Door Automation. Kwikroll high speed doors. Vehicle flow solutions
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- Esmond Goodman
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1 7849_Kaba 24/10/07 10:55 Page 1 Door Automation Kwikroll high speed doors Vehicle flow solutions
2 7849_Kaba 24/10/07 10:55 Page 2 Contents Introduction 2 SoftEdge A profile with significant benefits 3 KR515 SE The competitively priced internal door with SoftEdge bottom profile The Kwikroll is ideal as an effective environmental barrier. Energy loss wherever a differential exists between areas can be kept to a minimum whilst providing excellent throughput - coldstores, forklift truck access and other vehicle access points all benefit significantly. 4 KR530 SE The quiet door for draft-exposed environments 5 KR630 SE For transport routes with a high traffic frequency Equally significant is the application to clean environments, food preparation areas etc where airborne contamination and rodent ingress is a problem. 6 KR615 A clear view both inside and out 7 KR212 The internal door for draft-free zones 8 Specialist product applications 9 Kwikroll door activation systems 10 Technical space specifications Kaba - quality guaranteed Kaba s quality accreditation and industry association memberships give assurance of the high standards of service and workmanship you can expect to receive. Additionally, membership of bodies such as Constructionline, CHAS and SafeContractor give assurance of health and safety excellence.
3 7849_Kaba 24/10/07 10:55 Page 3 SoftEdge A profile with significant benefits The special SoftEdge (SE) with integral anti-crash/collision protection makes the new Kaba Kwikroll SE door much safer and particularly cost-effective. Personal protection is increased, damage and downtime are for the most part avoided and costly repairs become a thing of the past. This ensures that operating and production processes run virtually trouble-free. A further argument in favour of this new, efficient door system: the high opening speed and above all the fast closing cycle mean that heat loss and draughts in the working environment are noticeably reduced. SoftEdge profile with integral closing edge safety device in the centre. The crucial benefits: protection against dirt and moisture, no damage following a crash. A maintenance-free system! 2 Rigid bottom profile. In the vertical direction the SoftEdge profile is incredibly flexible, so accidents causing injury to people or damage to property rarely occur. The vertical flexibility of the SoftEdge profile means that both goods and personnel are afforded greater protection. In the horizontal direction the multi-chamber, rib-reinforced profile ensures a high degree of stability. Wind pressures of up to 30 km/h pose no problem.
4 7849_Kaba 24/10/07 10:55 Page 4 KR515 SE The competitively-priced internal door with SoftEdge bottom profile Particularly efficient thanks to the anti-crash system When goods are being transferred between halls, it is important that a crash does not hold the process up - an internal door must be operational again as quickly as possible. Thanks to the SoftEdge bottom profile with anti-crash system, Kaba offers the optimum solution: efficient and at the same time safe. On the KR515 SE door type, the stability of the curtain is achieved via proven aluminium profiles and at the bottom by the sturdy horizontal SoftEdge bottom profile. 3 Door Type KR515 SE Door size Width (LB) max. Height (LH) max mm 5000 mm Speed (opening - closing) Control options m/s m/s m/s Curtain With aluminium profile Fabric/vision panel thickness 1.5/2.0 mm FU frequency converter control for continuous door operation with low wear and a long service life. Aluminium profiles for curtain stability. Emergency opening Crank handle Optional: Automatic opening via UPS during power failure Aluminium profiles In the event of repair, the inexpensive stabilisation of the curtain allows the curtain segments to be replaced quickly and with minimum fuss. Curtain colours RAL 1018 RAL 2004 RAL 3002 RAL 5010 RAL 7038 Zinc Yellow Pure Orange Carmine Red Gentian Blue Agate Grey
5 7849_Kaba 24/10/07 10:55 Page 5 KR530 SE The quiet door for draft-exposed environments Quiet and quick In halls with a low noise level, a door should cause little noise and also work quickly and reliably with strong draughts. That s why the KR530 SE door type is equipped with spring steel wind protectors to give the curtain the necessary stability. The speed of up to 3 m/s is achieved by the optional frequency converter control. Spring steel wind protector Integrated into a pocket in the curtain with twin track rollers at the sides for a quiet door travel and improved resistance to higher wind pressure. 4 Door Type KR530 SE Door size Width (LB) max. Height (LH) max mm 5000 mm Speed (opening - closing) Control options m/s m/s m/s m/s Automatic door opening via UPS. Frees up routes in the case of a power failure. Spring steel wind protector. Curtain Spring steel wind protectors with side rollers Fabric/vision panel thickness 1.5/2.0 mm Emergency opening Crank handle Optional: Automatic opening via UPS during power failure Curtain colours RAL 1018 RAL 2004 RAL 3002 RAL 5010 RAL 7038 Zinc Yellow Pure Orange Carmine Red Gentian Blue Agate Grey
6 7849_Kaba 24/10/07 10:55 Page 6 KR630 SE For transport routes with a high traffic frequency The fast external door with anti-crash protection External doors are driven into more frequently than internal doors, e.g. by forklift trucks, so this is where the anti-crash protection system comes into its own. Downtimes and repair costs are considerably reduced. And the high speeds at which the door opens and closes saves on energy costs too. 5 SoftEdge profile with integral closing edge safety device. Spring steel wind protectors in curtain pocket The twin track rollers at the sides ensure quiet door travel and reliable stops. Even wind pressures of up to 70 km/h do not pose a problem thanks to the spring steel wind protectors. Spring steel wind protector. Door Type Door size Width (LB) max. Height (LH) max. Speed (opening - closing) Control options KR630 SE 5000 mm 6000 mm m/s * m/s m/s m/s Curtain Spring steel wind protectors with twin track rollers on the side and a tensioning system Fabric/vision panel thickness 1.5/2.0 mm Wind pressure Acc. to DIN EN cl. 2 Curtain colours RAL 1018 RAL 2004 RAL 3002 RAL 5010 RAL 7038 Zinc Yellow Pure Orange Carmine Red Gentian Blue Agate Grey Emergency opening Crank handle Optional: Automatic opening via UPS during power failure Counter weight with back up battery Emergency hand chain * Up to max door size 4 x 4 m
7 7849_Kaba 24/10/07 10:55 Page 7 KR615 A clear view both inside and out For normal traffic-flow situations: light, friendly and safe The heavy-duty version with 4 mm thick, fully transparent curtain ensures safe transport routes and good visual contact from afar. Aluminium wind protection profiles When these doors are exposed to high wind pressure (up to 60 km/h), we recommend using additional aluminium wind protection profiles to give the curtain the necessary stability, in addition to the tensioning and pull mechanism which is a standard feature. 6 Door Type KR615 Door size Width (LB) max. Height (LH) max mm 5000 mm By using the wind protection profile, a fabric-reinforced and fully transparent curtain can also be combined. Speed (opening - closing) Control options m/s * m/s m/s Curtain Aluminium wind protection profile Fully transparent thickness 4.0 mm Fabric thickness 9.0 mm Wind pressure Acc. to DIN EN cl. 2 (with 2 wind protectors) Emergency opening Crank handle Optional: Emergency hand chain * Up to max door size 3.5 x 3.5 m
8 7849_Kaba 24/10/07 10:55 Page 8 KR212 The internal door for draught-free zones The ideal supermarket door between the store and sales area The full range of equipment with the patented anti-crash system, standard light grille and automatic emergency opening via a counterweight (in the event of a power failure) make this flexible foil-sheet door a safe internal door for areas with a high frequency of traffic. 7 Concealed installation of light grille in the door s side guide. Anti-crash system with automatic restart Thanks to the lightweight, highly durable curtain and the extremely flexible bottom section, the door is back operating again within seconds of a crash. This high level of flexibility makes the use of a closing edge safety device superfluous. Standard equipping with a light grille ensures safe, reliable monitoring of the traffic path. Door Type Door size Width (LB) max. Height (LH) max. Speed (opening - closing) Control options KR mm 2500 mm m/s With inversion relay or frequency converter controls Besides the proven inversion relay controls (0.8 m/s) we also offer this door with frequency converter controls for a medium opening speed of 1.2 m/s. Curtain variations Anti-static fabric curtain, without vision panel as standard. On request with a vision panel, approx. 550 mm high, from 1200 mm above the finished floor line at no extra cost. Curtain Aluminium wind protection profile Spring steel in curtain pockets Fabric/vision panel thickness 1.5/2.0 mm Emergency opening Counter weight with operating current brake Curtain colours RAL 1018 RAL 2004 RAL 3002 RAL 5010 RAL 7038 Zinc Yellow Pure Orange Carmine Red Gentian Blue Agate Grey
9 7849_Kaba 24/10/07 10:55 Page 9 Specialist product applications Atex The high-speed door for areas endangered by explosion. Developed, built and certified in compliance with the Directives: EC Ex-protection 94/9EC and DIN EN Clean The clean-room door with the all-round pharmaceutical seal and stainless steel cladding can withstand pressures of up to 50 pascal. Cold The door for use in front of deep-freeze stores together with a suitable access door for pedestrian traffic. The side frames, operator, control box and shaft cladding can all be heated. Food In this special version, the shaft and operator cladding can be opened to facilitate cleaning. Water is not a problem for the door construction which is made entirely of stainless steel. Operator IP Large Doors A double tensioning belt and especially wide guide rails ensure reliable door travel even with a heavy curtain weight. The standard frequency converter control and double closing edge at the bottom profile guarantee that the closing forces are adhered to, providing the door with the required security. Escape Routes With its certified qualification for use in escape routes, these high-speed doors can also be integrated in escape route planning. The certificate of conformity can be presented to the authorities as proof. Competent advice With these special door types a detailed consultation is recommended. Our technical consultants are happy to assist you.
10 7849_Kaba 24/10/07 10:55 Page 10 Kwikroll door activation systems Overhead Radar Movement Detectors Automatically opens the door and does not allow the timed return closing of the door until all movement has ceased around the area. Induction Loop System Automatic and reliable. Photo Cell Activation Automatic. Both vehicular and pedestrian traffic can use the doorway. Remote Control Selective. Only designated vehicular and pedestrian traffic can activate the door to open. Push Button Control Selective & simple to operate. Pendant Pull Rope Selective & simple to operate. Kaba recommend a detailed consultation to fully evaluate the best solution fort a specific application 9 The HSE recommends an electro-sensitive device such as a photocell onto posts positioned preferably no LESS than 0.9m. and no greater than 1m. away from the door line, to the front and to the rear of the door, with barriers between the door and the posts to prevent pedestrians entering the unprotected area other than through the photocell beam. Alternatively active presence sensors can be used above the door head to provide threshold safety zones. Radar Vehicle sensing induction loops Photo cell activation and obstruction detection Remote control Stand-off Sensing Device (a device to detect the presence of pedestrians approaching the door) External push button/key switch Pendant pull rope Card reader Timed return with safety edge Please note that the KWIKROLL is complete with a photocell within the side guides to protect any traffic that stops within the doorway and breaks the photocell beam. Every KWIKROLL model is also complete with 0-60 seconds adjustable timer return, with the door closing at only 0.5M per second, to allow safe movement away from the door prior to closing. The door system is further protected by a opto-dynamic bottom rail safety edge system that returns the door to the open position should it sense and obstruction when closing. PEDESTRIAN SAFETY WARNINGS Where Kwikroll Door use by pedestrians is not permitted and Stand-Off' Sensing Devices therefore are not required, the doorway should be clearly marked - "DANGER DOOR NOT FOR PEDESTRIAN USE" Please note that further safety systems are also available to suit particular applications.
11 7849_Kaba 24/10/07 10:55 Page 11 Technical space requirements Image shown is a typical arrangement c/w straight head casing - Dimensions marked with * may vary dependant on the type of optional emergency operation required therefore please always refer to Kaba's individual product data sheets for full and final details. 10 Kwikroll Space Dimensions (mm) Model W1 W2 W2a W3 W4 H1 H2 H3 D1 D2 D3 KR515 SE * * KR530 SE * * KR616 SE KR KR * Dimensions marked * may vary dependant on the type of optional emergency operation required
12 7849_Kaba 24/10/07 10:55 Page 12 Nationwide Network Scotland, Aberdeen Scotland, Glasgow North East Key Accounts East Midlands North West Kaba Hufcor Operable Partitions West Midlands South East London Wales and the West South West Kaba Door Systems Limited Door Automation Halesfield 4 Telford Shropshire TF7 4AP Tel: Fax: info@kdt.kaba.com Nationwide Sales: Nationwide Service: Nationwide Emergency Repairs: Kaba Door Systems Ltd Changes reserved. Edition: 01/2007
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