Contents. MUD VALVES DMV Mud Valve Choke Valve Needle Choke Valve. Choke & Kill Manifold Choke Manifold Kill Manifold
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2 About us Provides a complete range of equipment, engineered, designed and manufactured for the oil & gas industry including wellheads, X-mas trees, BOP, choke, manifolds, union, high-pressure movable elbow, Valves, drilling accessories and related pipe accessories. offers innovative solutions and customized products based on customers specific requirements for onshore and offshore projects, according to the most stringent requirements and state-of-the-art technology which serve the Oil & Gas upstream and downstream sectors, chemical, metallurgy, power station industries and project support. provides a whole range of after sales services including installation, maintenance, remanufacturing, supply and Management of spare parts. products are distributed through our UAE and Egypt branches, and with manufacturing plants in China, providing full in-house capability to support regional and international extracting contractors and oil & gas producers to manage the complete pressure flow operations on site. facilities are approved by the American Petroleum Institute to apply the API Monogram on its manufactured products under specification 6A, 6D & 16C and is fully capable of producing an entire range of Oilfield products. is committed to quality, health & safety and environment measures in its products, services and is registered to API Q1, ISO 9001 and ISO/TS29001, ISO and OHSAS
3 Table Of Contents Products Catalogue CASING HEADS and SPOOLS CH-22 & CH-29 Casing Heads CS-22 & CS-29 Casing Spools TUBING HEADS TC & TCM Tubing Heads TUBING HEAD ADAPTERS Tubing Head Adapter Flanges CROSSES and TEES Studded Crosses and Tees GOAT HEADS Goat Head TREE CAPS Bottom Hole Test Adapters API 6A GATE VALVES FOR API 6A XFC Slab Gate Valves XLS-R Manual Slab Ball Screw Gate Valve XFC-HYD Hydraulic Gate Valve Expanding Gate Valve MUD VALVES DMV Mud Valve Choke Valve Needle Choke Valve Choke & Kill Manifold Choke Manifold Kill Manifold BOP Annular BOP (XBAS) XU Type Ram BOP(XBRC) XBRS-type ram BOP GATE VALVES & BALL VALVES FOR API 6D API 6D SLAB GATE VALVE API 6D BALL VALVE FLANGE DATAS FOR API 6A 3
4 CH-22/CH-29 Casing Heads The CH-22 / CH-29 Casing Heads have a straight bore bowl with a 45 C landing shoulder designed to avoid damages to the sealing areas that are supported by using the drilling tools that will prevent the test plugs and bowl protectors from any wedging problems when pressure is applied. CH-22 / CH-29 Casing Heads are normally equipped with threaded and studded outlets and are available upon request. The bottom connections may be threaded or slided on for welding. CH-29 Casing Heads are based on the same reliable design as the CH-22 with the only difference being its wider bowl, which permits the acceptance of the CG-29 casing hanger with larger load capacity for deep drilling. Products information The versatile straight-bore design uses a 45 C landing shoulder. Accepts a wide variety of slips and mandrel casing hangers CH-22-BP/CH-29-BP has additional lock-screws for Bowl protection. CH-22-L/CH-29-L allows use of lock-screws to retain hanger 3 different types of outlets: Line pipe, Flanged (Studded), Padded and Extended flanged outlets. Multiple bottom connections, such as: Slide-on weld with O-ring, Threaded and Sure Lock. 4
5 CH22- Casing Heads Dimensions CH29- Casing Heads Dimensions 5
6 CS22- / CS29- Casing Spools The CS-22 / CS-29 Casing Spools are a straight bore bowl with 45 C landing shoulder design. The bottom PE/BG as seen in the picture, is prepared with a OO bottom ( for below 5000 psi application) or double P sealed bottom. The BG preparation allows the use of reduced bushings PE (Pressure Energized). Outlets are normally threaded, optional studded / flanged outlets are available. CS-29 Casing Spools are based on the same reliable design as the CS-22 with wider bowl which permits the acceptance of the CS-29 casing hanger with larger load capacity for deep drilling. Products information Versatile straight-bore design,uses a 45 C landing shoulder Accepts a wide variety of slips and mandrel casing hangers CS-22-BP / CS-29-BP has a additional lockscrews for Bowl protecion. CS-22-L/CS-29-L allows use of lockscrews to retain hangers 3 different types of outlets: Line pipe, Flanged (Studded), Padded and Extended flanged outlets. Multiple bottom sealing type, such as: PE/BG bottom, OO bottom and double P seal bottom. 6
7 CS22- / C29- Casing Spools Dimensions 7
8 TC and TCM Tubing Heads TC and TCM Tubing Heads are a straight bore bowl with 45 C landing shoulder design which avoids damage to sealing areas supported by the drilling tools, and prevents wedging of the tubing hangers, bowl protectors and test plugs. The secondary seal for the last casing pipe can be an integrated OO seal type or a plastic injection type, which can also accepts reduced bushings 4-O and PE (Pressure Energized). Products information Versatile straight-bore design,uses a 45 C landing shoulder can safety support maximum loads Structures can be made from materials suitable for many severe service environments Two different types of outlets: line pipe outlets and flanged padded (studded) outlets The upper flange is supplied with lockdown screws for packoff re-energization and tubing hanger retention. The lower flange includes a grease fitting orifice for testing of the secondary seal. TCM Tubing Head can be used for single completions and model TC for dual completions 8
9 Tubing Head Adapter Flanges 1 Tubing Head Adapters B2P Tubing Head Adapters A-5P Tubing Head Adapters BO2- Tubing Head Adapters 9
10 Tubing Head Adapter Flanges 10
11 Goat Heads Fracturing head is designed and manufactured in accordance with API 6A specification. The material complies with NACE MR0175 requirements. Full forged steel fracture head is customized by pressure resistance, erosion resistance, long service life and low maintenance. In order to meet the requirements of onsite fracture equipment connection, high pressure union connections are adapted. Product specification and structure can be custom made and designed in accordance with customers requirements. 11
12 Bottom Hole Test Adapters Bottom Hole Test Adapters allow for a flexible means of entry into the tubing bore. BA-15A Bottom Hole test adapters are used where an integral flanged is preferred. These adapters are equipped in various sizes with operating pressure up to psi. BA15-A Adapters BA-11-AO Adapters BA-11-AO Bottom Hole adapters are equipped in various sizes and operating pressure up to psi. 12
13 API 6A Gate Valve Feature: The Gate valves are made of state of the art and high quality materials and manufacturing techniques. It is easy to maintain, cost effective and conforms to international design requirements and Quality Assurances. The Gate Valves are manufactured to API 6A Specification and manufactured in our factory in China that is API Q1 and ISO9001 approved and Certified. 13
14 Model XFC Slab Gate Valve The Model XFC slab gate valve is ideal for high pressure with critical service application of 3000 to psi on well-heads, production trees and manifolds. Availability Sizes 14
15 XLS-R Manual Slab Ball Screw Gate Valve It is designed and manufactured in accordance with API 6A and material meet the requirements of NACE MR0175. Full bore forged steel type gate valve can be characterized as high pressure resistance, erosion resistance, long service life and low maintenance cost. Availability Sizes XFC-HYD Hydraulic Gate Valve It is designed and manufactured in accordance with API 6A and material meet the requirements of NACE MR0175. Full bore forged steel type gate valve can be characterized as high pressure resistance, erosion resistance, long service life and low maintenance cost. Availability Sizes 15
16 Mud Valves Mud Valves are solid gate, rising stem, gate valves with resilient seals. It s main purposes is made for mud, cement, fracturing and water services and are easy to operate and simple to maintain. Availability Sizes 16
17 Needle Choke Valve The fixed adjusted choke valve Bonnet nut is to prevent the nut from loosening and has a indispensable part with its safety performance feature that can release the valve body residual from stress or damages. Interchangeable parts are provided for specific pressure gauge and can be used on the same bonnet device at psi. The pointer on the adjustable choke valve needle is made of stainless steel. Availability Sizes 17
18 CHOKE MANIFOLD Product purpose: The choke manifold is to command the well kick and control the pressure of oil and gas in the well. Under the support of the closed BOP, the choke valve ensures that certain casing pressure be maintained at the bottom hole pressure allowing for slightly greater formation pressure avoiding further formation fluid into the well. In addition, the choke manifold achieves soft shut-in features that is applied when the choke valve releases the pressure. The choke valve is divided into three types: manual adjustable, hydraulic and fixed type. When the boreholes pressure rises to a certain limit, the choke manifold is used to open the flow to protect the well. Structure The chock manifold includes the throttle valve, gate valve, pipe, pipe fittings and pressure gauge. Specifications Working Pressure: 2000psi~20000psi Nominal Size: 2 1/16 ~4 1/16 Tem. Grade: LU Working Medium: Oil, Gas, mud, H2S, CO2 18
19 Kill Manifold Application Kill manifold is an important component part in the wells pressure control surface. Kill manifold is used to pump into the drilling fluid in the well to control the pressure when it is not applicable during the normal cycle of the drill, and can blowout the flow line that is connected by pumping into the water and extinguishes fluid flow only in one direction into the kill manifold which is supported by the non-return valve. Construction Composed of non-return valve, gate valve, press gauges and flow lines. The kill manifold is connected with the drilling spool on one end and on the other it is connected with a slush pump. Kill manifold and choke manifold are designed according to API standards and systems. Specifications: Working Pressure: 2000psi~15000psi Nominal Size: 2 1/16 ~4 1/16 Tem. Grade: LU Working Medium: Oil, Gas, mud, H2S, CO2 Main choke/ kill manifold model and parameters 19
20 Annular BOP (XBAS) Annular BOP is usually matched with the ram BOP, and can be used separately to seal a variety of shapes and sizes of the kelly, drill pipe, drill pipe sub, drill collar, casing etc. When there is no drilling tool involved, then, the wellhead is completely sealed. With the conditions of using buffer energy storage, through 18 /35 no thin buckle butt welded joint forces tripping. The annular BOP is only a transitional equipment and should be used when sealing the well for a long time. Features: The BOP complies with the API Spec 16A and GB/T20174 requirements. It is equipped with rubber cores of various dimensions that can meet all kinds of demands. Pressure parts are made of high quality alloys that are durable and impact pressure. The rubber storage of the rubber core is large, so the frictional resistance is low when turning on and off. The well killing sealing assists with its strength. The rubber sealing core is interchangeable with the BOP rubber core. The position stroke is short, low, and equipped with the wearing ring. The lip-type seal ring is reliable and with long service life. The annular BOP decomposition map: main technical parameters: working pressure: 2000psi ~ 10000psi Nominal Size: 7 1/16 ~21 1/4 Working Medium: Oil, Gas, mud, H2S, CO2 Working Tem.: -29 C~121 C Material Class: 45K~75K 20
21 XU Type Ram BOP(XBRC) Ram blowout preventer is an important component of well control equipment, mainly for over drilling, testing of the wellhead pressure control oil and other operations. Effectively prevents blowout accidents and construction. Features: The XU type ram BOP complies with the API Spec 16A and GB/T20174 requirements. It is equipped with rams of various dimensions that can meet all kinds of demands. Pressure parts are made of high quality alloy steel with great strength and impact. The side door sealing combined with the seal rings provide for strong well killing sealing ability. The ram may be used for floating or integral type, the sealing is reliable and it is easy for renewal. Both sides of the shell chamber type adopt orthodrome type, transit arc is all around and lowers the stress peak of the shell pressure bearing; gasket groove of the BOP flange is stainless steel. XU Type Single Ram BOP XU Type Double Ram BOP main technical parameters: Working Pressure: 2000psi ~ 15000psi Nominal Size: 7 1/16 ~21 1/4 Working Medium: Oil, Gas, mud, H2S, CO2 Working Tem.: -29 C ~121 C Material Class: 45K~75K 21
22 XBRS-type ram BOP Features: The XBRS-type ram BOP complies with API Spec 16A and GB/T20174 requirements and is equipped with rams of various dimensions that can meet all kinds of demands. The side door sealing is combined with seal rings to provide for strong well killing sealing assistance ability. The hinged side door open structure are easy to open quickly. The use of the ram during floating or integral service during the sealing is reliable and easy for renewal. The front of the gate with guide block can be inserted into a groove in the opposite gate creating the tool to move to the center hole in the process while the gate is closed and ensures for reliable gate sealing and drilling tools. Bread welding stainless steel in the gasket groove of the BOP flange. XBRS Type Single Ram BOP XBRS Type Double Ram BOP main technical parameters: Working Pressure: 2000psi~15000psi Nominal Size: 7 1/16 ~21 1/4 Working Medium: Oil, Gas, mud, H2S, CO2 Working Tem.: -29 C ~121 C Material Class: 45K~75K 22
23 API 6D SLAB GATE VALVE Size: 1 ~ 32 Pressure: 150lb ~ 2500lb Material: WCB, WC6, WC9, CF3, CF8, CF3M, CF8M, LCB, LCC, LC3 API 6D BALL VALVE Size: 2 ~ 32 Pressure: 150lb ~ 2500lb Material: A105, F11, F22, F304, F304L, F316, F316L F51, LF3, LF2,
24 TRUNNION BALL VALVES Side Entry BALL VALVES Trunnion Mounted API 6D/ISO & API 6A/ISO op Entry Fully Welded SE = Side-Entry split body two or three pieces bolted construction TE = Top-Entry, bolted bonnet construction which simplifies field service & maintenance without removal from the line SW = Fully Welded Body construction. Design features Size range Pressure class Design temperature Design standards End Connections Installation Operation Standard features: Bi-directional; Double Block & Bleed DN 2-56 ANSI API6D / ISO API API6A / ISO C ~ +121 C Upon request up to -196 C and up to 260 C API 6D / ISO API 6A / ISO ASME VIII Div. 1 Div. 2-Div. 3 ASME B BS 5500 ASME B ASME B16.5; MSS SP 44; Norsok L-005; Butt Weld Flanged Flanged Hub connections Surface; Vertical / Horizontal Line; Underground; Subsea Handwheel; Gear; Actuators (Hydraulic, Pneumatic and Electric) Primary Soft seats & Secondary Metal seats design Self relieving seats Emergency Sealant Grease injection on stem 24
25 Option features Emergency Sealant Grease injection on seats ( on 6 & larger ) Double Body seals & Triple stem seals Antistatic device Anti-blowout stem Double piston effect and Metal to Metal design. Overlay on wet parts design Stem extension for buried installation design Special tools for vertical installation 25
26 BUTTERFLY VALVE Flanged Lug Butterfly valve is used to open and close the pipeline and controls the flow. It is widely used in multiple areas of petroleum, chemical, metallurgy, hydropower etc. Wafer Design standards Size Range Pressure Class Operation End Connections Standard features Standard: API 609/ASME B16.34/ASME B16.10 Diameter: 2 ~ 24» CL150 ~ CL600 Mode of drive: gear box, manual, pneumatic, electric etc. Flange type, wafer type, lug type Its reliability and performance rate reaches a high standard. It is convenient to operate the valve and it is free to the friction; when opening and closing of the valve, the transmission system will enlarge the torque to offset the seal, which increases the sealing performance and extends life of the valve. Butterfly valve is specially applied when large core is needed. Fire resistant Electrostatic preventive Corrosion resistant Three triple offset design Non-friction sealing design, flow pressure gives additional sealing, applicable in high temperature, high pressure, and fire resistant working requirement; Oblique conical cutting valve seat and seal ring; Control of opening and closing angle; Blowout preventive stem, low leakage seal. 26
27 FLANGE DATAS FOR API 6A 27
28 Company API Certifications 28
29 29
30 Headquarters UAE Cluster I, Platinum Tower, JLT DMCC Office #: 1403, P.O. Box , Dubai UAE T F E. sales@xfpes.com EGYPT BRANCH Road 7, El Amreia Free Zone Alexandria Egypt China Manufacturing Plant Dongkan Private Pioneer Park Binhai, Yancheng, Jiangsu, China
XFPES provides a whole range of after sales services including installation, maintenance, remanufacturing, supply and Management of spare parts.
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