Genesis Series Valves Parts List / Service Instructions

Transcription

1 Genesis Series Valves Parts List / Service Instructions INDEX PAGE General Warnings and Cautions Model Number Index Plug In Valves and Manifolds Manifold Assembly / Wiring Instructions Valve and Accessory Installation Basic Valve Operation Plug In Schematic Plug On Valves and Manifolds Manifold Assembly Valve and Accessory Installation Basic Valve Operation Plug On Schematic Service Repair Kits Plug In Valve Disassembly / Assembly Instructions Rebuild and Gasket Kits Plug On Valve Disassembly / Assembly Instructions Disassembly / Assembly Instructions Rebuild and Gasket Kits Accessory Installation INGERSOLL RAND COMPANY ONE ARO CENTER BRYAN, OHIO (419) FAX (419) PRINTED IN U.S.A.

2 Warnings and Cautions SPECIFICATIONS APPLICATION LUBRICATION INSTALLATION AND SERVICE 2

3 G N 1 2 SD 120 A SPOOL TYPE N PLUG ON P PLUG IN VALVE BODY STYLE ISO SIZE VALVE TYPE 2 2 POSITION / URETHANE *3 3 POSITION / SPRING CENTERED, ALL PORTS BLOCKED IN NEUTRAL / URETHANE 4 2 POSITION / VITON *7 3 POSITION, SPRING CENTERED, INLET PORT BLOCKED, CYLINDER PORTS OPEN IN NEUTRAL / URETHANE *8 3 POSITION, SPRING CENTERED, ALL PORTS BLOCKED IN NEUTRAL / VITON *9 3 POSITION, SPRING CENTERED, INLET PORT BLOCKED, CYLINDER PORTS OPEN IN NEUTRAL / VITON * AVAILABLE IN PD, SD, ND, AD AND MD ACTUATOR STYLES ONLY. ACTUATOR COIL AND CURRENT TYPE SEE COIL CHART BELOW COIL VOLTAGE 000 NO COIL VOLTS (DC ONLY/LOW WATT ONLY) VOLTS (AC OR DC) VOLTS (AC OR DC) VOLTS (AC OR DC) VOLTS (AC ONLY) PD DOUBLE PILOT PS PILOT / SPRING SD DOUBLE SOLENOID SS SOLENOID / SPRING ND DOUBLE SOLENOID NEMA 4 NS SOLENOID / SPRING NEMA 4 AD EXTERNAL PILOT, DOUBLE SOLENOID AS EXTERNAL PILOT, SOLENOID / SPRING MD EXTERNAL PILOT, DOUBLE SOLENOID NEMA 4 MS EXTERNAL PILOT, SOLENOID / SPRING NEMA 4 AVAILABLE ONLY ON PLUG ON MODELS COIL CHART PLUG ON MODELS CURRENT TYPE DESCRIPTION COIL COIL DASH VOLTAGE A STANDARD AC XX VAC B MOLDED LEADS AC XX VAC C CABLE AC XX VAC OR 120 VDC D STANDARD DC XX 37 5 VDC (LOW WATT ONLY) E MOLDED LEADS DC XX VAC OR 12 VDC F CABLE DC XX VDC G CONDUIT AC XX K CONDUIT DC XX L LOW WATT DC XX M LOW WATT DC NO COIL N STANDARD AC/DC NO COIL S KIT PLUG IN MODELS CURRENT TYPE DESCRIPTION COIL KIT A, H STANDARD AC N/A D, J STANDARD DC N/A L, P LOW WATT DC N/A 3

4 PLUG IN VALVES AND MANIFOLDS MANIFOLD ASSEMBLY INSTRUCTIONS WIRING INSTRUCTIONS VALVE AND ACCESSORY INSTALLATION BASIC VALVE OPERATION 4

5 PLUG IN MODELS SCREWS (4) FURNISHED WITH VALVE VALVE GASKET FURNISHED WITH VALVE TIE BOLT KIT FURNISHED WITH PILOT BLOCK (INCLUDES 4 TIE BOLTS AND GASKET) PILOT BLOCK OPTIONAL FOR PLUG ON PILOT VALVE BODY (NON SERVICABLE) GASKET FURNISHED WITH PILOT BLOCK TIE BOLT KIT FURNISHED WITH FLOW CONTROL (INCLUDES 4 TIE BOLTS AND GASKET) FLOW CONTROL OPTIONAL (NON SERVICABLE) GASKET FURNISHED WITH FLOW CONTROL TIE BOLT KIT FURNISHED WITH REGULATOR (INCLUDES 8 TIE BOLTS AND GASKET) PRESSURE REGULATOR OPTIONAL (GAUGE INCLUDED BUT NOT SHOWN) GASKET FURNISHED WITH REGULATOR GASKET (FURNISHED WITH END PLATE KIT) Y O RING 2 TIE BOLTS AND GASKET FURNISHED WITH MANIFOLD. ( TIE BOLT KIT) ADDITIONAL MANIFOLD STATIONS ARE ASSEMBLED SAME AS SHOWN SCREW (2) FURNISHED WITH END PLATE KIT 5

6 PLUG ON VALVES AND MANIFOLDS MANIFOLD ASSEMBLY INSTRUCTIONS VALVE AND ACCESSORY INSTALLATION BASIC VALVE OPERATION 6

7 PLUG ON MODELS SCREWS (4) FURNISHED WITH VALVE VALVE GASKET FURNISHED WITH VALVE TIE BOLT KIT FURNISHED WITH FLOW CONTROL (INCLUDES 4 TIE BOLTS AND GASKET) FLOW CONTROL OPTIONAL (NON SERVICABLE) GASKET FURNISHED WITH FLOW CONTROL TIE BOLT KIT FURNISHED WITH REGULATOR (INCLUDES 8 TIE BOLTS AND GASKET) PRESSURE REGULATOR OPTIONAL (GAUGE INCLUDED BUT NOT SHOWN) GASKET FURNISHED WITH REGULATOR THESE SCREWS, SEALS AND NUTS ARE INCLUDED WITH END PLATE KIT SCREWS, SEALS AND NUTS ARE FURNISHED WITH MANIFOLD. PARTS ARE INCLUDED IN SEAL KIT NUMBER ADDITIONAL MANIFOLD STATIONS ARE ASSEMBLED SAME AS SHOWN. END PLATE KIT (NOT REQUIRED FOR STAND ALONE SUB BASES.) 7

8 VALVE MODEL NUMBER SERVICE REPAIR KITS G X X X XX XXX X OPTION REBUILD GASKET SOLENOID COILS (PLUG IN VALVES ONLY) KIT KIT OPTION VOLTAGE COIL OPT. COIL OPT. COIL OPT. NON PLUG IN A, H D, J L, P GN NO COIL NONE NONE NONE GN NONE NONE GN NONE GN GN NONE NONE GN NONE PLUG IN NONE NONE GP GP GP NUMBER OF SOLENOID COILS REQUIRED GP PER VALVE (PLUG IN VALVES ONLY) GP OPERATOR OPTION NUMBER OF KITS REQUIRED GP PD NONE PS NONE PRESSURE REGULATOR SD 2 MODEL REBUILD PRESS. SS 1 KIT ADJ. KIT ND X NS X AD X AS X MD X MS X A. THE REBUILD KIT AND GASKET KIT SELECTION IS DETERMINED BY THE FIRST FOUR POSITIONS IN THE MODEL NUMBER [GX1X] XX XXX X, (THE POSITIONS WITHIN THE BRACKETS). B. THE SOLENOID COIL IS DETERMINED BY THE COIL VOLTAGE OPTION CODE IN THE MODEL NUM- BER GX1XXX [XXX X], (THE POSITIONS WITHIN THE BRACKETS). C. THE NUMBER OF SOLENOID COILS REQUIRED IS DETERMINED BY THE OPERATOR OPTION CODE IN THE MODEL NUMBER GX1X[XX] XXX X, (THE POSITIONS WITHIN THE BRACKETS). D. THE REBUILD KIT INCLUDES THE GASKET KIT. 8

9 PLUG IN VALVE DISASSEMBLY/ASSEMBLY INSTRUCTIONS 9

10 PLUG ON VALVE DISASSEMBLY/ASSEMBLY INSTRUCTIONS 10

11 PRESSURE REGULATOR REGULATOR NO. REG. ADJ. KIT GAUGE DESCRIPTION N PLUG ON 30 P.S.I.G N PLUG ON 60 P.S.I.G N PLUG ON 120 P.S.I.G N NONE PLUG ON 30 P.S.I.G N NONE PLUG ON 60 P.S.I.G N NONE PLUG ON 120 P.S.I.G P PLUG IN 30 P.S.I.G P PLUG IN 60 P.S.I.G P PLUG IN 120 P.S.I.G P NONE PLUG IN 30 P.S.I.G P NONE PLUG IN 60 P.S.I.G P NONE PLUG IN 120 P.S.I.G. DISASSEMBLY/ASSEMBLY INSTRUCTIONS 11

12 PN FULL SIZE MANUAL (PN AVAILABLE UPON REQUEST PN