MSG425 Service Parts Manual. Property of American Airlines
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1 MSG425 Service Parts Manual Part#: Rev 12 7/26/2017
2 General Information This catalog has been prepared to assist you, the owner, in identifying the correct replacement Parts Information Each listing contains base part number, part description and the quantity required to assist in indentifying and ordering the correct part. NOTE: The descriptions and specifications contained in this manual were in effect at the time the book was released for printing. Engine Distributors, Inc. (EDI) reserves the right to discontinue models at any time, or change specifications or design, without notice and without Reproduction in any manner, in whole or in part, is prohibited without the express permission in writing from Engine Distributors, Inc. Engine Distributors Inc 400 University Ct. Blackwood, NJ
3 INDEX MSG425 Service Parts Fuel System Fuel Rail and Injectors, Fuel Pump, LPG and NG Mixers/Pressure Regulators, Lockoff Valves Section PAGE 1 3 Electrical System Starter, Alternator, Relays, Sensors and Wiring Harnesses Exhaust Catalyst Muffler, Manifold Intake Manifold, Bosch Governor, Throttle Adapter FEAD Tensioner, Pulleys Flywheel and Housings Flatface Flywheel, SAE Flywheel and Housing Cooling System Thermostat, Water Pump, Coolant Outlet and Tube Oil System Filter, Oil Pan, Pickup, Pump and Chain Base Engine Camshafts, Valve Cover, Crankshaft and Bearings, Cylinder Head, Crankcase Ventilation, Pistions, Timing Chain and Gears, Front Cover Manual & Labels
4 Section 1 - Fuel System Gasoline Fuel Rail and Injectors 4 Fuel Injector BB3Z-9F593-A 4 Fuel Injector Retainer 1S7Z-9C995-CA 1 Fuel Rail BB3Z-9D280-AA 1 Fuel Rail Retainer HB1 1 INS FU/INJ NSE CV6Z-9K540-B 3
5 Section 1 - Fuel System Gasoline Fuel Pump, Block, and Lines Gasoline Fuel Pump Gasoline Fuel Block Fuel Block Fitting - SAE Fuel Block Fitting - SAE Fuel Pump Fitting - M Fuel Pump Fitting Washer Fuel Filter F89Z-9155-A 1 Fuel Pump Mounting Clamp Fuel Line Clamps F8JL-9C334-AA 8 Fuel Clips (Quick Disconnects) F68A-9416-BA NA Fuel Line
6 Section 1 - Fuel System LPG Fuel System; Mixer, DEPR, Vapor Regulator LPG Mixer Mixer to Governor Adapter Mixer to Governor Adapter Thin O-ring Mixer to Governor Adapter Thick O-ring LPG Vapor Regulator Direct Electronic Pressure Regulator (DEPR) DEPR LPG Fitting (pictured) [degree] DEPR LPG Fitting (Genie) LPG Vapor Regulator Rubber Isolators LPG Vapor Regulator Coolant Fitting (straight) LPG Vapor Regulator Coolant Fitting (70 degree) LPG Vapor Regulator Fuel Outlet Fitting NA LP Vapor Hose VH34 1 Mixer Diaphragm Replacement Kit Vapor Regulator Locking Pins or
7 Section 1 - Fuel System NG Fuel System NG Mixer Mixer to Governor Adapter Mixer to Governor Adapter Thin O-ring Mixer to Governor Adapter Thick O-ring Direct Electronic Pressure Regulator (DEPR) DEPR NG Fitting (threaded) Mixer Diaphragm Replacement Kit
8 Section 1 - Fuel System CNG Fuel System; Mixer, DEPR, Vapor Regulator NG Mixer Mixer to Governor Adapter Mixer to Governor Adapter Thin O-ring Mixer to Governor Adapter Thick O-ring Vapor Regulator Direct Electronic Pressure Regulator (DEPR) DEPR Straight Fitting (pictured) [degree] DEPR Fitting Vapor Regulator Rubber Isolators Vapor Regulator Coolant Fitting (straight) Vapor Regulator Coolant Fitting (70 degree) LPG Vapor Regulator Fuel Outlet Fitting NA Vapor Hose VH34 1 Mixer Diaphragm Replacement Kit Vapor Regulator Locking Pins or
9 Section 1 - Fuel System Lockoff Valves LPG Example NG Example 1 12V LPG Shutoff valve N V LPG Shutoff Valve 90 deg N V NG Shutoff valve 8215G V LPG Shutoff Valve w/ filter Shutoff Valve Connector kit A 8
10 Section 2 - Electrical System Starter, Charging System, and Relays Starter DS7T GA 1 Starter Dowel Pins W701350S437 1 Alternator Alternator Heat Shield Fuel Pump and Power Relays Starter Relay Relay Box Top Relay Box Top Sticker Fuse Box Mount, right Fuse box mount, left Starter Fuse 20 AMP
11 Section 2 - Electrical System Starter, Charging System, and Relays AYFS-32Y-R 1 ECU (GCP) ECU (4G, JLG only) Coil and Boot Assy. 9E5Z A 4 Spark Plug AYFS-32Y-R
12 Section 2 - Electrical System Sensors - Page 1 and A Oil Pressure Switch 6U5Z-9278-G 1 Knock sensor 1S7Z-12A699-BB 1 TMAP Sensor Exhaust O2 Sensor (pre and post catayst)
13 Section 2 - Electrical System Sensors - Page 2 and 2 6B288 12A648 6C315 6M280 1 Coolant Temp Sensor F8CZ-12A648-B 1 Crank Position Sensor 5M6Z-6C315-A 1 CAM Position Sensor 6M8Z-6B288-C 1 Solenoid - Variable Valve Timing CJ5Z-6M280-A 1 VVT Rubber Grommet BR3Z6C535B 12
14 Section 2 - Electrical System Harnesses and Misc Engine Harness Alternator to Starter Charge Wire Gasoline Fuel Block Harness Fuse box isolators Engine Bracket for GCP and Fuse Box Diagnostic Software and Cable GCP Connector Slide Lock GCP Connector Cover
15 Section 3 - Exhaust System Exhaust System Components W Catalyst Muffler Cat Muffler O2 Plug (M18) Exhaust Manifold AB AB 1 Exhaust Manifold gasket IL5Z-9448-AB 7 Manifold Mounting Nuts W Manifold Outlet Gasket AB AA 2 Exhaust O2 Sensor (pre and post catayst) Pre-Cat Sensor Pipe Bung F5AC9J467CA 14
16 Section 4 - Intake System Intake Air System 9E Bosch Governor Bosch Governor Gasket 1U1L-9E936-AA 1 Governor to Intake Manifold Adapter Intake Manifold BB3G-9424-AG 4 Gasket intake manifold to cylinder head 8E5Z-9439-A 5 Intake to Cylinder Head Bolts W Intake manifold to throttle adapter gasket 8E5Z-9E936-A 15 14
17 Section 5 - Cooling System Cooling Fan Drive and Pulleys or ENG or ENG Fan Spacer - 60mm Fan Spacer - 39mm (Genie) Fan Pulley Fan Belt Fan Bearing and bracket Fan Mounting Bracket Fan Bracket Support (through idler) Fan Drive Pulley Suction Cooling Fan ENG Pusher Cooling Fan ENG
18 Section 5 - Cooling System FEAD 19A216 6A A216 1 Upper Idler Pulley Upper Idler Bracket for Upper Idler Dist Cover Lower Idler Pulley AB39-19A216-AA 1 Pulley and Tensioner AB39-6A228-AA 1 Smooth Idler 4S7Z-8678-A 1 Water Pump Pulley 5M6Z-8509-AE 1 Belt - FEAD Crank Pulley 9E5Z-6312-B 17
19 Section 6 - Flywheels and Housing Flywheel and Housings 6K Flat Face Flywheel Assy. 6C1G-6K390-AB 6 Flywheel bolts to crank shaft 1S7Z-6379-AA 1 SAE 10" Flywheel SAE 4 Housing SAE 4 Housing - No Feet Ring Gear
20 Section 7 - Cooling System Cooling System 1 Thermostat with housing 3M4Z-8575-B 1 Gasket water inlet connection 1S7G-8255-BD 3 Thermostat Bolts W Water Pump 4S4Z AA 1 Water Pump O-ring 1S7Z-8507-AE 3 Thermostat Bolts W
21 Section 7 - Cooling System Cooling System 1 Adapter Assembly - Water Outlet Con. 6C1G-8K556-AC 1 Gasket water outlet connection 1S7G-8255-BD 1 Coolant Outlet Tube w/ "o-rings" AB AB 1 Hose - Coolant bypass 3M4Z-8597-AA 2 Coolant outlet tube "o-rings" 1L5Z-3B584-AA 8594 W B584 20
22 Section 8 - Oil Lube System Oil Filter, Plug and Dipstick Oil Filter BE8Z-6731-AB; FL-910S 1 Oil Filter Adapter BB5Z-6881-A 1 Gasket Oil Filter Adapter 1S7Z-6840-AA 4 Bolts Oil filter adapter W Oil drain plug F6TZ BA 1 Oil indicator Standard BB3G-6750-AC 1 Oil Indicator Tube BB3G-6754-AD 1 Oil Pressure Switch 6U5Z-9278-G 1 Oil Cooler BB3Z-6A642-A 1 Oil Cooler Mounting Bolt W S437 1 Optional Short Dipstick and Tube ***7 Quarts refill of 5W-20 to 5W
23 Section 8 - Oil Lube System Oil Pan and Pickup W Oil pump screen and cover assembly BB3Z-6622-AC 1 Gasket oil pump tube BB3Z-6625-AA 1 Oil Pan BB3Z-6675-AC 11 Oil Pan Bolts W Oil drain plug F6TZ-6730-BA 1 Gasket oil pan drain plug F5TZ-6734-BA 1 Oil Fill Cap YS4G-6766-AA 22
24 Section 8 - Oil Lube System Oil Pump, Chain and Sprokets 1 Oil Pump Assembly 8E5Z-6600-A 1 Aux Oil Pump Chain 6M8Z-6A895-BA 1 Tensioner - Timing Chain 8E5Z-6K254-A 1 Guide Timing Chain 6M8Z-6K297-BA 1 Grommet Oil Pump Driven 8E5Z-6652-A 2 Washer Crankshaft Dampener 1S7Z-6378-AA 1 Grommet Crank Shaft 1S7Z-6306-DA 1 Bolt M8X20 W
25 Section 9 - Base Engine Parts CAMSHAFT and Bearing CAPS 6250 Exhaust 6250 Intake 8 Cap CAMSHAFT Bearing 1S7Z-6510-AC 1 Cap CAMSHAFT Bearing No S7Z-6A284-AA 1 Cap CAMSHAFT Bearing Front RH RF1S7Z-6A284-AA 20 Bolt CAMSHAFT bearing CAP W CAMSHAFT Intake 7G9Z-6250-B 1 CAMSHAFT Exhaust 3M4Z-6250-AAA Caps are not service - Come part of head assembly 24
26 Section 9 - Base Engine Parts CAMSHAFT COVER 6B Camshaft Cover BB3G-6M293-BA 1 Gasket CAMSHAFT Cover 1S7Z-6584-BA 1 CAM Position Sensor 6M8Z-6B288-B 1 CAM Positiion Sensor Bolt W Oil Filler Cap YS4G-6766-AA 1 Tube Outlet - Breather 4L5Z-6C730-AA 1 O-ring - Breather 4M5Z-6C730-AA 1 90 Degree Adapter 7T4E-9E499-EA 6C535 25
27 Section 9 - Base Engine Parts Crankshaft and Bearings Bolt Crankshaft pulley 1S7Z-6A340-AA 1 Crank Pulley (dampener) 9E5G-6316-A 1 Crankshaft 8E5Z-6303-A 1 Crank shaft front oil seal 9E5Z-6700-A 4 Upper Bearing 6M8Z-6333-AAA 4 Center Bearing 6M8Z-6337-AB 1 Rear Main Seal; retainer, seal and installation tool 1S7Z-6K301-AA AR Rear Seal Screws (HS1) W S
28 Section 9 - Base Engine Parts Cylinder Head 1 Cylinder Head Assembly with Valves CV6Z-6049-A 1 Cylinder Head Gasket 8E5Z-6051-C 8 Exhaust Valve 9E5Z-6505-A 8 Intake Valves 9E5Z-6507-A 16 Valve Springs CJ5Z-6513-A 16 Valve Spring Retention 1S7Z-6514-AA 32 Valve spring retention key 1S7Z-6518-AA 16 Tapet Valve Assembly See Next Page 10 Bolt Cylinder Head CP9Z-6065-A 27
29 Section 9 - Base Engine Parts Valve Tappets Tappets (Qty 16 Per Engine) Part # Size [MM] CP9Z-6500-AAB CP9Z-6500-ABB CP9Z-6500-ACB CP9Z-6500-ADB CP9Z-6500-BAB CP9Z-6500-BBB CP9Z-6500-BCB CP9Z-6500-BDB CP9Z-6500-CAB CP9Z-6500-CBB CP9Z-6500-CCB CP9Z-6500-CDB CP9Z-6500-DAB CP9Z-6500-DBB CP9Z-6500-DCB CP9Z-6500-DDB CP9Z-6500-EAB CP9Z-6500-EBB CP9Z-6500-ECB CP9Z-6500-EDB CP9Z-6500-FAB CP9Z-6500-FBB CP9Z-6500-FCB CP9Z-6500-FDB CP9Z-6500-GAB CP9Z-6500-GBB CP9Z-6500-GCB CP9Z-6500-GDB CP9Z-6500-HAB CP9Z-6500-HBB CP9Z-6500-HCB CP9Z-6500-HDB CP9Z-6500-JAB CP9Z-6500-JBB CP9Z-6500-JCB
30 Section 9 - Base Engine Parts Lifting Eyes 1 Front Engine Lifting Eye BB3Z-17A084-AA 1 Rear Engine Lifting Eye 1S7G-17K004-AF 2 Lifting Eye Bolts W A084 29
31 Section 9 - Base Engine Parts Crankcase Ventilation 6A785 6C324 1 Crankcase vent. Assembly BB3G-6A785-AB 1 Gasket CRKC Assembly 1S7Z-6B752-AA 1 Valve Assembly - Regulating 8S4Z-6A666-A 1 Valve Retention 1S7Z-6A892-A 1 O-ring valve retention 3S4Z-6A892-AA 1 Connection and Hose Ass. CRKC BB3Z-6C324-AA 30
32 Section 9 - Base Engine Parts Pistons 6K100 4 Connecting Rod Assembly 8E5Z-6200-A 4 Pistons 8E5Z-6108-AA 4 Piston Pins 8E5Z-6135-A 4 Retention Piston Pin 8E5Z-6140-A 8 Bearing Connecting Rod (Green) 8E5Z-6211-A 8 Bearing Connecting Rod (Blue) 8E5Z-6211-B 8 Bearing Connecting Rod (Red) 8E5Z-6211-C 4 Piston Ring Kit 8E5Z-6K100-AL3 4 Engine Piston Cooling 1S7Z-6K868-A 31
33 Section 9 - Base Engine Parts Timing Chain and Gears 6K254 1 Timing Chain 1L5Z-6268-AA 2 Sprocket CAMSHAFT 1S7Z-6256-AA 1 Guide Timing Chain 6M8Z-6A340-A 1 Timing Chain Tensioner 6M8Z-6K255-A 1 Gear Crankshaft 1S7Z-6306-DA 2 Bolt Camshaft Sprocket CV6Z-6279-A 2 Washer crankshaft 1S7Z-6378-AA 1 Tensioner Assembly-timing chain 1S7Z-6K254-A 2 Bolt Timing Chain Tensioner Retention 1S7Z-6K282-A 32
34 Section 9 - Base Engine Parts Timing Chain Cover 1 Front Cover 6M8Z-6019-B 1 Crank Position Sensor 3M6G-6C315-BA 33
35 Section 10 - Base Engine Parts Manuals and Labels MSG 425 MSG425 1 Operators Manual Emission Install Instructions Parts Manual Service Manual Emission Label Model & Serial # Label Specification Sheet
36
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