5.2 to 79 gpm 3000, 3600, 5000 psi

Transcription

1 Modular Valve Series Modular Valve Series. to 79 gpm 000, 600, 000 Overview The modular valve is designed and engineered to integrate multiple hydraulic valve operations into a single unit, which eliminates the need for piping between valves and enables configuration of a eatures circuit using a single modular valve. The result is an innovative valve system whose energy and materials efficiency provide advantages in terms of compact configuration, reliability, and more. The illustrations below show one example of a circuit configuration using this system High pressure and high volume. vailable maximum operating pressure operations are 000, 600, and 000, while maximum control flow rates are G0 gpm, G0 6 gpm, G04 79 gpm. Ganging and bolting format allows for quick and easy circuit configuration as well as circuit changes and additions. ompact module configurations greatly reduce space requirements. Maintenance costs are also reduced because less piping and fewer couplings mean less need for acid rinsing and flushing of pipes. ewer fluid leak problems due to pipe resonance, noise, and loose couplings. ircuit configuration is simple yet exact. Nameplates on the side of the valve show ISO codes that make it quick and easy to determine its performance. full lineup of models is available to meet a wide range of needs and circuit configurations: Model G0 (D0), G0 (D0), G04 (D07). P T P T B B Specifications Integrated Structural Diagram Integrated ircuit Diagram Name Nominal Diameter (Size) Maximum Working Pressure Maximum low Rate gpm Gasket Surface Dimensions Possible Number of Ganged (Note ) 0 Series /8 600 (Note ) ISO to 4 0 Series /8 600 (Note ) 6 ISO to 4 04 Series / ISO to (Note ) Note). The M Series is available as a 000 maximum operating pressure version of the 0 and 0 Series. or details, see pages 9 and 9.. The number of ganged valves does not include solenoid valves.. Up to four valves can be ganged together if the maximum operating pressure is less than 000. K Series Modular Valve The valve shown in the photograph is available with nominal diameter 0 and 0 size adjusting bolts. Use the following format for specification. xample: OY G0 W Y K 0 uxiliary symbol K: With handle 8( 6) 6( ) djusting handle Lock nut Dimensions in parentheses indicate nominal diameter 0. atalog 0

2 Precautions when Ganging Note the following precautions when ganging modular valves together in the applicable example circuits. Solenoid Pilot Operate heck Modular Valve (B Line) Pressure Reducing Modular Valve (B Line) P T B P T B Solenoid low Regulator Modular Valve (, B Line, Meter Out) Pressure Reducing Modular Valve (B Line) P T B P T B Solenoid low Regulator Modular Valve (, B Line, Meter Out) Pilot Operate heck Modular Valve (B Line) P T B P T B

3 Valve Ganging onfiguration xamples 0 0 Surge pressure is prevented by the inertia of the actuator, and cavitation by fluid being sucked in through the opposite port, which is in negative pressure, is prevented. xample Valve Model Numbers (G0) Relief Valve 0R0-G0-W*-J0 Vacuum heck Valve 0V-G0-W-J0 0 0 When the cylinder advances, the rod side return fluid returns to the P port and the pump discharge rate and confluence are advanced at high speed (differential). xample Valve Model Numbers (G0) heck valve 0-G0-*-J0 Differential check valve 0-G0-P*-J0 Important: ylinder effective output is the rod surface area portion only. orward High-speed 0 0 Low-speed This type of circuit allows variation between two actuator speeds. It prevents low-speed shock when the actuator starts up or stops, and it used when the intermediate stroke is operated at high speed. xample Valve Model Numbers (G0) -speed Plate 0B-G 0-W -(H)-J 0 High-speed low Regulator Valve 0Y-G-0-W-Y-J Low-speed low ontrol Valve 0-G0-W60-Y-J0 High-speed Low-speed

4 G0 Modular Valve Series Type Name Valve Model Number Pressure djustment Range (heck Valve racking Pressure) Maximum low Rate gpm JIS Symbol Height in Weight lbs atalog Page Solenoid Solenoid Valve SS-G0-**-R-**- S-G0-**-**- D-4 D-6 OR-G0-P -0. Relief (Balance Type) -W : 4 to 000 : 00 to B -. Brake (Direct Type) ORO-G0-W B -0 : to 000 : 00 to Pressure ontrol Direct Relief (Direct Type) Reducing (Direct Type) Balance Type Reducing ORD-G0-W -0 OG-G0-P OGB-G0-P B -0 : to 000 : 00 to : 0 to 00 - : to B -0 : 00 to 000 : 0 to 00 : to 000 : 00 to Reducing (Direct Type) OG-G0- OG-G0-B - - : 0 to 00 : to 000 : 00 to Pressure ontrol (Sequence ) OQ-G0-P -0 : to 000 : 00 to Pressure ontrol (ounter Balance ) OQ-G B : to 000 : 00 to OW-G0-P -R-**-0 : 7 to 00.9 Pressure Switches : to 000 -W -R-**-0 : 00 to ontact apacitance - -R-**-0 V: D V:. -B -R-**-0 D 4V:..9 - low ontrol Valve low Regulator Valve low Regulator with heck Meter-Out low Regulator OY-G0-T-0 OY-G0-P-0.8 OY-G0-W-Y-0 --Y-0 -B-Y

5 G0 Modular Valve Series Type Name Valve Model Number Pressure djustment Range (heck Valve racking Pressure) Maximum low Rate gpm JIS Symbol Height in Weight lbs atalog Page OY-G0-W-X-0.8 Meter-in low Regulator Valve --X-0 -B-X low ontrol low ontrol Valve (compensated) Meter-out low ontrol (compensated) O-G0-P0-0 O-G0-W40-Y-0-40-Y-0 -B40-Y-0 (ontrol low Rate) Differential Pressure 000:.6 to 0. Differential Pressure 000:. to Direction ontrol Valve Meter-in low ontrol (compensated) heck O-G0-W40-X-0 (ontrol low Rate).7 Differential Pressure 000:.6 to X-0 Differential Pressure 600:. to 0. O-G0-P -B40-X-0-0 T * -P -0 * racking pressure :.8 : 0 : 7 *or differential circuit Vacuum heck OV-G0-W-0 Pilot heck OP-G0-W -()- - -()- -B -()- racking pressure : 9 : 7 (uxiliary Symbol) Open Valve Ratio Standard: Parent Valve 7% : hild Valve 6% : Parent Valve % omposite -pressure Reducing OGS-G0-P -K(R)-**- High pressure side Low pressure side Power supply :,, D, D : 9 to 00 : to 000 : 00 to OK-G0-P-(H)-0 NPT NPT Gauge Modular Blocks -T-(H)-0 NPT NPT. -8 -W-(H)-0 NPT NPT B -speed Plates OB-G0-W-(H) Other nd Plates MOB-G0-(H) ree-flow plate Base Blocks (Multi-block) Sub Plate MOB-G0--0 -B-0 MOB -0X-B*-0-0Y-W*-0 MS-0Y-0 MS-0Y-T-0 B:, B ports * : Sequential number from to 6 Single side outlet W:, B ports Sequential number from to 6 Dual side outlet None: Back side outlet T: Side outlet S S S S S S H-4

6 G0 Modular Valve Series Type Name Valve Model Number Pressure djustment Range (heck Valve racking Pressure) Maximum low Rate gpm JIS Symbol Height in Weight lbs atalog Page Solenoid Solenoid SS-G0-**-R-**-- S-G0-**-** -- 6 D-4 D-6 OR-G0-P W -0 : Relief (Balance Type) B -0 : 00 to 600 (uxiliary Symbol) V: With vent port OR-G0-P -V-J0 6.8 Pressure ontrol Valve Brake (Direct Type) Direct Relief (Direct Type) ORO-G0-W -J0 - -J0 -B -J0 ORD-G0 -W -J0 - -J0 -B -J0 : to 000 : 00 to 600 : to 000 : 00 to OG-G0-P -(B)- : 6 to 00 - Reducing valve - -(B)- : to 000 : 00 to 000 However, : B -(B)- Pressure ontrol (Sequence ) Pressure ontrol (ounter Balance ) OQ-G0-P OQ-G0- -J0 -J0 -B-J0 : 6 to : to 00 : 00 to low Regulator Valve OY-G0 -P -P-H -J0 6. low ontrol Valve Meter-Out low Regulator -W-Y -J (unction) 6.8 -W-HY H: High differential 6. pressure regulator --Y --HY -J B-Y -B-HY -J - *There is no problem with seals and other parts when mixing these valves with NHI G0 modular valve design number (J) 0 valves. *G0 module valve installation bolts or M6: Design number J0 or M8: Design number 0 or : /4-0UN Unit has commonality. lso, two J-pins have been inserted diagonally for M6 applications. Note: G0 series modular valves have two T port locations: one on the port side T () and one on the B port side T (B). The port that is used depends on the model number. 6

7 G0 Modular Valve Series Type Name Valve Model Number Pressure djustment Range (heck Valve racking Pressure) Maximum low Rate gpm ISO Symbol Height in Weight lbs atalog Page low ontrol Valve Meter-in low Regulator Valve low ontrol Valve (compensated) Meter-out low ontrol (compensated) OY-G0 -W-X -W-HX -J O-G0-P60-J0 (unction) H: High differential pressure regulator --X HX -J B-X -B-HX -J O-G0-W60-Y-J0-60-Y-J0 -B60-Y-J0 (ontrol low Rate) Differential Pressure 000:.07 to.8 Differential Pressure 600:. to Direction ontrol Valve Meter-in low ontrol (compensated) heck O-G0-W60-X-J0-60-X-J0 (Volume control flow rate) Differential Pressure 000:. to.8 Differential Pressure 600:.0 to.8 O-G0-P -B60-X-J0 -J0 T-J0 - -J0 * -P -J0 * (0.{}) racking pressure :.8 : 0 : 7 *or differential circuit Vacuum heck OV-G0-W-J Pilot heck OP-G0 -W -(D)-J0 - -(D)-J0 -B -(D)-J0 racking pressure : 9 : 7 (uxiliary Symbol) Open Valve Ratio Standard : hild Valve 7% : Parent Valve 49% D : Parent Valve 49% NPT Gauge Block OK-G speed Plates OB-G0-W-(H)-J0 6-8 (H:) (H:7.) nd Plates MOB-G0-J0: or M6 MOB-G0-(H)-0: or M8. (H:8).4 (H:.) Other ree low MOB-G0--J0: or M6 MOB-G0--(H)-0: or M8 MOB-G0-B-J0: or M6 MOB-G0-B-(H)-0: or M8 6. (H:8). (H:.) -8 onversion plate (or 0/0 conversion) MOB-G0--0 MOB-G0--J Base Blocks MOB-0-B*-J0 *:Sequential number from to, B port dual side outlet S S -9 Sub Plate MS-0-0 MS-0(X)-0 MS-0(X)-T-0 MS-0(X)-T-0 Bottom Outlet Bottom Outlet Side outlet Side outlet S S D-9 H- 7

8 G0 Modular Valve Series Detailed ISO Symbols Type Valve Model Number Detailed ISO Symbols Type Valve Model Number Detailed ISO Symbols O-G0-P60-J0 Solenoid or M6, M8 SS-G0-**-R-**- - S-G0-**-** - - OR-G0-P -0 OR-G0-W -0 low ontrol Valve O-G0-W60-Y-J0 O-G0-60-Y-J0 O-G0-B60-Y-J0 O-G0-W60-X-J0 OR-G0- -0 O-G0-60-X-J0 OR-G0-B -0 O-G0-B60-X-J0 OR-G0-P -V-J0 ORO-G0-W -0 O-G0-P -J0 O-G0-T -J0 Pressure ontrol Valve ORO-G0- -J0 ORO-G0-B -J0 ORD-G0-W -J0 ORD-G0- -J0 ORD-G0-B -J0 Direction ontrol Valve O-G0- -J0 O-G0-P -J0 OV-G0-W-J0 OP-G0-W -J0 OP-G0- -J0 OG-G0-P -(B)- OP-G0-B -J0 OG-G0- -(B)- OK-G0-J0 OG-G0-B -(B)- OB-G0-W-J0 OG-G0-P -(B)V-J MOB-G0-(H)-0 MOB-G0-J0 OQ-G0-P -J0 MOB-G0--(H)-0 MOB-G0--J0 OQ-G0- -J0 OQ-G0-B -J0 Other MOB-G0-B-(H)-0 MOB-G0-B-J0 MOB-G0--0 MOB-G0--J0 OY-G0-P-J0 MOB-0X-B*-0 MOB-0X-B*-J0 low ontrol Valve OY-G0-W-Y-J OY-G0--Y-J OY-G0-B-Y-J OY-G0-W-X-J MS-0(X)-0 MS-0(X)-0 MS-0(X)-T-0 MS-0(X)-T-0 OY-G0--X-J OY-G0-B-X-J 8

9 G04 Modular Valve Series Type Name Valve Model Number Maximum Working Maximum low Rate gpm Pressure djustment Range (heck Valve racking Pressure) JIS Symbol Weight lbs atalog Page Solenoid Pressure ontrol Valve Solenoid ontrol Relief valve Direct Relief Reducing valve ounter Balance DSS-G04-****-R-**- ORH-G04-P -0 ORH-G04-DW- -0 ORH-G04-D -0 ORH-G04-DB -0 OGH-G04-P -(B)-0 OGH-G04- -(B)-0 OGH-G04-B -(B)-0 OQH-G04- OQH-G04-B -0-0 low Regulator OYH-G04-P-0 79 Meter-in low Regulator Valve OYH-G04-W-X-0 OYH-G04--X-0 MPa D : to 000 : 00 to 600 : to 000 : 00 to 600 : 000 to 000 : to 000 : 00 to 600 (uxiliary Symbol) B: xternal drain : 6 to : 7 to 00 : 90 to 000 heck Valve racking Pressure.8 OYH-G04-B-X-0 heck Valve racking 79 Pressure OYH-G04-W-Y low ontrol Valve Meter-Out low Regulator OYH-G04--Y-0 OYH-G04-B-Y-0 OH-G04-W00-X-0 MPa Meter-in low ontrol OH-G04-00-X-0 OH-G04-B00-X-0 heck Valve racking.8 Pressure OH-G04-W00-Y Meter-out low ontrol OH-G04-00-Y-0 OH-G04-B00-Y-0. Direction ontrol Valve heck OH-G04-P -0 OH-G04-T -0 OH-G OH-G04-P :.8 : 0 : 7 Vacuum heck OVH-G04-W Pilot heck OPH-G04-W -(D)-0 OPH-G04- -(D)-0 OPH-G04-B -(D)-0 79 : 9 : 7 (uxiliary Symbol) Open Valve Ratio Standard : hild Valve 7% : Parent Valve 0% D : Parent Valve 0% The G04 series modular valves do not have an L (DR ) drain port, so they cannot be used in combination with pressure center type solenoid valves (D). 9

10 Pilot Operated heck Modular Valve Pilot Operated heck Modular Valve eatures This modular valve is used to prevent actuator self-running and to maintain actuator position.. to 79. gpm 6 to 07 Maximum Operating Pressure: 6, 07 Specifications Model No. Nominal Diameter (Size) Maximum Working Pressure Maximum low Rate gpm racking pressure Pilot Piston rea Ratio heck Valve Seat Needle Valve Seat Weight lbs Gasket Surface Dimensions OP-G0-W- W 9 7 OP-G0-- OP-G0-B- B OP-G0-W-- W OP-G0--- OP-G0-B-- B OP-G0-W-J0 W / ISO OP-G0--J0 OP-G0-B-J0 B OP-G0-W-D-J0 W OP-G0--D-J0 OP-G0-B-D-J0 B / ISO OPH-G04-W-0 W 9 7 OPH-G04--0 OPH-G04-B-0 B OPH-G04-W-D-0 W / ISO OPH-G04--D OPH-G04-B-D-0 B 9 7 Handling Note that when the 0 size has the auxiliary symbol "," tank port back pressure can cause the small valve to open, making it impossible to maintain pressure. If tank port back pressure causes the small valve to open and make it impossible to maintain pressure with the 0, 04 size, use a direct type with auxiliary symbol "D." Minimum pilot pressure fluctuates with the input side pressure during reverse flow. Operate the valve so pressure is at least twice as high as the required pressure obtained using the minimum pilot pressure characteristics graph. 4 Note that a sub plate and installation bolts are not included. See pages H4 and if these items are required. 04 series modular valves do not have an L (DR) drain port, so they cannot be used in combination with pressure center type solenoid valves (D). 76

11 Understanding Model Numbers OP G 0 W (D) J0 racking pressure : 9 ontrol port W:, B ports : port B: B port Nominal diameter (size) 0, 0 Mounting method G: Gasket type Pilot operated check modular valve 0, 0 size Design number Note: or 0 size, or 0 size, relationship between mounting bolts and design number is indicated as J0: M6, 0 : M8. uxiliary symbol : With shock-resistant mechanism (0 size only) D: No small valve poppet (0 size only) : 7 OPH G Installation Dimension Drawings OP-G0-**-() W (D) 0 T B P. Design number uxiliary symbol D: No small valve poppet racking pressure : 9 : 7 ontrol port W:, B ports : port B: B port Nominal diameter (size) 04 Mounting method G: Gasket type M Series pilot operated check modular valve 04 size OP-G0-**-(D)-J T P B T OPH-G04-**-(D) T P X 9 B Y pin 77

12 Specifications Hydraulic Operating luid Viscosity centistokes Pressure Loss haracteristics OP-G0-W*- OP-G0-W*-- OP-G0-W*-(D)-J0 Pressure Loss low rate gpm Pressure Loss low rate gpm Pressure Loss P B (Type ) low rate gpm Pressure Loss haracteristics (Reverse ree low) OP-G0-W*-J0 Pressure Loss low rate gpm OPH-G04-W*-0 Pressure Loss low rate gpm Minimum Pilot Pressure haracteristics OP-G0-**- OP-G0-**-- OP-G0-W*-(D)-J0 Minimum pilot pressure Minimum pilot pressure Main check valve Small valve Minimum pilot pressure 6 4 uxiliary symbol: None uxiliary symbol: D Reverse flow inlet side pressure gpm Reverse flow inlet side pressure gpm Reverse flow inlet side pressure gpm OPH-G04-W*-(D)-0 Minimum pilot pressure uxiliary symbol: None uxiliary symbol: D Reverse flow inlet side pressure gpm 78

13 ross-sectional Drawing OP-G0-*- OP-G0-*-- Part No. Part Name Body Poppet Piston Seat Rod Bushing Spring seat Guide Spring Ball Plate O-ring O-ring Seal Part List (Kit Model Number BDBS-0P) Part No. Part Name Part Number Q'ty W B O-ring B-P Note: O-ring B-P8.O-ring /B-** refers to JIS B40-/B..Specify W,, or B for the asterisk (*) in the kit model number. OP-G0-*-J Part No Part Name Body over Poppet Poppet Piston Seat Bushing Spring Plate Screw O-ring O-ring Pin OP-G0-**-D-J Seal Part List (Kit Model Number BDS-0P*) Part No. Part Name Part Number Q'ty W B O-ring S68-04(Hs90) O-ring B-P9 Note:. O-ring /B-** refers to JIS B40-/B.. Specify W,, or B for the asterisk (*) in the kit model number. 79

14 OPH-G04-* Part No Part Name Body over over Poppet Poppet Piston Seat Bushing Spring Plate Screw O-ring O-ring O-ring Pin OPH-G04-**-D Seal Part List (Kit Model Number BDKS-04P*) Part Q'ty Part Name Part Number No. W B O-ring S68-0(Hs90) O-ring S68-8(Hs90) O-ring S68-7(Hs90) Note:.Specify W,, or B for the asterisk (*) in the kit model number. 80