HuckForce Powerig Range from Arconic Fastening Systems Engineered Power and Control

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1 HuckForce Powerig Range from Arconic Fastening Systems Engineered Power and Control

2 Powerig Model Selection Summary HuckForce Range Field Based Powerigs Model Standard Advanced Premium Diesel Petrol Single phase Max Flow (L/MIN) Two Stage: BAR 535 BAR / 6.8 / Two Stage: 0-28 BAR 700 BAR 1.6 Max Pressure (BAR) Motor Power (kw) / 7.5 / Pump Type Gear / Radial Piston Radial Piston Radial Piston Axial 4 Piston Piston 2 Stage Radial Piston Oil Filter (µm) N/A N/A 60 Oil Reservoir Capacity (L) Dimensions (L cm x W cm x H cm) 58 x 40 x 80* 72 x 50 x x 59 x 116** 85 x 65 x x 26.4 x x42x70 Weight (kg) Approx with oil Outlets or Customised Accessories N/A N/A Yes Yes Yes Yes SureSet N/A Optional Optional N/A N/A N/A * Includes handle. **Without wheels Selecting the optimum Arconic Fastening Systems HuckForce Powerig model for your application will depend on a variety of factors including fastener type, diameter, installation rate, mobility of the rig, number of tools to be powered and assurance of installation. Our range of HuckForce Powerigs are designed and engineered for all Huck brand fasteners, including BobTail and incorporates the safety and reliability of the modular Monoblock valve system, used in all Arconic Fastening Systems HuckForce Powerigs. info@huckfasteners.net 2

3 Engineered Power and Control HuckForce Standard KA BAR max pull pressure with 1.0 kw motor Engineered for low to medium use applications with max flow of 1.6 L/MIN Part Number Options Pump Power KA = 1 Outlet Max Flow 1.6 L/MIN Pull Pressure 535 BAR (Max) info@afsrhuck.net 3

4 HuckForce Powerig Range HuckForce Advance HK & HK Mid level 600 BAR max pull pressure with 2.2 kw motor Engineered for medium use applications with max flow of 3.2 L/MIN SureSet option available. See page 6 Image: HuckForce Advance with SureSet option Part Number Options* Pump Power HK or HK = 1 Outlet with SureSet 002 = 1 Outlet Max Flow 3.2 L/MIN Max Pull Pressure 600 BAR *Contact Arconic for further options. info@huckfasteners.net 4

5 Engineered Power and Control HuckForce Premium Tailored specifically to your requirements + Heavy duty 700 BAR max pull pressure with 4 motor power options Engineered for the most demanding high use applications with 4 pump flow rate options Part Number MP( )-00( )-100( ) Part Number Explanation Options MP( )-00( )-100( ) A B C A. Pump Number (32 / 58 / 68 / 81) B Option (001 / 002 / 003 / 004) C. Accessory number provided by Arconic Fastening Systems Outlet (standard option) Outlets Outlet + SureSet Outlets + SureSet Outlets - Simultaneous use Pump No. & Description 32 : Max Flow 3.2 L/MIN Pull Pressure 700 BAR (Max) 58 : Max Flow 5.8 L/MIN Pull Pressure 450 BAR (Max) 11Kw motor 68 : Max Flow 6.8 L/MIN Pull Pressure 700 BAR (Max) 81 : Max Flow 8.1 L/MIN Pull Pressure 700 BAR (Max) + See back page for more details info@afsrhuck.net 5

6 HuckForce Powerig Range HuckForce SureSet Option Huck developed the SureSet system to check the integrity of every fastener set during the installation process. Sensors built into the Powerig measure the load and piston movement (converted from hydraulic fluid pressure and flow respectively) during the installation. The data processing unit (DPU) uses this information to detect whether the fastener has been installed correctly. F Precise, reliable measurement of every fastener installation F No need for time consuming calibrations each time a tool is changed F System can be configured to enable use of audible alarm and system lockout features, should incorrect installations be indicated F SureSet can be programmed to be used with up to 32 different Huck fasteners at any one time F Each programme can be user defined to ensure maximum control over the installation process F High speed transfer of installed fastener data available 6

7 Engineered Power and Control How the SureSet System Works The SureSet Powerig incorporates a pressure transducer (deviation less than 0.25%), to measure the hydraulic pull pressure and a flow meter (repeatability near 0% error) in the hydraulic return line. Data from the sensors is converted and displayed on the graph as piston movement in centimetres on the X axis and kn on the Y axis. Up to ten adjustable windows on the graph can be used to detect correct or incorrect relationships between load and movement during the fastener installation process. The user can easily define the values allowing for adaptability to different applications - the SureSet system can therefore be adapted to meet a variety of process control applications. The system is designed to detect errors including the following: F Collar wrong way round F No collar F Out of grip F Two collars on pin F Pinbreak out of specification F Wrong collar (soft) F Wrong product type F Wear / failure on critical tooling and nose assembly components F Material missing For more information on the SureSet system visit /sureset info@afsrhuck.net 7

8 HuckForce Powerig Range Field Based Powerigs F Compact lightweight 4 stroke petrol engine, manual valves Petrol PP275/40(V2) F Ideal alternative to handpump for rail track work F Can also be used for cold hole expansion with Huck tooling Diesel 911D(V2) F Allows installation in any environment without requiring a 3 phase power supply utilising diesel fuel F Engineered for rail track, bridge, construction, fencing and maintenance/repair applications F Equipped with 12 Volt Battery F Electric Key Start F Engine and Pump run continuously info@huckfasteners.net 8

9 Engineered Power and Control F Compact lightweight design for low volume production Single phase HK3416 F 600 bars max pull pressure with 1.5kW Motor F Power Supply : Single Phase 50 Hz 230V or 110V HP700 Double Acting Pump F Lightweight aluminium hydraulic fluid resevoir F Can be used with all Huck hydraulic tools F Fitted with hydraulic couplings to enable installation tools to be easily connected and disconnected Part Number HP700 Oil Resevoir Capacity (L) 2.2 Pump 2 stage Dimensions Max Flow 2.7cm 3 /stroke (L cm x W cm x H cm) 64.7 x 18.8 x 17.3 Pull Pressure 700 BAR (Max) Power 1.5 kw Weight (kg) Approx with oil 7.8kg Oil Filter 60 micron inline filter Outlets Single Outlet info@afsrhuck.net 9 8

10 About Us For more than 60 years, the business Lou Huck founded and the fasteners he designed are still solving the problem of coping with extreme stress and vibration, providing strength and facilitating lighter, stronger more durable structures. With production resources across the globe, Arconic Fastening Systems provide engineered, high-quality, high performance fastening systems for a variety of industrial applications. + Please contact Arconic Fastening Systems for a detailed review of your requirements, including customer specific accessories so the appropriate Powerig and associated Huck installation tools can be selected and priced accordingly. Contact Us Arconic Fastening Systems Telford Operations, Unit C, Stafford Park 7 Telford TF3 3BQ England Tel: Fax: Web: +44 (0) (0) Arconic Fastening Systems Kelkheim Operations, Industriestr Kelkheim Germany Tel: Fax: +49 (0) (0) Arconic Fastening Systems St Cosme Operations, 9 rue de Cressonnieres Saint Cosme en Vairais France Tel: Fax: +33 (0) (0) Disclaimer: The information contained in this publication is only for general guidance with regard to properties of the products shown and/or the means for selecting such products, and is not intended to create any warranty, express, implied or statutory; all warranties are contained only in Arconic s written quotations, acknowledgments, and/or purchase orders. It is recommended that the user secure specific up-to-date data and information regarding each application and/or use of such products Arconic Fastening Systems & Rings Limited. All rights reserved. AFSHP