General Catalog SOLID BUSHING SOLID ROLLER SOLID POWER

Transcription

1 General Catalog SOLI USING SOLI ROLLER SOLI POER SOLI USING SOLI ROLLER SOLI POER SOLI USING SOLI ROLLER SOLI POER SOLI USING SOLI ROLLER SOLI POER SOLI USING SOLI ROLLER SOLI POER SOLI USING SOLI ROLLER SOLI POER SOLI USING SOLI ROLLER SOLI POER

2 KK s new qua-series chains are the perfect choice where corrosion resistance and high strength is needed. qua-series chains are specially treated to provide maximum corrosion resistance while maintaining the strength and durability of our carbon steel chains. qua-series corrosion resistance is far superior to nickel or zinc plated chains. qua-series chains are manufactured with our standard cold-forged solid rollers and solid bushings, providing longer life with minimum elongation. KK qua-series chains are ideally suited for harsh outdoor and seawater environments. qua-series chains are also well suited for wash-down applications, outdoor conveyors, farm equipment, paper mills, mining industries and many other applications*. qua-series chains are standard as a flat grey colour, and are available in all sizes, including multiple strand and attachment chains. qua-series chains are supplied fully lubricated, and are not prone to the splitting or peeling problems that occur with nickel plated chains ours Salt ater Spray est ZINC NICKEL QU SINLESS 304 Stainless Steel showed no signs of corrosion during our tests. qua-series chain and Carbon Steel chain, tested in water. esting time 30 days. Salt ater Immersion est Chain ype ours to Start Corrosion Maximum llowable Load #60 C Nickel Plated lbs. qua-series lbs. 304 Stainless lbs. Steel (No Corrosion) 304 Stainless Steel showed no signs of corrosion during our tests. qua-series (), Nickel Plated (), and Carbon Steel (C), tested in salt water. esting time 10 days. *qua-series chains should not be used in applications where chain may come in contact with food. KK always recommends using stainless steel when contact with food is possible. ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

3 able of Contents QUICK GUIE kfgslkjgkl kfgsldj fg;la Linking he orld istory of Roller Chain he KK Solid dvantage General Information Standard NSI Roller Chain ritish Standard Chain eavy Series Roller Chain Super & Super eavy Chain ouble Capacity Chains Maintanance Free Roller Chains ouble Pitch Roller Chain Stainless Steel Chain Nickel Plated Chain Side ow Chain ollow Pin Chain ttachment Chain Standard ttachments Single Pitch ttachments ouble Pitch ttachments ritish Standard ttachments Special ttachments Edger Chain eavy Edger Chain rouble Shooting ints Selection of Roller Chains Maintenance Check List Inside ack Cover able of Contents 1 ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

4 Linking he orld Since being founded in 1916, KK Chain has concentrated its efforts on the manufacturing of roller chain. ith decades of experience and continuous research in the roller chain field, KK consistently produces chain of high quality, uniformity, and durability. KK roller chains are ideal for many industrial and agricultural applications. In addition to use on plant machinery and farm equipment, KK chains are found in the lumber, mining, oil, food processing, packaging, construction, and many other industries. he basic function of KK roller chain is the transmission of mechanical power with a high degree of efficiency. y using KK Chain, you can eliminate power loss and down time while being sure of profitable, high level production. KK roller chains are manufactured to meet our own tough standards, well exceeding merican National Standard Institute standards. KK chains are dimensionally interchangeable with any other chains conforming to NSI standards. Linking he orld 2 KK Chain is continually striving to make new breakthroughs in roller chain design. Combining quality, convenience, reliability, and cost with new technology, improved materials, and an expanded application base, KK is ready to provide the highest quality chain worldwide well into the next century. ere are a few features, which we invite you to compare, point by point, with other power transmission methods. rive Efficiency: he drive efficiency rating of KK roller chain is over 98%. s positive as gears and as flexible as belts, KK roller chain provides an ideal transmission of power with exact speed ratio. hroughout the entire working life, there is no power loss through friction or slippage. Economy: KK roller chains offer maximum operating advantages at minimum cost. hey are also easily removed and maintained. hese qualities, combined with precision manufacturing, provide trouble-free service. KK roller chains are manufactured from the highest quality steel. Chains should be recycled after use, helping to clean our environment and protect our natural resources. urability: KK roller chains are comparatively light in weight, yet they embody great strength. he elasticity of KK chains absorbs shock and vibration, thereby protecting other machine components. Flexibility: KK roller chains are well suited to a broad range of operating conditions, short or long shaft center distances: multiple shafts drives; slow or fast speeds; light or heavy loads; frequent starts and stops. KK chains can be expanded, shortened, or customized using various attachments with relative ease. hey are also highly resistant to adverse environmental conditions caused by temperature, dust, moisture, etc. ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

5 istory of Roller Chain Conventional Split ushing Over the past 85 years there have been very few changes in the design of roller chain. Roller chain has been constructed with side plates, pins, bushings, and rollers. ushings and rollers have been manufactured by stamping flat steel and curling it into shape. he curled, split bushing tends to deform to a barrel shape when it is assembled with the roller link plates. his deformity results in uneven contact between the pin and bushing. his uneven contact creates friction and wear in the live-bearing area between the pin and bushing. Chain elongates and wears out quickly due to this pin-bushing wear. KK s solid bushings and solid rollers are cold-forged from steel rod. his cold-forming process allows us to design bushings and rollers that hold a totally cylindrical inside diameter after being assembled into the side plates. he result is complete pin bushing contact, which minimizes elongation caused by friction and uneven wear. KK Solid ushing o combat the effects of heavy loads, KK assembles its roller links with cold-forged solid rollers. Manufactured with the same precision as our solid bushings, the solid rollers also contribute to extended chain life. his revolutionary cold-forging process results in finely finished inside surfaces, while allowing outside surfaces to be shot-peened for greater fatigue strength. his shot peening process is not possible on split bushings and rollers. Coldforging also works with the molecular structure (Grain) of the steel running lengthwise in the rollers and bushings thereby increasing fatigue resistance. KK cold-forged solid bushing / solid roller chain retains lubrication much longer than standard curled bushing chain. here is less lubricant burn-off because there is less friction and therefore less heat created between the pin and bushing. In tests conducted at our factory our solid bushing solid roller chain lasted up to 3 times longer than conventional split bushing chains. istory of Roller Chain KK offers this cold-forged solid bushing and solid roller advantage as standard on all our NSI standard transmission and conveyor series, carbon steel and nickel-plated chains. eavy chains, and nickel-plated chains, and most ritish standard metric chains also come standard with solid bushings and solid rollers ER RESISNCE ES #60 N rpm 9.3kg-m (68 Ft/Lbs) 76L LURICION: ONLY INIILLY GRESE (20) CO. CO. C CO. CO. E CO. KK stainless steel chain is manufactured with solid rollers. his unique feature minimizes roller distortion under heavy loads. Solid rollers also prevent any foreign matter from building up under the rollers, thereby avoiding rollers splitting and falling off as with conventional split rollers ELONGION (%) KK 60 OURS: KK s research and development department is constantly searching for new ideas to increase roller chain life. Many new products are currently being tested and supplied. Current research includes corrosion resistance and lube free chains as well as trying to obtain greater chain strength. KK also specializes in working with new and problem applications. 3 ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

6 he KK Solid dvantage KK Chain, with its cold-forged, solid bushings, solid rollers, and specially treated pins and bushings provides a unique advantage over conventional chains. KK s cold forging method creates a mirror-like finish, allowing all kinetic surfaces to fit together precisely. he pins and bushings are then specially treated to provide less friction and higher corrosion resistance. he result is a smoother running, longer lasting chain with no initial stretch, and better corrosion resistance. Solid rollers and solid bushings are only two of KK s advanced features. Solid ushing () SOLI USINGS: KK s cold-forged solid bushings retain their cylindrical inside and outside walls even after side plates are pressed on, resulting in better pin bushing contact for longer chain life (). Conventional split bushings deform into a barrel shape when side plates are pressed on, leaving only small contact areas between pins and split bushings (). hese small contact areas build more friction and heat, that causes premature wear. Unlike split bushings, KK solid bushings are shot peened for higher fatigue strength. Split ushing () KK Solid dvantage SOLI ROLLERS: KK s cold-forged solid rollers also have extremely cylindrical walls both inside and out for better bushing-roller and roller-sprocket contact. Unlike split rollers, KK solid rollers are shot peened for greater fatigue strength. REE PINS & USINGS: KK pins and bushings are specially treated to reduce friction and corrosion in the critical bearing area of the pin and bushings. his treatment will also help increase chain life while running and prevent corrosion during shut down. LINK PLES: KK link plate center heights are increased for greater fatigue strength and shock resistance (C). he holes of the link plate are double punched. his process provides true 90-degree holes for exact pin-plate, bushing-plate alignment. KK link plates are also shot peened for greater fatigue strength. KK Conventional (C) 4 PINS: KK pins are specially designed for each size of chain. Exclusively selected steel and superior heat treatment provides strength and toughness for higher wear resistance and load capacity. Larger size chain pins are ground after heat treatment to ensure straightness. LURICION: KK chains are pre-lubricated by a hot dipping process that ensures total lubrication of all component parts to prolong chain life. E REMEN: Proper heat treatment of all chain component parts is essential for long chain life. KK s heat treatment process is done with a technologically advanced furnace specially designed for KK. Consistently meeting KK s highest standards of heat treatment, KK chain has been trusted to be dependable, consistent, and durable. % Elongation KK Solid ushing, Solid Roller Chain ith New reated Pin & ushings Normal atmosphere conditions Conventional Chains New Solid ushing & Roller Chain with Pin & ushing Coated Standard Solid ushing & Roller ours test was made with initial grease only ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

7 General Information SNR PCKGING KK NSI chains and ritish Standard chains are packed in 10-ft lengths with one connecting link. Chains are also available on reels, with one connecting link per 10. SPECIFIC LENGS Chain cut to specific lengths are available for OEM requirements and for replacement chain. hen ordering, specify the total number of pitches needed including the number of connecting links and/or offset links. lso, please indicate whether the chains should be shipped assembled or unassembled. Connecting Link Spring Clip Connecting Link Cottered Connecting Link Single Pin Cotter Offset Link SPRE PRS CONNECING LINK: Spring clip type is standard for small pitch chains through size #60. CONNECING LINK: Cotter type is standard for #80 chain through #180 chain. CONNECING LINK: Single pin cotter type is standard for #200 and #240 chains. OFFSE LINK: hen a strand of chain consists of an odd number of pitches, an offset link is needed to assemble the chain. ssembly is simple, and chains can be custom fit to your power transmission needs. (lso known as a half link). CU O LENG CINS hen ordering a cut length of chain, the assembly should be described as specifically as possible. Roller chain with connecting link Generally, an even number of pitches includes a connecting link. Example: 40riv, 62 pitches including 1 connecting link. (61 + C/L) Roller chain with connecting link and offset link Generally, when an odd number of pitches is required, a connecting link and an offset link are used. Example: 80riv, 75 pitches including 1 connecting link and 1 offset link. (73 + C/L + O/L) Roller chain with connecting link on both ends For odd pitch strands which are not assembled endless, 2 connecting links are available. Example: 60riv, 79 pitches including 2 connecting links. (C/L C/L) General Information Pin Link PIN LINK: (ISO Outer link): Permanent outside link that cannot be removed. Consists of a U-link and a press fit plate. Roller chain with roller link on both ends hen neither a connecting link nor an offset link is required, specify that the chain strand has a roller link on each end. Example: 40riv, 55 pitches with roller link on each end. (55 RLEE) Roller Link 2-Pitch Offset Link ROLLER LINK: (ISO Inner link) 2-PIC OFFSE LINK: Consists of an offsett link and a roller link permanently riveted together. Standard for 1/4 inch pitch and smaller chains. NSI: merican National Standard Institute ISO: International Standard Organization Roller chain endless It is standard to furnish chain unassembled. If an endless chain assembly is convenient for your application, indicate whether it is to be riveted endless (permanent connection), or connected endless with a connecting link (detachable). Example: 60riv, 22 pitches riveted endless with pin link. (21 + P/L Endless) Not Shown. 5 ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

8 Standard NSI Roller Chain QUICK GUIE Solid ushings Solid Rollers Specially Coated Pins & ushings on Single Strand Sizes igh Grade lloy Steel Shot Peened ushings, Rollers & Side Plates Standard NSI Roller Chain 6 KK s precision power transmission roller chains are manufactured for high strength and long life. KK solid bushings and rollers, specially treated pins and bushings, and stringently controlled heat treatment are only a few of the many features built into KK chain. KK meets or exceeds NSI standard 29.1, making KK the most suitable selection for almost any application. For more advantages of KK chain see pages-3-5. KK Pitch Roller Pin Plate Overall idth ransverse Maximum verage verage Chain ia. idth ia. eight hickness Pitch llowable Ultimate eight Per Foot (lbs) No. G Load (lbs) Strength (lbs) Riveted Cottered * KK 25 1/ / , * KK , * KK , / / * KK ,210 7, * KK ,600 9, KK 41 1/ / , KK , KK ,370 8, / / KK ,025 12, KK ,670 17, KK ,620 7, KK ,380 14, KK / / ,500 21, KK ,620 28, KK ,470 10, KK ,315 20, KK ,875 30, KK / / ,435 40, KK ,740 50, KK ,130 60, KK ,300 80, KK ,140 17, KK ,610 35, KK ,250 53, KK / ,890 70, KK ,900 88, KK , , KK , , KK ,360 26, KK ,600 52, KK ,650 78, KK / / , , KK , , KK , , KK , , * - Rollerless Chain: Roller iameter is identical to the bushing diameter, as these chains have no rollers - Split ushing Chains Connecting Link SINGLE SRN Offset Link ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

9 Standard NSI Roller Chain Standard Length Packaging Pitch Standard Chain No. (Inches) 10 ox ox Reel Reel Reel Reel Reel MULIPLE SRN G G Connecting Link Offset Link 25 1/4 480 Links X 35 3/8 320 Links X X X - X /2 240 Links X X X X /2 240 Links X /8 192 Links X X X /4 160 Links X X X Links - X /4 96 Links - X /2 80 Links /4 68 Links Links /4 54 Links /2 48 Links Links MULIPLE SRN KK Pitch Roller Pin Plate Overall idth ransverse Maximum verage verage Chain ia. idth ia. eight hickness Pitch llowable Ultimate eight Per Foot (lbs) No. G Load (lbs) Strength (lbs) Riveted Cottered KK ,540 37, KK ,560 75, KK , , KK / , , KK , , KK , , KK , , KK ,340 48, KK ,300 97, KK , , KK / , , KK , , KK , , KK , , KK ,900 62, KK , , KK , , KK / , , KK , , KK , , KK , , KK ,600 77, KK , , KK , , / / KK , , KK , , KK , , KK , , KK , , KK , , / / KK , , KK , , KK , , KK , , KK , , KK / , , KK , , Standard NSI Roller Chain 7 ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

10 ritish Standard Chain QUICK GUIE Solid ushings Solid Rollers igh Grade lloy Steel ISO R606 Standard 10 Lengths Standard Stainless Steel See Page 15 ttachments vailable KK ritish Standard chain is manufactured to the same high quality specifications as our NSI chain. Solid bushings and solid rollers dramatically increase chain life. Manufactured in accordance with ISO R606, KK ritish standard chains are compatible with ritish standard.s. 228 and German standard IN Chains are supplied in 10-foot lengths. ttachment chains and stainless steel chains are available. 1 ritish Standard Chain Connecting Link Offset Link KK ritish Pitch Roller Pin Plate Overall idth ransverse verage vg. eight Chain ia. idth ia. eight P/L hickness R/Lhickness Pitch Ultimate Per Foot (lbs) No. 1 2 G Strength (lbs) Riveted G G 8 ** KK ** KK , KK , KK / , KK , KK , KK / , KK , KK , KK / , KK , KK , KK / , KK , KK , KK , KK , KK , KK / , KK , KK , KK / , KK , KK , KK / , KK , KK , KK , KK , ** Split ushing Chains ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

11 eavy Series Roller Chain QUICK GUIE Solid ushings Solid Rollers hrough ardened Pins igh Grade lloy Steel Single Strand Runs On Standard Sprockets KK eavy series roller chains have increased link plate thickness to provide greater capacity without fatigue failure. Link plate thickness is that of the next larger size chain. he letter following the number signifies the chain is of the eavy series. Unlike many other brands, KK single strand eavy chains are manufactured with solid bushings, solid rollers, and through-hardened pins. Multiple strand eavy series chains are also available. G eavy Series Roller Chain KK eavy Pitch Roller Pin Plate Overall idth ransverse Maximum verage verage Chain ia. idth ia. eight hickness Pitch llowable Ultimate eight Per Foot (lbs) No. G Load (lbs) Strength (lbs) Riveted Cottered KK 50** 5/ / ,400 7, KK 60 3/ / ,000 12, KK ,400 24, KK / ,400 20, KK ,800 40, KK / / ,200 30, KK ,800 61, KK / ,000 41, KK ,000 83, KK / ,200 54, KK , , KK / ,300 68, KK , , KK / / ,400 83, KK , , KK / / , , KK , , ** Split ushing & Case ardened Pins 9 ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

12 Super & Super eavy Chain QUICK GUIE Solid ushings Solid Rollers Specially Selected lloy Steel Pins Four Point Rivets Offset Links Not vailable KK Super & Super eavy series chains are designed to provide longer chain life under severe loads. Enhanced plate configuration and ball milling plate holes ensure greater tensile strength and resistance to fatigue failure. igh-grade alloy steel and four point riveting provide higher shock load capacities. Super eavy series chains have side plate thickness of the next larger chain size. oth Super and Super eavy run on standard sprockets. Super & Super eavy Chain P P KK Super Pitch Roller Pin Plate Overall idth Maximum verage verage Chain ia. idth ia. eight hickness llowable Ultimate eight Per Foot (lbs) No. Load (lbs) Strength (lbs) Riveted Cottered 10 KK SUPER CIN KK 80 Super / ,180 18, KK 100 Super 1-1/ / ,830 28, KK 120 Super 1-1/ ,810 41, KK 140 Super 1-3/ ,100 55, KK 160 Super / ,800 70, KK 200 Super 2-1/ / , , KK 240 Super / , , KK SUPER EVY CIN KK 80 Super / ,630 22, KK 100 Super 1-1/ / ,280 32, KK 120 Super 1-1/ ,480 44, KK 140 Super 1-3/ ,800 57, KK 160 Super / ,500 72, ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

13 ouble Capacity Chains QUICK GUIE Solid ushings Solid Rollers igh Grade lloy Steel ble to be riven on Simplex Sprockets ouble Capacity Chain is a single strand chain that offers the same ultimate tensile strength as a double strand chain with a saving of 50%. ouble Capacity Chain consists of twice the amount of side plates as single strand chain, and maintains the advantage of being able to be driven on simplex sprockets. C 2 C 3 FC 4 ouble Capacity Chains KK Chain No. KK 16C C FC KK 20C C FC KK 24C C FC KK 28C C FC KK 32C C FC KK 80C C FC KK 100C C FC KK 120C C FC KK 140C C FC KK 160C C FC KK 180C C FC KK 200C C FC KK 240C C FC Pitch Roller idth ia. P R imensions - mm ia verage Maximum Pin ransverse Ultimate llowable Length Pitch Strength kn Load kn LR1 LC1 P1 P2 C C FC C ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

14 Maintenance Free Roller Chains QUICK GUIE Solid ushings Solid Rollers igh Grade lloy Steel Low to igh Speed, Low to eavy Load Chain can rive for many hours without Lubrication he chain is designed to hold high quality lubricant between the pin and bushing with seals. Expanded applications are now possible from low to high speed, light to heavy load, and where lubrication is not possible. his chain can drive for many hours without lubrication. Sales schedule will be in spring of Maintenance Free Roller Chains (Chain size) (Sprocket) (Other applicable chains) (Operating temperature) (Range of speed) (Selection and Caution) 1) Standard Sprocket is used. Note, however, the overall width of chain is slightly wider. ake this into consideration for designing. 2) hen connecting the chain, make sure that all four (4) seals are installed. 3) Lubricate connecting link with ample lubrication before assembly. 4) hen a lubrication leak is found (even at one location), replace that link immediately. 5) he maximum chain elongation limit is 1.5% of the chain length. 6) For use of chain in ambient temperature over 80ºC, special lubrication for higher temperature is available upon request. 7) he covering plate of connecting link is a press-fit type with extra interferences. 8) n offset link is not available.) n offset link is not available. 12 ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

15 Maintenance Free Roller Chains QUICK GUIE Solid ushings Solid Rollers igh Grade lloy Steel Low to igh Speed, Low to eavy Load Chain can rive for many hours without Lubrication Maintenance Free Roller Chains KK Chain No. Roller Pitch idth ia. P R imensions - mm LR Plate Length eight hick verage Ultimate Strength Maximum llowable Load verage Chain eight LC kn kn kg/m KK MF KK MF KK MF 20 KK MF 24 KK MF KK MF KK MF KK MF KK MF KK MF ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

16 ouble Pitch Roller Chain QUICK GUIE Solid ushings Solid Rollers igh Grade lloy Steel elrin Rollers vailable ttachments vailable KK ouble-pitch roller chain is similar to KK standard roller chain, except the pitch is twice that of standard roller chain. hese chains weigh less and are lower in cost than standard roller chain of the same strength. hey are ideal for slow and moderate speed applications, particularly when shaft centers are relatively long. here are two types of double-pitch chains. ransmission type has figure-eight shaped link plates. Conveyor type has straight edged link plates. Conveyor type chains are available with standard rollers or with oversized carrier rollers. Conveyor series chains with 1.5 pitch and larger are constructed with heavy series side plates. KK ouble-pitch chains are manufactured to the highest standards, and with solid bushings and solid rollers. Conveyor ype Carrier Roller ype ouble Pitch Roller Chain Conveyor ype Connecting Link (Cottered) Connecting Link (Cottered) KK Pitch Roller Pin Plate Overall idth Maximum verage verage Chain ia. idth ia. eight hickness llowable Ultimate eight Per Foot (lbs) No. Load (lbs) Strength (lbs) Riveted Cottered SNR ROLLER YPE KK C / , KK C / / ,000 7, KK C / / ,400 10, KK C / ,400 18, KK C / / ,900 26, KK C ,400 37, KK C / ,200 62, CRRIER ROLLER YPE KK C / , KK C / / ,000 7, KK C / / ,400 10, KK C / ,400 18, KK C / / ,900 26, KK C ,400 37, KK C / ,200 62, ransmission ype Connecting Link (Spring Clip) Connecting Link (Cottered) Offset Link 14 KK Pitch Roller Pin Plate Overall idth verage vg. eight Chain ia. idth ia. eight hickness Ultimate Per Foot (lbs) No. Strength (lbs) Riveted KK / , KK / / , KK / / , KK / , ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

17 Stainless Steel Chain QUICK GUIE Solid Roller 300 Series Stainless Steel igh Corrosion Resistance Recommended for -40 F to 800 F ttachments vailable KK Stainless Steel roller chains are used in highly corrosive and extreme temperature environments. ll component parts of KK Stainless Steel roller chains are made of 300 series stainless steel, to achieve the utmost corrosion and temperature resistance. KK Stainless Steel chains are equipped with solid rollers. his unique solid roller will not split or deform like conventional split rollers. hese solid rollers enhance durability of the chain, especially under extreme loads and temperatures. KK Stainless Steel roller chains are manufactured in accordance with NSI dimensional specifications. 600 series stainless steel is also available KK Pitch Roller Pin Plate Overall idth ransverse Maximum verage vg. eight Chain ia. idth ia. eight hickness Pitch llowable Ultimate Per Foot (lbs) No. G Load (lbs) Strength (lbs) Riveted * KK 25-SS 1/ / * KK 35-SS 3/ / , KK 41-SS 1/ / , KK 40-SS 1/ / , KK 40-2-SS KK 50-SS 5/ / , KK 50-2-SS KK 60-SS 3/ / , KK 60-2-SS KK 80-SS / , KK 80-2-SS KK 100-SS 1-1/ / , KK SS KK 120-SS 1-1/ , KK SS G Stainless Steel Chain * - Rollerless Chain: Roller iameter is identical to the bushing diameter, as these chains have no rollers & split bushings - Split Roller Chains ritish Standard Stainless Steel KK ritish Pitch Roller Pin Plate Overall idth Maximum verage vg. eight Chain ia. idth ia. eight P/L hickness R/Lhickness llowable Ultimate Per Foot (lbs) No. 1 2 Load Strength (lbs) Riveted 15 KK 05-SS KK 06-SS 3/ , KK 08-SS 1/ , KK 10-SS 5/ , KK 12-SS 3/ , KK 16-SS , Split Roller Chains ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

18 Stainless Steel ouble Pitch Chain QUICK GUIE Solid Roller 300 Series Stainless Steel igh Corrosion Resistance Recommended for -40 F to 800 F ttachments vailable KK ouble-pitch, Stainless Steel chain combine the same corrosion resistance and high temperature range as our single-pitch stainless chain, while maintaining lower cost and weight. ll component parts of KK stainless steel chains are made of 300 series stainless steel. KK Stainless Steel ouble-pitch chains are assembled with solid rollers. his unique solid roller will not split or deform like conventional split rollers. Solid rollers will retain their original cylindrical shape under severe loads and adverse temperatures. Stainless Steel ouble Pitch Chain ransmission type chains with figure-eight side plates are available. KK ouble-pitch Stainless Steel chain sizes C2060 and up are manufactured with heavy side plates. Carrier rollers and attachments are also available. 600 series stainless steel is available upon request. Conveyor ype Standard Roller ype Connecting Link (Cottered) KK Stainless Pitch Roller Pin Plate Overall idth Maximum verage vg. eight Chain ia. idth ia. eight hickness llowable Ultimate Per Foot (lbs) No. Load (lbs) Strength (lbs) Riveted SNR ROLLER YPE KK C 2040-SS / , KK C 2050-SS 1-1/ / , KK C 2060-SS 1-1/ / , KK C 2080-SS / , KK C 2100-SS 2-1/ / , CRRIER ROLLER YPE KK C 2042-SS / , KK C 2052-SS 1-1/ / , KK C 2062-SS 1-1/ / , KK C 2082-SS / , KK C 2102-SS 2-1/ / , Carrier Roller ype Connecting Link (Cottered) Connecting Link (Spring Clip) Connecting Link (Cottered) Offset Link 16 ransmission ype KK Stainless Pitch Roller Pin Plate Overall idth Maximum verage vg. eight Chain ia. idth ia. eight hickness llowable Ultimate Per Foot (lbs) No. Load Strength (lbs) Riveted KK 2040-SS / KK 2050-SS 1-1/ / KK 2060-SS 1-1/ / KK 2080-SS / , ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

19 Nickel Plated Chain QUICK GUIE Solid ushing Solid Roller igh Grade lloy Steel Plated efore ssembly KK Nickel-Plated chains are used in mildly corrosive environments such as outdoors. Carbon steel Nickel-Plated chain is plated before assembly to ensure complete protection of all parts, while providing maximum strength. KK Nickel-Plated chains are manufactured with solid rollers and solid bushings to extend chain life. Nickel-Plated attachment chains are also available. Zinc Plated chains are also available upon request. P P G KK Nickel Plated Pitch Roller Pin Plate Overall idth ransverse Maximum verage vg. eight Chain ia. idth ia. eight hickness Pitch llowable Ultimate Per Foot (lbs) No. G Load (lbs) Strength (lbs) Riveted * KK 25-NP 1/ / , * KK 35-NP 3/ / , KK 41-NP 1/ / , KK 40-NP 1/ / , KK 40-2-NP ,370 8, KK 50-NP 5/ / ,400 7, KK 50-2-NP ,380 14, KK 60-NP 3/ / ,950 99, KK 60-2-NP ,315 20, KK 80-NP / ,300 17, KK 80-2-NP ,610 35, Nickel Plated Chain * - Rollerless Chain: Roller iameter is identical to the bushing diameter, as these chains have no rollers - Split ushing Chains Connecting Link (Cottered) KK Nickel Plated Pitch Roller Pin Plate Overall idth verage vg. eight Chain ia. idth ia. eight hickness Ultimate Per Foot (lbs) No. Strength (lbs) Riveted 17 KK C 2040-NP / , KK C 2050-NP 1-1/ / , KK C 2060-NP 1-1/ / , KK C 2080-NP / , ransmission type also available. ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

20 Side ow Chain QUICK GUIE Solid Roller Solid ushing Operates On Standard Sprockets Cotter Connecting Links KK Side ow roller chain consists of standard solid roller / solid bushing roller links. Specially designed pin links allow increased clearance between pins and bushings and between the roller link and pin link plates. his feature gives the chain freedom to slightly twist or curve on a horizontal plane. R Min. Curve Radius KK Side ow Pitch Roller Pin Plate Overall idth Min. Maximum verage vg. eight Chain ia. idth ia. eight hickness Curve llowable Ultimate Per Foot (lbs) No. Radius Load (lbs) Strength (lbs) Riveted Side ow Chain / ollow Pin Chain KK 40-S 1/ , KK 50-S 5/ , KK 60-S 3/ , KK 80-S ,700 14, QUICK GUIE ollow Pin Chain Solid ollow Pin ushing Perfectly Cylindrical Inside ushing iameter Operates On Standard Sprockets KK ollow Pin chains are constructed with cold-forged solid bushings. his process assures the inside diameter of the bushing is completely cylindrical all the way through. his unique hollow pin feature allows easy insertion of cross rods without damaging the chain or rods. ollow Pin chain operates on standard sprockets and standard double pitch sprockets. d KK ollow Pin Pitch Roller Pin Plate Overall idth Maximum verage vg. eight Chain ia. idth Outside ia. Inside ia. eight hickness llowable Ultimate Per Foot (lbs) No. d Load (lbs) Strength (lbs) 18 KK 40-P 1/ , KK 50-P 5/ , KK 60-P 3/ , KK 80-P ,700 11, Conveyor ype KK C2040-P , KK C2050-P 1-1/ , KK C2060-P 1-1/ , KK C2080-P ,700 11, Carrier Roller ype KK C2042-P , KK C2052-P 1-1/ , KK C2062-P 1-1/ , KK C2082-P ,700 11, ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

21 ttachment Chain QUICK GUIE Solid Roller Solid ushing Custom Spacing Stainless Steel Nickel Plated ritish Standard qua-series KK attachment chains are standard NSI single and double pitch chains with modified side plates or pins. ttachments may be used for a variety of purposes such as conveying, timing, or alignment. Several types of standard attachments are available from stock while custom attachments can be made to order. KK carbon steel attachment chains are standard with solid rollers and solid bushings, greatly extending chain life. For corrosive or extreme environments, stainless steel, nickel plated, and qua- Series chains are also available. KK stocks many unique attachments for specialized applications such as the poultry, packaging, and forestry industries. CMEN SPCING hen referencing attachment chains, the attachment spacing must be specified. he attachment spacing or centers (space from the center of one attachment to the next) should be referred to in terms of pitches (links). hen counting pitches both the outside (pin link) and the inside (roller link) must be counted. Example: ttachments on Every Link (all inside and outside links). ttachments on every second pitch on the pin link (every outside link). ttachments on every second pitch on the roller link (every inside link). ttachment every third pitch (alternating between inside and outside links). EVERY PIC ttachment on both inside and outside links. EVERY 3rd PIC ttachment alternating on inside and outside. ttachment Chain EVERY 2nd Pitch on PIN LINK ttachment on every outside link. EVERY 4th Pitch on PIN LINK ttachment on every other outside link. EVERY 2nd Pitch on ROLLER LINK ttachment on every inside link. EVERY 4th Pitch on ROLLER LINK ttachment on every other inside link. 19 ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

22 Standard ttachments KK Chain stocks most standard attachment chains in carbon steel and stainless steel. Most custom attachment spacing can be assembled with short delivery times. Single pitch chain with two attachment holes in one attachment is considered wide contour. Many custom attachments are also available or can be made to order, (see page 23.) Single Pitch KK (new) KK (old) odge, iamond, Morse Rex, Link elt , 1 hole -1 K-1 K-1-2, 1 hole K , 2 hole -2 K-2 K-2-2, 2 hole K-2 S-1 M-1 S-1, 1 hole M-35 SK-1 MM-1 S-2, 1 hole M-1 S-2 M-2 S-1, 2 hole M-35-2 SK-2 MM-2 S-2, 2 hole M ouble Pitch -1-2 Standard ttachments K-1 S-1 K-2 S-2 SK-1 ide Contour -2 SK-2 ide Contour S-2 GK ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

23 Single Pitch ttachments -1 K-1 -tt J K J K U O M O M E L Z L Z M S-1 O R Z Y SK-1 KK Chain No. Chain Pitch J K L M O Z R Y E U KK 35 3/ KK 40 1/ KK 50 5/ KK 60 3/ KK KK / KK / KK / KK M O R Z Y Single Pitch ttachments KK Chain No. Chain Pitch verage eight Per ttachment (lbs) att K att S att SK att att KK 35 3/ / KK 40 1/ / KK 50 5/ / KK 60 3/ / KK / KK / / KK / KK / KK / ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

24 ouble Pitch ttachments O -1 J K O -2 J K R S-1 M N S-2 G O Y RR G K-1 M L Z K-2 M L Z ZZ R SK-1 M N SK-2 G O Y RR ouble Pitch ttachments O M J K L Z O G M KK Chain No. Chain Pitch J K L M O N G Z ZZ KK C /64 13/ KK C2042 KK C / /64 17/ KK C2052 KK C / /64 11/ KK C2062 KK C /64 13/ KK C2082 KK C / /32 35/ KK C2102 KK C /32 5/ KK C2122 KK C /64 53/ KK C2162 J K L Z U -tt E KK Chain No. Chain Pitch R RR Y E U verage eight Per ttachment (lbs) att K att S att S att att 22 KK C KK C2042 KK C / KK C2052 KK C / KK C2062 KK C KK C2082 KK C / KK C2102 KK C KK C2122 KK C KK C2162 ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

25 ritish Standard ttachments -1 K-1 -tt 1 J K J K U 2 O M O M E L Z L Z M S-1 O R Z Y SK M O 2 KK Chain No. Chain Pitch J K L M O Z R Y E U KK 08 1/ KK 10 5/ KK 12 3/ KK KK / R Z Y ritish Standard ttachments KK Chain No. Chain Pitch 1 2 verage eight Per ttachment (lbs) att K att S att SK att att KK 08 1/ KK 10 5/ KK 12 3/ KK KK / ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au

26 QUICK GUIE Edger Chain Solid Roller Solid ushing hrough ardened Pins Less ood amage Faster Processing KK Edger chain is well suited for today s high output lumber industry. Our cold-forged solid rollers, solid bushing, and solid center plates, along with through-hardened pins make KK chain extremely durable even at high rpms. Shot-peened side plates made from specially selected alloy steel have a proven point tooth design for higher grip with less down force. L Edger Chain / eavy Edger Chain L 3 KK KK Pitch Roller Pin Plate Overall imension vg. vg. Edger Part ia. idth ia. eight hickness Ultimate eight Chain No. P P L L3 Strength Per Foot 80* , , , , , Note: Other profile of edger is also available upon request. * Case ardened Pins QUICK GUIE P1 P eavy Edger Chain Solid Roller Solid ushing Runs On Standard Sprockets hrough ardened Pins Less ood amage Faster Processing KK 80-2 eavy Edger chain is manufactured to handle higher capacity and shock loads than standard chains. Cold forged solid bushings, solid rollers and thicker outside plates provide longer life with less chain elongation. Shot-peened side plates made from specially selected alloy steel have a proven point tooth design for higher grip with less down force. KK 80-2 eavy edger chain runs on standard 80-2 sprockets to provide easy installation. 1 L3 3 3 P1 R.040 R L P KK KK Pitch Roller Pin Plate Overall imension vg. vg. Edger Part ia. idth ia. eight hickness Ultimate eight Chain No. P P L L3 Strength Per Foot , ustralian gents: SPROCKES USRLI PY L Ph. (03) Fax. (03) sales@sprocketsoz.com.au