Low Voltage ABC Fittings. Insulation Piercing Connectors. Low Voltage ABC Fittings

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Rodger Hamilton
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2 Insulation Piercing Connectors Dulmison, through its partnership with Michaud in France, provide a comprehensive range of Insulation Piercing Connectors - IPC's. Michaud's dedication to product quality and technical performance makes them a market leader in the manufacture of IPC's - worldwide. The range of Michaud IPC products available include; Insulated Mains to Insulated Mains Insulated Mains to Insulated Service Bare Mains to Insulated Mains Bare Mains to Insulated Service Stage Connectors, for Live Line Connections Insulated Mains to Multiple Insulated Service Short Circuiting - Test Features of all Michaud IPC's are; Insulated types suit both Aluminium and Copper s - Bi-Metallic Conform to the requirements of AS/ZS9 Plastic Components are UV Stabilised Glass reinforced Polymer All Fasteners are Stainless Steel All Connections are made using Torque controlled Shear Off screw Connectors are completely water tight to prevent corrosion Di-electric Strength in water is over kv Flexible End sealing caps Fastener thread is shielded from cable area, to eliminate cable damage whilst tightening Bare connections are made through contact plates compatible to conductor type Permanently engraved with Traceability information Clearly labelled with Application ranges. Please see the following pages for full details of available products. 8-

3 Insulation Piercing Connectors Insulated cable to insulated cable (Aluminium or Copper) K0 K K K K5 K Range Range Shear of Head A/F Bolts Bare cable to insulated (Aluminium or Copper) cable K70 K7 K7 K7 K7 K75 K5 K 5 5 Bare Copper Copper Copper Aluminium Aluminium Aluminium Copper Aluminium Bare Insulated of Bolts Shear Head A/F Type of Piercing Connection Standard Standard Standard Standard Standard Standard Two Stage* Two Stage* * Two Stage IPC's, are able to be installed whilst conductor is under load, up to max of 00A

4 Insulation Piercing Connectors Insulated cable to multiple insulated cables (Aluminium or Copper) Range Range of Taps of Bolts Shear Head A/F K Insulated cables (Aluminium or Copper) - Short circuiting - Test K K K Range Range Shear of Head A/F Bolts Flexible End Caps K0 K0 K0 Length 0 Entry Dia Application Range K0 K0 K0 8-

5 House Service Connectors & eutral Bonding Options The House service connector is used to make an electrical connection from an Insulated Supply cable to and Insulated Consumers cable. Due to the construction of most consumers mains, this side of the connector is a stripped connection, whereas the supply connection is by means of Insulation Piercing. Major Features of the connectors include; The connectors are bi-metallic and will accept both Copper and Aluminium s. The connectors are fully insulated and Water Proof Multiple rib sealing system, to ensure integrity of seal on all cable sizes - even ribbed. Consumers cable can be disconnected and reconnected Tested to applicable requirements of AS/ZS9 Connector is marked with cable sizes, and stripping requirements Customers and Mains sides are clearly differentiated with both marking and Bolt Colour Incorporates Shear Head on all contact screws. Available with Test Point, to eliminate need for removal of screws for continuity tests. Temporary plug available until customers side is connected. Available with eutral Bonding Tail K8 K9 K97/ K97/ K97/ K97/T.. Supply Range Supply Supply Connection Bolt Type Colour Ins Piercing Ins Piercing Ins Piercing Ins Piercing Ins Piercing Ins Piercing Black Black Black Black Black Black.. Customer Range Customer Customer Connection Bolt Type Colour -5 Strip -5 Strip -5 Strip -5 Strip -5 Strip 0 Tail Stripped Tail IPCB/ IPCB/ White White White White White White Supply Side Range eutral Bonding Tail o o Copper Tail Length Cat IPCB Test Point es o o o o o Lug Hole m0 m Lead supplied unattached 8-5

6 Bare Mains to Service Connectors R Series This range of product provides for XPLE or PVC Copper or Aluminium Service Connection to Bare Copper and Bare Aluminium Mains in a complete moisture free environment. The Service connection is made with Insulation Piercing Technology where there is no need to strip the cable. Two separate connectors are used - R5 for connection to Bare Copper Mains R and R7 for connection to Bare Aluminiuim Mains Bare Copper Mains to XLPE or PVC Copper or Aluminium Service s Bare Mains Range Area O.D. Tap Range Pack Qty. R5 7/.00-9/ Bare Aluminium Mains to XLPE or PVC Copper or Aluminium Service s R R7 Bare Mains Range 7/.75-9/.75 7/.75-9/.75 Area O.D Tap Range x-5 x-5 Pack Qty. All tested to applicable requirements of AS/ZS9 Both Mains and Tap Bolts incorporate Shearhead technology for use with a standard M8 socket Polycarbonate windows employed on all tap facilities to ensure the operator can see the actual connection Connectors can be disconnected and reconnected from the Mains with ease 0 0

7 Mains Connection Box These products contain the K Series range of House Service Connectors and provide an environmentally protective chamber in which to house and mount the conectors. It also provides protection of the Consumers Mains against UV degradation. The boxes come in single and three phase models with the standard K9 House Service Connector (see page 8-5) or with the eutral Bonding Connector K97 (also page 8-5). Options are available to include the K8 House Service Connector with Polarity Test Point. All connectors plug in to the base for safe and secure bi-metallic mains to service connections. Single Phase K K5 K5 K5 K5 K55 K5 K57 K58* K59*. Three Phase Phase Connectors K9 K9 K8 K8 K9 K9 K8 K8 il il ote: * Empty boxes, no connectors eutral Connectors K97 K9 K97 K8 K97 K9 K97 K8 il il. Phase Connector includes Polarity Test point /A /A IPD Rated Suits easy entry of consumers Mains through the rear of base. eutral Connector includes Bonding Tail /A /A

8 Pre-Insulated Compression Sleeves Pre-Insulated sleeves are used to make an electrical joint, between two aerial bundle insulated conductors. The products are supplied for Full Tension or on Tension applications. Features of all Pre-Insulated Sleeves are - Totally Insulated and Water Proof Colour Coded to applicable cable size Utilux Tool # Labelled with size, Die size, Strip Length, Compression locations Permanently engraved with Traceability data 8-8 Full Tension Sleeves K0 K0 K0 K0 K70 K Length Die of Sleeve Die Part -07AL -07AL -07AL -07AL -5AL -5AL * Sleeves to connect cables of differing sizes are also available. Refer Dulmison for details on Tension Sleeves K0 K K K K5 K K7 K9 K0 K5 K K5 K Length Die of Sleeve End Cap Colour Blue Orange Red ellow Grey Violet Die Part -07AL -07AL -07AL -07AL -07AL -07AL -07AL -07AL -07AL -07AL -07AL -07AL -07AL

9 Pre-Insulated Compression Lugs Pre-Insulated lugs are used to terminate aerial bundle insulated conductors, onto switchgear, busbars or isolators. The products are available in either Aluminium or Bi-Metallic form. Features of all Pre-Insulated Lugs are - Totally Insulated and Water Proof Utilux Tool # Colour Coded to applicable cable size Labelled with size, Die size, Strip Length, compression locations Permanently engraved with Traceability data Bi-Metallic - Aluminium Body - Copper Palm Total Length Palm Hole Dia. K59 K0 K K K7 K58 K0 K K K K8 K Ø0 Ø0 Ø5 Ø5 Ø5 Ø0.5 x x x x x x Die Part -07AL -07AL -07AL -07AL -07AL -5AL.. Aluminium - Aluminium Body - Aluminium Palm Total Length Palm Hole Dia. Die Part -07AL -07AL -07AL -07AL -5AL -5AL Die Die End Cap Colour Blue Orange Red ellow Grey Violet End Cap Colour Blue Orange Red ellow Grey Violet 8-9

10 Strain Clamps Strain clamps are available for both Mains and Service Aerial Bundled s. Capable of clamping from to cores. If uneven number of cores are clamped, use filler cables in other locations. Mains Strain Clamps Glass Reinforced UV Stabilised clamping blocks High Strength Aluminium Alloy tensions straps Conforms to requirements of AS7 All Hardware is stainless steel - lubricated to eliminate binding Jaws sprung loaded to facilitate easy insertion of cores.. - IBT95 IBT95 IBT95 IBT95 umber of Cores Range of IBT95 Service Strain Clamps Type IBT Glass Reinforced UV Stabilised clamping blocks High Strength Aluminium Alloy Strap Hardware is stainless steel Can also be rotated to act as suspension clamp Is supplied in Eye and Hook Form Conforms to requirements of AS7. Type IBS Stainless Steel Bail arm - detachable Conforms to requirements of AS7 Wedge action created by sliding jaws o loose components, jaws attached to body. IBST5- IBTH5 IBTH5 IBTC5 IBTC umber of Cores upto Range of Hook or Eye Detachable Hook Hook Eye Eye - IBST5-. - IBTH IBTC5

11 Suspension Clamps Type IBSC EPDM UV Stabilised Rubber Insert Galvanised body - With captive bolt slot Galvanised steel hardware - Oversize wing nut. Suitable for Line Deviation up to 0 degrees Conforms to requirements of AS7. IBSC5 IBSC5 IBSC IBSC70 IBSC95 Core 95 Core Core IBSC5 Type IBSL Cast Aluminium Body Conforms to requirements of AS7 Stainless Steel Hardware Increased Slip Strength Optional Weak Link Feature - Sawcut through eye. with Weak Link IBSLF IBSL95F IBSLF Type IBSRC Cast Aluminium Body Conforms to requirements of AS7 Integrated Stringing Roller Design UV Stabilised split elastomer bush Controlled release of conductor. IBSRC IBSRC IBSRC95 IBSRA without Weak Link IBSL IBSL95 IBSL Core umber of Cores Core 95 Core Auxiliary Stringing Roller. - IBSLF. - IBSRC95 IBSRC with IBSRA installed 8-

12 Fused Switch Disconnects (Pole Fuse) Fused Switch Disconnects (FSD), is a single-phase device that is normally installed at the pole. It provides electrical protection to either an aerial service supplying an individual customer or for a low voltage circuit of a pole mounted transformer. Type - K9 and K9 Accepts 00A Barrel type fuse ( 58 x ) Pig Tail type extraction - Type FEHBX UV Stabilised Body - Fully waterproof seals Torque controlled shear head screws Insulation Piercing on all cable sizes and types K9 Application range: Copper or Alum K9 Application range: Copper or Alum Facility to be gang mounted (See fig. ) Self Supported whilst being mounted entry ports designed to eliminate moisture ingress. Type - K9 0A 00 Din Fuse links or A Solid link Hinged fuse carrier, extraction via hot stick - Type LOS UV Stabilised Body - Fully water proof seals Torque controlled shear head screws Insulation Piercing on all cable sizes and types Large Application range: Copper or Alum Facility to be gang mounted (See fig ) Self Supported whilst being mounted Angled cable entry ports to eliminate moisture ingress. Available s and associated hardware K9 K9 K9 K9GAG K9GAG IBSBPH IBSBPH IBSBPH 8- umber of Fittings in Assy 5 /A /A /A Fuse Rating Fuse Type 00 HRC58x 00 HRC58x 0 / DI00 0 / DI00 0 / DI00 Shear Head A/F Single-Phase Bracket Three Phase Bracket Three Phase plus eutral Bracket. 5 - IBSBPH - K9. - K9. - K9. - K9GAG

Fused Switch Disconnects (Cont d) Type - HP UV Stabilised Glass Reinforced body Double Circlip retention of fuse Comes with integral attachment bracket - Pattern B Extraction with Tee Tool - Type -

13 Fused Switch Disconnects (Cont d) Type - HP UV Stabilised Glass Reinforced body Double Circlip retention of fuse Comes with integral attachment bracket - Pattern B Extraction with Tee Tool - Type - FEHBX HP00AD IPSG COMBHOOK PIGTAIL Range Fuse Rating Fuse Type HRC58x Swan eck Bracket Pattern B Combination Bracket Pattern B Combination Loop Bracket Pattern B. 7 - HP00AD. 8 - IPSG. 9 - COMBHOOK. 0 - PIGTAIL 8-

14 Pole Hardware A variety of brackets, hooks, and weak links are available, as mounting fixtures for LVABC suspension and strain clamps. All brackets are fabricated from high strength steel, and are galvanised to either AS or AS80 respectively. All brackets meet the requirements as defined in AS7. Hook Bolts Shaped locating plate to lock onto pole Supplied with nut and washer. IBH IBH00 IBH5 IBH IBH00 IBH 0 IBH0 IBH000 IBH05 IBH0* IBH000 IBH0* * Long Hook - 00 available Mounting Length Thread Length. Double Suspension Clamp Bracket Use when line deviations exceed 0 degrees Two suspension clamps fitted to reduce lead in and exit angles For IBSL suspensions clamps, use IBBA only. IBB IBBA IBB 8- of 0 Hanging Depth Hook Centres Min Failing Load k Mechanical Weak Link Installed between suspension fitting on pole support fitting Will withstand normal loading, but will fail under impact loads Eliminates damage to suspension fitting and cables. IBWL0 IBWL0 IBWL08 of 0 Total Length Type S/Steel Min Failing Load k - IBBA. - IBWL08

15 Pole Hardware (Cont d) Eye ut Screwed onto threaded device to produce Eye attachment. E E0 E00 E Hook ut Thread M M0 M0 M Thread Length Type of eye 0 0 Screwed onto threaded device to produce Hook attachment. IBH IBH 5 5 Thread M M0 of eye 0 Type Failing Load k Hook Bracket Designed for Façade mounted strain clamps Can be strapped to concrete poles with Stainless Steel strap Used as temporary hook, for attachment of stringing rollers. IBHB IBHB Mounting Centres of eye 0 Type Service Support Bracket - IBSSB Used as a service strain clamp attachment point Used in conjunction with hook bolts or hook brackets Galvanised Steel BRPF BRPFT BRPF Drill one Offset from Structure Installs Into Masonry Timber Masonry Failing Load k Hook Bolt Capacity xo5-5 xo5-5 xo E. 5 - IBH Service support bracket. - IBHB. 7 - IBSSB Hook Bracket Facade Mounting Brackets Shaped locating plate Made from UV stabilised glass reinforced polymer Brackets include drive nail. 7a - Cat IBSSB application s can be supported on bracket during installation BRPF. 9 - BRPF 8-5

16 Assembly and Stringing Tools Stripping Tools The IBLST Stripping tool, is designed to remove the tough cross linked polyethylene insulation from low voltage aerial cables. The length of insulation removed is able to be controlled to suit stripping for lugs and sleeves. IBLST IBLST95 IBLST IBLSTB 95 Spare Blade. - IBLST Tool Running Sheaves Attaches to standard hardware, using Socket Tongue supplied Accoodates cables up to x Provides clear working space for linesmen Suitable for stringing angles up to 0 degrees - SWL - 0.8k o lifting of cables required. Core Separating Tools - - IBSW95 Suitable for LVABC up to Supplied in pair - on metre of rope Impact resistant material. Core Separating Tools - - IBSW Suitable for LVABC up to Enables separation of cores close to adjacent equipment Durable separation wedges, able to used under tension loadings. Ratchet Spanners - IBLS- Used on all overhead Shear bolt connectors and 7 across flats in one spanner Reversible Ratchet Fits stainless steel nuts used in strain and suspension clamps Fixed socket that cannot be lost or dropped during installation IBSW95. - IBSW. 7 - IBLS

17 Assembly and Stringing Tools (Cont d) Swivels For use with pulling socks, to eliminate twist. SWIVEL SWIVEL Length Maximum Safe Working Load k SWIVEL Pulling Socks ylon Stranding, Alloy Ferrule, Soft Double Eye. LV5 LV5 LV95 LV x5 x5 x95 x of Plys et Grip Length Cutter - #09/ Ratchet operation Forged Construction. For cables up to 00. Come-alongs - Tensioning Devices Rugged Steel Plated Construction Cast Aluminium Clamping jaws EM5 EM95 EM95 Application Range x5-5&x- x-95 x95- Holding Strength k Ultimate Tensile k Weight kg PULLIG SOCK EM95 #09/ 8-7

18 otes 8-8

Item Code Description Unit Qty Total

UNDP ELECTRICITY SECTOR NORTHERN GOVERNORATES Phase XI Item Code Description Unit Qty Total 04-02-00001 Service Pole - 6m, 75mm dia GS Pipe 11250 04-02-00002 9m Tubular Steel Poles complete with all Accessories