Series VP3145/3165/3185

Transcription

1 Large flow capacity, small exhaust resistance (Refer to Flow Characteristic table.) Easy conversion to N.C. or N.O. N.C. N.C. X (P) N.O. N.O. X (P) Series VP 3 port Function plate makes it possible to use solenoid valve as a N.C. or N.O. valve with the port unchanged. Possible to use in vacuum or under low pressures Vacuum: Up to 0. kpa Low pressure: 0 to 0. MPa Free mounting orientation Symbol Internal pilot <Standard> External pilot Note) N.O. valve operates properly only when appropriate pressure is applied to the pilot. Made to Order (Refer to pages 875 to 877 for details.) Large Size 3 Port Solenoid Valve Series 45/365/385 Rubber Seal Number of solenoids Single Body size 4 6 Body type 5 Body ported Nil V Port size Port size Symbol Rc (Nominal size) Valve option For general For vacuum/low pressure 3 8 (0) (5) 3 4 (0) (5) 4 (3) (40) (50) rated voltage VT33 rated voltage 00 VC, 50/60 Hz 00 VC, 50/60 Hz 0 VC, 50/60 Hz 0 VC, 50/60 Hz 4 VDC VDC 40 VC, 50/60 Hz Other Semi-standard How to Order G G G T D TL TS TZ DL DS DZ How to Order Pilot Valve ssembly Pilot option Nil Standard (Internal pilot) External pilot Type of actuation N.C. (Normally closed) B N.O. (Normally open) Grommet Conduit terminal DIN terminal Conduit terminal with indicator light Conduit terminal with surge voltage suppressor Conduit terminal with light/surge voltage suppressor DIN terminal with indicator light DIN terminal with surge voltage suppressor DIN terminal with light/surge voltage suppressor Semi-standard CE-compliant G Grommet 00 VC, 50/60 Hz T Conduit terminal 00 VC, 50/60 Hz D DIN terminal 3 0 VC, 50/60 Hz TL Conduit terminal with indicator light 4 0 VC, 50/60 Hz TS Conduit terminal with surge voltage suppressor Q 5 4 VDC TZ Conduit terminal with light/surge voltage suppressor 6 VDC DL DIN terminal with indicator light 7 40 VC, 50/60 Hz DS DIN terminal with surge voltage suppressor 9 Other DZ DIN terminal with light/surge voltage suppressor Semi-standard Semi-standard Note) The pilot valve assembly shown above includes the function plate and gasket. CE-compliant Nil Q CE-compliant Note) Note) : D/DL/DS/DZ only Thread type Nil Rc F G N NPT T NPTF [Option] Note) CE-compliant: D/DL/DS/DZ only () CE-compliant CE-compliant Nil CE-compliant Note) Note) : D/DL/DS/DZ only 869 SYJ VQZ VP VG

2 Series 45/365/385 Use external pilot model in the following cases. Vacuum or low pressure (0. MPa or less): Vacuum/Low pressure type Using the valve with supply port external throttle: General type ir pressure of supply port is slow: General type Resistance in outlet side is small in case of air blowing or filling an air tank: General type Note ) Keep external pilot pressure within the pressure range below. Note ) Conversion of internal pilot and external pilot can not be done. Pilot pressure (MPa) For vacuum/ low pressure External Pilot For general Main pressure (MPa) Specifications Fluid Type of actuation Pilot type Main pressure Operating pressure range (MPa) Pilot pressure Solenoid Specifications Standard Option rated voltage (V) C ( Hz) DC llowable voltage fluctuation Inrush pparent power Note) C Holding Power consumption Note) DC Semi-standard Note) t rated voltage ir N.C. or N.O. (Convertible) Internal pilot External pilot For general For vacuum/low pressure For general 0. to kpa to to to 0.3 Refer to the graph left. mbient and fluid temperature ( C) 0 (No freezing) to 60 Response time (ms) () C 30 or less C 30 or less ON OFF (at the pressure of 0.5 MPa) DC 40 or less DC 30 or less Max. operating frequency (Hz) 3 Lubrication () Required (Equivalent to turbine oil Class ISO VG3) Manual override Yes (Non-locking) Mounting orientation Unrestricted Impact/Vibration resistance (m/s ) (3) 50/50 Note ) Based on dynamic performance test, JIS B ( temperature: 0 C, at rated voltage, without surge voltage suppressor) Note ) This solenoid valve requires lubrication. Use turbine oil Class (ISO VG3). Note 3) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and 000 Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Grommet (G), Conduit terminal (T) DIN terminal (D) Conduit terminal with indicator light (TL), Conduit terminal with surge voltage suppressor (TS), Conduit terminal with light/surge voltage suppressor (TZ), DIN terminal with indicator light (DL), DIN terminal with surge voltage suppressor (DS), DIN terminal with light/surge voltage suppressor (DZ) 00, 00, 0, 0, 40, 4 5 to +0% of rated voltage 73 V (50 Hz), 58 V (60 Hz) 8 V (50 Hz), 7 V (60 Hz) W Flow Characteristics/Weight Valve model 45 (IN), Port size 3(EXH) Flow characteristics (IN OUT) 3 (OUT EXH) C C [dm 3 b Cv /(s bar)] [dm 3 /(s bar)] b Cv Weight (kg) Grommet.5 Port size Effective area (mm ) Valve model (IN), 3(EXH) (IN OUT) For grommet Conduit terminal +0. kg 3 (OUT EXH) Weight (kg) Grommet

3 Large Size 3 Port Solenoid Valve Series 45/365/385 Construction/Internal Pilot s in the figure below, this pilot-operated solenoid valve consists of a compact 3 port solenoid valve as the pilot valve and a large 3 port valve as the main valve. The pilot valve controls opening and closing the main valve. N.C. or N.O. function conversion can be done by switching the pilot passage. Solenoid Manual override Overtravel spring Keeps surface pressure against the valve constant and compensates for stroke. Pilot valve Return spring Internal pilot Function plate N.C. or N.O. conversion possible Housing Has pilot exhaust port and external pilot supply port. Pilot pressure receiving chamber Pilot air supply port External pilot type Main valve Pressure-return style poppet valve with special mechanism. Return spring ssures returning in case of drop-out. Body Wear-resistant aluminum alloy Sintered bronze Element Note) Pilot valve and body are shown in a different direction from the actual product in order to show the construction and air passage. Piping (Vacuum Use). Piping in general: Vacuum pump/ EXH port = (Suction side) Blower OUT port = Tank/ (Load side) Vacuum pad Plug ( port valve) IN port = ir releasing ir pressure-in. Following the above piping, vacuum passage is switched between OUT and EXH, therefore, N.C./N.O. indication on the function plate and switching of the vacuum passage are reversed; N.C. (Normally closed) in vacuum passage are reversed: N.C. indicated on the plate N.O. in vacuum passage (Normally open) N.O. indicated on the plate N.C. in vacuum passage (Normally closed) N.C./N.O. Conversion To convert valve operation from N.C. to N.O. or N.O. to N.C., remove the pilot valve, move the function plate along the gasket, both top and bottom until the mark meets N.C. (N.O.) Please note however, that the N.O. valve functions properly only when the appropriate pressure is applied to the valve. Pilot valve Function plate SYJ VQZ VP VG 87

4 Series 45 Dimensions: 45 Grommet: 45-G B Manual override External pilot port Lead wire length 00 mm (PE port) Mounting hole Note) External pilot port Rc /4 is processed for threads in external pilot model only. Conduit terminal: 45-T B DIN terminal: 45-D B Conduit terminal with indicator light (TL) position Max. pplicable cable ø6 to ø [ ]: With indicator light (TL) 87

5 Large Size 3 Port Solenoid Valve Series 65 Dimensions: 65 Grommet: 65-G B (PE port) Manual override External pilot port Lead wire length 00 mm Mounting hole Note) External pilot port Rc /4 is processed for threads in external pilot model only. Conduit terminal: 65-T B DIN terminal: 65-D B Conduit terminal with indicator light (TL) position Max. pplicable cable ø6 to ø SYJ VQZ VP VG [ ]: With indicator light (TL) 873

6 Series 85 Dimensions: 85 Grommet: 85-G B Manual override External pilot port Lead wire length 00 mm (PE port) Mounting hole Note) External pilot port Rc /4 is processed for threads in external pilot model only. Conduit terminal: 85-T B DIN terminal: 85-D B Conduit terminal with indicator light (TL) position Max. pplicable cable ø6 to ø [ ]: With indicator light (TL) 874

7 Series 45/365/385 Made to Order Please contact SMC for detailed dimensions, specifications and lead times. Note) CE-compliant: D/DO only () [Option] Main Value Double cting Type Symbol -X80, -X8 Body size 4 / 6 8 / Port size Symbol Port size Rated voltage 00 VC (50/60 Hz) 00 VC (50/60 Hz) 0 VC (50/60 Hz) 0 VC (50/60 Hz) 4 VDC VDC 40 VC (50/60 Hz) 3/8 / 3/4 /4 / G H T D DIN DO terminal L L plug LN connector LO M M plug MN connector MO 5 06 D Z Grommet (300 mm) Grommet (600 mm) Conduit terminal With connector With lead wire Without lead wire With lead wire Without lead wire U, Z spec. CE-compliant N External pilot X8 Thread type Nil Rc F G N NPT T NPTF CE marking Nil None Q CE-compliant D/DO/DZ/DU only Type of actuation X80 Double solenoid X8 Single solenoid Passage, Type of actuation N.C. B N.O. In the case of -X80, only N.C. is available. /Surge voltage suppressor Nil Without light/surge voltage suppressor U With light/surge voltage suppressor Z With light/surge voltage suppressor DC C Note ) Note ) C type has a surge voltage suppressor, since a rectifier is built into the product. In the DIN terminal type, since a light is installed in the connector, DOU and DOZ are not available. How to Order Pilot Valve ssembly Type of actuation Single (X8) Double (X80) Pressure specification K High pressure type Note) High pressure type should be selected for this product Rated voltage 00 VC (50/60 Hz) 00 VC (50/60 Hz) 0 VC (50/60 Hz) 0 VC (50/60 Hz) 4 VDC VDC 40 VC (50/60 Hz) Grommet VF3 G: Lead wire length 300 mm H: Lead wire length 600 mm G: Lead wire length 300 mm H: Lead wire length 600 mm DC without light/surge voltage suppressor L plug connector L: With lead wire (Length 300 mm) LN: Without lead wire LO: 40 K M plug connector M: With lead wire (Length 300 mm) MN: Without lead wire MO: D Z DIN terminal Conduit terminal D: With connector T: Condait terminal DO: E: Grommet terminal type has been discontinued. Please replace it with conduit terminal type. CE marking Nil None Q CE-compliant D/DO/DZ/DU only /Surge voltage suppressor DC Without light/surge Nil voltage suppressor With light/surge U voltage suppressor With light/surge Z voltage suppressor C Note ) Note ) C type has a surge voltage suppressor, since a rectifier is built into the product. In the DIN terminal type, since a light is installed in the connector, DOU and DOZ are not available. 875 SYJ VQZ VP VG

8 P Series 45/365/385 Symbol -X80 -X8 N.C. N.C. X (P) X (P) N.O. X (P) Specifications Valve configuration Type of actuation Fluid Operating pressure range Pilot pressure mbient and fluid temperature Lubrication Note ) Mounting orientation Impact/Vibration resistance Note ) External pilot 3 port solenoid valve Double solenoid (-X80), Single solenoid (-X8) ir 0. kpa to 0.8 MPa 85 to 5% of main pressure, Min. 0. MPa 0 to 50 C (No freezing) Required (Equivalent to turbine oil Class ISO VG3) Unrestricted 50/50 m/s Note ) This solenoid valve requires lubrication. Use turbine oil Class (ISO VG3). Note ) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and 000 Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Solenoid Specifications Grommet, Conduit terminal, DIN terminal L plug connector, M plug connector Dimensions 45-DZ-X8 rated voltage (V) llowable voltage fluctuation Note) pparent power (V) Note) Power consumption (W) rectifying circuit is used in the C type. Note) t rated voltage Caution C DC C (50/60 Hz) DC Piping and other usage are the same as standard products. (35) , 00, 0, 0, 40 4, 5 to 0%.55 (With indicator light:.65) DIN/Conduit terminal with indicator light:.7 Without indicator light.5 With indicator light.55, DIN/Conduit terminal with indicator light:.75 Max B 80 7 Manual override (Non-locking) Pg9 pplicable cable O.D. ø4.5 to ø7 PE x /8 (Pilot EXH port) 9 /4 (External pilot port) x ø8.5 (For mounting) OUT EXH IN (Guide) 7 3/4 3/8, /, 3/ In the case of B spec. of -X8 (N.O. spec.), VF340 solenoid has to be positioned at left, when looking at the EXH port in the front face. In the case of -X80, VF340K- (Pilot valve) will be mounted.

9 P Large Size 3 Port Solenoid Valve Series 45/365/385 Dimensions 65-DZ-X8 () 38.3 Max PE P OUT EXH IN B B Manual override (Non-locking) Pg9 pplicable cable O.D. ø4.5 to ø7 x /8 (Pilot EXH port) /4 (External pilot port) x ø8.5 (For mounting) (Guide) 8.6 /4 3/4,, /4 36 In the case of B spec. of -X8 (N.O. spec.), VF340 solenoid has to be positioned at left, when looking at the EXH port in the front face. In the case of -X80, VF340K- (Pilot valve) will be mounted. 85-DZ-X8 (6) Max.0 05 Pg9 PE OUT EXH IN Manual override (Non-locking) 90 x /8 (Pilot EXH port) /4 (External pilot port) x ø3 (For mounting) pplicable cable O.D. ø4.5 to ø7 SYJ VQZ VP 05 VG 4.6 (Guide) 8 /4, /, 4 In the case of B spec. of -X8 (N.O. spec.), VF340 solenoid has to be positioned at left, when looking at the EXH port in the front face. In the case of -X80, VF340K- (Pilot valve) will be mounted. 877

10 3 Series 45/365/385 Specific Product Precautions Be sure to read before handling. Refer to front matter 53 for Safety Instructions and pages 3 to 8 for 3/4/5 Port Solenoid Valve Precautions. Caution Piping If supply port air pressure drops to less than 0. MPa, the valve may malfunction. In such a case, use external pilot type. (When throttling IN port, or operating with OUT port open to the atmosphere or in a similar operation.) /Surge Voltage Suppressor With indicator light (L) Grommet (G) None Conduit terminal (T) Neon bulb 48 VDC or less LED DIN terminal (D) 00 VC or more Neon bulb Pressure balance among each port This solenoid valve is pressureunbalanced type. Operate it within this pressure range: IN OUT EXH. If not operated in the range, the valve will malfunction. Use as port valve. Plug EXH port in case of pressure-in and plug IN port in case of vacuum use.. This valve has slight air leakage and can not be used for such purposes as holding air pressure (including vacuum) in the pressure container. Supply air Install an air filter and a lubricator on the upstream side. Lubrication This solenoid valve requires lubrication. Use turbine oil Class (ISO VG3). s for details, refer to page 6. Environment If using the valve in a dusty environment, install a silencer at EXH port and PE port to prevent dust from entering. N.C./N.O. conversion When changing the direction of a function plate to convert from N.C. to N.O. and vice versa, note that the equipment to be connected will act reversely. How to Calculate the Flow Rate For obtaining the flow rate, refer to front matters 4 to 45. Surge voltage suppressor (S) With light/surge voltage suppressor (Z) None Varistor Items that are marked With indicator light, With surge voltage suppressors, and With light/surge voltage suppressor are all non-polar types. How to Use DIN Terminal Neon bulb. Disassembly ) fter loosening the screw q, then if the housing r is pulled in the direction of the screw, the connector will be removed from the body of equipment (solenoid, etc.). ) Pull out the screw q, then remove the gasket or. 3) On the bottom part of the terminal block e, there s a cut-off part (indication of an arrow). If a small flat head screwdriver is inserted between the opening in the bottom, terminal block e will be removed from the cover r. (Refer to the figure below.) 4) Remove the cable gland t and plain washer y and rubber seal u.. Wiring ) Pass them through the cable i in the order of cable ground t, washer y, rubber seal u, and then insert into the housing r. ) Dimensions of the cable i are the figure as below. Skin the cable and crimp the crimped terminal o to the edges. 3) Remove the screw with washer from the bracket. (Loosen in the case of Y-shape type terminal.) s shown in the below figure, mount a crimped terminal o, and then again tighten the screw. Note) Tighten within the tightening torque of 0.5 N m ±5%. Note: a It is possible to wire even in the state of bare wire. In that case, loosen the screw with washer and place a lead wire into the bracket, and then tighten it once again. b Maximum size of crimped terminal o is up to.5 mm 3.5 when O terminal. For Y terminal, it is up to.5 mm 4. c Cable i outside diameter: ø6 to ø mm Note) For the one with the outside diameter ranged between ø9 to ø mm, remove the inside parts of the rubber seal u before using. Varistor 48 VDC or less LED Varistor Exploded view 00 VC or more Neon bulb y Varistor Self-up screw 3. ssembly ) Terminal block e connected with housing r should be reinstated. (Push it down until you hear the click sound.) ) Putting rubber seal u, plain washer y, in this order into the cable introducing slit on the housing r, then further tighten the cable gland t securely. 3) By inserting gasket or between the bottom part of the terminal block e and a plug on an equipment, screw in q on top of the housing r and tighten it. Note) Tighten within the tightening torque of 0.5 N m ±0%. Changing the entry direction The cable entry direction of a connector can be changed as desired (4 directions at 90 intervals), depending on the combination of a housing r and a terminal block e. e q o r u o Magnifying figure t i 878