CALEFFI. HydroMixer motorized temperature mixing unit. 167 series 01239/13 NA. Function
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1 Hydroixer motorized temperature mixing unit 67 series CCREDITED CLEI 09/ N ISO ISO 900 No. 000 unction The 67 series Hydroixer provides a modulating three-point floating type non-spring return motorized three-way mixing valve to regulate the fluid temperature in heating and air conditioning systems in response to a separately-sourced outdoor reset controller. It comes complete with onboard three-speed or variable-speed pump, motorized three-way mixing valve, check valve, supply and return temperature gauges, secondary circuit shut-off ball valves and pre-formed insulation shell. Versions are available with either the three-speed Grundfos UPS -8 pump or the variable-speed lpha -U pump. The unit can be ordered with supply flow and pump on the right or left side. The adjustable differential pressure by-pass valve, code 9600 and wall bracket code 60 are optional. The unit comes with male union connections which require separately purchased, inch sweat or NPT, top outlet and bottom inlet fitting kits. Product Range otorized temperature mixing valve with Grundfos UPS -8 pump on right side...connections sweat or NPT union* 676 otorized temperature mixing valve with Grundfos UPS -8 pump on left side...connections sweat or NPT union* 6760 otorized temperature mixing valve with Grundfos lpha -U pump on right side...connections sweat or NPT union* 676 otorized temperature mixing valve with Grundfos lpha -U on left side...connections sweat or NPT union* *itting sets sold separately Technical characteristics aterials otorized three-way valve ody: Valve plug: Seals: Connecting pipes aterial: Check valve ody: Shutter: Shut-off ball valves ody: ctuator (three point floating type non-spring return) EPD steel PPG Synchronous motor Supply voltage: VC Power consumption: 6 V icro-switch contact rating: 6 () ( V) Time to rotate 90 both directions: s ax. ambient temperature: (- ) Wire lead length: in. (79 cm) Performance Suitable fluids: water, glycol solution ax. percentage of glycol: % ax. working pressure: psi ( bar) Primary inlet temperature range: ( 0) Connections: male union threads - top outlets: -/ male straight - bottom inlets: -/ male straight - inlet/outlet center distance: inches ( mm) Pump Three-speed pump: Grundfos: UPS -8-; Variable-speed pump: Grundfos: LPH -U; ody material: cast iron Power supply: V /60 Hz Protection class: Class Pump center distance: -/8 ( mm) Pump connections: / male straight Temperature gauges Dual scale: 76 (0 80) Technical specification of insulation aterial: EPP Thickness: /8 ( mm) Density: lb/ft ( kg/m ) Working temperature range: (- ) Thermal conductivity: 0.07 W/(m K) at ire resistance (UL9): class H djustable Differential by-pass valve code 9006 (optional) ody: Valve plug: EPD Spring: stainless steel Seals: EPD ax. working pressure: psi ( bar) ax. working temperature: (0) y-pass differential pressure setting range: 0.. psi ( kpa) Connections: Wall bracket code 60 (optional) aterial: male x male (straight) stainless steel
2 Dimensions H E C E C H D D G G / / C D / E 9 / 7/8 G H Weight(lb) / otorized temperature mixing unit with Grundfos-8 pump on right otorized temperature mixing unit with Grundfos-8 pump on left otorized temperature mixing unit with Grundfos lpha -U pump on right otorized temperature mixing unit with Grundfos lpha -U pump on left SYSTE RETURN 7 SYSTE SUPPLY 7 Hydraulic Diagram SYSTE RETURN SYSTE SUPPLY TO SECONDRY RETURN HEDER Component characteristics RO SECONDRY SUPPLY HEDER ixing valve with three-point floating non-spring return actuator Three-speed pump: lpha -, UPS -8 djustable differential pressure by-pass valve (Optional - shown in this view)* Sensor well Supply temperature gauge 6 Return temperature gauge 7 Secondary circuit shut off ball valves 8 Connecting pipes 9 Wrench to adjust secondary circuit shut-off ball valves Insulation Check valve *actory set-up includes a blind spacer (no flow-path) TO SECONDRY RETURN HEDER Secondary circuit shut-off ball valve Temperature gauge djustable differential pressure by-pass valve RO SECONDRY SUPPLY HEDER ixing valve with three-point floating type non-spring return actuator Circulator pump Check valve
3 Electrical connections Wiring diagram for upward flow version, pump on right side. Wiring diagram for upward flow version, pump on left side OPEN OPEN OPEN OPEN N L N L V - ax 6() loating three-point controller V - ax 6() loating three-point controller ixing valve actuator operating principle ixing valve actuator operating principle Cod. 670 Serie 67 V ±% 6 V mb. temp. range - ing/closing time s IP 6 UTO N UTO N Serie 67 V ±% 6 V mb. temp. range - ing/closing time s IP 6 Cod. 670 Cod. 670 Serie 67 V ±% 6 V mb. temp. range - ing/closing time s IP 6 UTO N UTO N Serie 67 V ±% 6 V mb. temp. range - ing/closing time s IP 6 Cod. 670
4 Wall bracket racket installation The mounting bracket for wall placement must be attached with dowels, using the special holes in the base. The Hydroixer 67 series unit is applied to the bracket using the slots under the hex part of the shut-off ball valves. 60 Wall mounting bracket for 67 series units. Stainless steel. Hydraulic characteristic of code 9006 Differential pressure by-pass valve p (kpa) (psi) Calibration positions (l/s) Hydraulic characteristics shown account for the presence of ball valves Installation of adjustable differential pressure by-pass valve 0 (gpm) djustable differential pressure by-pass valve 9006 The adjustable differential pressure by-pass valve ensures the head pressure of the pump is proportional to the number of two-way on/off, modulating or thermostatic valves being closed in the secondary circuit, preventing pump overheating and excessive fluid velocity. Differential pressure by-pass valve for 67 series. ax. operating pressure: psi ( bar) ax. operating temperature: (0) y-pass differential pressure setting range: 0.. psi ( kpa) Connections : male x male (straight) To mount the differential pressure by-pass valve, insert it in place of the standard spacer. fter closing the ball valves using the wrench provided, remove the spacer, as shown in the following figure. The mounting is different depending on the direction of the discharge flow: - y-pass valve installed with flow direction as indicated below for unit with pump and upward discharge flow to secondary circuit on the right side: - y-pass valve installed with flow direction as indicated below for unit with pump and upward discharge flow to secondary circuit on the left side:
5 CER CLEI CER CLE HOY HOY GNO GNO SOGGIORNO SOGGIORNO WC WC CLEI CLEI ccessories Top outlet fitting set fits 6 series. includes () union nuts, () tail pieces and () washers. Will not fit bottom inlet thread. ottom Inlet fitting set fits 6 series. Includes () union nuts, () tail pieces and () washers. Will not fit top outlet thread. N6069 sweat outlet union fitting N669 sweat inlet union fittings Top outlet fitting set fits 6 series. includes () union nuts, () tail pieces and () washers. Will not fit bottom inlet thread. ottom Inlet fitting set fits 6 series. Includes () union nuts, () tail pieces and () washers. Will not fit top outlet thread. N6060 NPT outlet union fitting N660 NPT inlet union fitting pplication drawing T Pump T Outdoor reset thermostat Thermostatic valve anual valve Shut-off valve Room thermostat
6 Pump Thermostatic valve anual valve Shut-off valve Room thermostat External probe GNO ENT PRNZO CUCIN CER C. TRI. GNO ENT PRNZO CUCIN CER C. TRI. GNO ENT PRNZO CUCIN CER C. TRI. GNO ENT PRNZO CUCIN CER C. TRI. Outdoor reset thermostat pplication diagram
7 SPECIICTION SURY Hydroixer 67 series otorized temperature mixing unit with modulating VC three-point floating type non-spring return actuator for use with outdoor reset controller. actory pre-assembled configurations selectable either with upward flow and discharge (pump mounting) on right side or left side. Union connections to the secondary supply and return header (bottom connections) / male straight threads. Union connections to the system supply and return circuit (top connections) / male straight threads. Center distance ( mm) between connections. Primary input temperature range ( 0). aximum working pressure psi ( bar). Complete with motorized mixing valve -way valve, body, valve plug. Three-point floating type non-spring return actuator, power supply VC. Grundfos three-speed pump UPS -8 or variable-speed pump lpha -U, power supply V /60 Hz, power consumption 6 V, micro-switch contact rating 6 () (V), time to rotate 90 both directions seconds, max. ambient temperature (- ), and wire lead length in. (79 cm). Dual-scale temperature gauge 76 (0 80). rass secondary circuit shut-off ball valves. Connection pipe in steel. Check valve with body, shutter PPG. With pre-formed insulation shell in EPP. Provide with sweat or NPT union inlet and outlet fittings code N6 series djustable differential pressure by-pass valve. rass body. Connections male x male straight threads. Stainless steel spring. Pressure range from 0.. psi ( kpa). aximum working pressure psi ( bar). aximum working temperature (0 C). 60 ounting bracket in stainless steel. We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. Caleffi North merica, Inc. 88 W. ilwaukee Road ilwaukee, WI 8 Tel: ax: sales@caleffi.com Copyright Caleffi North merica, Inc.
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