Webasto Product North America North Road Fenton, MI Phone: Fax:
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1 Webasto Product North America North Road Fenton, MI Phone: Fax: Phone: HEATER-1
2 TOOLS FOR SERVICING WEBASTO HEATING SYSTEMS DBW SERIES HEATER TOOLS PART # DESCRIPTION Ignition electrode gapping tool A Test tool (highly recommended) Fuel pressure test gauge A 5 ft. extension harness for tool # A AIR TOP & THERMO SERIES HEATER TOOLS PART # D 83661B 92556A A 92556B 92555A 20865D 66265A A 97034A DESCRIPTION PC USB interface kit w/adapter Thermo 90 diagnostic tool Thermo 90S/ST diagnostic tool AirTop 2000 diagnostic tool AT2000/TTC/Z diagnostic adapter AT2000/3500/5000/ST diagnostic adapter Thermo 230/300/350 diagnostic adapter Thermo 300 diagnostic harness adapter Low floor adapter for New Flyer Raised floor adapter for New Flyer BlueCool Truck Tools PART # BCT010194A BCT010248A DESCRIPTION Temp sensor diagnostic tool Temp sensor diagnostic tool instructions
3 AIRTOP 2000 WEBASTO HEATING SYSTEMS QTY PART # 85567A A A 84906B DESCRIPTION 12V fuel pump 12V control unit 12V Blower motor 12V ceramic igniter C Diesel burner w/igniter & flame detector AIRTOP VOLT PARTS A 24V fuel pump B 24V control unit A 24V Blower motor B 24V ceramic igniter AIRTOP VOLT PARTS AIRTOP /24 VOLT COMMON PARTS A Heater gasket kit A Fuel filter (annual replacement part) Extension kit cab over-installation C Flame detector A Diesel burner chamber B Overheat protection B Rheostat (temp control) B Control dial A Standpipe
4 AIRTOP 2000ST WEBASTO HEATING SYSTEMS QTY PART # 86115A A A A DESCRIPTION 12V fuel pump 12V control unit 12V Drive assembly 12V glow pin B Burner insert w/glow pin & flame detector AIRTOP 2000ST 24 VOLT PARTS A 24V fuel pump A 24V control unit A 24V drive assembly A 24V glow pin AIRTOP 2000ST 12 VOLT PARTS AIRTOP 2000 ST 12/24 VOLT COMMON PARTS B Switch w/temperature control A Overheat protection A Burner insert A Flame detector A Gasket kit Hose clamp-ducting Flex tube pack (22mm X.5m) A Flex pipe with end cap
5 AIRTOP 3500 WEBASTO HEATING SYSTEMS AIRTOP VOLT PARTS A 12V blower motor A 12V glow pin B Burner assembly w/glow pin C 12V SG1580 control unit AIRTOP VOLT PARTS A 24V blower motor B 24V glow pin A Burner assembly w/glow pin B 24V SG1580 control unit AIRTOP /24 VOLT COMMON PARTS A Standpipe assembly B Heater control switch w/plate B Heater control dial C Temperature sensor D Overheat protection A Complete gasket kit B Ceramic igniter/flame detector B Exhaust clamp
6 AIRTOP 3500ST WEBASTO HEATING SYSTEMS A 12V control unit A 12V glow pin (diesel & gas) A Gasket kit AIRTOP 3500ST 12 VOLT PARTS A 12V overheat protection A Burner assembly w/glow pin AIRTOP 3500ST 24 VOLT PARTS A 24V Control unit A 24V glow pin F Heat exchanger D 24V overheat protection A Burner assembly w/glow pin AIRTOP 3500ST 12/24 VOLT COMMON PARTS A Burner tube (diesel & gas) B Heater control dial Sound deadening mat A External temperature sensor B Exhaust clamp
7 AIRTOP 5000 WEBASTO HEATING SYSTEMS AIRTOP VOLT PARTS C 12V control unit B Burner assembly w/glow pin B 12V glow pin A 12V dosing pump AIRTOP VOLT PARTS A Burner assembly w/glow pin B 24V glow pin B 24V dosing pump A Drive assembly AIRTOP /24 VOLT COMMON PARTS F Heat exchanger B Heater control switch w/plate B Heater control dial C Temperature sensor D Overheat protection A Complete gasket kit B Ceramic igniter/flame detector
8 AIRTOP 5000ST WEBASTO HEATING SYSTEMS AIRTOP 5000ST 12 VOLT PARTS A 12V control unit A 12V glow pin A 12V drive assembly A Overheat protection A Burner assembly w/glow pin AIRTOP 5000ST 24 VOLT PARTS A 24V control unit A 24V glow pin A 24V drive assembly D Overheat protection A Burner assembly w/glow pin AIRTOP 5000ST 12/24 VOLT COMMON PARTS A Heater gasket kit A External temperature sensor A Burner assembly without glow pin A Burner tube (diesel & gas)
9 TSL VOLT WEBASTO HEATING SYSTEMS TSL VOLT PARTS F Heat exchanger/control unit assy w/gaskets D Burner/glow pin assembly w/gaskets B Combustion fan assembly w/gaskets A Coolant circulation pump C Fuel dosing pump A 7-day timer w/wire harness Illuminated toggle switch w/nameplate A Fuel filter Heater mounting bracket (truck frame appl.) A Gasket kit A Fuel standpipe Coolant line reducer (3/4 x 5/8 ID) Timer bracket (in-dash mount) Timer bracket (under-dash mount)
10 THERMO 90/90S WEBASTO HEATING SYSTEMS Thermo 90/90S 12 VOLT PARTS A 12V TH90S blower motor A 12V TH90 blower motor B 12V Ceramic igniter A 12V Fuel pump A 12V TH90S control unit A 12V TH90 control unit Thermo 90/90S 24 VOLT PARTS A 24V TH90S blower motor A 24V TH90 blower motor B 24V ceramic igniter A 24V Fuel pump C 24V TH90S control unit D 24V TH90 control unit Thermo 90/90S 12/24 VOLT COMMON PARTS B Flame sensor F Temperature sensor C Overheat protection B Burner chamber
11 THERMO 90ST WEBASTO HEATING SYSTEMS Thermo 90ST 12 VOLT PARTS B 12V glow plug A 12V dosing pump A 12V SG1577 Control unit A 12V combustion air fan A 12V U4846 coolant circulation pump Thermo 90ST 24 VOLT PARTS A 24V combustion air fan B 24V glow plug C 24V dosing pump A 24V SG1577 control unit A 24V U4846 coolant circulation pump Thermo 90ST 12/24 VOLT COMMON PARTS B Combustion chamber A Fuel standpipe B Flame sensor A Temperature sensor A Overheat protection
12 THERMO 230/ VOLT WEBASTO HEATING SYSTEMS THERMO 230/ VOLT PARTS *Thermo 300 pictured A Flame detector A Combustion chamber E Control unit A Temperature sensor A Overheat protection B Preheat cartridge w/thermostat C Ignition electrode C Ignition coil TH230 nozzle TH300 nozzle B Fuel pump C Fuel pump seal & screen kit B Fan A Air adjustment ring Solenoid small parts C Solenoid valve
13 THERMO VOLT WEBASTO HEATING SYSTEMS THERMO VOLT PARTS B Wiring harness Mounting bracket (HD frame mount appl.) B Mounting bracket B Protection cap-intake A Fuel pump A Fuel standpipe A Coolant circulating pump C Coolant pump housing day timer kit Timer mounting kit (under-dash) Toggle switch E Muffler A Exhaust w/end cap
14 DBW2010 WEBASTO HEATING SYSTEMS DBW VOLT PARTS V control unit V Solenoid valve V combustion fan bearing kit DBW VOLT PARTS B 24V control unit V Solenoid valve V combustion fan bearing kit DBW /24 VOLT COMMON PARTS Flame detector A Ignition electrode Control thermostat 75 C Control thermostat 70 C Fuel pressure control valve Overheat fuse A Fuel nozzle (.035 GPH) Nozzle preheater relay A Duel fuel line pump A Single fuel line pump A Preheat thermostat G180 fuel filter
15 DBW2020/300 WEBASTO HEATING SYSTEMS *DBW2020 pictured DBW2020/ B 24V control unit V solenoid valve DBW2020/ VOLT PARTS V control unit V solenoid valve V nozzle preheater relay V ignition coil 24 VOLT PARTS V nozzle preheater relay V ignition coil DBW2020/ /24 VOLT COMMON PARTS Flame detector A Ignition electrode Control thermostat 75 C Fuel pressure control valve Small parts fuel solenoid Combustion fan shaft Overheat fuse Fuel nozzle (.065 DBW2020) Fuel nozzle (0.85 DBW300) A Duel fuel line pump
QTY PART # DESCRIPTION. N/A PC USB Interface - Diagnostic kit N/A Thermo 90 diagnostic adaptor N/A N/A N/A
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