some models may include 5-digit suffix for partnership identification. Model number example: Q 33 E 02 SRA (optional) Q 2G E 02 SRA (optional) ** See visual indication designations chart on page Valve communication & control StoneL.com

41 Quartz Model selector - Mechanical switches and transmitters SERIES Q Explosionproof (aluminum cover) FUNCTION Mechanical switches 2V (2) SPDT switches 2W (2) SPDT switches, gold contact 4V (4) SPDT switches 4W (4) SPDT switches, gold contact 14 (2) DPDT switches Position transmitters 5O Standard with no switches 5G Standard with (2) SPDT Maxx-Guard (low current) 5V Standard with (2) SPDT mechanical switches 5W Standard with (2) SPDT mechanical switches, gold contact 5 Standard with (2) SST sensor (LED) 7O High performance with no switches 7G High performance with (2) SPDT Maxx-Guard (low current) 7 High performance with (2) SST sensors (LED) ENCLOSURE E North American R International F Brazilian All Q models have epoxy-coated anodized aluminum housing and cover. CONDUIT ENTRIES 02 (1) 3/4" NPT & (1) 1/2" NPT 03 (1) (1) 3/4" NPT & (2) 1/2" NPT 05 (2) M20 06 (3) M20 VISUAL INDICATION** SRA Red closed/green open SGA Green closed/red open S1A T-1 three-way flow path S2A T-2 three-way flow path S3A T-3 three-way flow path S4A T-4 three-way flow path S5A T-5 three-way flow path S0A No indication SA Special SCA Continuous Position transmitter Load curve Electrical schematic 55% 4-20 ma Readout Power Supply MODEL NUMBER Partnership ID* Mounting hardware required and sold separately. Model number example: ** See visual indication designations chart on page 31. *Some models may include 5-digit suffix for partnership identification. Q 2V E 02 SRA (optional) Valve communication & control 41

42 Quartz Model selector - Dual modules and VCTs SERIES QN Nonincendive and intrinsically safe FUNCTION Sensor/switching modules (proximity type) 33 SST N.O. switching sensor 44 NAMUR (EN ; I.S.) Valve Communication Terminals (VCTs) 92 DeviceNet 93 Foundation Fieldbus (bus powered; I.S.) 94 Foundation Fieldbus (externally powered) 95 Modbus 96 AS-Interface 97 AS-Interface (with extended addressing) Expeditors 82 DeviceNet 86 AS-Interface ENCLOSURE Clear Cover C North American D International Aluminum cover (not explosionproof) E North American R International F Brazilian MODEL NUMBER Mounting hardware required and sold separately. CONDUIT ENTRIES 02 (1) 3/4" NPT & (1) 1/2" NPT 03 (1) (1) 3/4" NPT & (2) 1/2" NPT 05 (2) M20 06 (3) M20 Partnership ID* *Some models may include 5-digit suffix for partnership identification. Model number example: QN 33 C 02 SRA (optional) ** See visual indication designations chart on page 31. VISUAL INDICATION** SRA Red closed/green open SGA Green closed/red open S1A T-1 three-way flow path S2A T-2 three-way flow path S3A T-3 three-way flow path S4A T-4 three-way flow path S5A T-5 three-way flow path S0A No indication SA Special SCA Continuous Model selector - Proximity switches and transmitters SERIES QN Nonincendive and intrinsically safe FUNCTION Sensors 2G (2) SPDT Maxx-Guard (low current) 2H (2) SPDT Maxx-Guard (3 amp) 2P (2) SPST Maxx-Guard 2S (2) SPDT Maxx-Guard (LED) 4G (4) SPDT Maxx-Guard (low current) 4H (4) SPDT Maxx-Guard (3 amp) 4P (4) SPST Maxx-Guard 4S (4) SPDT Maxx-Guard (LED) 4 (4) SST sensor (LED) Intrinsically safe 2J (2) SPST (passive) 2M (2) SPDT (passive) 2N (2) P+F NAMUR sensors 4N (4) P+F NAMUR sensors 4J (4) SPST (passive) 4M (4) SPDT (passive) Position transmitters 5O Standard with no switches 5G Standard with (2) SPDT Maxx-Guard (low current) 5 Standard with (2) SST sensor (LED) 7O High performance with no switches 7G High performance with (2) SPDT Maxx-Guard (low current) 7 High performance with (2) SST sensors (LED) Expeditors 8H Expeditor with (3) SPDT Maxx-Guard (3 amp) 8Y Expeditor with (3) switches ENCLOSURE Clear Cover C North American D International Aluminum cover (not explosion proof) E North American R International F Brazilian CONDUIT ENTRIES 02 (1) 3/4" NPT & (1) 1/2" NPT 03 (1) (1) 3/4" NPT & (2) 1/2" NPT 05 (2) M20 06 (3) M20 VISUAL INDICATION** SRA Red closed/green open SGA Green closed/red open S1A T-1 three-way flow path S2A T-2 three-way flow path S3A T-3 three-way flow path S4A T-4 three-way flow path S5A T-5 three-way flow path S0A No indication SA Special SCA Continuous MODEL NUMBER Mounting hardware required and sold separately. Model number example: Partnership ID* *Some models may include 5-digit suffix for partnership identification. QN 2G C 02 SRA (optional) 42 Valve communication & control StoneL.com

43 Quartz Model Selector - Mechanical switches SERIES QG General purpose (clear cover) FUNCTION Mechanical switches 2V (2) SPDT switches 2W (2) SPDT switches, gold contact 4V (4) SPDT switches 4W (4) SPDT switches, gold contact 14 (2) DPDT switches ENCLOSURE C General purpose, universal All QG models have clear Lexan cover and anodized aluminum housing. MODEL NUMBER Mounting hardware required and sold separately. Model number example: CONDUIT ENTRIES 02 (1) 3/4" NPT & (1) 1/2" NPT 03 (1) (1) 3/4" NPT & (2) 1/2" NPT 05 (2) M20 06 (3) M20 VISUAL INDICATION** SRA Red closed/green open SGA Green closed/red open S1A T-1 three-way flow path S2A T-2 three-way flow path S3A T-3 three-way flow path S4A T-4 three-way flow path S5A T-5 three-way flow path S0A No indication SA Special SCA Continuous Partnership ID* *Some models may include 5-digit suffix for partnership identification. QG 2V C 02 SRA (optional) ** See visual indication designations chart on page 31. Specifications Materials of construction Housing & aluminum cover Epoxy-coated anodized marine grade aluminum Clear cover & indicator Lexan polycarbonate Elastomer seals Buna-N; optional EPDM Drive shaft Stainless steel Drive bushing Bronze, oil impregnated Fasteners Stainless steel Temperature ratings Mechanical components -40 C to 80 C (-40 F to 176 F) Dual modules -40 C to 80 C (-40 F to 176 F) Maxx-Guard & SST -40 C to 80 C (-40 F to 176 F) Warranty Mechanical components Two years SST & dual modules Five years Lexan is a registered trademark of General Electric Corporation. Ratings Explosion proof (Ex d, Zone 1 or Class I and II, Div. 1) Nonincendive (Class I and II, Div. 2) Intrinsically safe (Ex ia, Zone 0 or Class I and II, Div. 1) Q models* QN models* Functions 44, 93, _A, _J, _M and _N* Enclosure protection NEMA 4, 4 and 6 All models Ingress Protection 67 All models Approvals* See StoneL.com/approvals * Only models listed on StoneL's official web site are approved per specific rating. Dimensions inches [mm] NOTE 1: Cover height varies based on model number. Dual module and 2-switch models use short covers. * Short Cover = 4.0 [102mm] * Medium Cover = 4.86 [123.4mm] * Tall Cover = 6.12 [155.4mm] Valve communication & control 43

44 Prism Prism Compact and modular with integral pneumatic control The Prism series, designed for corrosive process environments, attaches directly to sanitary diaphragm and angle valves. This rugged, feature-rich platform offers a full array of communication and switching options, as well as discrete integral pneumatic control for single-acting valve actuator operation. Ideally suited for process environments The Prism features a durable polycarbonate enclosure suitable for both general purpose and hazardous process environments. The integral pneumatic control is completely isolated within the enclosure on a stainless steel reinforced polysulfone manifold so standard tube fittings may be reliably attached. And the Prism is rated for nonincendive or intrinsically safe applications. Readily adaptable to linear valves Stainless steel mounting systems are available for adapting the Prism to sanitary and industrial diaphragm, as well as angle valve applications. Stroke lengths from as low as 1/4 to as long as 2 may be readily accommodated. Wide variety of switching and communication options The Prism features a full range of feedback options in the fully sealed, sold state dual module. Select the SST sensors for conventional switching, Namur sensors for intrinsically safe applications or communication options including AS-Interface, DeviceNet, Foundation Fieldbus and Modbus. All switching sensor and communication modules are fully solid state and sealed for high reliability. 44 Valve communication & control StoneL.com

45 Prism Features 1. The Prism may be washed down and temporarily submersed with no adverse affects. It is rated NEMA 4, 4x, and 6. It may be used in Div. 2 (nonincendive) or Div. 1 (intrinsically safe) hazardous applications. 2. Enclosure features high strength polycarbonate with excellent corrosion-resistance and exceptional temperature stability. 3. Visual electronic and mechanical position indication confirm valve and switch status for added safety. 4. Solid state proximity sensors monitor open and closed discrete valve position with precision and reliability. 5. Integral pneumatic valve is isolated from environmental contamination, offers high tolerance to dirty air and enables rapid valve operation. 6. Solenoid options available for 120 VAC and 24 VDC. Select piezo option for bus powered Foundation Fieldbus applications Self-adjusting triggering system provides consistent open and closed indication even with diaphragm compression. No resetting is required Manual override enables valve operation without electrically energizing. 9. Dual module system seals all position sensing, communication and control electronics in a compact vibration proof package. 10. NPT port connections are stainless steel reinforced for long life sealing under high torque stress conditions. 11. Water proof quick connectors, compression fittings or conduit connections are available for convenient, reliable attachment to plant electrical systems. 12. Stainless steel adaptor system locks Prism securely to valve actuator and provides stability for shaft interface. Self adjusting triggering system Triggering cams adjust automatically over the valve diaphragm operating life. Cams are fitted snugly to the shaft assuring stability under high amplitude vibration at varying frequencies and temperatures. Self adjustment sequence 1. Installation Cams are manually set to outer limits when fitted to actuation system. (Open at top; closed at bottom) 2. Automatic initial setting On operation, cams are automatically positioned to proper set points by module stops at top and bottom. 3. Operational self adjustment As diaphragm compresses over time, closed cam is automatically repositioned Valve communication & control 45

46 Prism Sensing and communication module The Prism features StoneL s dual module system with field proven reliability in all on/off applications: Namur (intrinsically safe), SST (switching) and VCTs (valve communication terminals). Dual modules have a five year warranty. Switching and sensor specifications SST switching sensors (33) Operation Maximum current inrush Maximum current continuous Minimum on current Maximum leakage current Voltage range Maximum voltage drop (2) SST solid state sensors (2) Wire terminations for one solenoid Select either NO (33) or NC (34) models VAC/VDC VAC/VDC 2.0 ma 0.5 ma 8 to 125 VDC 24 to 125 VAC ma ma Valve Communication Terminal (VCT) specifications DeviceNet (92) Transmission rate Messaging Outputs Outputs, voltage Other features (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary analog input, 10-bit resolution; no additional power source required Software selectable 125K, 250K or 500K baud Polling, cyclic and change of state 4 24 VDC both outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Predetermined output fail state Namur sensors (44) (2) Namur sensors (EN ) Wire terminations for one or two solenoids Voltage range Current ratings 6 to 29 VDC Target on I<1 ma Target off I>3 ma Modbus (95) Analog input impedance Outputs Outputs, voltage (2) discrete inputs (open and closed) (2) power outputs (solenoids) (1) 4-20 ma auxiliary input, 10-bit resolution 250 Ω 4 24 VDC both outputs combined 24 VDC (with input voltage ranging from 10 to 24 VDC) Transmission rate Software selectable for 9.6, 19.6 or 38.4 kbits/sec Transmission mode Other features RTU (Remote Terminal Unit) Predetermined output fail state 46 Valve communication & control StoneL.com

47 Prism Sensing and communication module continued Valve Communication Terminal (VCT) specifications Foundation Fieldbus VCT, Bus Powered (93) (2) Discrete Inputs, DI (open and closed) (2) Discrete Outputs, DO (piezo valves) Multiple DI/DO blocks or modified output block Outputs Devices per network VDC each; current limited to 2 ma (bus powered) Max of 16 devices recommended Valve Communication Terminal (VCT) specifications Foundation Fieldbus VCT, externally powered (94) (2) Discrete Inputs, DI (open and closed) (2) Discrete Outputs, DO (solenoids) Multiple DI/DO blocks or modified output block Outputs Devices per network 4 24 VDC both outputs combined; (externally powered) Max of 16 devices recommended Valve Communication Terminal (VCT) specifications AS-Interface (96) Maximum current Auxiliary inputs Output Outputs, voltage code AS-i version 3.0 Devices per network 31 (2) discrete sensor inputs (2) auxiliary discrete inputs (2) power outputs (solenoids) 160 ma, both outputs combined 24 2 ma (self-powered) 4 24 VDC both outputs combined 21 to 26 VDC F4; user defined 4 in/2 out Valve Communication Terminal (VCT) specifications AS-Interface VCT with extended addressing (97) (2) discrete sensor inputs (2) auxiliary discrete inputs (1) power output (solenoid) Maximum current Auxiliary inputs Output Output, voltage code AS-i version 3.0 Devices per network mA 24 2 ma (self-powered) 2 24 VDC 21 to 26 VDC A4; user defined 4 in/1 out Valve communication & control 47

48 Prism Pneumatic control and other specifications The three-way, two-position spring return pneumatic valve is designed to operate single acting actuators. Working mechanisms on the valve are completely isolated from the environment enabling pneumatic control to be located in the field at the actuator with no threat of contamination. A standard rebreather enables exhaust air from the pressurized actuator Valve schematic cylinder to be channeled into the spring side actuator chamber preventing the ingestion of contaminated air from the outside environment. Select a solenoid valve for conventional or device bus applications or a piezo valve for Foundation Fieldbus bus powered applications. Solenoid valve H = A poppet style valve with exceptional tolerance to dirty air, the solenoid valve may be used for most conventional AC or DC applications. The DC (low power) version may be used on AS-Interface, Modbus, DeviceNet bus powered applications and on Foundation Fieldbus (94) externally powered applications. Specifications Solenoid valve (1B, 1C, 1D, and 1E coil options) Filtration requirements 40 micron Operating temperature -18 C to 50 C (0 F to 120 F) Power consumption See model selector guide Specifications General pneumatic (solenoid & piezo) 3-way, 2-position, spring return Porting 1/8" NPT all pressurized ports Rebreather port 4-40 size Flow ratings Cv (Kv - 1.4) Rebreather Standard on all models; diverts air from exhausting cylinder into actuator spring side. Excess air exhausted into atmosphere. Operating life Operating pressure Specifications 1 million cycles Piezo valve The piezo valve is ideally suited for use with the Foundation Fieldbus (FF) bus powered output module (93). Each module output provides up to VDC which is sufficient to drive the piezo valve. Specifically designed for on/off discrete applications, the piezo valve may remain energized for extended periods of time with no memory effect. H = 40 psi to 120 psi (2.6 to 8 bar) Piezo valve (1A, bus powered Foundation Fieldbus) Filtration requirements 30 micron Operating temperature -10 C to 60 C (14 F to 140 F) DC power requirements VDC Prism mounting system* Prism adapting systems are designed specifically for each actuator manufacturer and model. The adaptor coupling, made of stainless steel, also integrates a corrosion proof, ultra long life bushing. This system stabilizes the shaft from lateral motion and assures reliable, low friction movement over the actuator s life. Required for all Order kit separately For kit numbers, consult factory or visit StoneL.com Note: Kit numbers are specific to valve size and manufacturer. * Open travel stops recommended on diaphragm actuators to maintain consistent travel with varying process line pressures. Stainless steel coupling Stainless steel fasteners Stainless steel shaft Triggering cams Long-life bushing 48 Valve communication & control StoneL.com

49 Prism Other specifications Materials of construction Housing and cover Fasteners Triggering cams Shaft Valve manifold Operating life Temperature range with solenoid Warranty Dual module Other mechanicals Ratings Dimensions inches [mm] Polycarbonate Stainless steel Stainless steel banded polycarbonate Stainless steel Polysufone with stainless steel reinforced NPT 1 million cycles -40 C to 80 C (-40 F to 176 F) Maximum ambient 50 C (120 F) Five years Two years Nonincendive PM models* (Ex n, Zone 2 or Class I and II, Div. 2) Intrinsically safe Functions 44 and 93* (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4 and 6 All models Ingress Protection 67 All models Approvals* See StoneL.com/approvals * Only models listed on StoneL's official web site are approved per specific rating. Model selector SERIES PM Nonincendive and intrinsically safe FUNCTION Sensor modules 33 (2) SST N.O. switching sensors (select pneumatic valve option 1B, 1C, 1D or 11) 44 (2) Namur sensors (I.S.; EN ) (select pneumatic valve option 1E or 11) Valve Communication Terminals (VCT) 92 DeviceNet (select pneumatic valve option 1B, 1D or 11) 93 Foundation Fieldbus (bus powered; I.S.) (select pneumatic valve option 1A or 11) 94 Foundation Fieldbus (externally powered) (select pneumatic valve option 1B, 1D or 11) 95 Modbus (select pneumatic valve option 1B, 1D or 11) 96 AS-Interface (select pneumatic valve option 1B, 1D or 11) 97 AS-Interface with extended addressing (select pneumatic valve option 1D or 11) PNEUMATIC VALVE 11 No pneumatic valve 1A Three-way piezo 1B Three-way 24VDC 1.8 watt 1C Three-way 120 VAC 5.4 watt 1D Three-way 24 VDC 0.5 watt 1E Three-way (I.S.) 12 VDC 0.5watt CONDUIT ENTRIES & CONNECTORS S02 (2) 1/2" NPT S05 (2) M20 S09 (2) cable glands S11 (1) 5-pin mini-connector S13 (1) 4-pin micro-connector S14 (2) 4-pin micro-connector S15 (1) 5-pin micro-connector VISUAL INDICATION** R Green open G Red open VALVE SIZE* S 1/4" to 2" (1/4" to 1-3/16" stroke) L 2" to 4" (1-3/16" to 2-1/4" stroke) MODEL NUMBER Partnership ID* Mounting hardware required and sold separately. *Some models may include 5-digit suffix for partnership Model number example: identification. PM S02 R S (optional) ** See visual indication designations chart on page Valve communication & control 49

50 Hawkeye HK Hawkeye HK Nonincendive and intrinsically safe for point sensing The solid state Hawkeye sensor is ideal for point sensing in corrosive and hazardous process environments. The standard red/green LEDs also speed your setup and installation by confirming power up and switch status Linear applications Each pair (red and green) of Hawkeye sensors is tuned to operate independently in either long stroke or short stroke applications down to 6mm (1/4 inch). The Hawkeye may be triggered by existing valve hardware eliminating costly magnets and triggering systems and cutting installation time. Features 1. Sensing head triggers on any metal Inductive sensing technology detects metal targets at distances up to 4-6 mm, depending on target material. 2. Stainless steel body is rugged and corrosion proof Hawkeye sensors are machined from 316 stainless steel. 3. Stainless steel washers and fasteners secure Hawkeye permanently to mount Adaptor brackets are available in L or straight. 4. Circuit is conformally coated and potted Hawkeye sensor may be temporarily submersed and electronics are shock and vibration tolerant. 5. High intensity LED brightly displays switch status Red and green LEDs may be selected to indicate open or closed. 6. 1/2 conduit entry or mini-connector available Choose from a direct conduit entry for hazardous areas or a plug-in mini-connector for rapid attachment in general purpose environments. 50 Valve communication & control StoneL.com

51 Hawkeye HK Switching and sensor specifications SST switching sensors (30, 31) (1) SST solid state sensor Operations Select either NO (30) or NC (31) Maximum current inrush 2.0 amps Maximum current continuous VAC/VDC Minimum current 2.0 ma Maximum leakage current 0.5 ma Voltage range 8 to 125 VDC 24 to 125 VAC Maximum voltage drop Normally open (Function 30) C N.O. Ground ma ma Normally closed (Function 31) C N.C. Ground Model selector SERIES HK FUNCTION* 30 SST sensor normally open 31 SST sensor normally closed 40 Namur (EN ; I.S.) *For 3-wire sensors (PNP, NPN) please consult factory. HOUSING 7 Stainless steel CONDUIT/CONNECTORS 7 1/2" NPT 8 3-pin mini-connector in stainless steel FEATURES SR Red LED SG Green LED Namur sensors (40) Voltage range Current ratings (1) Namur sensor (EN ; I.S.) 6 to 29 VDC Target on I<1 ma Target off I>3 ma Namur (Function 40) MODEL NUMBER Partnership ID* *Some models may include 5-digit suffix for partnership identification. Model number example: HK SR (optional) Specifications Materials of construction Housing and fasteners 316 stainless steel Sensing head cover Lexan polycarbonate LED Lens Polycarbonate Other specifications Conduit connection 1/2" NPT Wiring 36" (0.9 meter) length, 18 gauge multi-strand Sensing distance 4-6 mm (sensing distance will vary depending on target material) Temperature range -40 C to 80 C (-40 F to 176 F) Warranty Five years Ratings Nonincendive Functions 30 and 31* (Class I and II, Div. 2) Intrinsically safe Function 40* (Ex ia, Zone 0 or Class I and II, Div. 1) Enclosure protection NEMA 4, 4 and 6 All models Ingress Protection 67 All models Approvals* See StoneL.com/approvals * Only models listed on StoneL's official web site are approved per specific rating. Dimensions inches [mm] Valve communication & control 51

52 Process environment Hazardous area descriptions National Electrical Code (NEC) 500 Traditional standards used in North America. Example: Class I, Div 1, Group B, C, D, T4 Permitted Class Permitted Division Permitted Group Temperature Class Permitted Class Class I: gas vapors Class II: dusts Class III: fibers Permitted Division Division 1: gasses or vapors exist under normal conditions Division 2: gasses or vapors are present but are normally contained and can escape only through accident or abnormal operation Permitted Group Group A: acetylene Group B: hydrogen or equivalents Group C: ethyl ether, ethylene or cylclopropane Group D: gasoline, hexane, naphtha, benzene, butane, propane, alcohol, acetone, benzol, lacquer, and natural gas Group E: metal dust Group F: carbon black Group G: flour, starch, grain dusts Temperature Class* T1: 450 C (842 F) T2: 300 C (572 F) T3: 200 C (392 F) T4: 135 C (275 F) T5: 100 C (212 F) T6: 85 C (185 F) * Device may be exposed to gases whose ignition temperature is higher than this value. IEC & EU (European) Standards The IEC (International Electrotechnical Commission) markings are as follows: Example: Ex d IIB T3 Gb Explosion Protection Type of Protection Gas Group Classification Temperature Classification Equipment Protection Level (EPL) Type of Protection d: flameproof enclosure - contain explosion and quench flame p: pressurized enclosure - fill with inert gas ia: intrinsically safe for Zone 0 - limit energy ib: Intrinsically safe for Zone 1 - limit energy o: oil immersion s: special protection e: increased safety - no arcing, sparking or hot surfaces m: encapsulation - sealed arcing devices or non-arcing q: sand-filled nl: nonincendive - limited energy na: nonincendive - non sparking me: encapsulation/increased safety Gas Group Classification IIC: acetylene and hydrogen IIB: diethel ether, ethylene, cyclopropane and others IIA: gasoline, hexane, butane, naphtha propane, isoprene and many others Temperature Classification* T1: 450 C (842 F) T2: 300 C (572 F) T3: 200 C (392 F) T4: 135 C (275 F) T5: 100 C (212 F) T6: 85 C (185 F) * Device may be exposed to gases whose ignition temperature is higher than this value Equipment Protection Level (EPL) Applicable Zone Gas Ga: 0 Gb: 1 Gc: 2 Dust Da: 20 Db: 21 Dc: Valve communication & control StoneL.com

53 Process environment Hazardous area descriptions continued ATE Marking (94/9/EC)* European requirements centered around the safety of hazardous area equipment that became mandatory on July, All equipment exported into European member countries must meet the ATE hazardous and essential health and safety requirements for acceptance. Equipment Group I: mines II: other than mines Category 1: Zone 0 2: Zone 1 3: Zone 2 The ATE markings are in addition to the standard Zone markings and indicate compliance to the new directives. Example: II 1 G European Community Explosion Protection Symbol Equipment Group Category Explosive Atmosphere Explosive Atmosphere G: gases/vapors D: dusts Other hazardous area information European Union EU (directive 94/9/EC) - ATE European standard Ex d [ia] IIC T5 Explosion protected CE conformity marking Type of protection Group Gas group I.S. output Explosion protection marking Temperature class Type of explosive atmosphere: G (for gases, vapors and mist) D (for dusts) Area Classification IEC/EU US CA Flammable Material Flammable Material Flammable Material Present Continuously Present Intermittently Present Abnormally Zone 0 Zone1 Zone 2 NEC 505 Zone 0 Zone1 Zone 2 NEC 500 Division 1 Division 2 CEC Section 18 Zone 0 Zone1 Zone 2 CEC Annex J Division 1 Division 2 IEC classification per IEC EU classification per EN US classification per ANSI/NFPA 70 National Electric Code (NEC ) Article 500 or Article 505 CA Classification per CSA C22.1 Canadian Electrical Code (CEC) Section 18 or Annex J Identification number of notified body involved in production control stage 0000 II 2 G Category: 1 (for Zone 0 or 20) 2 (for Zone 1 or 21) 3 (for Zone 2 or 22) Equipment group: I (for mines) II (for other than mines) Ambient temperature ranges other than standard (-20 C< Ta < +40 C) must be marked Valve communication & control 53

54 Process environment Enclosure standards and protection concepts NEMA enclosure standards NEMA (National Electrical Manufacturers Association) has established standards for enclosures to provide protection from environmental contamination. A description of the more common standards is listed below. Type definitions are from NEMA For more detailed and complete information, NEMA Standards Publication , Enclosures for electrical equipment (1000 Volts Maximum) should be consulted. This Standards Publication, as well as all other NEMA publications, is available from IHS at Comparison of specific applications of enclosures for outdoor nonhazardous locations NEMA enclosure guide Provides a degree of protection against the following environmental conditions Incidental contact with the enclosed equipment Rain, snow, and sleet** Sleet*** Windblown dust lint, fibers, and flyings Hosedown Corrosive agents Occasional temporary submersion Occasional prolonged submersion * These enclosures may be ventilated. ** External operating mechanisms are not required to be operable when the enclosure is ice covered. *** External operating mechanisms are operable when the enclosure is ice covered. 3 3R* 3S P IEC enclosure standards The International Electrotechnical Commission has established enclosure standards for protection from environmental contamination as shown below. These standards are used widely in Europe, the Middle East, Africa and parts of Asia. Example: Ingress protection Protection against solid bodies Protection against liquids IP 6 7 Protection against solid bodies 0: no special protection 1: protected against solid objects greater than 50mm 2: protected against solid objects greater than 12mm 3: protected against solid objects greater than 2.5mm 4: protected against solid objects greater than 1mm 5: dust protected 6: dust-tight Protection against liquids 0: no special protection 1: protected against vertical falling water drops 2: protected against vertical falling water drops when enclosure is tilted at 15 3: protected against sprayed water 4: protected against splashing water 5: protected against water jets 6: protected against heavy seas 7: protected from the effects of temporary immersion 8: protected from the effects of continuous immersion 54 Valve communication & control StoneL.com

55 Process environment Chemical compatibility The chemical compatibility reference guide has been developed to assist you in selecting the best StoneL products and material options for your applications. While this chart should assist you in selecting compatible materials, it is not a substitute for careful testing of a specific product in your operating environment. For additional assistance please contact StoneL technical support. Key A No effect (recommended) B Moderate effect U Severe effect (not recommended) FC Fusion coating recommended on polycarbonate --- No test data or experience available Aluminum Polycarbonate Stainless Steel Epoxy Polysulfone Chemical Acetic acid A B A B A Acetone A FC A U B Acetylene A -- A A -- Alcohol, amyl- B FC A A A Alcohol, butyl- B FC A A A Alcohol, ethyl- B FC B A B Ammonia, liquid A -- A A A Ammonium hydroxide B FC B A B Beer A A A A A Benzene B FC A B U Boric acid B A B A U Brine U B B -- A Bromine U FC U U U Calcium carbonate U -- B A -- Calcium chloride B A B A A Carbon tetrachloride U FC B A A Chlorine B FC B -- U Chromic acid U B U B U Citric acid U B A A A Creosote B FC B Ethyl chloride A A U Ethylene A -- A -- A Ethylene oxide U -- B A A Fluorine B -- A U U Freon (and other similar refrigerant) B -- A A B Gasoline A FC A A B Heptane and hexane A B A A A Hydrochloric acid, 10% U A1 U A A Hydrogen (gas) A -- A Hydrogen peroxide A A B B A Hydrogen sulfide B A A A -- Isopropyl ether A A A U A Jet fuel (JP 4,5,6) A -- A A B Kerosene A -- A A B Methane A -- B Methyl chloride U FC A A U Aluminum Polycarbonate Stainless Steel Epoxy Polysulfone Chemical Methyl ethyl ketone B FC A B U Methylene chloride B FC A A U Naptha A FC B A A Natural gas A -- A Nickel chloride U FC B A -- Nitric acid (10%) B A A A A Nitric acid (80%) U B B U U Nitrous oxide U -- B Oils (animal) A B A A -- Oil (diesel) A A A A A Oil (mineral) A B A A A Phosphoric acid (85%)(air free) U B U B A Potassium chloride U A B A A Potassium hydroxide (10%) U FC A A A Potassium hydroxide (70%) U FC A A A Potassium phosphate U --- A Propane (LP gas) A A B A B Soaps and detergents B B A A A Sodium chloride B A B A A Sodium hydroxide (10%) (caustic soda) U B A A A Sodium hydroxide (50%) (caustic soda) U FC B A A Sodium phosphate (monobasic) U -- A A -- Sulfur dioxide B B A A B Sulfuric acid (7-40%) U A U A A Tannic acid B B B A A Toluol and toluene A FC A B U Turpentine B B B B B Urea B A B -- B Vinyl Chloride B -- B Water, salt U -- B A A 1 Temperatures less than 30 C Valve communication & control 55