RT-50 Parts Diagram. Last Revision 3/13/17

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1 R RT-50 Parts Diagram Last Revision 3/13/17 Distributed By: Bintelli Scooters 620 Dobbin Road Charleston, SC (843) Phone (843) Fax

2 INDEX Assembly # Description Page 116-E01A CYLINDER, CYLINDER HEAD E02 CRANKSHAFT, PISTON E03 FAN, AIR SHROUD E04A OIL PUMP E05 REED VALVE, AIR CLEANER E06A CARBURETOR E07 GENERATOR, STARTING MOTOR E08A CRANKCASE E09 STARTER E10 CLUTCH E11 TRANSMISSION F01 AIR CLEANER F01 EXHAUST F03 FRAME BODY F04 COWLING, FRONT FENDER F06 FUEL TANK, OIL TANK F07 FRONT FORK F09D-BK FRONT WHEEL F10F-BK REAR WHEEL F11B-BK HANDLE, PIPE, CABLE(DOT) F14A HEAD LIGHT, TAIL LIGHT F16-BK SPEEDOMETER F09 FRONT MASTER CYLINDER F19H ELECTRICAL EQUIPMENT A03C STICKER RMM 37

3 116-E01A CYLINDER, CYLINDER HEAD 116-E01A CYLINDER, CYLINDER HEAD CYLINDER HEAD CYLINDER HEAD GASKET A SPARK PLUG A0 CYLINDER COMBINATION A0 CYLINDER CYLINDER GASKET C STUD BOLT (YELLOW ZINC) C HEX FLANGE NUT (YELLOW ZINC) A0 PISTON PISTON RING SET 1 Remarks Version 2 (JT50) ANTI -RESISTANCE Version 2 (3YJ00) 7*110 7MM STD STD

4 116-E02 CRANKSHAFT, PISTON 116-E02 CRANKSHAFT, PISTON CRANKSHAFT ASSY LEFT CRANK CRANK PIN NEEDLE BEARING CRANK CONNECTING ROD RIGHT CRANK SEMICYCLE KEY RADIAL BALL BEARING OIL SEAL OIL SEAL LEFT CRANK COLLAR NEEDLE BEARING PISTON PIN A PLAIN WASHER PISTON PIN CLIP 2 Remarks 16*22*12 3* C3 20*42/43*8/9 20*30/33*6 15*20*12 10*14*12.5 7*10*33 13*19* *12

5 116-E03 FAN, AIR SHROUD 116-E03 FAN, AIR SHROUD CYLINDER AIR SHROUD GROMMET GENERATOR COVER (HOLE) K HEX SOCKET BOLT (WHITE ZINC) B PLAIN WASHER (WHITE ZINC) K PAN HEAD TAPPING SCREW (BLACK ZINC) DAMPER FAN DEFLECTOR TUBE BREATHER B HEX SOCKET BOLT (WHIITE ZINC) 2 Remarks +FIBER 20% 6*15 6*13*1 5*40 6*20

6 154-E04A OIL PUMP 154-E04A OIL PUMP Remarks PUMP DRIVE GEAR S OUTER CLAMP 2 STW CRANK SHAFT PIN 1 3* C OIL PUMP 1 PRINT OIL TUBE 1 2*5* WAVE WASHER *26* TUBE 1 4.8*8* STEEL RING 1 4 mm OIL PUMP WORMWHEEL 1 40T OIL RING * OIL SEAL 1 9.5*16* CLIP 2 5* CLIP 2 8* K PHILLIPS PAN HEAD BOLT (BLACK ZINC) 2 M5*16

7 116-E05 REED VALVE 116-E05 REED VALVE, AIR CLEANER REED VALVE ASSY (REV.1) REED VALVE GASKET INTAKE MANIFOLD (3XG) C HEX WASHER FACE BOLT (YELLOW ZINC) INTAKE MANIFOLD HOSE CLAMP CLIP 1 Remarks STW-19 3*11.8 6*18 8mm *2.3

8 154-E06A CARBURETOR

9 154-E06A CARBURETOR AJ CARBURETOR ASSY (JT50) CARBURETOR GASKET THROTTLE VALVE SPRING PHILLIPS PAN HEAD BOLT SPRING WASHER THROTTLE VALVE A1 NEEDLE SET A1 NEEDLE NOZZLE FLOAT CHAMBER SEAL A1 MAIN JET (#80) OVERFLOW TUBE PILOT JET AIR ADJUST SCREW SET DRAIN PLUG C PHILLIPS PAN HEAD BOLT SPRING WASHER C PAN PHILLIPS BOLT (YELLOW ZINC) PLUNGER STARTER OIL RING THROTTLE SCREW SET A NEEDLE VALVE ASSY FLOAT PIN A0 FLOAT- BLACK FLOAT CHAMBER SEAL CABLE ADJUST NUT PURGE HOLE PLUG 1 Remarks Owner: 82.5 : 20 4*14 4*7*1 J8-3B E-0 #75 4*7 #20 4*8 4*6.5*1 3*8 14*1.5 E-0

10 116-E07 GENERATOR, STARTING MOTOR 116-E07 GENERATOR, STARTING MOTOR STARTING MOTOR ASSY BRUSH SET OIL RING OIL RING BOLT SET CORD COMP B HEX SOCKET BOLT (WHIITE ZINC) K HEX SOCKET BOLT (BLACK ZINC) STATOR COMP GENERATOR FLYWHEEL GENERATOR ASSY B PLAIN WASHER (WHITE ZINC) G HEX FLANGE NUT (GREEN ZINC) B PLAIN WASHER (WHITE ZINC) 2 Remarks 42*1.5 23*2 6*20 6*15 10*22*1.5 10mm 6*13*1

11 154-E08A CRANKCASE

12 154-E08A CRANKCASE Remarks LEFT CRANKCASE (REV.6) RUBBER BUSHING 1 8*20* BUSH(REV.1) BREATHER HOSE HEAD RIGHT CRANKCASE (REV.4) BREATHER HOSE DOWEL PIN B HEX SOCKET BOLT (WHITE ZINC) CRANKCASE FIXED SHAFT S EXTERNAL CIRCLIP GEARBOX COVER GEARBOX COVER GASKET CRANKCASE COVER GASKET DOWEL PIN B HEX SOCKET BOLT (WHIITE ZINC) BBK LEFT CRANKCASE COVER SHAFT IDLER B HEX SOCKET BOLT (WHITE ZINC) B HEX SOCKET BOLT (WHITE ZINC) OIL PLUG OIL RING C HEX WASHER FACE BOLT PLAIN WASHER (AL) OIL SEAL BRACKET B HEX SOCKET BOLT (WHITE ZINC) GENERATOR GASKET B HEX SOCKET BOLT (WHITE ZINC) LEFT/RIGHT CRANKCASE CARBURETOR TUBE BRACKET PROTECT SHROUD PLATE L COVER K PAN HEAD TAPPING SCREW (BLACK ZINC) A CLAMP R INTERNAL CIR CLIP 1 8.5*12*16 6* *17*227 STW-17 END PRODUCT 8*10*14 6*20 8*32 6*25 6*60 M14*P *2.6 8*12 8*16*2 6*10 6* Hole 4*8 RTW-43

13 154-E09 STARTER 154-E09 STARTER ELECTRIC STARTER CLUTCH GEAR A NEEDLE BEARING GEAR HOUSING A PLAIN WASHER ELECTRIC STARTER CLUTCH SET IDLER GEAR NEEDLE BEARING SHAFT IDLER A PLAIN WASHER IDLER GEAR PLATE B HEX SOCKET BOLT (WHITE ZINC) STARTING SHAFT ASSY STARTING SHAFT RESET SPRING BUSHING K PLAIN WASHER (BLACK ZINC) S EXTERNAL CIR CLIP KICK CRANK ASSY-BLACK G HEX SOCKET BOLT (GREEN ZINC) B0 KICK PINION ASSY B0 KICK PINION SPRING CLIP CLUTCH ROLLER CLUTCH GUIDER CLUTCH SPRING ELECTRIC STARTER CLUTCH ASSY K WAVE WASHER (BLACK ZINC) 1 Remarks 55*59*12.5 VERSION 1 56*76*0.6 8*12*10 8*32 8.2*18*0.8 6*10 15*20* *28*1 STW-15 M6*25 6*7 8.5*16*1.8

14 154-E10 CLUTCH

15 154-E10 CLUTCH Remarks A DRIVE FACE ASSY OIL SEAL 2 33*39* SECONDARY SPRING SEAT COMPRESSION SPRING CLUTCH WEIGHT SPRING CLUTCH CARRIER CLUTCH WEIGHT SET NUT 1 28*38* CLUTCH COVER COMP G HEX FLANGE NUT (GREEN ZINC) 1 10mm OIL RING * GUIDE PIN SECONDARY FIX SLOT WHEEL NEEDLE BEARING 1 HKS-17*25* IR INTERNAL CIR CLIP 1 IRTW U RADIAL BALL BEARING LU SECONDARY SLIDING SLOT WHEEL OIL RING 2 36* CAM PLATE SLIDER CAM PLATE WEIGHT ROLLER 6 6.5g BUSHING 1 18*23* PRIMARY SLIDING SLOT WHEEL SLIDING DRIVE FACE ASSY 1 A (6.5g) V-BELT 1 878*17* D BUSHING 1 13*18* PRIMARY FIX SHEAVE CLAMP WASHER ONEWAY CLUTCH CONE SPRING WASHER *24* B RH. HEX JAM NUT (WHITE ZINC) 1 10MM CLAMP PLATE ASSY 1

16 116-E11 TRANSMISSION 116-E11 TRANSMISSION Remarks MAIN AXLE COMP 1 48/12T RADIAL BALL BEARING C A PLAIN WASHER *29* DRIVE AXLE 1 36T STRAIGHT TEETH NEEDLE BEARING 1 HMK OIL SEAL 1 25*35* R INTERNAL CIR CLIP 1 RTW U RADIAL BALL BEARING LLU R INTERNAL CIR CLIP 1 RTW PRIMARY DRIVE GEAR 1 13T B HEX BOLT (WHITE ZINC) 1 6* RADIAL BALL BEARING CM/2AS A PLAIN WASHER 1 6*20* S EXTERNAL CIRCLIP 1 STW OIL SEAL 1 17*28* RD RADIAL BALL BEARING 1 638RD B SPRING WASHER (WHITE ZINC) 1 6*12*1.5

17 116-F01 AIR CLEANER 116-F01 AIR CLEANER A0 AIR CLEANER ASSY A0 AIR CLEANER BASE A0 AIR CLEANER COVER A0 GUIDE PIPE A0 AIR CLEANER ELEMENT A0 AIR CLEANER JOINT K PHILLIPS TRUSS HEAD TAPPING SCREW B HEX SOCKET BOLT B PLAIN WASHER GROMMET 2 Remarks ECO ECO 5*25 6*20 6*13*1

18 381-F01 EXHAUST (EPA) 381-F01 EXHAUST (EPA) BK EXHAUST PIPE ASS'Y EXHAUST PIPE GASKET B HEX HEAD PHILLIPS BOLT (WHITE ZINC) G HEX WASHER FACE BOLT (GREEN ZINC) Z PAN HEAD PHILLIPS BOLT ABK MUFFLER PROTECTOR (BLACK) HEAT RESISTANT WASHER K REED VALVE COMP REED VALVE COMP EXHAUST PIPE FRONT REED VALVE COMP IN. PIPE A CATCH TANK COMP SPRING CLAMP (YELLOW ZINC) SPRING CLAMP (BLACK ZINC) G HEX FLANGE BOLT (GREEN ZINC) SPACER TUBE 2 Remarks CATA 6*18 8*40 6*25 7*16*2 50mm 18mm 16mm 6*16 8*20*6 2T-50

19 154-F03 FRAME BODY

20 154-F03 FRAME BODY FRAME COMP TUBE CAP (SHORT) TUBE CAP (LONG) REAR CUSHION ASSY (REV.1) G HEX FLANGE BOLT(GREEN) C PLAIN WASHER(YELLOW ZINC) SEAT RELEASE CABLE G HEX FLANGE BOLT(GREEN ZINC) ENGINE BRACKET ASSY(REV.1) B HEX WASHER FACE BOLT(WHITE ZINC) G NYLON NUT(GREEN) STOPPER RUBBER B PLAIN WASHER(WHITE ZINC) SEAT LOCK ASSY B PAN PHILLIPS BOLT(WHITE ZINC) C PLAIN WASHER(YELLOW ZINC) G NYLON NUT(GREEN ZINC) RIGHT STEP PLATE LEFT STEP PLATE B COTTER PIN(WHITE ZINC) RETURN SPRING RESET SPRING PIN L. STEP BAR COMP R. STEP BAR COMP A JACKET C HEX WASHER FACE BOLT(YELLOW ZINC) 1 Remarks 6*18 (washer 18mm) 10*40 10*22*1.5 10mm*1.25 8x35 12*250 12mm 10*50 8*25 10*30*30 #4-3 6*35 6mm

21 361-F04 COWLING, FRONT FENDER 361-F04 COWLING, FRONT FENDER BK FUEL TANK OUTER COVER(BLACK) YL FUEL TANK OUTER COVER(YELLOW) A SEAT ASS Y BK REAR COVER(BLACK) YL REAR COVER(YELLOW) REAR FENDERD A LOWER BODY COVER S PAN PHILPS BOLT K LADDER BOLT(BLACK ZINC) SEAL C HEX NUT(YELLOW ZINC) C LADDER BOLT(TELLOW ZINC) A U PLATE NUT BK FRONT FENDER(BLACK) YL FRONT FENDER(YELLOW) A MAIN STAND RESET SMALL SPRING MAIN STAND RESET SPRING S PAN PHILPS BOLT(STAINLESS) MAIN STAND COMP RUBBER DAMPER MAIN STAND FIX SHAFT A PLAIN WASHER B COTTER PIN(WHITE ZINC) K PLAIN WASHER(WHITE ZINC) CABLE TIE K PLAIN WASHER(BLACK ZINC) A1 RUBBER WASHER 1

22 116-F06 FUEL TANK, OIL TANK 116-F06 FUEL TANK, OIL TANK B OIL TANK OIL TANK CAP OIL LEVEL GAUGE OIL FILTER CUP HOSE CLIP FUEL TANK ASSY FUEL TANK COMP FUEL CUP HEX HEAD PHILLIPS BOLT PETROL FILTER K PLAIN WASHER(WHITE ZINC) SPRING WASHER EPA FUEL HOSE G HEX WASHER FACE BOLT(GREEN ZINC) EPA FUEL HOSE SPONGE PAD PROTECTION TUBE 1

23 361-F07 FRONT FORK

24 361-F07 FRONT FORK G FRONT BRAKE CALIPER ASSY(GOLDEN) BRAKE CALIPER SNUBBER SUPPORT OIL SEAL BREED SCREW KIT BRACKET CALIPER(LEFT) CALIPER OIL SEAL CALIPER PISTON ASS'Y CALIPER SEAL CALIPER PISTON BRAKE PAD STEER ING STEM DUST COVER BALL RACE # FRONT FORK ASSY FRONT FORK TOP BRIDGE COMP BL FLAT HEAD PHILLIPS BOLT(WHITE ZINC) CABLE BRACKET SPRING WASHER BALL RACE # BALL RACE # B INNER TUBE HEX BOLT B HEX BOLT B HEX WASHER FACE BOLT A PLAIN WASHER PLAIN WASHER CL HEX WASHER FACE BOLT(YELLOW ZINC) STEEL BALL RIGHT TUBE ASSY LEFT TUBE ASS'Y YL REFLECTOR(FRONT)YELLOW STEERING WITH BRACKET ASSY STEERING HEAD TOP THREAD ASSY G HEX FLANGE NUT (GREEN ZINC) G HEX WASHER FACE BOLT(GREEN ZINC) RUBBER SHROUD 2

26 154-F09D-BK 12" FRONT WHEEL CBK FRONT TIRE SET A FRONT/REAR TIRE BK FRONT RIM AIR NOZZLE FRONT COLLAR FRONT SPACER TUBE SPEEDOMETER GEAR ASSY SPEEDOMETER MAIN GEAR SPEEDOMETER GEAR BRACKET SPEEDOMETER SECONDARY GEAR SPEEDOMETER GEAR EXTERNAL COVER SPEEDOMETER GEAR COPPER HEAD FRONT BRAKE DISC BRAKE DISC HEX SOCKET BOLT G NYLON NUT(GREEN) A PLAIN WASHER A PLAIN WASHER B PLAIN WASHER(WHITE ZINC) SPLIT SPRING PIN S EXTERNAL CIR CLIP B HEX WASHER FACE BOLT(WHITE ZINC) Z RADIAL BALL BEARING OIL SEAL OIL SEAL G HEX FLANGE NUT (GREEN ZINC) 3

27 154-F10F-BK REAR WHEEL 154-F10F-BK REAR WHEEL CBK FRONT TIRE SET A FRONT/REAR TIRE BK FRONT RIM AIR NOZZLE FRONT COLLAR FRONT SPACER TUBE SPEEDOMETER GEAR ASSY SPEEDOMETER MAIN GEAR SPEEDOMETER GEAR BRACKET SPEEDOMETER SECONDARY GEAR SPEEDOMETER GEAR EXTERNAL COVER SPEEDOMETER GEAR COPPER HEAD FRONT BRAKE DISC BRAKE DISC HEX SOCKET BOLT G NYLON NUT(GREEN) A PLAIN WASHER A PLAIN WASHER B PLAIN WASHER(WHITE ZINC) SPLIT SPRING PIN 1

28 154-F11B-BK HANDLE,PIPE,CABLE

29 HANDLE,PIPE,CABLE HANDLE BAR HANDLE GRIP R. BACK VIEW MIRROR B L.REAR VIEW MIRROR REAR BEAKE CABLE C PAN PHILLIPS BOLT(YELLOW ZINC) A RESET SPRING REAR BRAKE FIXTURE REAR BRAKE ADJUST NUT BK SPONGE ASSY(ADLY MOTO)-BLACK HANDLE BAR BOTTOM CLAMP A LEFT HANDLE BAR CLAMP B HEX SOCKET BOLT(WHITE ZINC) G HEX FLANGE NUT (GREEN ZINC) A R.HANDLE SWITCH ASSY L.HANDLE SWITCH ASSY LEFT SIDE LEVER L.BRAKE SWITCH WIRE K NYLON INSERT LOCK NUT(BLACK ZINC) LEFT LEVER SET BOLT K PAN PHILLIPS BOLT(BLACK ZINC) K PAN PHILLIPS BOLT(BLACK ZINC) K PAN PHILLIPS BOLT(BLACK ZINC) K PAN PHILLIPS BOLT(BLACK ZINC) B THROTTLE CABLE(REV.1) R.HANDLE GRIP COMP 1

30 154-F14A HEAD LIGHT,TAIL LIGHT

31 HEAD LIGHT,TAIL LIGHT A HEAD LIGHT ASSY A GLASS A HEAD LIGHT BULB (SAE) C HEX FLANGE NUT (YELLOW ZINC) HEAD LIGHT CASE HEAD LIGHT COVER HEX PHILLIPS BOLT HEX BOLT BALD-HEDADED SPRING WASHER HEAD LIGHT RING TAIL LIGHT ASSY TAIL LIGHT LENS REAR LIGHT SOCKET TAIL LIGHT BULB K PLAIN WASHER(WHITE ZINC) G HEX FLANGE NUT (GREEN ZINC) PAN PHILLIPS SCREW A R.SIGNAL ASSY (DOT) B R.SIGNAL ASSY (DOT) SIGNAL COVER(DOT) B L.SIGNAL ASSY(DOT) A L.SIGNAL ASSY(DOT) L.SIGNAL SOCKET FLASHER BULB G HEX FLANGE NUT (GREEN ZINC) 4

32 154-F16-BK SPEEDOMETER

33 SPEEDOMETER SPEEDOMETER BRACKET(REV.1) G HEX WASHER FACE BOLT BK TRIM.SPEEDOMETER LID(BLACK) YL TRIM.SPEEDOMETER LID(YELLOW) K HEX BOLT(BLACK ZINC)-SMALL S PAN PHILLIPS BOLT SPEEDOMETER ASSY C HEX NUT(YELLOW ZINC) SPEEDOMETER WIRE HARNESS SPEEDOMETER BODY BULB SPEEDOMETER CABLE SPEEDOMETER CABLE BRACKET RUBBER STRIP INDICATOR LIGHT ASS'Y BULB INDICATOR LIGHT HARNESS NEUTRAL INDICATOR COVER INDICATOR SIGNAL COVER LIGHT COVER HEAD LIGHT BRACKET A1 RUBBER WASHER 2

34 154-F09 FRONT MASTER CYLINDER FRONT MASTER CYLINDER R.BRAKE SWITCH WIRE BRAKE HOSE BRAKE HOSE FIX BOLT MASTER CYLINDER SUB ASS'Y MASTER CYLINDER SUB LEVER RESET SPRING MASTER CYLINDER BRACKET RIGHT LEVER RIGHT LEVER SET BOLT B HEX SOCKET BOLT(WHITE ZINC) C HEX FLANGE NUT(YELLOW ZINC ) COPPER PLAIN WASHER BRAKE HOSE BRACKET K HEX BOLT(BLACK ZINC)-SMALL FLAT HEAD SCREW 2

35 154-F19H ELECTRICAL EQUIPMENT

36 ELECTRICAL EQUIPMENT REGULATOR RECTIFIER B PAN PHILLIPS BOLT(WHITE ZINC) KEY SET A0 FLASHER RELAY G HEX WASHER FACE BOLT(GREEN ZINC) HORN (E-MARK) C.D.I UNIT K PAN HEAD TAPPING SCREW (BLACK ZINC) A1 STARTING RELAY RUBBER STRAP BATTERY B MAIN WIRE HARNESS FUSE HIGH TENSION COIL SPARK PLUG CAP RUBBER CAP B HEX SOCKET BOLT(WHIITE ZINC) K HEX FLANGE BOLT(BLACK ZINC) MAIN SWITCH ASSY(REV.1) SEAT LOCK ASSY SEAT LOCK BRACKET STEERING HANDLE LOCK (REV.1) FUEL TANK CAP HELMET LOCK TOOL BAG TOOL BAG RUBBER STRIP CABLE TIE 5

37 154-A03C STICKER RMM

38 STICKER RMM FRONT COVER STICKER Z ADLY POLY STICKER STICKER WARNING TIRE STICKER LUGGAGE CARRIER STICKER H I.D. PLATE ALUMINUM PLATE OIL TANK STICKER VECI LABEL RIVET EMISSION WARRANTY B OWNERS MANUAL 1

01 CYLINDER HEAD COVER 4 02 CRANKSHAFT, PISTON 6 03 FAN, AIR SHROUD 8 04 OIL PUMP (EPA) REED VALVE, AIR CLEANER CARBURETOR 14

Parts Manual 1 2 CONTENTS PAGE 01 CYLINDER HEAD COVER 4 02 CRANKSHAFT, PISTON 6 03 FAN, AIR SHROUD 8 04 OIL PUMP (EPA) 10 05 REED VALVE, AIR CLEANER 12 06 CARBURETOR 14 07 EXHAUST 16 08 CRANKCASE 18 09