Standard Hydraulic Power Units Power Packages

Transcription

1 K Standard Hydraulic Power Units Power Packages Energy-Saving Hydraulic Units and Controllers Energy-Saving Control System for Hydraulic Units (Energy-Saving Controller) Equipped with the variable displacement vane pump <YM-e Pack> Equipped with the variable displacement piston pump <YA-e Pack> Page 811 Page 812 Page 813 Standard Hydraulic Power Units AC Motor Driven Hydraulic Pump Control System Space-Saving & Low Noise <YF Pack> Low Noise & Small Type <YP Pack> Intelligent Hydraulic Drive Pack Page 814 Page 815 Page

2 Energy-Saving Hydraulic Units and Controllers Substantial energy saving of hydraulic units has been achieved by the inverter drive. Hydraulic units equipped with variable displacement pumps feature greater energy-saving than those with fixed displacement pumps. Yuken s energy-saving hydraulic units and controllers utilize rotational frequency control with an inverter. This innovative configuration solves the problem of efficiency losses suffered by induction motors operating at light loads and ensures significant energy savings. Efficiency Characteristics of Induction Motor At Rated Output: Maximum Efficiency At Light-load: Significant Efficiency loss Rotational frequency control is effective for reducing power loss. Extensive energy saving is possible by detecting a load pressure with the pressure sensor and keeping the motor rotation at the optimum level required for pressure holding. Based on the concept above, the following three different types of inverterdriven system and packages have been developed. Energy-saving control system for hydraulic units (Energy saving controller) For modification of existing hydraulic units to energy-saving type Equipped with the variable displacement vane pump <YM-e Pack> Equipped with the variable displacement piston pump <YA-e Pack> Extremely easy operation and maintenance Adjustment and maintenance works are very easy as basically the conventional power unit is used. Significant reduction of power consumption With rotational frequency control, more than 4% of power consumption at pressure holding is possible compared to conventional hydraulic units. Low Noise Especially the noise level at the full-cutoff is reduced. Discharge volume can be set to a certain volume at 5/6 Hz. Regardless the power supply frequency, the rotation speed at the maximum discharge volume can be set by the inverter within the range from 15 to 18 r/min. Continuous operation is possible even at breakdown of the pressure sensor or the inverter. Operation at a certain rotation speed is possible even without receiving a signal from the pressure sensor due to breaking of wire or malfunction of the pressure sensor. Incase of malfunction of the inverter itself, the same operation mentioned above is possible by reconnecting of the primary power supply to the electric motor. Example of reduction of power consumption with rotational frequency control 3 Combination of the A37 piston pump and 7.5 kw (1 ) motor 2 1 kw Hz (18 r/min) 3 Hz (9 r/min) 1 Hz (3 r/min) PSI Full Cut-Off Features of YUKEN energy-saving units / controllers 81 Energy-Saving Hydraulic Power Units and Controllers

3 Hydraulic Power Units Energy-Saving Control System for Hydraulic Units (Energy-Saving Controller) Energy-saving effect can be obtained by adding the controller, the pressure sensor, and the inverter to an existing unit and carrying out simple adjustment. System Configuration Sensor Controller for setting rotational frequency of inverter AMC-IV-2-1 Inverter The following five monitoring figures can be indicated 1 Input voltage or pressure for sensor 2 Inverter output 3 Simple arithmetic figure for Power (kw) 4 Sequence input code 5 Alarm output code Existing Hydraulic Power Unit Applicable Induction Motor :. to 7.5 kw (1 to 1 ) Applicable Pump : Variable Displacement Vane / Piston Pump Model Output Voltage for Inverter Input Voltage for Sensor Power Supply for Sensor Voltage for Power Source Power Consumption Ambient Temperature AMC-IV-2-1 Select one of the following voltage ( to +5 V, +1 to +5 V, +.5 to 4.5 V) +5 V AC 1/2 V Less than 6 VA to 5ºC (32 to 112ºF) Example of Reduction Rate of (Machining line for auto parts) 8. kw B 1 One Cycle Time = 42.4 s = 13. s A = 22.5 s B2=6.9 s Without Controller Time (s) Symbol A B1 + B2 Status Standby Actual Work Average of Without Controller With Controller Reduction Rate 1.8 kw (2.41 ) 2.1 kw (2.7 ) 1.47 kw (1.97 ) 1.69 kw (2.27 ) With Controller Electric motor can be stopped if necessary. Approx. 18% Approx. 16% K Energy - Saving Controller Energy-Saving Hydraulic Power Units and Controllers 811

4 Energy-Saving Hydraulic Units Equipped with Vane Pump <YM-e Pack> Energy-saving unit equipped with the high performance variable displacement vane pump. E YM8 A 2 * 3 E YM8 B 2 * 3 E YM16 A 2 * 3 E YM16 A 2 * 3 Max. Operating (PSI) 3.5 (51) 7. (12) 3.5 (51) 7. (12) Setting Range of Rotation Speed at Max. Discharge r/min Mass (Does not included hydraulic fluid) kg (lbs.). kw: 43 (94.8) 1.5 kw: 49 (18) 2.2 kw: 56 (123) E YM 8 A Series Number Displacement Adj. Range Electric Motor Design Number E YM: Compact Energy-Saving Hydraulic Unit YM-e Pack 8: 8.6 cm 3 /rev (.525 cu.in./rev) 16: 15.6 cm 3 /rev (.952 cu.in./rev) at Full Cut-Off kw Standard <YM Pack> Reduction A: (2 51 PSI) (51 12 PSI) A: (2 51 PSI) (51 12 PSI) kw Reduction Rate 64% 2: 2 L (5.3 Gal.) 2: 2 L (5.3 Gal.) during Standby.9 kw ( ).32 kw (.43 ). kw (1. ) Reduction Rate 8%.15 kw (.2 ).:. kw (1 ) 4P 1.5: 4P.:. kw (1 ) 4P 1.5: 4P 1.5: 4P 2.2: 4P Example of of Grinding Machine kw (1.46 ) Reduction Rate 51% 3 per Cycle.53 kw (.71 ).81 kw (1.9 ) Reduction Rate 72%.23 kw (.31 ).2..2 Energy-Saving.1 <YM-e Pack> Entire machine Hydraulic Unit Only Entire machine Conventional System YM-e Pack (E-YM16) Hydraulic Unit Only Noise level db(a) Noise level db(a) PSI Full Cut-Off Noise Characteristics (Example) [Measurement Point: 1 m (3.3 ft.) horizontally away] E-YM8-A PSI E-YM16-A PSI Noise level db(a) Noise level db(a) E-YM8-B PSI E-YM16-B PSI At Full Flow (18 r/min) At Full Flow (15 r/min) At Full Cut-Off (7 r/min) Characteristics of Oil Temperature Increase in the (At 7 r/min) Temperature Rise F C E-YM8/16-A E-YM8/16-B PSI Full Cut-Off 812 Energy-Saving Hydraulic Power Units and Controllers

5 Hydraulic Power Units Energy-Saving Hydraulic Units Equipped with Piston Pump <YA-e Pack> Energy-saving units equipped with the high efficiency, high performance AR/A series variable displacement piston pumps. E YA1 B 6 E YA1 C 6 E YA1 C 1 E YA16 B 6 E YA16 B 1 E YA16 C 6 E YA16 C 1 E YA22 B 6 E YA22 B 1 E YA22 C 1 E YA37 B E YA37 B 16 Max. Operating L (Gal.) (PSI) 7 (12) 16 (232) 16 (232) 7 (12) 7 (12) 16 (232) 16 (232) 7 (12) 7 (12) 16 (232) 7 (12) 7 (12) 6 (15.9) 1 (26.4) 6 (15.9) 1 (26.4) 6 (15.9) 1 (26.4) 6 (15.9) 1 (26.4) 1 (26.4) 16 (26.4) Setting Range of Rotation Speed at Max. Discharge r/min E YA 1 B Series Number Displacement Adj. Range Electric Motor Design Number E YA: Energy-Saving Hydraulic Unit YA-e Pack 1: 1. cm 3 /rev (.61 cu.in./rev) 16: 15.8 cm 3 /rev (.964 cu.in./rev) 22: 22.2 cm 3 /rev (1.3 cu.in./rev) 37: 36.9 cm 3 /rev (2.25 cu.in./rev) 7 (17 12 PSI) C: ( PSI) 7 (17 12 PSI) C: ( PSI) 7 (17 12 PSI) C: ( PSI) 7 (17 12 PSI) 6: 6 L (15.9 Gal.) 1: 1 L (26.4 Gal.) 6: 6 L (15.9 Gal.) 1: 1 L (26.4 Gal.) 1: 1 L (26.4 Gal.) 6: 6 L (15.9 Gal.) 1: 1 L (26.4 Gal.) 1: 1 L (26.4 Gal.) 1: 1 L (26.4 Gal.) 16: 16 L (42.3 Gal.) 2.2: 2.2kW (3 ) 4P 2.2: 2.2kW (3 ) 4P 3.7: 3.7kW (5 ) 4P 2.2: 2.2kW (3 ) 4P 3.7:3.7kW (5 ) 4P 2.2: 2.2kW (3 ) 4P 3.7: 3.7kW (5 ) 4P 5.5: 5.5kW (7.4 ) 4P 7.5: 7.5kW (1 ) 4P 2.2: 2.2kW (3 ) 4P 3.7: 3.7kW (5 ) 4P 5.5: 5.5kW (7.4 ) 4P 7.5: 7.5kW (1 ) 4P 3.7: 3.7kW (5 ) 4P 5.5: 5.5kW (7.4 ) 4P 7.5: 7.5kW (1 ) 4P 41 at Full Cut-Off [Full Cut-Off, 1 m (3.3 ft.) horizontally away] 3. kw F C PSI PSI PSI Full Cut-Off Full Cut-Off Full Cut-Off Noise Level db(a) Noise Characteristics Temperature Rise : Standard Type <YA37, 3.7kW, 18 r/min> : Energy-Saving Type <E-YA37, 3.7kW, 3 r/min> Characteristics of Oil Temperature Increase in the K YA-e Pack Energy-Saving Hydraulic Power Units and Controllers 813

6 Space-Saving & Low Noise Type Hydraulic Power Units <YF Pack> The Keywords are Cubic Structure YF PACK are cubic integrated construction of Piston Pump, Electric Motor and etc. Each function module linked directly together has allowed us to realize our pipeless concept which means no oil leakage. Energy-Saving & Low Oil Temperature Rise YF PACK save 1% of their energy consumption compared to YP pack. Improving cooling capacity reduced thermal radiation. Machines, in which YF PACK can be built, are free from heat distortion. Temperature Rise Model Number: YF16-B H-2 Frequency: 5 Hz : Full-cut off at 7 (12 PSI), Continuous Temperature F C Suction Oil Temperature Room Temperature Time min Options You may have 1 options choosing various accessories: -size 5/1 base blocks (one station three stations), thermosensor, pressure switch etc. Smaller size and lighter weight of our unique cubic structure make YF PACK easy to build in various machines. Volume Reduced 5 % (Compared to YP Pack) Mass Reduced 3 % (Compared to YP Pack) Graphic Symbol Set up Space Halved (compared to YP pack) 484 (19.6) YP Pack 814 Noise Level 53 db (A) & Low Vibration We made the best of our hydraulic technology to take low noise and vibration. YUKEN has achieved noise level 53 db (A). Noise Level Model Number: YF16 - C H - 2 One metre (3.3 ft.) horizontally away from YF Pack (average of five directions) Viscosity: 32 mm 2 /s (15 SSU) [ISO VG 32 Oils, 4 C (14 F)] Frequency: 5 Hz (15 r/min) Noise Level db(a) 6 5 Full Flow Full Cut-Off PSI YF1 B 1. H 2 YF1 B H 2 YF1 C H 2 YF16 B H 2 YF16 B H 2 YF16 B 2U 2.2 H 2 YF16 B 2S 2.2 H 2 YF16 C H 2 YF16 C H 2 YF16 C 2U 2.2 H 2 YF16 C 2S 2.2 H 2 Displacement cm 3 /rev (cu.in. 3 /rev) 1. (.61) 15.8 (.964) 15.8 (.964) Adjustment Range (PSI) 7 (17 12) 7 (17 12) (29 232) 7 (17 12) 16 (17 232) YF Pack YF1 - B H Displacement 2 Adjustment Range 3 4 Electric Motor 5 Base Block Size 5:5, 1:1 6 No. of Base Block Stations 1: 1 Station, 2: 2 Stations, 3: 3 Stations 7 Options M: Magnet Filter, L: Level Sensor P: Sensor, T: Thermo Sensor 8 Design Standards None: Japanese Standard JIS 95: N. American Design Standard L (Gal.) 1 (2.6) 1 (2.6) 2 (5.3) 1 (2.6) 2 (5.3) Electric Motor (4 Poles), 2 V AC (5 Hz) 2/22 V AC (6 Hz). kw (1 ) (11.59) YF Pack Refer to Specifications None: Without Base Block Omit of not Required Approx. Mass kg (lbs.) 44 ( 97) 49 (18) 49 (18) 49 (18) 51 (112) 57 (126) 57 (126) 49 (18) 51 (112) 57 (126) 57 (126)

7 Hydraulic Power Units Low Noise & Small Type Hydraulic Power Unit <YP Pack> Quiet-Low Vibration Equipped with low-noise PAL pump and drain cooler. Also, low noise and vibration levels have been achieved by effectively arraying the components to control vibration. Noise Level Model Number: YP16-C One metre (3.3 ft.) horizontally away from YP Pack Noise Level db(a) Hz 5 5 Hz Full Cut-Off PSI Graphic Symbol P T1 T2 Compact YP pack is well designed to be compact by uprighting the PAL pump and reducing the reservoir size with added drain cooler. It saves floor space for installation. Low Fluid Temperature Rise Standard equipment, built-in drain cooler and radiator fins, reduce the fluid temperature rise ratio. Good solution for heat distortion. Temperature Rise Model Number: YP16-B Frequency: 5 Hz : Full-cut off at 7 (12 PSI), Continuous Temperature F C Oil Temperature in the Room Temperature Time min M O YP1 - B Displacement (Refer to Specifications) 2 Adjustment Range 7 (17 12 PSI) C: 16 ( PSI) YP1 Only C: ( PSI) 3 (Refer to Specifications) 4 Electric Motor (Refer to Specifications) M M Line Up YP packs offer nine different models in variety. Eight kinds of optional YP pack are available such as YP pack with control circuit consists of modular & solenoid operated directional valve. K YP1 B YP YP YP YP YP YP YP YP Displacement cm 3 /rev (cu.in. 3 /rev) 1. (.61) 15.8 (.964) 22.2 (1.3) 36.9 (2.25) Adjustment Range (PSI) Refer to Model Number Designation Refer to Model Number Designation Refer to Model Number Designation Refer to Model Number Designation L (Gal.) 1 (2.6) 1 (2.6) 2 (5.3) 2 (5.3) 3 (7.9) 3 (7.9) Electric Motor (4 Poles), 2 V AC (5 Hz) 2/22 V AC (6 Hz). kw (1 ) 3.7 kw (5 ) 3.7 kw (5 ) 5.5 kw (7.4 ) Approx. Mass kg (lbs.) 58 (128) 68 (15) 68 (15) 78 (172) 78 (172) 78 (172) 15 (234) 145 (32) 145 (32) YP Pack YP Pack 815

8 AC Motor Driven Hydraulic Pump Control System Intelligent Hydraulic Drive Pack The IH (intelligent hydraulic) servo drive pack is a compact energy-saving and low-noise hydraulic device which is combined as one with the AC servo motor, piston pump, reservoir and hydraulic control circuit. This combination can control the number of revolutions of the servo motor and adjust the discharge and pressure of the pump. This device can be combined with the sensor equipped cylinder and dedicated controller to facilitate the configuration of a position, speed and pressure control system. Energy Saving The operation at the number of revolutions meeting the machine requirements (flow rate and pressure) reduces useless power losses and provides energy savings. Low Noise During pressure control, the pump rotation compensating for the internal leakage of oil pressure provides low revolutions with almost no noise. During flow control, the number of revolutions meeting the machine requirements ensures lower noise generation than conventional devices. Compactness A substantial reduction in heat generation enables the operation with a minimum amount of fluid oil for cylinder operation in addition something extra oil. This results in a combination of the servo motor, piston pump, reservoir and hydraulic control circuit in one, providing energy savings. Incorporation into an integral part of the machine is also possible. Digital Control Software control of the dedicated controller allows a system to have a great deal of versatility because of making use of a CPU. Digital control parameter setting facilitates to operate the system and its maintenance, furthermore the analog input/output ports provide as standard for user interface. YSD1 9 YSD1 13 YSD2 18 YSD2 29 YSD2 44 YSD3 YSD3 1 (.61) 1 (.61) 1 (.61) 3 (1.831) 2 Note) It may vary according to AC servo motor output and operating pressure. AC Motor Output and Operating (for reference) YSD1 9 YSD1 13 YSD2 18 YSD2 29 YSD2 44 YSD3 YSD3 Displacement of Pump cm 3 /rev (cu. in./rev) Output kw ().85 (1.14) 1.3 (1.74) 1.8 (2.4) 2.9 (3.9) 4.4 (5.9) 5.5 (7.4) 7.5 (1.1) AC Motor Maximum Shaft Speed r/min Rated Torque Nm (in. lbs.) 5.39 (44.7) 8.34 (73.8) 11.5 (11.8) 18.6 (1) 28.4 (251) 35 (31) 48 (425) Thrust Output and Cylinder bore 2 3 kn ( lbs.) Cyl. Bore 63 mm (2.48 in.) 5 6 kn ( lbs.) Cyl. Bore 8 mm (3.15 in.) 1 kn (225 lbs.) Cyl. Bore 1 mm (3.94 in.) Displacement cm 3 /rev (cu. in./rev) 1 (.61) 1 (.61) 1 (.61) 1 (.61) 1 (.61) 3 (1.831) 3 (1.831) 3.5 (51) cm 3 (cu. in.) 25 (152.6) 42 (256.3) 58 (353.9) Oil Level Variations cm 3 (cu. in.) 15 (91.5) 25 (152.6) 35 (213.6) Continuous Operating Short Time Operating Max. Operating Pres. (PSI) (12) (1525) (23) (254) (3.5) Note: The above table is guidance for model selection. It is required to take operating condition of hydraulic power unit such as cycle time in consideration when selecting the AC servo motor. Please contact us for more details. 816 Intelligent Hydraulic Drive Pack

9 Hydraulic Power Units YSD3 - F - A H R - B A B R - 2 Series No. Mtg. Type Motor Output Direction of Motor Connection Pack Displacement of Pump cm 3 /rev (cu. in./rev) Relief Setting Pres. (PSI) Location of Sensor Location of Counterbalance Setting Pres. of Head Side Counterbalance (PSI) Setting Pres. of Rod Side Counterbalance (PSI) Location of Shut-off N1: Without Motor (for.85 kw) N: Without N2: Without 9.5 Pack 6: (138) YSD1 Motor 9:.85 kw 1: 1 (.61) (for 1.3 kw) (1.14 ) C: :.85 kw 13: 1.3 kw (268) (1.14 ) (Viewed from (1.74 ) 13: 1.3 kw the Motor (1.74 ) End) H: Head Side F: N: Without A: Upwards N: Without * - 7 * - 7 Flange R: Rod (* - 12) (* - 12) Mtg. Motor Downwards Pack Side 18: 1.8 kw 18: 1.8 kw 6: None: None: YSD2 (2.4 ) R: Right H: 1: Both Head (2.4 ) 1 (.61) Without Without H: Head 29: 2.9 kw 29: 16: Sides Side 2.9 kw Head Side Rod Side Side (3.9 ) L: Left (3.9 ) Foot Counterbalancbalance R: Rod Counter- 44: 4.4 kw R: Rod 44: 4.4 kw 9.5 Mtg. None: Side (5.9 ) None: (5.9 ) (138) Without Side Without C: 18.5 pressure Both N: * N: * Both (268) Sensor Sides (* - 26) (* - 26) Motor N: Without N: A: A: Sides Without H: 23.5 None: (26-51) (26-51) Motor Pack None: 1: 1 (.61) (341) Without YSD3 : 5.5 kw : 5.5 kw (51-12) (51-12) Without 16: Counterbalance (7.4 ) (7.4 ) None: None: Shut-off 3: 3 (1.831) : 7.5 kw : 7.5 kw Without Without (1.1 ) (1.1 ) Head Side Rod Side Counterbalancbalance Counter-. Design Standards: None... Japanese Standard "JIS" 8... European Design Standard N. American Design Standard Design Number Design Std. Refer to Structure The IH Drive Pack pump is a bidirectional revolution piston pump which offers high performance in a wide range of very low to high revolutions. The hydraulic control circuit simply consists of safety valves and self priming valve, without a control valve in the pump discharge line and the series line between cylinders. The reservoir is made compact by using space around the pump. With the oil supply port of hydraulic fluid doubling as an air breather and the side-mounted oil level gauge, the pump is well equipped as a hydraulic driving force. Oil Filling Port Air Breather Piston Pump Ass'y System Configuration Input Signal - Analogue +5 V etc. Monitor Output - Analogue ±5 V etc. Sequence I/O Cylinder with Stroke Sensor IH Controller SK YSD Applicable Driver for AC Motor K AC Motor Coupling Swash Plate Request us for your custom-made. Intelligent Hydraulic Drive Pack Intelligent Hydraulic Drive Pack 817