THIELE company profile

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1 Bucket-Elevator Chains

2 THIELE company profile The THIELE company The THIELE Company was founded more than 75 years ago and is now one of the world s foremost chain manufacturers. THIELE s product line includes round-link chains, bushed conveyor chains, forged link chains and a full range of fi ttings and accessories. THIELE s know-how has been built up over many years of designing and producing complete chain systems and our highly skilled workforce and modern, high-performance production facilities stand guarantee for products of the fi nest quality. Consulting and product development THIELE specialises in chain systems for lifting and conveying. THIELE engineers provide an on-site consulting service and work alongside the client to analyse the technical requirements before planning and sizing up the moving chain assembly. Customised solutions are then worked out in-house in THIELE s own design department. Chain production All our chains and components are manufactured in-house. Our production facilities include equipment for welding, laser-, plasma- and gas-cutting, solid forming, heat treatment and mechanical processing using the latest CNC lathes and multi-spindle milling machines. Quality High-integrity production methods are used to ensure that all products leaving the THIELE factory are of the fi nest quality, as confi rmed by continuous monitoring in our laboratory and testing house. THIELE is one of the world s fi rst chain producing companies to meet the DIN EN ISO 9001 quality management standard. 2 THIELE Chain-Company Drop Forging

3 Development, CAD design, chain dimensioning All product development takes place in our own technical department, where the latest 3D CAD programs are used. By simulating the cycle of movement of the chains at the deflection points it is possible to establish an accurate match between the link plate and roller contours. This makes for optimum running conditions and ensures that THIELE chains deliver a long operational life. Product line-up Bucket-Elevator Chains THIELE can provide a wide range of standard Bucket-Elevator Chains. By manufacturing inhouse THIELE is able to respond to customer requirements and can even adapt the standard production programme interfaces to meet customer preferences. Production facilities THIELE Bucket-Elevator Chains are produced at the company s Iserlohn-Kalthof factory, where the latest laser cutting equipment, CNC machines and heat treatment plant are used in the manufacturing process. Chain-Company Drop Forging THIELE 3

4 THIELE HLB Bucket-Elevator Chain THIELE-HLB Many years of experience and technical know-how have gone into the development of the THIELE HLB High- Performance Bucket-Elevator Chain. State-of-the-art material science and FEM analysis technology have been used in the design and development of the components. By employing the latest manufacturing techniques we are able to keep costs down while at the same time ensuring the highest possible levels of product quality and manufacturing repeatability. Mating dimensions buckets A1 - A4: see page 8 All dimensions in mm Chain FBr p LW d D t 1 t 2 h 1 h 2 min. h 3 min. h 4 Weight / M HLB , ,5 40, ,8 HLB , ,5 45, ,4 HLB 80B , ,0 52, ,7 HLB 80A , ,0 52, ,5 HLB , ,5 72, ,8 HLB , ,0 80, ,3 HLB , ,0 85, ,0 FBr = breaking strength [kn] p = pitch LW = internal clearance d = link pin diameter D = bushing outer diameter t 1 = inner plate thickness t 2 = outer plate thickness h 1 = height of inner plate h 3 = distance from pin centre to bucket contact surface h 4 = height of outer plate 4 THIELE Chain-Company Drop Forging

5 THIELE HLB-W Bucket-Elevator Chain THIELE-HLB-W THIELE s reversible High-Performance HLB-W Bucket-Elevator Chains can deliver more service life from the wearing parts. Their shape-optimised link plates generate less wear at the bushings and chain wheels. Mating dimensions buckets A1 - A4: see page 8 The load-bearing bucket holders help reduce contact pressure at the articulation points. Using easy-to-fit, sealed holders means that the chain can simply be turned over when required. All dimensions in mm Chain FBr p LW d D t 1 t 2 t 3 h 1 h 2 min. h 3 min. h 4 Weight / M HLB-W , ,5 45, ,5 HLB-W , ,5 45, ,6 HLB-W 80B , ,0 52, ,2 HLB-W 80A , ,0 52, ,6 HLB-W , ,5 72, ,9 HLB-W , ,0 80, ,5 HLB-W , ,0 85, ,3 FBr = breaking strength [kn] p = pitch LW = internal clearance d = link pin diameter D = bushing outer diameter t 1 = inner plate thickness t 2 = outer plate thickness t 3 = bucket-plate thickness h 1 = height of inner plate h 3 = distance from pin centre to bucket contact surface h 4 = height of outer plate Chain-Company Drop Forging THIELE 5

6 Chain wheels, guide rollers, shafts and axles To obtain optimum life expectancy from a THIELE Bucket-Elevator Chain we strongly recommend fitting new chain wheels as part of the chain replacement process. In many cases this merely involves replacing the worn wheel segments. The product line-up includes both smooth and toothed wheel profiles. THIELE can also supply wheel assemblies complete with shafts and spindles, if required. 6 THIELE Chain-Company Drop Forging

7 Chain wheels, guide rollers, shafts and axles Drive wheel Guide wheel Toothed wheel THIELE Bucket-Elevator Chains are fitted as standard with smooth (toothless) drive and guide wheels. The stepped drive wheel transmits the driving power to the chain by friction contact. The bushing and the outer profiles of both the inner and outer plates are all part of the friction system. Section through a chain wheel Side profi le of chain wheel Chain-Company Drop Forging THIELE 7

8 Bucket - Attachments THIELE chain size A1 A2 A3 A4 Bucket - Attachments HLB 45 HLB-W 45 HLB 65 HLB-W 65 HLB 80 HLB-W 80 HLB 120 HLB-W 120 HLB 150 HLB-W 150 to suit the bucket contact surface ,7 12,7 184,6 63,5 17, , ,7 17,5 184,4 63, ,8 88, We can match the bucket interface to your installation. Our flexible production system means that any bucket mating sizes in the range A1 A4 can be custom produced to meet individual requirements. The table on the right gives the reference values for the most commonly used hole patterns. HLB 190 HLB-W ,2 166, ,6 92, ,2 139, THIELE Chain-Company Drop Forging

9 Client-specific solutions THIELE upgrade on an existing installation optimum interaction between chain and chain wheel extends the operating life of the plant. THIELE retrofi t replaces the round link chain with a new plate link chain the result is a signifi cant improvement in operating life combined with a higher conveying capacity. THIELE can draw on years of experience in manufacturing and upgrading Bucket- Elevator Chains for a wide range of applications. Constantly changing operating conditions call for high-tech solutions. THIELE can provide a complete service package: from project planning through to after-sales service. THIELE upgrade on a Bucket-Elevator Chain the use of higher-grade materials, heat-treated components and machine parts makes for extended maintenance intervals. Chain-Company Drop Forging THIELE 9

10 Sample applications The cement industry uses bucket elevators of all kinds for the vertical conveying of bulk materials. Given the often highly abrasive nature of the product and the high dynamic stresses involved it is vital to have a conveyor system that has been specifically designed for the job in hand. THIELE has a range of High-Performance Bucket-Elevator Chains (HLB and HLB-W) that have been specially developed for cement industry operations. These installations can operate either as centre-chain elevators or as twin-chain systems. Benefits long service intervals suitable for the toughest working conditions high chain traction forces sealed versions available designed to match existing bucket elevator systems low maintenance costs 10 THIELE Chain-Company Drop Forging

11 Customer support, servicing and repairs As well as supplying moving parts and spares for chain conveyors THIELE also offers a complete support service for chain-system operators. On request we can carry out full inspections on horizontal and vertical chain conveyors and supervise the assembly and commissioning of chain systems. THIELE HLB-W chain being fitted by the THIELE servicing team Services provided: supervision of assembly and commissioning wear measurements and inspections repair and maintenance training technical consultation Chain-Company Drop Forging THIELE 11

12 THIELE GmbH & Co. KG Werkstr Iserlohn - Kalthof Germany Phone +49 (0) Fax +49 (0) Internet bulkmaterial@thiele.de B08162-I&I-07/

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