411BAM Battery Auctioneering Module

Transcription

1 uctioneering Module Introduction The is designed to act as a central component of a small system. It can measure the voltage and current of two separate banks, up to 100. It provides three outputs, auctioneered from the highest voltage supply and also provides two inputs. dditionally, when the clock is switched off and the manual mode features are active they make the module ideal for a number of different power management scenarios. or example, low voltage detection and automatic disconnect of selected loads, control of power supply to the clock and managing power supplies to touch screens to avoid data loss. Key eatures Two solid state outputs capable of up to 5 amps each. One solid state output capable of up to 12 amps total. Thermal and short circuit protection. Monitors voltage and current for two supplies. Two switch inputs for monitoring or system control. The following manual mode behaviour is programmable: utomatically force outputs on/off when clock switches off. The two inputs can control outputs two and three with momentary or toggle action. Low voltage disconnect and reconnect of outputs when clock is switched off. Manual overrides for outputs 1 to 3 using push buttons on module.

2 lectrical Specifications escription Minimum Nominal Maximum bsolute Max (Surge) Voltage 7 V 12 / 24 V 32 V 45V 1 urrent, 1 and 2 outputs urrent, channels 1 to 3 total Sleep / Storage 3 5m - 30m - urrent, per channel 1 & 2 continuous urrent, channel 3 continuous Supply cable inductance 0μ - 100μ 4 - Load inductance, channels 1 & 2 5 0μ - 15m - Load inductance, channel 3 5 0μ - 20m - Input impedance - 100kΩ - - Input off threshold - <2V - - Input on threshold - >6V - - LN Transient voltage suppression N P characteristics UL94V-0 Ignition protection UL 1500 compliant Notes: 1. Measured at 8.3ms single half sine wave. (J Method), 10,000 pulses. 2. e-rate max current by 0.2 per above ambient, Sleep/storage defined as clock and all outputs off. 4. Specified as 50 feet of 2 W (43 mm²) wires with a 6 inch diameter spool for both power and ground. 5. or load resistance greater than 2 ohms load inductance is infinite. Mechanical Specifications Shock : Mil Std 202 Method 213 test condition 1. Vibration : Tested to Lloyds Register pproval Vibration Test 2. Moisture resistance : IP66. Salt spray: Tested to Lloyds Register pproval Salt Spray Test. Operating Temperature: -40 to 60. Storage Temperature: -40 to 85. Operating umidity: 0% to 100% (condensing). Weight: 1.65 lb (750g)

3 Mechanical rawing 127mm [5.00 ] 36.32mm [1.43 ] 31.75mm [1.25 ] 22.35mm [0.88 ] 13.72mm [0.54 ] mm [4.46 ] mm [4.13 ] 95.25mm [3.75 ] Ø 6.10mm [0.24 ] 99.06mm [3.90 ] mm [5.40 ] 48.26mm [1.90 ] 26.67mm [1.05 ] 7.62mm [0.30 ] 13.97mm [0.55 ] Ø 7.37mm [0.29 ] 16.76mm [0.66 ] 26.42mm [1.04 ] 5.84mm [0.23 ] 43.18mm [1.70 ] Mounting Instructions Screw assembly to a flat mounting surface in four places, as shown in the illustration. Metric fasteners Use M5 size screw, M5 split lock washer and M5 washer. Torque to 250~280 N-cm. o not exceed this torque as it could cause damage to the electronics. Imperial (nglish) fasteners Use #10 size screw, #10 split lock washer, #10 washer. Torque to 20~22 in-lb. o not exceed this torque as it could cause damage to the electronics.

4 Typical Wiring iagram 2 supply use / isconnect, as required per Y / ISO (100 max) urrent monitoring 2 load / charger 2 h. 3 Solid state circuit breaker protection on outputs 1, 2 & 3 Output 2 Output 3 Input 2 Manual control switches & Ls h. 2 h. 1 1 Output 1 use / isconnect, as required per Y / ISO (100 max) 1 supply 1 load / charger urrent monitoring 1 & 2

5 Wiring etails - rown elphi onnector Output 2 Output 3 Input 2 onnector Pin escription igital Input 2 Solid State used Output 3 Solid State used Output 2 ata us igital - Solid State used Output 1 ata us - Output 1 Mating onnector rown plug: elphi P/N: emale pins 1 & 2 able range W (mm²) emale terminal Terminal insulation range Seal insulation range Seal P/N ( mm2) mm mm mm ( mm2) mm mm mm avity Plug elphi P/N: Wiring etails - Power Terminals Terminal escription M8-T1 1 eed M8-T2 2 eed M8-T3 1 istribution Output eed M8-T4 2 istribution Output eed Power terminal type: M8 thread nickel plated brass. Power/ onnections must be fused. Wire size should be calculated based on upstream fuse. WRNIN: When connecting the power source to the power studs on the module, torque the hex nuts to 60 in-lb (6.78 N-m). ailure to properly torque hex nuts may result in intermittent operation due to terminals loosening over time. o not wire the power connections of this module through any cranking circuits. The power inputs should be connected directly to the terminals through a circuit breaker. Note: xternal surge suppression is required when the module supply cable is longer then 50 Reversed conditions: If both batteries are reversed the outputs will remain off with no damage incurred by the device (under nominal operating load conditions).

6 Status Ls Manual control Ls The 3 Ls adjacent to the manual control switches display the of the respective solid state output. The of the L is defined as: On: hannel active Off: hannel inactive linking: hannel tripped due to over current. ctive L flashes when clock is streaming and module is correctly programmed, or the module test program is open and the module is communicating. There are two Ls one for each. When in streaming mode the Ls will illuminate to signify the respective supply is connected and switched on. When in manual mode, i.e. the clock is switched off or disconnected from the bus the Ls will display the following information: Off: supply switched off. On: voltage OK. linking at 3z (fast flash): voltage has dropped below low voltage disconnect threshold, loads will disconnect after 15 minutes. linking at 1z (slow flash): Selected loads have been disconnected due to low voltage. Ordering Information Order ode P-SW-SSNT--12V P-SW-SSNT--24V escription for 12V system operation for 24V system operation

7 Module Status Service ome ircuit Status lear Next Usage Scenario 1 omestic switched omestic load / charger ourtesy Lighting lock 2 h. 3 Input 2 Spare Manual control switches & Ls h. 2 h. 1 1 Output 1 Spare Wake 1 & 2 omestic unswitched mergency ilge Pumps Pin Terminal onnected To Notes 1 In omestic unswitched use at <100 1 Out ilge pumps via individual fuses Used to measure bilge pump run time based on current measurement, only when clock is switched on 2 In omestic switched use at <100 2 Out omestic loads Wake momentary push button will power output 3 for 5 minutes but then turn off if switched remains off Input 2 Spare input for normal use Output 1 (5 mp) Spare for normal use Output 2 (5 mp) ourtesy light supply Powered on wake button, under clock module control when system powered Output 3 (12 mp) lock module and any required modules to control switch round Powered on when domestic switched supply >18V (24V system) or > 9V (12V system), or Wake button pressed

8 Usage Scenario 2 ngine unswitched Permanent engine loads 2 h. 3 omestic Switch ngine Switch Input 2 ngine On / Off Manual control switches & Ls h. 2 h. 1 1 Parallel ontactor omestic On / Off 1 & 2 omestic unswitched mergency ilge Pumps Pin Terminal onnected to unctionality 1 In omestic unswitched use at <100 1 Out ilge pumps via individual fuses Used to measure bilge pump run time based on current measurement, only when clock is switched on 2 In ngine unswitched use at <100 2 Out Unused Momentary push button omestic switch control Input 2 Momentary push button ngine switch ontrol Output 1 (5 mp) parallel contactor Provides cross-charge functionality, manual parallel control via Output 2 (5 mp) omestic switch Pulses when asserted or controlled via Output 3 (12 mp) ngine switch Pulses when asserted or controlled via round

9 Module Status Service ome ircuit Status lear Next Usage Scenario 3 omestic switched omestic load / charger ourtesy Lighting lock 2 h. 3 ourtesy Light ontrol Manual control switches & Ls h. 2 h. 1 1 Output 1 Spare Wake 1 & 2 omestic unswitched mergency ilge Pumps Pin Terminal onnected to unctionality 1 In omestic unswitched use at <100 1 Out ilge pumps via individual fuses Used to measure bilge pump run time based on current measurement, only when clock is switched on 2 In omestic switched use at <100 2 Out omestic loads Wake momentary push button will power output two for five minutes but then turn off if switched remains off Input 2 Momentary push button ourtesy Light control Output 1 (5 mp) Spare for normal use Output 2 (5 mp) ourtesy light output On for 5 minutes after switch supply is turned off Output 3 (12 mp) P display and clock Powered on when domestic switched >18V Output 1 remains powered for 2 minutes after domestic switch turns off to allow P to shut down from clock round

10 Usage Scenario 4 ngine unswitched Permanent engine loads 2 h. 3 omestic Switch ngine Switch Input 2 ngine On / Off Manual control switches & Ls h. 2 h. 1 1 Parallel ontactor omestic On / Off 1 & 2 omestic unswitched mergency ilge Pumps Pin Terminal onnected to unctionality 1 In omestic unswitched use at <100 1 Out ilge pumps via individual fuses Used to measure bilge pump run time based on current measurement, only when clock is switched on 2 In ngine unswitched use at <100 2 Out Unused omestic Switch control Pulses output 2 when clock not streaming to power up system Input 2 omestic switch aux contact Monitors of domestic switch Output 1 (5 mp) parallel contactor Provides cross charge functionality, manual parallel via Output 2 (5 mp) omestic switch on-coil Pulse switches magnetically latching domestic switch on Output 3 (12 mp) omestic switch off-coil Pulse switches magnetically latching domestic switch off round

11 Usage Scenario 5 omestic Switched omestic Loads 2 h. 3 Output 2 Permanent Load Output 3 Permanent Load Input 2 eneral Purpose Manual control switches & Ls h. 2 h. 1 1 Output 1 Permanent Load eneral Purpose 1 & 2 omestic Permanent omestic Permanent Loads This scenario provides power to permanent loads and disconnects them if voltage drops to low. It will then reconnect loads when chargers are switched on and voltage rises again. Pin Terminal onnected to unctionality 1 In omestic unswitched use at <100 1 Out Not used 2 In omestic switched use at <100 2 Out omestic loads urrent consumption may be monitored Not used eneral purpose input into Input 2 Not used eneral purpose input into Output 1 (5 mp) Permanent load with low voltage disconnect Maintains state when switched off Output 2 (5 mp) Permanent load with low voltage disconnect Maintains state when switched off Output 3 (12 mp) Permanent load with low voltage disconnect Maintains state when switched off round

12 Powering Systems - mpowering esigners Riverside, Sir Thomas Longley Road, Medway ity state, Rochester, Kent M2 4P tel: 44 (0) fax: 44 (0) sales@e-plex.co web: Important Notice: Ltd. () reserves the right to make changes to or discontinue any product or service identified in this publication without notice. advises its customers to obtain the latest version of the relevant information to verify, before placing any orders, that the information being relied upon is current. assumes no responsibility for infringement of patents or rights of others based on applications assistance or product specifications since does not possess full access concerning the use or application of customers products. also assumes no responsibility for customers product designs.