Q7800C Integrated Burner Control Subpanel

Transcription

1 Q7800C Integrated Burner Control Subpanel PRODUCT DATA Q7800C1001: Single fuel, on/off control, RM7800/RM7840, RM7895/RM7896. Q7800C1019: Dual fuel, on/.off control, RM7800/RM7840, RM7895/RM7896. Q7800C107: Dual fuel, modulating control, RM7800/RM7840. Q7800C105: Dual fuel, modulating control, RM7895/RM7896. Q7800C104: Single fuel, low/high/low control, RM7800/RM7840, RM7895/RM7896. Q7800C1050: Dual fuel, low/high/low control, RM7800/RM7840, RM7895/RM7896. Q7800C1068: Single fuel, modulating control, RM7800/RM7840. Q7800C1076: Single fuel, modulating control, RM7895/RM7896. Q7800C1084: Single fuel, low/high/off control, RM7800/RM7840, RM7895/RM7896. Q7800C109: Dual fuel, low/high/off control, RM7800/RM7840, RM7895/RM7896. APPLICATION The Q7800C Integrated Burner Control Subpanel is designed to eliminate much of the wiring required by the OEM to connect the 7800 SERIES control in their control panel. This should eliminate the potential for wiring errors. LED switch panel provides visual indication of burner sequence. The Q7800C has the following ten unique part numbers, with the application for each number provided: FEATURES Unique subpanel design eliminates extensive wiring in the OEM control panel. One subpanel design covers multiple applications. Allows panel wiring before installation of relay modules. NEMA 1 enclosure. Access slots provided for electrical measurements. LED switch panel provides visual indication of burner sequence. LED switch panel provides auto/manual feature. Contents Application... 1 Features... 1 Specifications... Installation... 8 Wiring... 9 U.S. Registered Trademark 005 All Rights Reserved

2 SPECIFICATIONS Electrical Ratings: Power: 10 Vac (+10%/-1), 50/60 Hz (±10%). Environmental Ratings: Ambient Temperature Ranges: Operating: -40 F to +140 F (-40 C to +60 C). Storage: -40 F to +150 F (-40 C to +66 C). Humidity: 8 relative humidity, continuous, noncondensing. Vibration: 0.5G. Weight: Subbase PWA: 1 lb., 1 oz. (871 grams) Switch: 4 oz. (14 grams). Dimensions: See Fig. 1. Enclosure: NEMA 1. Approvals: Underwriters Laboratories, Inc. (UL): File No. MP68. Canadian Standards Association (CSA): File No A-000, Class No. 6-01, Accessories Required by OEM: 16 metal standoffs, /4 in. (19 mm). Suggested part number: PEM Fastening Systems, BSO metal screws, 0.5 to 0.40 in. in length, 0.17 in or less thread diameter, 0.5 to 0. in. head diameter. LED dome covers (number and color will vary): Suggested part number: Chicago Miniature Lamp, Inc.: 441 Red 44 Amber 445 Green 446 Blue Cartridge Fuse, 1-1/4 in. long, 1/4 in. diameter, 15A maximum. Replacement Parts: Relays: The field-replaceable relays on the subbase panel must be replaced with the approved OMRON Part Number MY-AC110/10S. Hold-down clip: OMRON Part Number PYC-P. CAUTION Equipment Damage Hazard. Use of the wrong relay can cause the relay to fail, creating a hazardous condition. Field-replaceable relays must be replaced with the specified part number. Failure to do so can result in a potentially hazardous condition. ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor, refer to the TRADELINE Catalog or price sheets for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).. Honeywell Customer Care 1885 Douglas Drive North Minneapolis, Minnesota In Canada Honeywell Limited/Honeywell Limitée, 5 Dynamic Drive, Scarborough, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A

3 10-1/10 (56) 8 (0) / (8) 1-7/8 (48) /8 () /8 (16) M1A Fig. 1. Q7800C Integrated Burner Control Subpanel, dimensions in in. (mm)

4 8-1/ (16) C4 C Red Red White White White DS1 DS DS DS4 DS5 C R1 R9 R8 K1 K R5 C1-1/ (89) R4 S DS6 White White White DS7 DS8 S R R S1 1-1/4 () 7/8 () 1-1/16 (7) 9/16 (14) M0967 Fig Integrated Burner Control Subpanel Switch Assembly dimensions in in. (mm). SWITCH PANEL OUTLINE 0.1 X X.55 X X X 0.41 X ENCLOSURE CUTOUT LOCATIONS FOR THE Q7800C1001 SWITCH PANEL X 8.5 M0968A Fig.. Enclosure cutout locations for the Q7800C1001 and Q7800C1084 Switch Panel, dimensions in inches

5 SWITCH PANEL OUTLINE 0.1 X x 0.68 x 1. X.55 X x.57 5X 0.0 X 0.41 X ENCLOSURE CUTOUT LOCATIONS FOR THE Q7800C104 SWITCH PANEL X 8.5 M0969A Fig. 4. Enclosure cutout locations for the Q7800C104 switch panel, dimensions in inches. SWITCH PANEL OUTLINE X6 0.6 X6 x 0.68 x 1. X X X X 0.41 X 0.1 ENCLOSURE CUTOUT LOCATIONS FOR THE Q7800C1068 AND Q7800C1076 SWITCH PANEL X X 8.5 M097A Fig. 5. Enclosure cutout locations for the Q7800C1068 and Q7800C1076 switch panel, dimensions in inches

6 SWITCH PANEL OUTLINE X6 0.6 X7 x 0.68 X X X 0.0 x X 0.41 X ENCLOSURE CUTOUT LOCATIONS FOR THE Q7800C1050 SWITCH PANEL x X 8.5 M097B Fig. 6. Enclosure cutout locations for the Q7800C1050 switch panel, dimensions in inches. SWITCH PANEL OUTLINE X 0.6 8X x 0.68 X.55 X.45 X X 0.0 X X 0.41 X ENCLOSURE CUTOUT LOCATIONS FOR THE Q7800C107 AND Q7800C105 SWITCH PANEL X X X 8.5 M0974A Fig. 7. Enclosure cutout locations for the Q7800C107 and Q7800C105 switch panel, dimensions in inches

7 SWITCH PANEL OUTLINE X 0.6 7X x 0.68 X 1. X X X X 0.41 X ENCLOSURE CUTOUT LOCATIONS FOR THE Q7800C1019 SWITCH PANEL X X 8.5 M0975A Fig. 8. Enclosure cutout locations for the Q7800C1019 and Q7800C109 switch panel, dimensions in inches

8 SUBBASE PANEL OUTLINE 8.00 X X 7.40 X x 0.4 x 0.8 X x 4.89 x 7.1 M1 Fig. 9. Mounting hole locations for the Q7800C subbase board, all versions (hole size determined by standoff used), dimensions in inches. INSTALLATION When Installing This Product 1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.. Installer must be a trained, experienced, flame safeguard service technician. 4. Disconnect the power supply before beginning installation to prevent electrical shock and equipment damage. More than one disconnect may be involved. 5. All wiring must comply with applicable local codes, ordinances, and regulations. 6. All wiring must be NEC Class 1 (Line Voltage). CAUTION Equipment Damage Hazard. Improper jumper configuration can result in incorrect operation and/or equipment damage. Device must be properly configured for the application by clipping and remove all appropriate jumpers. Improper configuration can result in a hazardous condition. 7. After installation is complete, check out product operation as provided in the applicable instructions

9 WARNING Electrical Shock Hazard. Can cause serious injury, death or property damage. Disconnect power supply before beginning installation to prevent electrical shock and equipment damage. More than one disconnect may be involved. Follow the equipment manufacturer instructions, if available; otherwise, proceed as follows below. Mounting TE: For installation dimensions, see Fig. 1 through Place the subpanel in a location within the ambient temperature rating of the 7800 SERIES equipment being used. Refer to the appropriate Instructions.. The subpanel must be mounted in an appropriate metal enclosure with a low impedance connection to earth ground. Modify the enclosure with the appropriate cutout as shown in Fig. through 9.. Mount the subpanel in any position except horizontally with the bifurcated contacts pointing down. The standard vertical position is recommended. 4. Insert the mounting screws using recommended hardware, tightened securely. WIRING WARNING Electrical Shock Hazard. Can cause severe injury, death or property damage. Disconnect the power supply from the main disconnect before beginning installation to prevent electrical shock and equipment damage. More than one disconnect may be involved. 1. Provide overload protection and disconnect means as required. Disconnect the power supply from the main disconnect before beginning installation to prevent electrical shock and equipment damage. More than one disconnect may be involved.. All wiring must comply with appropriate electrical codes, ordinances and regulations. Use NEC Class 1 (Line Voltage) wiring. Wire used for main L1 connection to the subbase board must be minimum 14 AWG 90 C wire.. Check all the wiring circuits and complete a Static Checkout according to the 7800 SERIES Relay Module Specifications before installing the 7800 SERIES Relay Module on the subbase. See Fig. 11 through 4 for schematics of the burner control subpanels and switches. 4. Install the 7800 SERIES Relay Module. 5. Restore power to the panel. TE: See Fig. 10 for a typical Q7800C installation. IMPORTANT Make sure no subpanel wiring is projecting beyond the terminal blocks. Tuck wiring in against the back of the subpanel so it does not interfere with the knife blade terminals or bifurcated contacts

10 Control Fuel Select Modulation On Gas Manual L1 (SYSTEM IN/OUT) Off Off Oil Auto Power On Demand Main Fuel FSG Alarm Manual Pot. MANUAL POT FUSE RM78XX LEDs AND CONTROL K6 K5 K1 K K K4 M14 Fig. 10. Q7800C typical hookup. Figures 11 through 18 are schematic diagrams of the Q7800C10XX Integrated Burner Control Subpanel. Figures 19 through 4 are the schematic diagrams of the switch panel assembly for the Q7800C Integrated Burner Control Subpanel

11 Table 1. Q7800C Terminal Ratings. Terminal Label Description Ratings MF or MF1 Main fuel valve power 10 Vac a GV1 Main gas valve power 10 Vac a MF and MF Secondary fuel valve connections 10 Vac a GV and GV Secondary gas valve connections 10 Vac a PV1 Gas/Single fuel pilot valve 10 Vac a PV Oil pilot valve 10 Vac a OIG or GIG Ignition output 4.5A ignition. CL1 and C Operation control/common limit string connections 10 Vac, 8A run, 4A inrush. OL1 and O Oil/Single fuel limit string connections 10 Vac, 8A run, 4A inrush. GL1 and G Gas limit string connections 10 Vac, 8A run, 4A inrush. A1 and A Air Flow Switch connections 10 Vac, 8A run, 4A inrush. OI1 and OI Oil interlock connections 10 Vac, 8A run, 4A inrush. PC1 and PC Proof of closure connections 10 Vac, 8A run, 4A inrush. E1 and E Low fire start interlock connections 10 Vac, 8A run, 4A inrush. CS_B and CS_Y System control switch connections 10 Vac, 8A run, 4A inrush. BM Burner motor power 10 Vac, 9.8 AFL, 58.8 ALR inrush b. OP Oil pump power 10 Vac, 9.8 AFL, 58.8 ALR inrush b. L1 MAIN Main power supply input 10 Vac (+10%/-1), 50/60 Hz (±10%) c. L1 Additional power inputs 10 Vac, limited by selected fuse and overall system load. Additional connections X External alarm LED input 10 Vac, 0 ma. HF1 and HF High fire switch connections 10 Vac, 0 ma. OIL Oil select signal output 10 Vac, 60 ma. GAS Gas select signal output 10 Vac, 60 ma. B, R, and W Modulation controller connections 10 Vac, 75 VA pilot duty. BLU, RED, WHT Inputs for manual modulation controller (potentiometer) 0 Vac, 10 Vac d a See Tables and. These terminals can be connected to the 7800 SERIES subbase terminals 8, 9, 10, or 1, depending on the configuration. b When terminal OP is in use this represents the combined rating of terminals BM and OP. c 000 VA maximum connected load to relay module assembly. d DUAL RATING: When connected to the red, white, and blue potentiometer leads from a supplied Q7800C switch panel, these terminals are rated for 0 Vac. When connected to an outside manual modulation control, these terminals are rated for 10 Vac, 75 VA pilot duty. Table. Combinations for Terminals 8, 9, 10, and 1. Combination Number Pilot Fuel 8 Int. Pilot Valve 1 Ignition 10 Main 9 1 C No Load No Load F B No Load No Load F No Load B No Load F 4 F No Load A F 5 No Load F A F

12 Table. Combinations for Terminals 8, 9, 10, and 1. (Continued) Combination Number Pilot Fuel 8 Int. Pilot Valve 1 Ignition 10 Main 9 6 D No Load A F 7 No Load D A F 8 D No Load A D 9 No Load D A D Table. Explanation of Each Combination. A B C D F 4.5A ignition 50 VA Pilot Duty plus 4.5A ignition. 180 VA ignition plus motor valves with: 660 VA inrush, 60 VA open, 40 VA hold. A Pilot Duty. 65 VA Pilot Duty plus motor valves with: 850 VA inrush, 700 VA open, 50 VA hold. 10 VAC MAIN POWER INPUT MAIN L1 MAIN GND RM78XX SUBBASE P-4 P- P5-1 P GROUNDING HOLES F1 F AG J6 J8 J1 J J11 J J4 J9 J5 P5- P5- P5-4 P4-1 P4- FL1 FL1 ADDITIONAL POWER P8- P-1 P- P6-1 P6- P4- P4-4 P7-1 P7- BM BURNER MOTOR CS_B SYSTEM CONTROL CS_Y SWITCH CL1 OP. CONTROL/ C COMM LIMITS OL1 OIL/SINGLE O FUEL LIMITS A1 AIR FLOW SWITCH A P8-1 CABLE ASSEMBLY CONNECTIONS P-1 P- P- OIL P-4 P-5 P-6 X P-7 GAS P-8 P-9 P7- P7-4 OI1 OIL INTERLOCKS OI J7 J10 P8- P6- P6-4 P11-1 P8-4 P11- PV1 PILOT VALVE MF MOV/SINGLE FUEL VALVE GV1 MAIN GAS VALVE GIG OIG T0 M15 Fig. 11. Q7800C1001 Integrated Burner Control Subpanel schematic diagram

13 10 VAC MAIN POWER INPUT MAIN L1 MAIN P-4 P- GND P5-1 GROUNDING HOLES P1 F1 F AG J1 J J J4 J6 K1- K- P5- P5- P5-4 P4-1 P4- FL1 FL1 K4- ADDITIONAL POWER K- K4- P11-1 P8-4 GIG OIG P11- T0 P10-4 P8- P6- P6-4 P8- P10- PV PV1 MF GV1 BM BURNER MOTOR OP OIL PUMP K1- K- K- PV OIL PILOT VALVE MOV/SINGLE FUEL VALVE MAIN GAS VALVE P-1 P- P6-1 P6- P4- P4-4 P10-1 P10- P7-1 P7- P7- P7-4 CS_B CS_Y SYSTEM CONTROL SWITCH CL1 C OP. CONTROL/ COMM LIMITS OL1 O OIL/SINGLE FUEL LIMITS GL1 G GAS LIMITS A1 A AIR FLOW SWITCH OI1 OI OIL INTERLOCKS K-1 K4-1 K1-1 K-1 J1 J1 P8-1 X CABLE ASSEMBLY CONNECTIONS P-1 P- P- P-4 P-5 P-6 EXTERNAL OIL P-7 P-8 P-9 GAS P9- P9-4 OIL 1 GAS 1 FUEL SELECT SIGNALS P9-1 P9- OIL GAS M16 RM78XX SUBBASE Fig. 1. Q7800C1019 Integrated Burner Control Subpanel schematic diagram

14 10 VAC MAIN POWER INPUT MAIN P-4 F1 F L1 MAIN P- AG GND P4-1 GROUNDING HOLES P1 K7- OIG P14- GIG P14-4 T0 P8-4 J1 J4 P4-4 P4- P4- ADDITIONAL POWER P5-1 P5- FL1 FL1 J16 K4- K1- K- W-LEG ACCESS W4 W R R P1- P1-4 P1-1 P1- J R-LEG ACCESS J4 K- J18 J B-LEG ACCESS P7-4 B K4- J17 J1 J9 SIGNAL MOD RESISTORS B1 R1 W1W + P15-1 P15- P15- P15-4 P1-4 K- MANUAL POT ADJUSTMENT RESISTOR R5 J14 K1- K- P1-1 P1- P1- B R W P7- P7- P7-1 BLU RED WHT K6- CONTROLLER MANUAL POT K6- P11-1 P11- P11- P11-4 P-1 P- P6-1 P6- P5- P5-4 P14-1 P14- P9-1 P9- P9- P9-4 PV1 PILOT VALVE PV PV OIL E1 E LOW FIRE START INTERLOCK CS_B CS_Y SYSTEM CONTROL SWITCH CL1 C OP CONTROL/ COMM LIMITS OL1 O OIL/SINGLE FUEL LIMITS GL1 G GAS LIMIT A1 A AIR FLOW SWITCH OI1 OI OIL INTERLOCKS P8- MF MOV/SINGLE FUEL VALVE P6- GV1 MAIN GAS VALVE P8- BM BURNER MOTOR P6-4 OP OIL PUMP K4-1 P8-1 X AUTO/MAN RELAY K-1 P-1 P- P- P-4 P-5 P-6 P-7 P-8 P-9 EXTERNAL OIL AUTO/MAN RELAY GAS P10- P10-4 OIL 1 GAS 1 J5 J6 K1-1 K7-1 K6-1 K-1 FUEL SELECT SIGNALS P10-1 P10- OIL GAS M17 RM78XX SUBBASE Fig. 1. Q7800C107 Integrated Burner Control Subpanel schematic diagram

15 10 VAC MAIN POWER INPUT MAIN L1 MAIN GND P-4 P- P4-1 F1 F AG GROUNDING HOLES J J P4-4 P4- P4- ADDITIONAL POWER P5-1 P5- FL1 FL1 P1 K4- J17 J1 K7- J16 J9 OIG J0 K4- K1- J1 P14- K5-1 GIG P14-4 K- W4 W R R T0 P8-4 W-LEG R-LEG ACCESS ACCESS P1- P1-4 P1-1 P1- J K- SIGNAL MOD RESISTORS B1 R1W1 W + J4 J K5- B-LEG ACCESS P7-4 B MANUAL POT ADJUSTMENT RESISTOR R5 P1-1 P1- P1- P7- P7- P7-1 B R W K6- CONTROLLER BLU RED WHT MANUAL POT P8-1 AUTO/MAN RELAY P15-1 P15- P15- P15-4 P1-4 K- K5- K1- K- K6- P11-1 P11- P11- P11-4 P-1 P- P6-1 P6- P5- P5-4 P14-1 P14- P9-1 P9- P9- P9-4 P8- P6- P8- P6-4 PV1 PV E1 E CS_B CS_Y CL1 C OL1 O GL1 G A1 A OI1 OI MF GV1 BM OP PILOT VALVE PV OIL LOW FIRE START INTERLOCK SYSTEM CONTROL SWITCH OP CONTROL/COMM LIMITS OIL/SINGLE FUEL LIMITS GAS LIMIT AIR FLOW SWITCH OIL INTERLOCKS MOV/SINGLE FUEL VALVE K4-1 MAIN GAS VALVE BURNER MOTOR OIL PUMP X K-1 J5 J6 K1-1 K7-1 K6-1 K-1 P-1 P- P- OIL P-4 P-5 P-6 AUTO/MAN RELAY P-7 GAS P-8 P-9 P10- P10-4 OIL 1 GAS 1 FUEL SELECT SIGNALS P10-1 P10- OIL GAS M18A RM78XX SUBBASE Fig. 14. Q7800C105 Integrated Burner Control Subpanel schematic diagram

16 P4-10 VAC MAIN POWER INPUT P4- MAIN P-4 P4-4 F1 F L1 MAIN P- AG GND P4-1 P5- FL1 P5-1 FL1 J1 J GROUNDING HOLES J J4 P1 J17 J5 J6 J11 J1 K6-1 J1 J0 P1- GIG GAS IGNITION P1-4 T0 ADDITIONAL POWER J5 J16 J J19 J18 J1 J K-1 P1- BM BURNER MOTOR P7-4 OP OIL PUMP LFH SWITCH A P-6 K6- J10 LFH SWITCH B P-9 J14 K- P11- P11-4 P6- P6-4 PV1 PV J15 J9 HF1 HF HIGH FIRE SWITCH PILOT VALVE PV-OIL P-1 P- CS_B CS_Y SYSTEM CONTROL SWITCH P6- P6-1 C CL1 OP. CONTROL/ COMM. LIMITS P5-4 P5- O OL1 OIL/SINGLE FUEL LIMITS P11- P11-1 G GL1 GAS LIMIT P9-1 P9- A1 A AIR FLOW SWITCH P9- P9-4 OI1 OI OIL INTERLOCKS P7-1 P7- P7- MF1 MF MF MOV/SINGLE FUEL P1-1 X P-1 P- P- P-4 P-5 OIL P-7 P-8 GAS M140A RM78XX SUBBASE Fig. 15. Q7800C104 and Q7800C1084 Integrated Burner Control Subpanel schematic diagram

17 P4-10 VAC MAIN POWER INPUT P4- MAIN P-4 P4-4 F1 F L1 MAIN P- ADDITIONAL POWER AG GND P4-1 P5- FL1 P5-1 FL1 J1 J GROUNDING HOLES J J4 P1 J5 J16 J J1 K1- K- P1- BM BURNER MOTOR K5- P7-4 OP OIL PUMP P1- GIG GAS IGNITION K7- P8-4 OIG OIL IGNITION P1-4 T0 K- PV PV-OIL MF1 MF MOV/SINGLE FUEL MF P8-1 P8- P8- GV1 GV MAIN GAS VALVE GV P-9 LFH SWITCH B J19 J18 J1 K-1 J K7- J14 K- K5- P11-4 HIGH FIRE SWITCH PILOT VALVE P-1 P- CS_B CS_Y P6- P6-1 C CL1 P5-4 P5- O OL1 P11- P11-1 G GL1 P9-1 P9- A1 A P9- P9-4 OI1 OI P7-1 P7- P7- SYSTEM CONTROL SWITCH OP. CONTROL/ COMM. LIMITS OIL/SINGLE FUEL LIMITS GAS LIMIT AIR FLOW SWITCH OIL INTERLOCKS K7-1 K5-1 K1-1 K-1 K- K1- J4 LFH SWITCH A P-6 P6- P6-4 P11- HF1 HF PV1 P1-1 J7 J8 X P-1 P- P- OIL P-4 P-5 P-7 P-8 GAS P10- P10-4 OIL 1 GAS 1 FUEL SELECT SIGNALS P10-1 P10- OIL GAS M141A RM78XX SUBBASE Fig. 16. Q7800C1050 and Q7800C109 Integrated Burner Control Subpanel schematic diagram

18 10 VAC MAIN POWER INPUT MAIN L1 MAIN GND P-4 F1 F P- AG P4-1 GROUNDING HOLES P1 J19 OIG P14- GIG P14-4 T0 P8-4 J1 P4-4 P4- P4- J4 ADDITIONAL POWER P5-1 P5- FL1 FL1 J17 J16 J15 J9 J7 W4 W R R W-LEG ACCESS P1- P1-4 R-LEG ACCESS P1-1 P1- J J4 J18 J B-LEG ACCESS P7-4 K- B J14 J1 J11 SIGNAL MOD RESISTORS B1 R1W1 W + P15-1 P15- P15- P15-4 P1-4 K- MANUAL POT ADJUSTMENT RESISTOR R5 P1-1 P1- P1- P7- P7- P7-1 P11-1 PV1 PILOT VALVE P11- PV PV OIL P11- P11-4 E1 E LOW FIRE START INTERLOCK P8-1 X P-1 P- CS_B CS_Y SYSTEM CONTROL SWITCH P5- P5-4 OL1 O OIL/SINGLE FUEL LIMITS P14-1 P14- GL1 G GAS LIMIT AUTO/MAN RELAY K-1 P9-1 P9- A1 A AIR FLOW SWITCH P9- P9-4 OI1 OI OIL INTERLOCKS P8- MF MOV/SINGLE FUEL VALVE P8- BM BURNER MOTOR B R W CONTROLLER BLU RED WHT MANUAL POT P-1 P- P- OIL P-4 P-5 P-6 AUTO/MAN RELAY P-7 GAS P-8 P-9 M14A RM78XX SUBBASE Fig. 17. Q7800C1068 Integrated Burner Control Subpanel schematic diagram

19 T0 P8-4 J W4 W R R W-LEG ACCESS J R-LEG ACCESS J4 B-LEG ACCESS P7-4 B P8-1 AUTO/MAN RELAY P1- P1-4 P1-1 P1-10 VAC MAIN POWER INPUT MAIN L1 MAIN GND P-4 F1 F P- AG P4-1 GROUNDING HOLES P1 J19 OIG P14- GIG P14-4 P4-4 P4- P4- ADDITIONAL POWER J P5-1 P5- FL1 FL1 J17 J16 J15 J10 J9 J0 J1 J7 K5-1 J8 K- SIGNAL MOD RESISTORS B1 R1W1 W + P15-1 P15- P15- P15-4 P1-4 K- J K5- MANUAL POT ADJUSTMENT RESISTOR R5 P1-1 P1- P1- P7- P7- P7-1 B R W BLU RED WHT K5- J1 J11 CONTROLLER MANUAL POT P11-1 P11- P11- P11-4 P-1 P- P5- P5-4 P14-1 P14- P9-1 P9- P9- P9-4 PV1 PV E1 E CS_B CS_Y OL1 O GL1 G A1 A OI1 OI P8- P8- PILOT VALVE PV OIL LOW FIRE START INTERLOCK X SYSTEM CONTROL SWITCH OIL/SINGLE FUEL LIMITS GAS LIMIT K-1 AIR FLOW SWITCH OIL INTERLOCKS MF MOV/SINGLE FUEL VALVE BM BURNER MOTOR P-1 P- P- OIL P-4 P-5 P-6 AUTO/MAN RELAY P-7 GAS P-8 P-9 M14A RM78XX SUBBASE Fig. 18. Q7800C1076 Integrated Burner Control schematic diagram

20 SYSTEM OUT E1 SYSTEM IN E P1-1 P1- P1-5 P1-4 P1-6 P1- CONTROL SWITCH S1 SPDT P1-7 P1-8 C5 0.1U 50 C6 0.1U 50 R6 R7 C7 0.1U 50 C9 0.1U 50 C8 0.1U 50 R11 R10 P1-9 R1 D9 D1 DS1 509XUWC POWER ON D15 D DS D16 D DS D18 D5 D17 D4 509XUWC 509XUWC 509SRC 509SRC FSG DS5 DS4 M145 Fig Switch Panel Assembly for Q7800C1001 and Q7800C1084 Integrated Burner Control Subpanel schematic diagram. FUEL SELECT S SPDT- CTR OFF R R D14 D1 C1 UF C UF C UF C4 UF K1-1 K- K-1 K1- C1 0.1U 50 SYSTEM OUT E1 SYSTEM IN E P1-1 P1- P1-5 P1-4 P1-6 OIL P1- GAS P1-7 P1-8 CONTROL SWITCH S1 SPDT K- K1- R R D11 D10 D8 509XUWC OIL D7 DS7 GAS 509XUWC DS8 C11 0.1U 50 P1-9 R1 D9 C5 0.1U 50 C6 0.1U 50 R6 D1 DS1 D15 D DS R7 D16 C7 0.1U 50 C9 0.1U 50 C8 0.1U 50 R11 R10 D DS D18 D5 DS5 D17 D4 DS4 509XUWC 509XUWC 509XUWC 509SRC 509SRC POWER ON FSG M148A Fig Switch Panel Assembly for Q7800C1019 and Q7800C109 Integrated Burner Control Subpanel schematic diagram

21 R E4 B E5 SYSTEM OUT E1 SYSTEM IN E P1-1 P1- P1-5 P1-4 AUTO/MAN RELAY P1-6 R5 50 CONTROL SWITCH S1 SPDT AUTO/MAN SELECT S SPDT R4 D1 C10 0.1U 50 D6 509XUWC MANUAL DS6 P1- P1-7 P1-8 P1-9 R1 D9 C5 0.1U 50 C6 0.1U 50 R6 D1 DS1 D15 D DS R7 D16 C7 0.1U 50 C9 0.1U 50 C8 0.1U 50 R11 R10 D DS D18 D5 DS5 D17 D4 DS4 509XUWC 509XUWC 509XUWC 509SRC 509SRC POWER ON FSG M150 Fig Switch Panel Assembly for Q7800C1068 and Q7800C1076 Integrated Burner Control Subpanel schematic diagram. R D14 K1-1 C1 0.1U 50 W R B SYSTEM OUT SYSTEM IN P1-1 P1- P1-5 P1-4 AUTO/MAN RELAY P1-6 OIL P1- GAS P1-7 P1-8 E E4 E5 E1 E R5 50 CONTROL SWITCH S1 SPDT FUEL SELECT S SPDT-CTR OFF K- R D1 K1- C1 UF C UF C UF C4 UF K- K1- K-1 AUTO/MAN SELECT S SPDT R4 R R D11 D10 D1 D8 509XUWC OIL 509XUWC GAS DS8 C11 0.1U 50 D7 DS7 C10 0.1U 50 D6 DS6 509XUWC MANUAL P1-9 R1 D9 C5 0.1U 50 C6 0.1U 50 R6 D1 DS1 D15 D DS R7 D16 C7 0.1U 50 C9 0.1U 50 C8 0.1U 50 R11 R10 D DS D18 D5 DS5 D17 D4 DS4 509XUWC 509XUWC 509XUWC 509SRC 509SRC POWER ON FSG M151A Fig Switch Panel Assembly for Q7800C107 and Q7800C105 Integrated Burner Control Subpanels schematic diagram

22 SYSTEM OUT SYSTEM IN P1-1 P1- P1-5 P1-4 LFH P1-6 P1- E1 P1-7 P1-8 LFH P1-9 E CONTROL SWITCH S1 SPDT LOW FIRE HOLD S4 SPDT R1 D9 C5 0.1U 50 C6 0.1U 50 R6 D1 DS1 D15 D DS R7 D16 C7 0.1U 50 C9 0.1U 50 C8 0.1U 50 R11 R10 D DS D18 D5 DS5 D17 D4 DS4 509XUWC 509XUWC 509XUWC 509SRC 509SRC POWER ON FSG M15 Fig Switch Panel Assembly for Q7800C104 Integrated Burner Control Subpanel schematic diagram. C1 0.1U 50 SYSTEM OUT E1 SYSTEM IN E P1-1 P1- P1-5 P1-4 LFH P1-6 OIL P1- GAS P1-7 P1-8 LFH P1-9 CONTROL SWITCH S1 SPDT FUEL SELECT S SPDT-CTR OFF K- R R9 D D14 K1- C1 UF C UF C UF C4 UF K- K1- K1-1 K-1 R R D11 D10 D8 509XUWC OIL C11 0.1U XUWC GAS DS8 D7 DS7 S4 SPDT LOW FIRE HOLD R1 D9 C5 0.1U 50 C6 0.1U 50 R6 D1 DS1 D15 D DS R7 D16 C7 0.1U 50 C9 0.1U 50 C8 0.1U 50 R11 R10 D DS D18 D5 DS5 D17 D4 DS4 509XUWC POWER ON 509XUWC 509XUWC 509SRC 509SRC FSG M15A Fig Switch Panel Assembly for Q7800C1050 Integrated Burner Control Subpanel schematic diagram

23

24 S.A. Rev. 9-05