Mining chains This design is the exclusive property of JOHN KING CHAIN Ltd and copyright protected under the Designs and Patents Act 1988

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1 Mining chains his design is the exclusive property of JON KING CAIN td and copyright protected under the Designs and Patents Act 1988

John King & Company Cli Works 1930 s Assembly 1960 s New Cli Works 2000 s Company istory and Qualifications he John King Company was established in eeds, England in 1926.

In these early days conveyor chain was generally of cast link construction.

JON KING are undoubtedly the world leaders in this range of conveying chains.

2 John King & Company Cli Works 1930 s Assembly 1960 s New Cli Works 2000 s Company istory and Qualifications he John King Company was established in eeds, England in Early success was achieved in the manufacture of mechanical handling equipment for the rapid mechanisation of the coal industry. In these early days conveyor chain was generally of cast link construction. he Company therefore has unrivalled experience in the production of highest quality cast link chains in ductile irons and steel under the Cli Quality Brand. JON KING are undoubtedly the world leaders in this range of conveying chains. Although cast link chains remain an important part of the JON KING programme, the company has progressively expanded the product range to encompass chains of other constructions and manufacturing techniques including Welded steel chains, engineered steel chains, forged fork link chains and Engineering plastic chains. oday JON KING offer the widest range of conveyor chains of any manufacturer which makes them unique in being able to offer an infinite number of chain types in a variety of materials and constructions for a multiplicity of industry mechanical handling applications. In recent years it has been JON KING s strategy to develop the Company into a global business. his has seen the establishment, in addition to the main factory in England, distribution Companies in North and South America, Africa, South East Asia and Central Europe. Our objective is to provide best service in supply of high quality chain and sprockets Worldwide. All products are manufactured within the dictates of the Company s quality management according to ISO 9000 establishing consistent and high quality products and ensuring performance reliability and extended service life. CONENS ram 03 Engineering Class Shuttle Car Style JKR 04 Combination Class Shuttle Car 04 eeder Breaker Style JKB 05 Engineering Class eeder Breaker 05 Buffalo eeder Breaker 06 Road eaders or Dintheaders s 06 Wash Box s Specifications 07 Drop orge Rivetless with Extended Pins 07 Cardan or Biplaner s 08 Round ink Steel s and accessories 09 win Outboard Systems 10 BC Bucket Clamps 11 CC Series Connector 11

3 Mining s ram ram chains are based on standard transmission chain construction but used in feeder applications on continuous mining machinery. he chains are operated in twin strand format with flight bars making the two strands common. ypical pitches are 2.00 (50.8 mm) and 2.50 (63.50 mm). Materials are enhanced to ensure higher strengths and wear resistance. SYE A D2 SYE B D2 ram s Style Width Pins Bushings Rollers Sidedbars Overall ead to End to Inside Width Material eter Material eter Material ness Diam- Diam- hick- C C eight + D2 inches inches lbs/ft JKM A A 1.13 AC A 8.3 JKM B A 1.13 AC 1.56 A A 13.5 JKM B A 1.13 AC 1.56 A A 14.5 Material A = alloy heat treated AC = alloy case hardened. JKM6414 sidebar thickness on roller links is.50 and pin link.44 JKM2 is a bushing type chain and does not have rollers Material Approx. 3

4 Mining s Engineering Class Shuttle Car Style JKR Shuttle cars are designed to efficiently remove cut material from the mine work face in such a manner as to enhance the performance of continuous mining equipment in order to imise productivity. wo standards styles are illustrated but this is not exhaustive, many bespoke types are available as special production. R D2 S Engineering Class Shuttle Car Style JKR Spacing Width Inside Pins Rollers Sidedbars Attachments Width Overall hickness eight C C C D2 R S inches inches lbs/ft JKR2609/BM5X Ev. 6th C 1.13 C JKR2609/BM5X Ev. 8th C 1.13 C JKR3075/BM5X Ev. 6th C 1.25 C eat reatment code (C) ardened and empered C Case ardened I Induction ardened Approx. Combination Class Shuttle Car S 1 C D 1 Combination Class Shuttle Car Inner Width 1 Bush Plate eight Plate hickness Pin Pin enght 1 D C Average Ultimate Strength Rated Working oad S inches lbs lbs/ft D ,000 7,

5 Mining s eeder Breaker Style JKB eeder breakers are primary crushers with pick mounted roll crushers combining with a chain conveyor. hey are designed to act as first phase crushers of mined mineral including coal, limestone, potash, gypsum and PE coke down to a suitable size for continuous transport. hey can be either mobile or static machines and employ a variety of running gear. 2 D K M b 3 eeder Breaker Style JKB Width Inside Pins Bushings Sidedbars Attachments Width Approx. Overall hickness eight C C C 3 2 K b M D inches lbs/ft JKB3075/D3X C 1.25 C eat reatment code (C) ardened and empered C Case ardened I Induction ardened Engineering Class eeder Breaker S2 S1 2 3 b d 4 P1 P P1 P Engineering Class eeder Breaker Inner Width Bush Plate eight Inner Plate hickness Outer Plate Pin ength 2 3 b d 4 Average Ultimate Strength P P1 S1 S2 inches lbs , , ,

6 Mining s Buffalo eeder Breaker S Ix Buffalo eeder Breaker Inner Width Bush Plate eight Plate hickness Pin Pin enght S Ix Average Ultimate Strength Rated Working oad inches lbs lbs/ft D ,500 16, Road eaders or Dintheaders s Road headers or Dintheaders are a multipurpose mining machine used in such as eading machines in the advance or retreat of a long wall face development, Dinting (floor grading) of roadways affected by strata disturbance and coal production in short wall operations or room and pillar operations. 337 CAIN CRS 12 5 MAX ,5 M12 BO MAX 6

7 Mining s Wash Box s Specifications b 2 Wash Box s Specifications Space Width Inside Pins Bushings Sidedbars Attachments Width Overall hickness eight Material Material Material b 2 inches inches lbs/ft JKM3075/D3X Ev. 4th ACCP 1.25 CC C JKM3075/D3X Ev. 6th ACCP 1.25 CC C Approx. Drop orge Rivetless with Extended Pins X-SYE SANDARD X1 X X S M X1 S M Drop orge Rivetless with Extended Pins Average ensile Strength X1 X S inches Attachments Space M X , Ext. Pins Ev. 4th , Ext. Pins Ev. 4th Approx lbs/ft 7

8 Mining s Cardan or Biplaner s Cardan or Biplaner chains are multidirectional as a result of a universal joint at the flight position. hey are principally employed in conveying mined minerals at high speeds in tunnelling machines or continuous mining equipment. he chain components are forged from optimum materials and heat treated to ensure imum performance and reliability in operation. P P1 47 x Cardan or Biplaner s P + P1 P P1 x inches

9 Mining s Round ink Steel s and accessories Round link steel chains have become a proven standard in mining and have developed in the coal mining industry along with ong wall mining, a highly effective means of extraction, since the 1960s. Armoured face conveyors require a chain that will run over long distances and offer flexibility in operation. he main standard is covered by DIN Round ink Steel s Nominal size Width Gauge ength d x t d olerance t olerance Inside b1 min Outside b2 5 x t olerance 14 x ± ± ± x ± ± ± x ± ± ± x ± ± ± x ± ± ± x ± ± ± x ± ± ±1.3 t d Gauge ength b1 b2 Elongation at test force 1.6%. otal elongation at fracture 14% min. atigue test 70,000 cycles min. Round ink Steel s Nominal size Reference number est force Breaking force W DIN Operating force W DIN Breaking force W DIN+ Operating force W DIN+ Bend test deflection d x t min. kn min. kn. kn min. kn. kn mm kg/m 14 x ± x ± x ± x ± x ± x ± x ±1.3 Round ink Deep Case ardened s or use with abrasive material, or where excessive friction occurs case hardened chain may increase operational life considerably over that of standard chains. Based on DIN 22252:2001 Round link steel chains. Additionally proof loaded and tested. Round ink Steel s Nominal Width est Breaking size Ref. nominal Inside min. Outside. force force d x t mm min. kn kg/m 14 x 50 C 14/50/C x 64 C 18/64/C x 75 C 19/75/C x 86 C 22/86/C x 100 C 26/100/C x 120 C 30/120/C x 136 C 34/136/C Proof Strength 240 N/mm 2 Breaking orce 400 N/mm 2 Surface ardness 800V 40 Carburizing Depth 0.09d ardening Depth 0.05d Material: chrome-nickel Alloy Steel All dimensions in mm 9

10 Mining s win Outboard Systems Shackle ype Connectors here is also a range of nuts, bolts and flight bars to suit. urther details can be obtained on request. Padless Connector E A B B D C Padless Connector Ref. A B C D E 14 x 50 40/ x 64 40/ x 86 40/ x / mm kg Connector with Wear Pad C A D B G E W S K Connector with Wear Pad o suit nominal chain size Ref. est force Elongation at est force Breaking force Elongation at break A B C D E G K S W mm min. kn % min. kn % min. mm kg/m 14 x 50 40/14/WP x 64 40/18/WP x /19/WP x 86 40/22/WP

11 Mining s BC Bucket Clamps Special bucket attachments are available for the C series chain to be used on vertical bucket elevators. hey are designed to operate with friction drives and tooth sprocket wheels. he bracket allows continuous strands to be employed and operational reliability is increased as they are not an integral part of the haulage member simply an addition. Clamps can be reused when base chain is worn. p d d5 t a BC Bucket Clamps Clamp Reference Ref. t p d a d5 BC16 16 x 64 C M BC19 19 x 75 C M BC22 22 x 86 C M BC26 26 x 100 C M BC30 30 x 120 C M BC34 34 x 136 C M mm kg/pc CC Series Connector A new generation chain connector is available with the CC series clamp. It is suitable for both horizontal and vertical application to be used in AC, plough haulage and general conveying applications. Special material selection combined with close tolerance machining ensures the connector offers high strength greater than the minimum demands of DIN 22252/2. B E C R D A CC Series Connector or nominal chain size Reference D A B E C R nom est force Breaking force B Operating force W mm mm kn kg/pc 14 x 50 47/CC14 14±0.5 50± x 64 47/CC18 18±0.5 64± x 86 47/CC22 22±0.7 86± x 92 47/CC26 26±0.8 92± x /CC30 30± ± x /CC34 34± ±

John King s imited New Cli Works, ancaster Business Park, Sherburn-in-Elmet S25 6NS UK el: (44) 1977 681

Puchacza 5 89-100 Nakło nad Notecią, Poland el: (48) 538 343 991 Mobile: (48) 600 871 077 Email:

com John King s (USA) Charleston South Carolina United States of America Mobile: (1) 843 998 1767 Email:

5 Charlie Road, ughes Boksburg, 1459, South Africa el: (27) 11 894 3570 ax: (27) 11 894 3501 Email:

12 John King s imited New Cli Works, ancaster Business Park, Sherburn-in-Elmet S25 6NS UK el: (44) ax: (44) general@johnkingchains.co.uk John King s (Central Europe) ul. Puchacza Nakło nad Notecią, Poland el: (48) Mobile: (48) aw@johnkingchains.com John King s (USA) Charleston South Carolina United States of America Mobile: (1) ow@johnkingchains.com M ISO 9001 John King s (SA) (PY) td. 5 Charlie Road, ughes Boksburg, 1459, South Africa el: (27) ax: (27) sales@jkc.co.za Cadenas John King tda. Anibal Pinto 1249 Concepción Chile el: (56) manuel@johnkingchains.com John King s td. Rosario, Santa e Argentina Mobile: (54) sv@johnkingchains.com

CEMENT INDUSTRY CHAINS

CEMENT INDUSTRY CHAINS CEMENT INDUTRY CAIN This design is the exclusive property of JON KING CAIN td and copyright protected under the Designs and atents Act 1988 JON KING & COMANY Climax Works 1930 s Assembly 1960 s New Climax