PRODUCT LINE. CPS Oil & Gas Equipments Private Limited. Liner Hanger System. Gas Lift Equipment. Cementing and Casing Accessories
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2 PRODUCT LINE CPS Oil & Gas Equipments Private Limited Liner Hanger System Cementing and Casing Accessories Completion and Downhole Equipment Gas Lift Equipment
3 COMPANY PROFILE CPS, a company based on Indian values, was established in 2011 with the intention to design & manufacture downhole oil tools for domestic and international market. Manufacturing facility is located in Vasai, Palghar, Maharashtra. CPS operations are managed by professional having immense experience in design & manufacturing. Our engineering team is committed to research and develop high performance tools. Products & Services CPS manufactures a wide range of Completion, Production and Service Tools used in various operations of Oil and Gas Wells. We have initiated a whole new expertise in designing of tools as per applicable API standards. LINER HANGER SYSTEM A wide range of Liner Hangers, including Mechanical, Hydraulic with/without rotation, with single or multi cone, is manufactured along with the running tools, setting tools and accessories. CEMENTING AND CASING ACCESSORIES CPS offers a range of cementing and casing accessories - Float Collar, Float Shoe, Reamer Shoe, Guide Shoe, Cementing Plugs, Centralizers and Stop Collars which brings high value to casing running and cementing. COMPLETION PACKERS AND ACCESSORIES CPS manufactures complete range of Mechanical, Hydraulic and Wireline set Permanent and Retrievable Packers. These Packers are tested and stimulated to suit virtually for any operating environmental conditions. Permanent Packers are tested to PSI and Retrievable Packers to PSI. GAS LIFT EQUIPMENT CPS offers a variety of gas lift equipment for low-producing wells, high-producing wells, or prolific deepwater wells.
4 WHY US? CPS has implemented quality management system compliance to ISO 9001:2008 and API spec Q1 9th edition and has zeal to improve in all aspects to provide best products and services. CPS has testing unit to test and validate products to various API specification. CPS competitive thrust has been achieved by some stringent quality programs. CPS has installed quality checks coupled with the best testing facilities and have invested in the latest testing equipments. CPS has innovative and well qualified passionate team to provide engineered solutions to all customer requirements. CPS has latest machineries and quality instruments to meet t he manufacturing requirements along with desired quality.
5 CERTIFICATES
6 PRODUCT RANGE Liner Hanger System Cementing & Casing Accessories o Float Collar o Float Shoe o Reamer shoe o Conventional cementing plugs o Non rotating Cementing plugs o Cement Retainer o Centralizers o Stop Collars o Pup Joints o Couplings Completion and Downhole Equipment o Packers o Anchor Catcher o Sliding Sleeve o Bridge Plug o Landing Nipples o Flow Couplings Gas Lift Equipment o Conventional Gas Lift Valves o Wireline Retrievable Gas Lift Valves o Conventional Gas Lift Dummies o Wireline Retrievable Gas Lift Dummies o Conventional Mandrels o Side Pocket Mandrels o Latches o Check Valves
7 LINER HANGER SYSTEM Hydraulic Liner Hanger In hydraulic type we set the hanger by applying pressure through the run-in string, and is designed to support medium to heavy liner loads. The hanger is widely used in deep and high angle wells, where actuation of mechanical-set hangers may not be preferred. Hydraulic liner hanger is couple with running tools, pack off bushing, hydraulic landing collar, float collar(if required), float shoe and other tools. Mechanical Liner Hanger Mechanical Liner Hanger The Mechanical Dovetail Slip Hanger (MDLH & MRDLH) is a premium hanger with an integral body. The hanger mandrel is machined from heavy wall mechanical tubing and treated to the required grade. Integral construction eliminates all internal connections which provide maximum pressure ratings and liner hanging capacity. SIZE SPECIFICATION TABLE Hydraulic Liner Hanger
8 LINER HANGER SYSTEM Accessories Hydraulic Landing Collar The hydraulic landing collar has an internal ball seat, and is run with a Hydraulic Liner Hanger. The HLC is run two or three joints from the shoe, and is used to land the Liner Wiper Plugs (LWP). The LWP provides a pressure seal from above and below and are easily PDC drillable. Mechanical Landing Collar The mechanical plug landing collar (MPLC) is run two or three joints from bottom, and is used to land the Liner Wiper Plug (LWP). The LWP provides a pressure seal that holds pressure from above and below and are easily PDC drillable. Tie Back Seal Nipple Hydraulic Landing Nipple Drillable Pack Off Bushing The drillable pack-off bushing (DPOB) is a high pressure, high temperature pack-off used when working with high angle well bores. The DPOB has chevron type packing that seal tightly around the polished Cementing Seal Joint. The DPOB hold pressure from above and below and is not damaged from rotation during setting and releasing of liners. Mechanical Landing Nipple Tie Back Seal Nipple The tieback seal nipple (TBSN) has proven to be a superior method of extending the liner to the surface of the well. Using the polished bore receptacle of the Setting Collar (SC) or the Liner Lap Packer (LLPH) packer, this assembly facilitates the entry and subsequent seal of the nipple into the bore. Drillable Pack off Bushing
9 LINER HANGER SYSTEM Float Equipment Single Valve Float Collar (SVFC) and the Double Valve Float Collar (DVFC) acts as an extra back pressure valve sealing against pressure from below when floating in a liner or casing. The positive action, back pressure ball and seat valve constructed of thermal plastic ensures a secure seal. The SVFC or DVFC have no internal connections and is highly resistant to abrasive fluids, corrosion, and temperature. The Double Valve Float Shoe, Spaded Nose (DVFS-SN) features back pressure valves and a spaded nose with circulating side ports. The side ports are used when liners are set on bottom, this improves cementing operations. The DVFS-SN is easily PDC drillable. Drill Pipe Wiper Plug Drill Pipe Wiper Plug The DPWP with Rotation Prevention Clutch on the nose of the plug lands, and locks in place in the seat of the liner wiper plug. The plugs then land, latch, and seal in the landing collar. Liner Wiper Plug The Liner Wiper Plug (LWP) with Rotation Prevention Clutch on the nose of the plug lands and locks in place in the seat of the landing collar. Both the DPWP and the LWP act to hold pressure from above and below. Liner Wiper Plug Float Shoe
10 CEMENTING & CASING ACCESSORIES Float Collar Float collar is installed one or three joints above guide shoe or float shoe. It works as landing platform for cementing plug during the cementing operation. The area between float collar and float shoe contains semi-contaminated fluid collected through wiping action of cementing plug, during the float shoe against the contaminated fluid. CPS provides float collar ranging from 2-7/8" to 20". Other sizes can be provided on request. Float collar can be provided with single/double valve, stab in/stab in latch, non-cement filled (for size upto 4-1/2"), cement filled etc. Float Shoe Float Collar Float Collar Float shoe performs all the functions which a guide shoe performs, in addition a one way check valve is assembled inside it which prevents backflow of fluid inside the casing after cement placement in annulus while it allows circulation down through the casing. CPS provides float shoe ranging from 2-7/8" to 20". Other sizes can be provided on request. Float shoe can be provided with single/double valve, stab in/stab in latch, non-cement filled (for size upto 4-1/2"), cement filled, different noses and port combinations etc. Reamer Shoe Float Shoe Float Shoe Reamer Shoe is float shoe designed for potentially difficult wellbores having obstructions, swelling shales, ledges, etc. Spiral Vanes For Non aggressive reaming action. It reduces torque build up on thread connections. Carbide Tips For Tight Spots. These tips are provided in Hard Die Steel and Carbide material. Eccentric Nose For guiding casing to total depth while running in hole. Drillability PDC Drillable. Surge Pressure reduction on formations
11 CEMENTING & CASING ACCESSORIES Cementing Plugs Cementing Plugs are used for wiping out the Inner wall of casing string and minimize contamination of cement slurry. There are two types: Conventional Cementing Plugs Non-Rotating Cementing plugs CPS provides cementing plugs ranging from 4-1/2" to 13-3/8". Other sizes can be provided on request. Conventional Cementing Plugs Conventional Cementing Plugs feature rubber fins to wipe out inner wall of casing string. The fins have greater wiper contact area with greater wear resistance. The area between float collar and float shoe contains semi-contaminated fluid collected through wiping action of cementing plug. Non-Rotating Cementing Plugs Conventional Cementing Plugs Non-rotating Cementing Plugs feature rubber fins to wipe out inner wall of casing string. The Nonrotating insert in bottom plug latches in nonrotating profile in float shoe/collar. The Nonrotating insert in top plug latches in non-rotating profile in bottom plug. This action prevents rotation of plug and considerably reduces drilling time. Non-Rotating Cementing Plugs
12 CEMENTING & CASING ACCESSORIES Cement Retainer Wireline set cement retainer is a high quality tool for squeeze cementing. The bypass valve is controlled from the surface by simply picking up to close and setting down to open. The valve is automatically closed when the stinger is removed from the retainer. This retainer plug sustains high pressure and temperature. CPS provides cement retainers ranging from 4-1/2" to 5-1/2". Features Electric wireline set Drillable Cast iron construction One piece slips - hardened to depth of wicker only Sets in any grade casing including P-110 Metal back-up rings prevent rubber extrusion For temporary or permanent service Ratcheting lock ring holds setting force Small OD for speed and safety when running Cement Retainers
13 CEMENTING & CASING ACCESSORIES Centralizers Centralizers are used for centralization of casing string. Proper centralization of casing string is of much importance for quality primary cementing. Improper Centralization can lead to various cementing problems such as zonal isolation and inappropriate casing support. There are two types: Bow Spring Centralizer Rigid Centralizer (Positive rigid and solid rigid centralizer) CPS provides centralizers ranging from 4-1/2" to 13-3/8". Hinged Non-welded Bow Spring Centralizer Hinged Welded Bow Spring Centralizer Slip On Welded Bow Spring Centralizer Hinged Non-welded Bow Spring Turbolizer Slip On Welded Bow Spring Turbolizer Hinged Welded Bow Spring Turbolizer
14 CEMENTING & CASING ACCESSORIES Hinged Non-welded Semi-rigid Bow Spring Centralizer Single Piece Bow Spring Centralizer Hinged Non-welded Positive Rigid Centralizer Spiral Vane Slip On Welded Positive Rigid Centralizer Straight Vane Slip On Welded Positive Rigid Centralizer Straight Vane Solid Rigid Centralizer Spiral Vane Solid Rigid Centralizer Straight Vane Solid Rigid Centralizer (Fixed) Spiral Vane Solid Rigid Centralizer (Fixed)
15 CEMENTING & CASING ACCESSORIES Stop Collars Hinged Bolted Stop Collar Hinged Set Screw Stop Collar Hinged Spiral Nail Stop Collar Slip On Set Screw Stop Collar
16 CEMENTING & CASING ACCESSORIES Pup joints A pup joint is a pipe of non-standard length used to adjust the length of tubular strings to its exact requirement. API casing and tubing pup joints are manufactured according to API Spec 5CT. Pup joints are available in 2.0',3.0', 4.0', 6.0',8.0' and 10.0' length with upset and non upset design. Couplings A short length of pipe used to connect two joints of casing. A casing/tubing coupling has internal threads (female thread form) machined to match the external threads (male thread form) of the long joints of casing/tubing. The two joints of casing are threaded into opposite ends of the casing coupling. Couplings are available in EU, NU, LTC, STC and BTC thread. Coupling dimension will be as per API specification.
17 COMPLETION AND DOWNHOLE EQUIPMENT Packers The casing sizes in which CPS provides the packers are from size 4-1/2" to 9-5/8" with tubing connection from size 2-3/8"- 3-1/2". Mechanical Packer Mechanical Packer This type of packers are set by some form of tubing movement, usually a rotation or upward /downward motion. We have supplied different sizes of packer to our worldwide customers. Hydraulic Packer This type of packers are use fluid pressure to drive the cone behind the slips. Once set they remain set by the use of either entrapped pressure or a mechanical lock. They are released by picking up the tubing. They are good for use in deviated or crooked holes where tubing movement is restricted or unwanted. The tubing can be hung in neutral tension. Dual Bore Packer This is basically a mid-string isolation packer that is designed to seal off approximately two strings of tubing. The dual bore packer allows the simultaneous production of two zones while keeping them isolated. Most multiple-string packers are retrievable; however, some permanent models exist for use in HP/HT applications. Standard configurations have bidirectional slips to prevent movement and maintain packoff with the tubing landed in the neutral condition. Hydraulic Packer
18 COMPLETION AND DOWNHOLE EQUIPMENT Anchor Catcher Anchor Catcher is a Retrievable Double Grip Tubing Anchor designed to anchor the tubing string in tension or compression. When installed with the proper amount of tubing tension, this anchor prevents movement of the Tubing String during rod pumping operations.
19 COMPLETION AND DOWNHOLE EQUIPMENT Sliding Sleeve A completion device that can be operated to provide a flow path between the production conduit and the annulus. Sliding sleeves incorporate a system of ports that can be opened or closed by a sliding component that is generally controlled and operated by slickline tool string.
20 COMPLETION AND DOWNHOLE EQUIPMENT Bridge Plug A downhole tool that is located and set to isolate the lower part of the wellbore. Bridge plugs may be permanent or retrievable, enabling the lower wellbore to be permanently sealed from production or temporarily isolated for a treatment to be conducted on an upper zone. We deal in wireline type bridge plug ranging from 2-3/8" to 13-3/8" which we supply in two designs: 1. Big Boy bridge plug 2. Midget bridge plug Big Boy Bridge Plug Electric wireline set Drillable Cast iron construction One piece slips - hardened to wicker Sets in any grade casing including P-110 Form-fitting metal back-ups prevent rubber extrusion For temporary or permanent service Ratcheting lock ring holds setting force Midget Bridge Plug Electric wireline set Drillable Cast iron construction One piece slips - hardened to wicker Sets in any grade casing including P110 For temporary or permanent service Ratcheting lock ring holds setting force
21 COMPLETION AND DOWNHOLE EQUIPMENT Landing Nipple A completion component fabricated as a short section of heavy wall tubular with a machined internal surface that provides a seal area and a locking profile. Landing nipples are included in most completions at predetermined intervals to enable the installation of flow-control devices, such as plugs and chokes. CPS provides following types of landing nipples: X profile landing nipple XN profile landing nipple Material Grade: 4140/ L-80, 9Cr and 13Cr. Other material grade can be provided on request. SIZE SPECIFICATION TABLE Size Seal Bore NoGo Bore Profile) (for XN Features Large Bore for minimum restriction Universal nipple with one internal profile Retractable locking Keys Locks designed to hold pressure from above or below from sudden reversal Optional hold down Interference hold-down for smaller locks Shear pin hold-down for larger locks CXN Profile Landing Nipple CX Profile Landing Nipple
22 COMPLETION AND DOWNHOLE EQUIPMENT Flow Couplings Flow couplings are installed in the tubing opposite perforations in wells with two or more zones. These are heavy walled and are sized to help prevent tubing damage from the jetting action of the zone perforations. It should be installed above and below landing nipples or other restrictions that may cause turbulent flow. Help to extend the life of the well completion. Basic applications are to help inhibit erosion caused by jetting action near perforations, installed opposite perforations in one or more zones. Furnished in various grades of materials with required end connections and different lengths to meet our customer s as well as API standard requirements. CPS provides flow couplings ranging from 2-7/8" to 3-1/2".
23 GAS LIFT EQUIPMENT Conventional Gas Lift Valves The CPS conventional (tubing retrievable) Injection Pressure Operated Gas Lift Valve is manufactured in 1" or 1-1/2" O.D. The Conventional Valve is controlled by injection gas pressure. The valve is used to control gas pressure and its flow from the casing annulus into the tubing during gas lift operations. The valve is installed on a conventional mandrel. Conventional Gas Lift Valve Check Valves The Check Valve is a conventional (tubing retrievable) check valve that comes in 1" or 1-1/2" O.D. The check valve is installed externally on conventional mandrels and chemical injection subs. Reverse flow checks prevent gas and fluid flow from the tubing back into the casing annulus. In operation, the reverse flow check valve utilizes a dual seating system. Check Valve
24 GAS LIFT EQUIPMENT Conventional Mandrel CPS conventional mandrels are designed to receive 1" and 1-1/2" conventional gas lift valves. These valves are mounted externally on the mandrel body. Our conventional mandrels feature external side guards to protect the gas lift valve and check. Mandrels are available in standard sizes 2-3/8", 2-7/8" and 3-1/2" in J-55, N-80, L-80 and P110 materials. We can also accommodate 41/2" and 5-1/2" sizes along with 13 Cr material by special order.
25 GAS LIFT EQUIPMENT Wireline IPO Gas Lift Valve The CPS IPO gas lift valve is a wireline retrievable injection pressure operated gas lift valve that comes in 1"or 1-1/2" OD. This valve is primarily controlled by injection gas pressure. The valve is used to control gas pressure and its flow from the casing annulus into the tubing during gas lift operations. The valve is installed in side pocket mandrels. The valve is constructed of premium materials for corrosion resistance in wells with high concentrations of H2S and/or CO2. Packing and elastomeric materials for the valve are available for standard and special service. WL Gas Lift Valve
26 GAS LIFT EQUIPMENT Wireline Dummy Valve The CPS 1.5 and 1.0 Dummy Valves are Wireline Retrievable non-equalizing isolation tools designed to install in a side pocket mandrel. Dummy Valves are in 1.0" O.D. tools and are designed for industry standard 1.0" side pockets. The is a 1-1/2" O.D. tool, which is designed to be installed in industry standard 1-1/2" side pockets. Wireline Orifice Valve The CPS Wireline Retrievable Orifice Valve is a 1.0" or 1-1/2" O.D. valve used to control the flow of gas and/or fluid from the casing annulus into the tubing. The valve is installed in side pocket mandrels. The valve is designed with a square edged orifice which, when properly sized, allows volume control when the casing and tubing pressures are known. An integral reverse flow check prevents gas and or fluid from flowing from the tubing back into the casing annulus. The CPS valve consists of a flow barrel, seat housing and floating square edged orifice, lower packing retainer, and check nose with a reverse flow check drop. WL Orifice Valve WL Dummy Valve
27 GAS LIFT EQUIPMENT Side Pocket Mandrel CPS side pocket mandrel features an oval body design and threaded connections for installation in the tubing string. Oval-body mandrel design is ideal for dual-completion applications and reduce overall running clearances. The pocket is designed with profiles and seal bores to accept wireline retrievable flow control devices. These mandrels can be provided with EU and/or premium thread configurations. The pocket of the side pocket mandrel is offset from bore of the tubing string allowing full tubing drift for well servicing operations. The pocket of mandrel is designed with integral deflector profile to guide the tools inside the pocket sealing bore and deflects tools larger than the running and pulling tools. Mandrels are available in standard sizes 2-3/8", 2-7/8" and 3-1/2". Gas Lift Latches CPS's Wireline Retrievable Latches are designed to secure Retrievable Gas Lift Valves and any other flow control devices, such as chemical injection valves and water flood valves, into the appropriate side pocket mandrels equipped with 1" or 1-1/2" outside diameter receiver pockets. All the running post and bodies for the BK-2 and RK model latches are drilled and pinned. Latches
28 For any further query please contact us on REGD. OFFICE , PHASE V, PARMAR TECHNO CENTRE, WESTERN EXPRESS HIGHWAY, VASAI EAST, THANE DIST., MAHARASHTRA, INDIA CONTACT NUMBER: SALES@CPSOG.COM, SMEHTA@CPSOG.COM
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