Installation Instructions

Transcription

1 Installation Instructions SELECTRONIC DC POWERED PROXIMITY EXPOSED URINAL FLUSH VALVE 0., 0., 0. &.0 GPF Certified to comply with ASME A.9. 0 AS America, Inc. Exposed Flushometer for /" Top Spud Urinals MODEL NUMBERS CLOG RESISTANT Self-cleaning piston valve prevents clogging and reduces maintenance. ONE SENSOR FITS ALL Only sensor for entire Selectronic line of faucets, urinals, and flush valves. Range can be adjusted manually or with optional remote control. Sensor Features Low Battery Indicator. CAUTION: Use only American Standard supplied transformers and cable sets. Using non-as supplied cables, or cutting, splicing or modifying any components will void the warranty. TE TO INSTALLER: Please give this manual to the customer after installation. To learn more about American Standard Selectronic Products visit our website at: or us at: CRTTEAM@americanstandard.com For Parts, Service, Warranty or other Assistance, please call (8) CRT-TEAM / (8) 78-8 (In Canada: ) (In Toronto Area only: )) 0 AS America Inc. M97 REV.. (7/)

2 Thank you for selecting American-Standard...the benchmark of fine quality for over 00 years. To ensure that your installation proceeds smoothly--please read these instructions carefully before you begin. UNPACKING All American Standard Products Are Water Tested At Our Factory. Some Residual Water May Remain In The Valve During Shipping. Remove the Flush Valve items from the carton. The illustration below shows all items after they have been removed from the carton. Some items may be packaged partially assembled to other items.. Installation Instructions. Flush Valve Body Assembly. Vacuum Breaker Tube. Spud Coupling Nut and Washers. Spud Flange. Wall Escutcheon 7. Cover Tube 8. Sweat Adapter 9. Stop Valve CARE INSTRUCTIONS: DO: CLEAN THE PRODUCT WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH. DO T: DO T CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A CLOTH WITH A COARSE SURFACE. DO T REMOVE PROTECTIVE FILM FROM SENSOR EYE UNTIL INSTALLATION IS COMPLETE Installation Instructions SELECTRONIC DC POWERED PROXIMITY EXPOSED URINAL FLUSH VALVE 0., 0., 0. &.0 GPF 0 AS America, Inc. Exposed Flushometer for /" Top Spud Urinals CLOG RESISTANT Self-cleaning piston valve prevents clogging and reduces maintenance. ONE SENSOR FITS ALL Only sensor for entire Selectronic line of faucets, urinals, and Range can be adjusted manually or with optional remote control. Sensor Features Low Battery Indicator. CAUTION: Use only American Standard supplied transformers and cable sets. Using non-as supplied cables, or cutting, splicing or modifying any components will void the warranty. TE TO INSTALLER: Please give this manual to the customer after installation. To learn more about American Standard Selectronic Products visit our website at: or us at: CRTTEAM@americanstandard.com For Parts, Service, Warranty or other Assistance, please call (8) CRT-TEAM / (8) 78-8 (In Canada: ) (In Toronto Area only: )) MODEL NUMBERS M97 REV.. (7/)

3 Roughing-in Dimensions Fig. Right or Left Hand Installation See (Section ) for converting Flush Valve to Left Hand Installation. FINISHED WALL GENERAL DESCRIPTION: SELECTRONIC PROXIMITY URINAL FLUSH VALVE Exposed Flushometer for /" Top Spud Fixtures Exclusive, self cleaning piston-type flush valve with proximity operation and manual override. Operates on DC (battery) power. Recommended operating pressure to 80 psi. Can install left or right-handed. Detection Zone can also be adjusted manually, or with optional remote control. 7 mm (-7/8") 0 mm MÁX. (" MÁX.) MANUAL OVERRIDE BUTTON 0 mm (-/") DETECTION ZONE 00mm-800mm (-/ TO -/) (" NPT) L-C- 9 mm (-/") *-C-L- mm MIN. (") MIN. 08mm-mm (-/" TO -/") FOR /" TOP SPUD FIXTURES mm (-/") 7mm MAX. () MAX. *Note: The Critical Line (-C-L-) on Vacuum Breaker must typically be " (mm) above fixture. Consult Codes for details. CAUTION: Use only American Standard supplied transformers and cable sets. Using non-as supplied cables, or cutting, splicing or modifying any components will void the warranty. RECOMMENDED TOOLS; Fig... Teflon Tape. Flat Blade Screwdriver. Adjustable Wrench. Tape Measure. Hacksaw. Tubing Cutter 7. File 8. For Sweat Connection; Solder and Torch 9..mm Hex Wrench 0..mm Hex Wrench Fig ' 8 PRIOR TO INSTALLATION Note: Prior to installing the Selectronic Flush Valve the following items must be installed.. Urinal. Drain line. Water supply line IMPORTANT: All plumbing and electrical wiring should be installed in accordance with applicable codes and regulations. The use of water hammer arrestors is strongly recommended for commercial applications. All piping behind the walls should be properly secured and fastened. Water supply lines must be sized to provide an adequate volume of water for each fixture. Flush all water lines prior to operation (See Step ). Dirt and debris can cause flush valve to run continuously. With the exception of Stop Valve Inlet, DO T use pipe sealant or plumbing grease on any valve component or coupling! Protect the chrome or special finish on the Flushometer. DO T USE toothed tools on finished surfaces to install or service these valves. Also see Care and Cleaning section of this manual. This product contains mechanical and/or electrical components that are subject to normal wear. These components should be checked on a regular basis and replaced as needed to maintain the valve s performance. M97 REV.. (7/)

4 FLUSH VALVE INSTALLATION INSTALL SWEAT ADAPTER; Fig. Fig. FINISHED WALL A CENTER LINE OF FIXTURE SPUD CAUTION Turn water supplies off before beginning Note: Install Optional Sweat Adapter (Supplied) for copper pipe supply line.. Measure the distance (A) from the finished wall to the center of the inlet spud on the fixture. (A-B)= C FILE EDGES B mm (-/"). Cut the supply pipe -/" (A-B=C) shorter than the measurement taken in Step. File any rough edges off the end of the supply pipe. CLEAN ADAPTER. Clean the end of the supply pipe. Push the threaded Adapter until it is seated against the internal stop. Sweat the Adapter to the pipe. SOLDER ADAPTER INSTALL COVER TUBE, WALL ESCUTCHEON and STOP VALVE; Fig. Fig. Fig. a X FINISHED WALL. Measure from finished wall to first thread of Adapter or threaded supply pipe (dimension X ). Cut COVER TUBE () to length (X). Apply Teflon Tape to the threaded end of the Adapter or supply pipe.. Push WALL ESCUTCHEON () onto the COVER TUBE (). Slide both onto the SUPPLY PIPE ().. Push the COVER TUBE () in to expose the threads of the supply pipe. With a wrench thread the STOP VALVE () onto the SUPPLY PIPE (). Align and tighten. Fig. b TEFLON TAPE X. Pull COVER TUBE () against STOP VALVE () and push WALL ESCUTCHEON () against finished wall. Fig. c INSTALL VACUUM BREAKER TUBE; Fig.. Place the SPUD FLANGE () over the spud on the Fixture.. Place FRICTION WASHER () and SEAL WASHER () inside SPUD COUPLING NUT () and thread onto Spud. Do not tighten fully.. Insert the VACUUM BREAKER TUBE () into the SPUD COUPLING NUT () and push it down. Note: If cutting VACUUM BREAKER TUBE () to size, note that Critical Line (C/L) on Vacuum Breaker must typically be " (mm) above fixture. Consult Code for details. Fig. /" TOP SPUD M97 REV.. (7/)

5 FLUSH OUT SUPPLY LINES; Fig.. Remove STOP VALVE COVER () from STOP VALVE ().. Open STOP VALVE () with a flat blade screwdriver.. Turn on water supply to flush line of any debris or sediment.. Close STOP VALVE () and replace STOP VALVE COVER (). LEFT OR RIGHT HAND INSTALLATION; Fig. 7 Fig. REMOVE COVER COUNTER-CLOCKWISE OPENS STOP VALVE The unit is shipped with adjustable tailpiece on the right side. If needed, the orientation can be modified by following the steps below.. Loosen SET SCREW () with.mm Hex Wrench () in back of FLUSH VALVE COVER ().. Rotate FLUSH VALVE COVER () to the right and pull off. Fig. 7 CLOCKWISE CLOSES STOP VALVE. Rotate FLUSH VALVE BODY () 80.. Replace COVER () and rotate until key engages. Tighten SET SCREW (). INSTALL FLUSH VALVE; Fig. 8, 8a. Insert ADJUSTABLE TAILPIECE () into the STOP VALVE (). Lubricate the O-RING () with water if necessary. Lightly tighten COUPLING NUT (). Fig. 8. Important: Do not use lubricants (other than water) or any type of thread sealing paste or tape. 80. Align the FLUSH VALVE BODY () directly above the VACUUM BREAKER TUBE (7) and VACUUM BREAKER COUPLING NUT (). Fig. 8a. Note: There is a +mm, -mm (+/, -/) tolerance for the mm (-/) dimension. Fig. 8a. KEY. Pull the VACUUM BREAKER TUBE (7) up to meet the threaded FLUSH VALVE BODY (), hand tighten the VACUUM BREAKER COUPLING NUT (). Align all components of the flush valve assembly. Fig. 8a.. Lightly tighten the COUPLING NUT () connection first, then the VACUUM BREAKER COUPLING NUT () and finally the SPUD COUPLING NUT (8). Once alligned correctly, use a wrench to tighten couplings to make water tight connections. Fig. 8a. Fig. 8 Fig. 8a mm,+mm, -mm (-/)(+/, -/) 7 8 M97 REV.. (7/)

6 MAINTENANCE A ADJUST STOP VALVE; Fig. 9 Fig. 9 REMOVE COVER IMPORTANT: To avoid overflowing, the STOP VALVE () must never be opened to the point where the flow from the valve exceeds the flow capacity of the fixture.. After installation is complete, peel off the PROTECTIVE FILM () from the sensor. Standing to one side, block the sensor with your hand for 0 seconds. Remove your hand and listen for audible click from within the valve.. Remove STOP VALVE COVER () from STOP VALVE (). Turn on water supply / turn to / turn(ccw) and test for leaks. CLOCKWISE CLOSES STOP VALVE COUNTER-CLOCKWISE OPENS STOP VALVE Note: Unit may flush for approximately to 0 sec. when water is first turned on. If flow persists, turn water off and repeat step # above.. Actuate the FLUSH VALVE: A) Cover sensor with hand for 0 seconds. TE: Stand outside of sensor detection area. B) Remove hand from in front of the sensor; unit will flush in approximately seconds.. Adjust STOP VALVE () after each flush until the stated flush volume is achieved, no splashing occurs and the fixture is properly cleansed.. When adjustment is complete, replace STOP VALVE COVER () and tighten to ensure vandal-resistance. B RETROFITING WITH SELECTRONIC VALVE; Fig. 0 (Replaces Industry Standard Manual and Electronic Valves) Note: In most Retrofits the wall escutcheon, stop valve, cover tube and vacuum breaker do not have to be replaced. If these items do need replacement they must be purchased separately or order the complete flush valve assembly from American Standard.. Remove STOP VALVE COVER () from STOP VALVE ().. Turn water supply off.. Loosen SPUD COUPLING NUT (). Unthread COUPLING NUT () and VACUUM BREAKER COUPLING NUT (). Remove FLUSH VALVE ().. Clean all threaded connections before installing the new flush valve.. Refer to Sections, and to complete the retrofit installation. Fig. 0 CLEAN CONNECTIONS M97 REV.. (7/)

7 C REPLACE BATTERY; Fig., a Fig.. Loosen SET SCREW () with.mm Hex Wrench () in back of FLUSH VALVE COVER (). Fig... Rotate COVER () to the right and pull off. Fig... Turn COVER () over and disconnect the SENSOR () from the BATTERY HOLDER (). Remove the BATTERY CONTAINER () with BATTERY HOLDER () and BATTERY (7) inside. Fig. a.. Remove BATTERY HOLDER () from BATTERY CONTAINER (). Fig. a.. Remove old BATTERY from BATTERY HOLDER (). Install the new BATTERY (7) making sure the shape of the BATTERY follows the shape of the BATTERY HOLDER (). Fig. a.. Insert BATTERY HOLDER () with BATTERY into BATTERY CONTAINER (). Insert BATTERY CONTAINER () into flush valve COVER (). Fig. a. 7. Connect BATTERY HOLDER () to SENSOR () and reverse the above steps to assemble flush valve. Fig. a. Fig. a STANDARD BATTERY D REPLACE LONG LIFE POWER PACK; Fig., b. Loosen SET SCREW () with.mm Hex Wrench () in back of FLUSH VALVE COVER (). Fig... Rotate COVER () to the right and pull off. Fig.. REMOVE OLD BATTERY CR-P 7 CR-P INSTALL NEW BATTERY REMOVE BATTERY HOLDER. Turn COVER () over and disconnect SENSOR () from LONG LIFE POWER PACK (8). Fig. b.. Remove old LONG LIFE POWER PACK (8) and insert new unit. Fig. b.. Connect new LONG LIFE POWER PACK (8) to SENSOR (). Reverse the above steps to assemble flush valve. Fig. b. Fig. b LONG LIFE POWER PACK REMOVE OLD LONG LIFE POWER PACK 8 8 INSTALL NEW LONG LIFE POWER PACK 7 M97 REV.. (7/)

8 E SET DETECTION RANGE (If Required); Fig. & Note: The detection distance is preset and ideal for most installations. Should an adjustment be required, follow the steps below.. Loosen SET SCREW () with.mm Hex Wrench () in back of FLUSH VALVE COVER (). Fig. a.. Rotate COVER () to the right and pull off. Fig. b.. Turn COVER () over and disconnect CABLE () from BATTERY HOLDER (). Fig... Keeping hands away from the sensor detection area, reconnect the SENSOR () and quickly place the COVER () on the valve. Do not secure the COVER () at this time. Note: You have seconds to begin entering the program code after power connection is made.. While the SENSOR CONTROL LED () is blinking slowly, place your hand to in. (0-0mm.) in front of the sensor. Fig... When the LED () stops blinking and stays ON, move your hand to the desired position and hold in place until the LED () begins to blink again. Fig.. Note: Detection Zone is 00mm - 800mm. (Factory Setting: 00mm) 7. Once the SENSOR CONTROL LED () begins to blink again, remove your hand from the detection zone. When the flashing stops, the detection distance is set. 8. Replace and secure COVER () onto valve. 9. Actuate the FLUSH VALVE: A) Cover sensor with hand for 0 seconds. TE: Stand outside of sensor detection area. B) Remove hand from in front of the sensor; unit will flush in approximately seconds. Fig. VIEW A STANDARD BATTERY LONG LIFE POWER PACK VIEW A Fig. BLINKING LED " - " (0mm - 0mm DETECTION ZONE 00mm TO 800mm (Factory Setting: 00mm) BLINKING LED 8 M97 REV.. (7/)

9 TROUBLESHOOTING FLOW CHARTS UNIT DOES T FUNCTION IS ANGLE STOP OPEN? OPEN VALVE REPEATED DOUBLE FLASH ON SENSOR? CRITICALLY LOW BATTERY. INSTALL NEW BATTERY RECONNECT BATTERY TO SENSOR. FLASH ON SENSOR FOR SECONDS? DEAD BATTERY. INSTALL NEW BATTERY. REPEAT. DAMAGED SENSOR WIRE. REPLACE SENSOR. (ONLY IF ABSOLUTELY NEEDED) PUSH MANUAL OVERRIDE BUTTON; WILL THE UNIT FLUSH? DAMAGED SOLEID. REPLACE SOLEID REPLACE PISTON ASSEMBLY. UNIT WILL ONLY FLUSH MANUALLY CLOSE ANGLE STOP AND OPEN AGAIN TO PRIME THE VALVE. DOES FLUSHING STOP? HOT LINE FOR HELP For toll-free information and answers to your questions, call: (8) CRT-TEAM / (8) 78-8 Mon. - Fri. 8:00 a.m. to 8:00 p.m. EST Saturday 0:00 a.m. to :00 p.m. EST IN MEXICO IN CANADA (TORONTO ) Weekdays 8:00 a.m. to 7:00 p.m. EST Product names listed herein are trademarks of AS America, Inc. 0 To learn more about American Standard Selectronic Products visit our website at: or us at: CRTTEAM@americanstandard.com PUSH MANUAL OVERRIDE BUTTON. DOES IT RETURN TO ITS ORIGINAL POSITION FREELY? DAMAGED MANUAL OVERRIDE BUTTON. REPLACE MANUAL OVERRIDE BUTTON RECONNECT BATTERY TO SENSOR. FLASH ON SENSOR FOR SECONDS? DEAD BATTERY. INSTALL NEW BATTERY. REPEAT. DAMAGED SENSOR WIRES. REPLACE SENSOR. (ONLY IF ABSOLUTELY NEEDED) REPLACE PISTON & SOLEID ASSEMBLY. UNIT IS CONTINUOUSLY FLUSHING REPEATED DOUBLE FLASH ON SENSOR? CRITICALLY LOW BATTERY. INSTALL NEW BATTERY RECONNECT BATTERY TO SENSOR. FLASH ON SENSOR FOR SECONDS? DEAD BATTERY. INSTALL NEW BATTERY. REPEAT. DAMAGED SENSOR WIRES. REPLACE SENSOR. (ONLY IF ABSOLUTELY NEEDED) REPLACE SOLEID. 9 M97 REV.. (7/)

10 Standard Battery (0. Series) M A COVER ASSEMBLY (0. gpf) M A COVER ASSEMBLY (0. gpf) M A COVER ASSEMBLY (0. gpf) M A COVER ASSEMBLY (.0 gpf) Long Life Power Pack (0. Series) M A COVER ASSEMBLY (0. gpf) M A COVER ASSEMBLY (0. gpf) M A COVER ASSEMBLY (0. gpf) M A COVER ASSEMBLY (.0 gpf) SELECTRONIC DC POWERED PROXIMITY EXPOSED URINAL FLUSH VALVE 0., 0., 0. &.0 GPF MODEL NUMBERS M A SENSOR ASSEMBLY (0. gpf) M A SENSOR ASSEMBLY (0. gpf) A A SET SCREW M A BONNET NUT A A SET SCREW M A BONNET NUT M A SENSOR ASSEMBLY (0. gpf) M A SENSOR ASSEMBLY (.0 gpf) M A SOLEID & PISTON SUBASSEMBLY M A SOLEID ASSEMBLY M A SOLEID & PISTON SUBASSEMBLY M A SOLEID ASSEMBLY Power Source Standard Battery 0. Series M A PISTON ASSEMBLY M A PISTON ASSEMBLY M A BATTERY HOLDER M90-000A MANUAL VALVE M A FLOW REGULATOR (Before July 0) M A FLOW REGULATOR (After July 0) M9-000A /" VACUUM BREAKER ASSEMBLY M A VACUUM BREAKER KIT A A O-RING M99-000A ADJUSTABLE TAILPIECE (-/" to -/" Rough-in) OPTIONAL ADJUSTABLE TAILPIECE (Purchased Separately) M98-000A (8-/" to 9-/" Rough-in) M98-000A (7-/" to 8-/" Rough-in) M98-000A (-/" to 7-/" Rough-in) M98-000A (-/" to -/" Rough-in) A A " INLET PIPE ASSEMBLY FOR (0.0) M9-000A /" INLET PIPE ASSEMBLY A9-0070A BATTERY V CR-P Long Life Power Pack 0. Series M A LONG LIFE POWER PACK CR-P A90-000A " STOP VALVE KIT M A /" STOP VALVE KIT M90-000A -/" VACUUM BREAKER ASSEMBLY FOR (0.0) M9-000A /" SPUD ASSEMBLY M A -/" SPUD ASSEMBLY FOR (0.0) M A " SWEAT ADAPTER M A /" SWEAT ADAPTER 0 M97-000A STOP VALVE CAP HOT LINE FOR HELP For toll-free information and answers to your questions, call: (8) CRT-TEAM / (8) 78-8 Mon. - Fri. 8:00 a.m. to 8:00 p.m. EST Saturday 0:00 a.m. to :00 p.m. EST IN MEXICO IN CANADA (TORONTO ) Weekdays 8:00 a.m. to 7:00 p.m. EST Product names listed herein are trademarks of AS America, Inc. 0 To learn more about American Standard Selectronic Products visit our website at: or us at: CRTTEAM@americanstandard.com M97 REV.. (7/)