OUTBOARD INTERNAL ENGINE PARTS
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1 s All oil filters are not created equal. Mallory Marine oil filters are designed to meet the requirements of the marine engines they are engineered to protect. Oil Filter Features: OUTBOARD High efficiency filter media removes harmful particles from your engine oil to prevent premature wear of internal bearing and components High filtration capacity holds up to 45% more dirt than another leading national brand. Engineered to meet or exceed all OEM specifications Replaces: Mercury Q Replaces: Mercury Q04, Honda PFB-004, Nissan/ Tohatsu 3R , Yamaha 5GH Replaces: Suzuki Replaces: Mercury T7, Yamaha 69J Replaces: Honda P0H- 30, P0H-305PE Replaces: Johnson Replaces: Johnson/Evinrude , , Suzuki J00, A20-MHL Replaces: Johnson/Evinrude , , Suzuki J00, Oil Filter Replaces: Mercury K01 Fits: Verado models Replaces: Suzuki J00 & Johnson/Evinrude Fits: DF25, 30, 40, 50, 60, & Up Replaces: Suzuki J00 Fits: DF200, 225, 250 Before Replaces: Suzuki J00 Fits: DF150, 175, 200, 225, 250, & Up Replaces: Mercury K01 Fits: Mercury 135/150/175/200HP Verado L Replaces: Mercury K01 Fits: Mercury 75/90/115 4-Stroke L Replaces: Mercury K01 Fits: Mercury 200/225/250/275HP Verado L Filter, Air Replaces: Mercury T Fits: DFI Filter, Air Replaces: Mercury Fits: 135/150/175 4-Stroke Verado (S/N 1B & Up) 94 See page 95 for applications charts
2 4-STROKE OUTBOARD OIL FILTER APPLICATIONS OUTBOARD Models Years OEM Part # Mallory Part # HONDA BF8/BFP8, BF9.9/BFP9.9, BF/BFP15 ALL PFB BF20, D3, D4 ALL PFB BF25A, BF30A, BF35AM, BF40A ALL (except AW series & up) PFB BF45AM, BF50 ALL (except AW series & up) PFB BF75, BF90, BF115, BF130, BF135 ALL PLM-A01PE, P0H-305PE BF150, BF200, BF225 ALL PLM-A01PE, P0H-305PE JOHNSON/EVINRUDE 9.9 / 15 (OMC Built) / / & Up & Up EFI 2003 & Up EFI 2003 & Up MERCURY 8/9.9 / 15 S/N G & Up Q1, Q /20 (351cc) All Q1, Q (492cc) All Q1, Q (498cc) All K (747cc) All K (492cc) All Q1, Q Cyl. (747cc) All K (935cc) All K /50/60 4Cyl. (996cc) All K /90 Carbureted K /90 EFI (1596cc) S/N 1B & Below K EFI (1741cc) S/N 1B & Below K /90/115 hp EFI (1731cc) S/N 1B &Up K EFI ALL T 7, Verado 4Cyl. ALL K Verado 6Cyl. ALL K Verado 6Cyl. (extra capacity) ALL NISSAN/TOHATSU hp ALL 3R SUZUKI DF9.9, DF15 ALL DF25/30, DF40/50, DF60/70, DF400/500 ALL J DF90/115 ALL A20-MHL, J DF140 ALL J00, DF200, 225, 250 Before J DF150, 175, 200, 225, 250, Up J00, YAMAHA F FV F GH F FV F FV F GH T GH F GH F FV F GH F50, T FV F50, T GH F GH T GH F GH F FV F GH F GH F FV F GH LF GH L/LF150/200/225/250 ALL 69J
3 Internal Engine Components This is where precision counts! Mallory Marine internal engine components are manufactured to exacting tolerances from the highest quality materials to assure long life and excellent performance. Precision ground bearing from the finest quality high carbon bearing quality steel Forged connecting rods heat treated and precision machined to precise tolerances Many manufactured by OEM suppliers and meet or exceed OEM specifications Replaces: Johnson/Evinrude Fits:Crank End V-4, V-6 Crossflow & 60 Degree Engines Replaces: Johnson/Evinrude Fits:Piston End 9.9/15 HP Bearing Set Replaces: Johnson/Evinrude Fits: Center Main 9.9/15 HP Replaces: Johnson/Evinrude , Fits: Piston End HP V Retainer Set Replaces: Johnson/Evinrude Fits: V-4 / V Bearing, Lower Main Replaces : Johnson/Evinrude Fits: hp Bearing, Lower Main Replaces : Johnson/Evinrude Fits: V4 & V Bearing, Lower Main Replaces: Mercury T Fits: 75/90/100/ Bearing, Upper Main Replaces: Mercury T Fits: 75/80 4cyl, 90/115/140 inline 6 cyl Bearing, Upper/Lower Main Replaces: Mercury T Fits: 115/140/150 inline 6cyl, 30/40/50/60/75/ Bearing, Upper/Lower Main Replaces: Mercury T Fits: 50/60/65/ Bearing, Lower Main Replaces: Mercury T Fits: V Replaces: Mercury A1 Fits: 70, 75, 80, 90, 100, 115, L3, L4, 3.0L Bearing, Center Main Replaces: Mercury T Fits: 250, 275, 3.4L Bearing, Center Main Replaces: Mercury & T Fits: Older V hp Bearing, Lower Main Replaces: Mercury T Fits: OD V135/V150/ V175/V200 Carb Bearing, Wrist Pin Replaces: Mercury / Fits: 3.0L V Replaces: Mercury A Bearing, Wrist Pin Replaces: Mercury , Fits: Top-Guided Piston Bearing, Wrist Pin Replaces: Mercury Fits: V-6 Top-Guided Piston Bearing, Center Main Replaces: Mercury A6 Fits: V OD x OD 96
4 Bearing, Wrist Pin Replaces: Mercury Fits: V-6 Bottom Guided Piston Bearing, Lower Main Replaces: Mercury T Fits: Older 115, 140, 150hp Inline Engines Bearing, Lower Main Replaces: Mercury T Fits: V Replaces: Suzuki Fits:Piston End DT9.9/ Replaces: Suzuki Fits:Piston End DT Replaces: Suzuki Fits:Piston End DT 25/ Replaces: Suzuki Fits:Crank End DT 9.9/ Replaces: Suzuki Fits:Piston End DT 40 C/Super Replaces: Suzuki Fits:Crank End DT 25/ Replaces: Suzuki Fits: Crank End DT 40 C/Super Replaces: Yamaha V6 Fits: 1993 & Later V-4, V-6 90 Degree Replaces: Yamaha V5 Fits:Crank End, 9.9/15 B/D/FMH Replaces: Yamaha U5 Fits: E25, 25V, 30G Replaces: Yamaha V8 Fits:Crank End, 48, 55, 90 HP 3 Cylinder Bearing, Center Main Replaces: Yamaha U8 Fits:75, 85, 95 HP 3 Cylinder Replaces: Yamaha U0 Fits: 115, Tuna Special Replaces: Yamaha V2 Fits: Crank End, V-4 & V-6 90 Degree Bearing, Lower Crank Replaces: Yamaha U6 Fits: 60 (6K5) Bearing, Thrust Replaces: Yamaha U1 Fits: 9.9/ Bearing, Rod Replaces: Yamaha M02 Fits: Piston End / Bearing, Upper Main Replaces: Yamaha U4 Fits: cyl Bearing, Rod Replaces: Yamaha Fits: Piston End 40/50/55 2cyl. / 90 3cyl. V4 & V End Cap Assembly, Upper Replaces: Mercury T1 Fits: V End Cap Assembly, Upper Replaces: Mercury T1 Fits: V End Cap Assembly, Lower Replaces: Mercury T1 Fits: V-6 97
5 Replaces: Johnson/Evinrude Fits: hp Replaces: Johnson/Evinrude Fits: hp Replaces: Mercury A2 Fits:40/50 2cyl. 50/55/60 3cyl. 45 Jet Force 40/50/ , Sportjet 95, 120XR Bolt, (2/pkg) Replaces: Mercury Fits: V-6 Bottom guided pistons Kit Replaces: Suzuki Fits: 15 hp Replaces: Suzuki Fits: 40 hp Replaces: Suzuki Fits: 30 hp 2cyl Up to Replaces: Yamaha Fits: 15 hp Replaces: Yamaha Fits:7580/90 hp 3cyl Replaces: Yamaha Fits: 30 hp Replaces: Yamaha 6E Fits: V4/V6 w/21.5 mm wrist pin Replaces: Yamaha 6R Fits: V4/V6 w/23 mm wrist pin Bolt, Replaces: Yamaha M61 Fits: 3 cyl HP, V-4 / V-6 90 degree Bolt, Replaces: Mercury Fits: Outboards Bolt, Cylinder Head Replaces: Mercury Fits: V-6 Engine Port Polishing Tool Kit The Port Polishing Kit is designed for use on cast iron and aluminum components. This kit allows you to do your own detailed porting, polishing, and removal of flashing on all engine parts with the use of an electric drill. The kit contains (1) tapered cutting stone, (1) 1 diameter mini grind-flex flat wheel, (31) grind-polishing rolls (assorted sizes), and (3) various length mandrels. Mallory # Application Engine Port Polishing Kit 98
6 Mallory Marine Outboard Pistons All Piston Kits include: rings, wrist pin and circlips Our outboard pistons are treated with a special MLS-2 piston skirt coating. The MLS-2 skirt coating is a dry film lubricant that retains oil while reducing friction and heat and aids in proper break-in. The coating will also reduce scuffing, results in less blow-by, increased horsepower, increased efficiency, and reduced wear on the cylinder walls and piston rings. MLS-2 provides invaluable secondary lubrication that greatly extends the piston life and provides superior corrosion resistance. Piston Rings A major OEM piston ring manufacturer manufactures our Outboard Piston Rings to the highest quality standards. They also fit OEM pistons and most other die cast after market pistons. A representative picture from each series of pistons is displayed for identification purposes. Each of these are available in various oversize and port/starboard options Chrysler / Force For: bore w/19.5mm wrist pin For: bore For: bore For: 3.00 bore For: bore 2 cyl Looper For: bore 3 cyl. Looper For: 3.5 bore Looper For: 3.6 bore Looper For: 3.6 bore Ficht engines For: bore Looper For: bore Looper V4 / V6 See page for applications charts 99
7 For: bore For: bore crossflow (low dome) For: bore For: bore For bore (Top guided) For: bore 2.0L V For: bore Loop Charge For: bore (Top guided) For: 3.37 chrome bore or cast iron re-sleeve For: 3.5 bore (Top guided) For: 3.5 bore Loop Charge For: bore 3.0L Yamaha For: / 67mm bore Yamaha For: /67mm bore Yamaha For: /75mm bore Yamaha For: / 82mm bore Yamaha For: 3.54 /90mm bore w/ 21.5mm wrist pin Yamaha For: 3.54 /90mm bore w/ 23mm wrist pin 100 See page for applications charts
8 CHRYSLER/FORCE PISTON AND RING APPLICATIONS Bore w/ 17.5mm wrist pin HP / Model Years Cyl. Size Piston OEM # Rings OEM # Std * see note * note rings will not fit OEM piston for this application uses piston pin circlips (included w/piston) Bore w/ 19.5mm wrist pin HP / Model Years Cyl. Size Piston OEM # Rings OEM # Std A A JOHNSON/EVINRUDE PISTON AND RING APPLICATIONS HP / Model Years Cyl. Bore Size Piston OEM # Rings OEM # 9.9/ Std / & Up Std Jet Std
9 JOHNSON/EVINRUDE PISTON AND RING APPLICATIONS HP / Model Years Cyl. Bore Size Piston OEM # Rings OEM # 28 Jet Std , Jet , Std Com Std Com Std * , , Jet Std Cross Flow V-4 & V-6 * Newer flat style rings Not Keystone HP / Model Years Cyl. Bore Size Piston OEM # Rings OEM # 80 Jet Std Std L (except GT)
10 JOHNSON/EVINRUDE PISTON AND RING APPLICATIONS Loop Charged V-4 & V-6 OUTBOARD HP / Model Years Cyl. Bore Size Port OEM # Stbd OEM # Rings OEM # Std Jet (60 degree) & Up Std & Up Ficht Std (90 degree) Uses piston pin circlips (included w/piston) Std Uses piston pin circlips (included w/piston) Std (60 degree) & Up Std & Up Ficht Std Uses piston pin circlips (included w/piston) Std Ocean Pro Ocean Runner Uses piston pin circlips (included w/piston) Std Com Uses piston pin circlips (included w/piston) 103
11 MERCURY PISTON AND RING APPLICATIONS HP / Model Years Cyl. Bore Size Piston OEM # Rings OEM # Std A A A A Uses piston pin circlips (included w/piston) Std T A Std A A High Dome Std A A A A Uses piston pin circlips (included w/piston) Std A A A A Low Dome Std T A T A Std T A Std A A26 High Dome
12 MERCURY PISTON AND RING APPLICATIONS OUTBOARD HP / Model Years Cyl. Bore Size Piston OEM # Rings OEM # Std T A A A / Std T A12 Top Guided A / Std T A A Std T A A Std A A High Dome 100 / Std T A A A / Std T A12 Top Guided A A Std T A A Std A A A A26 Low Dome
13 MERCURY/MARINER PISTON & RING APPLICATIONS V-6 Models OUTBOARD HP / Model Years Cyl. Bore Size Port OEM # Stbd OEM # Rings OEM # V Std T T A V V T A A V Std T T A V A A A XR V6 3.5 Std T T A EFI V Top Guided V Std T T A V V6.030 Chrome Bore V Std V V Cast Iron Re-sleeve / V6 3.5 Std T T A / 200 EFI XRi, XR Magnum Offshore L V-6 Std A12 s/n 0C D w/rod # L V Std T A T A A A Uses piston pin circlips (included w/piston) 106
14 YAMAHA PISTON & RING APPLICATIONS OUTBOARD HP / Model Years Cyl. Bore Size Piston OEM # Rings OEM # Std L L mm.25 mm mm mm mm Uses piston pin circlips (included w/piston) 40 / Std H H Ring Piston 67 mm.25 mm H mm H mm mm Uses piston pin circlips (included w/piston) 40 / Std H L Ring Piston 67 mm.25 mm mm mm mm Uses piston pin circlips (included w/piston) Std K mm.25 mm.50 mm mm mm Std H A mm.25 mm mm H mm mm V-4 & V-6 Models HP / Model Years Cyl. Bore Size Port OEM # Stbd OEM # Rings OEM # V Std G G E V4 90 mm.25 mm R R V6.50 mm G G E V6.75 mm V6 1 mm V6 All w/ 24.5 mm wrist pin V Std R R E V4 90 mm.50 mm E V6.75 mm V6 1 mm V V6 All w/ 23 mm wrist pin Uses piston pin circlips (included w/piston) V Std E Dome Top Piston 90 mm.50 mm E mm mm V Std E Dish Top Piston 90 mm.50 mm E mm mm
15 MERCURY POWERHEAD SEAL & O-RING APPLICATIONS POWERHEAD OIL SEALS HP Cyl. Begin Serial # End Serial # Upper Crank Qty. Lower Crank Qty. Upper End Cap Lower End Cap UP /15/20/ / JET 2 C UP MK35 A / (lower) UP / C UP / UP JET 3 ALL (inner) (inner) UP / D /55/60 3 D UP _ (inner) (inner) JET 3 D UP (inner) A UP A A D D UP UP A UP JET 4 D UP (outer) A A D D UP (inner) BP B D D UP JET V-6 D UP C (inner) V-6 A UP UP JET V-6 D UP Fits most models POWERHEAD O-RINGS 108
16 MERCURY POWERHEAD SEAL & O-RING APPLICATIONS continued HP Cyl. Begin Serial # End Serial # Upper Crank POWERHEAD OIL SEALS Qty. Lower Crank Qty. Upper End Cap POWERHEAD O-RINGS JOHNSON/EVINRUDE POWERHEAD SEAL & O-RING APPLICATIONS POWERHEAD OIL SEALS POWERHEAD O-RINGS Lower End Cap V V UP V V V UP V V V UP V-6 B UP V O28 UP Fits most models HP Years Upper Crankcase Lower Crankcase Upper Crankcase Lower Crankcase 20/ / /30/ /30/ /30/ C C C (3cyl) C (Large gearcase) (Seadrive) C (ESX) C Fits most models OUTBOARD 109
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