About Us Certificate of Registration ISO 9001:2000 TSI Flow Products, a Houston, Texas based business, began as a machine shop providing

Transcription

1 Frac & Flowback

2 About Us TSI Flow Products, a Houston, Texas based business, began as a machine shop providing high pressure components to the major suppliers of API 6A gate valves around the globe. This knowledge, experience and expertise over the years expanded into high pressure flow control products. TSI Flow Products are based on field proven designs and manufactured from the highest quality materials with stringent quality control checks and statistical process control. TSI Flow Products is an API 6A Q1 and ISO 9001 licensed facility. TSI Flow Products is a vertically integrated company from forge shop to test and assembly operation. Over the last twenty years, TSI Flow Products has invested significant amounts of capital into key processes, including, but not limited to: Forging Presses Heat Treatment and Stress Relieving Operations. CNC high performance & precision machine tools with the ability to provide six sigma levels of quality with repeatable and reliable product quality. Assembly and Testing facilities All these key processes are performed by employees of TSI Flow Products who are fully trained, knowledgeable and skilled to understand current product and quality requirements. This investment in state of the art technologies, precision machine tools and the constant learning and training of our skilled workforce, allows TSI Flow Products to pass on to our customers unequalled quality and value for our high pressure control products. Applications for TSI s high pressure components includes: Blowout Preventer Systems, Snubbing, Cementing, Well Stimulation, Sand Separator Systems, Coiled Tubing Systems, Production Testing and Flow Back Operations.

3 TSI Frac and Flowback Equipment Plug Valves...1 Swivel Joints....3 Pup Joints...4 Relief Valves & Dart Check Valves...5 Flapper Check Valve....6 Elbow Fittings...7 Lateral Fittings...8 Integral Fittings Tee...9 Crossovers / Blanking Caps...14 Flowback Manifold...16 Trash Catcher Manifold...17 Trash Catcher Assembly...18 Dual Trash Catcher...20 Internal Flow Diagrams...22 Fabrication Items Positive Choke Replacement Parts Adjustable Choke Replacement Parts Positive Choke Replacement Parts Adjustable Choke Replacement Parts...27

4 1 Plug Valve Assembly

5 PLUG VALVE BODY Threaded Female Part No. Trim Size WP (psig) A Dim B Dim FP NACE 2 x2 LP Female 10, PLUG VALVE BODY Threaded Male Part No. Trim Size WP (psig) A Dim B Dim FP NACE 1 x2 LP Male 10, PLUG VALVE BODY x 1502 End Connections Part No. Trim Size WP (psig) A Dim B Dim FP NON-NACE 1 x2 15, FP NON-NACE 2 x2 15, FP NON-NACE 3 x3 15, FP G NON-NACE 4 x4 15, FP NACE 1 x2 10, FP NACE 2 x2 10, FP NACE 3 x3 10, FP G NON-NACE 4 x , PLUG VALVE BODY x 1502 End Connections Part No. Trim Size WP (psig) Bore A Dim B Dim FP NON-NACE 1-13/16 15, FP NON-NACE 2-1/16 15, FP NON-NACE 2-1/16 15, FP NACE 1-13/16 10, FP NACE 2-1/16 5, FP NACE 2-1/16 5, FP NACE 2-1/16 10,

6 Swivel Joints Size WP (PSI) A B C D E G H J K 2 15, , ,

7 Pup Joints Available Sizes: NPST PIPE INTEGRAL PIPE Available Sizes: WELDED PIPE 4

8 Relief Valves Dart Check Valves Relief Valves Part No. Inlet Outlet CWP (PSI) FR M 2 Line Pipe 5,000 & 15,000 FR M F 5,000 & 15,000 FR M F 5,000 & 15,000 Dart Check Valves Part No. Size Configuration End Connection CWP (PSI) FFC M x F ,000 FFC M x F ,000 5

9 Flapper Check Valve Part No. Size Configuration End Connection CWP (PSI) FFC M x F ,000 FFC M x F ,000 FFC M x F ,000 FFC M x F ,000 6

10 Elbow Fittings Part No. Figure Configuration FF A F x M FF B F x M 7

11 Lateral Fittings Part No. Figure Run Branch FFL C F x M F FFL D FM F FFL-4120 C FM HD F FFL-4130 C FM F 8

12 Integral Fittings Tee

13 Part No. Figure Run Branch FF B FM F FF A FM M FF B FM F FF B FM F FF C MM M FF F FF M FF B FM HD F FF A FM M FF E MM F FF D FF F FF-4143 F FF M 10

14 Integral Fittings Tee

15 Part No. Figure Run Branch FF A FM F FF A FM F FF A FM HD F FF A FM F FF D FF F FF E FF M FF B MM F FF C FM M 12

16 Integral Fittings , ) Description Dimensions (inches)

17 Union Assembly Components Threaded Nipple (by Weco connection 2, 3, 4 602/1002/1502) Available Configurations Male Available Configurations Female 2 Line Pipe x Male 2 Line Pipe x Female 2-3/8 EU 8rd x Male 2-3/8 EU 8rd x Female 2-7/8 EU 8rd x Male 2-7/8 EU 8rd x Female Threaded Plugs Available Configurations Male Solid Male c/w 1/2 Tapped Male c/w 9/16 Tapped Female Solid Female c/w 1/2 Tapped Female c/w 9/16 Tapped Crossovers (2, 3, 4 602/1002/1502) Available Configurations Female X Male Male X Male Male X Female Female X Female 14

18 Union Assembly Components Weco Flanges 2, 3, 4 602/1002/1502) Available Configurations 5 M API Flange x Male 2-1/16 thru 4-1/16 10 M API Flange x Male 1-13/16 thru 4-1/16 15 M API Flange x Male 1-13/16 thru 4-1/16 5 M API Flange x Female 2-1/16 thru 4-1/16 10 M API Flange x Female 1-13/16 thru 4-1/16 15 M API Flange x Female 1-13/16 thru 4-1/16 Weld Neck Flanges Size Pipe Size Pressure (psig) Raw Material 2-1/16 thru 4-1/16 Sch. 40, 80, 160, XH, XXH 5,000 A /16 thru 4-1/16 Sch. 40, 80, 160, XH, XXH 10, NQT 1-13/16 thru 4-1/16 Sch. 40, 80, 160, XH, XXH 15, NQT API Spacer Spools Bottom Flange Top Flange Pressure (psig) Raw Material 2-1/16 thru 4-1/16 2-1/16 thru 4-1/16 5, NQT 1-13/16 thru 4-1/ /16 thru 4-1/16 10, NQT 1-13/16 thru 4-1/16 Sch. 40, 80, 160, XH, XXH 15, NQT 15

19 Flowback Manifold 5 Valves with 1 Positive, 1 Adjustable Choke Item Quantity Description 1 1 Adjustable Choke 2 2 Choke Saver 3 2 Spacer 4 2 FMM Tee 5 2 Female Blanking Cap Plug Valve 7 1 Inlet Tee 8 1 Positive Choke 9 1 Outlet Tee 16

20 Trash Catcher, Plug Catcher, Ball Catcher Trash Catcher is based on field proven designs and manufactured from the highest quality material with stringent quality control checks and statistical process control. TSI Flow Products is an API 6A Q1 and ISO 9001 licensed facility. 17

21 Trash Catcher Assembly Specifications Temperature Class P to U Working Pressure 10,000 psig NACE MR ,000 psig Non-NACE Code ASME Inlet , Outlet , Screen 3-1/2 Pipe SCH XH x 4.12 LG Nominal Dimensions (inches) Size A B C

22 Trash Catcher Assemblies SCREEN ASSEMBLY MALE PLUG ASSEMBLY 1st Tighten both dog point screws (located 180 apart) into the OD groove of the Plug. 2nd Turn the Vessel Nut CCW for disassembly. DETAIL T SCALE 2:1 There are two dog point cap screws (3/8-16 UNC) and one hex cap screw (3/8 UNC) on each Trash Catcher Plug Assembly. The Detail T above shows how to disassemble the plug during cleaning process without special tools required. 19

23 Dual Trash Catcher Nominal Size Dimensions (inches) A B C D E F G x x

24 Dual Trash Catcher Dimensions (inches) Nominal Size A B C D E F G H x

25 Internal Flow Diagrams 22

26 23 Fabrication Items

27 Positive Choke Replacement Parts Item Quantity Description Part Number 1 3 Wing Nut TSIUC Retaining Ring WST Blanking Cap BL-2AMS 4 3 Union Seal Body FCM Split Ring Set TS Choke Saver FCM

28 Adjustable Choke Replacement Parts Item Quantity Description Part Number 1 1 Stem Nut and Washer FC Hand Wheel FCM Wing Nut, TSIUC Indicator & Set Screw 3/4 FCM-9931 Indicator & Set Screw 1 FCM Bonnet Cap FCM Drive Bushing FCM Bonnet Housing FCM Grease Fitting W 9 1 Nylon Ball FC Thumb Screw FC Packing FCM Packing Retainer FCM Stem Guide FCM Internal Retaining Ring FCM Choke Stem FCM Seat 3/4 FL/TC FC04-04 Seat 1 FL/TC FC Union Seal Choke Body, FCM External Retainer Ring WST Split Ring Set TS Choke Saver FCM

29 Positive Choke Replacement Parts Item Quantity Description Part Number 1 1 Wing Nut BNT 3 Choke FCH External Retaining Ring WSM Blanking Cap FCH O-Ring V Union Seal Body FCH Retaining Ring WSM Split Ring Set TS Wing Nut, TSIUC

30 Adjustable Choke Replacement Parts Item Quantity Description Part Number 1 1 Stem Nut and Washer FC Hand Wheel FCM Wing Nut, BNT 3 Choke FCH Indicator & Set Screw FCM Nylon Ball FC Bolt and Washer FCH Thumb Screw FC Grease Fitting W 9 1 Bonnet FCH O-Ring V Back up Ring/Stem Guide FCH Packing C Retaining Ring FCH Stem FC Seat Seal FC Seat F Union Seal Body FCH External Retining Ring WST Split Ring Set TS Wing Nut, TSIUC

31 Certificate of Registration ISO 9001:2000 Design and manufacture of Chokes, Tees, Crosses, and End Connectors under IAF Scope Category 17 APIQR Registration Number : 0452 Certificate of Authority to use the Official API Monogram License Number: 6A-0696 Certificate of Registration API Specification Q1 Design and manufacture of Chokes, Tees, Crosses, and End Connectors under IAF Scope Category 17 Registration Number : Q Certificate of Registration ISO / TS Design and manufacture of Chokes, Tees, Crosses, and End Connectors under IAF Scope Category 17 Registration Number : TS-0033

32 TECH-SEAL INTERNATIONAL 5656 Wheatly St. Houston, TX Phone: Fax: Mon-Fri: 8AM 5PM CST Corpus Christi, TX 4545 Baldwin Corpus Christi, TX Toll Free: Phone: Fax: Kilgore, TX 302 S. Longview St. Kilgore, TX Toll Free: Phone: Fax: Cleburne, TX 1717 Hines Rd. Cleburne, TX Phone: Fax: Odessa, TX 2300 Production St. Odessa, TX Phone: Fax: San Antonio, TX 3470 S. Loop 1604 East San Antonio, TX Phone: Fax: Midland, TX 2806 N. County Rd Midland, TX Phone: Fax: Elk City, OK 4225 West 7th Street Elk City, OK Phone: Fax: Towanda, PA Reeves Business Park RR #6 Box Towanda, PA Phone: Fax: